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Fractionation

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from Wikipedia

Fractionation is a separation process in which a certain quantity of a mixture (of gasses, solids, liquids, enzymes, or isotopes, or a suspension) is divided during a phase transition, into a number of smaller quantities (fractions) in which the composition varies according to a gradient.^[1]^[2] Fractions are collected based on differences in a specific property of the individual components. A common trait in fractionations is the need to find an optimum between the amount of fractions collected and the desired purity in each fraction. Fractionation makes it possible to isolate more than two components in a mixture in a single run. This property sets it apart from other separation techniques.

Fractionation is widely employed in many branches of science and technology. Mixtures of liquids and gasses are separated by fractional distillation by difference in boiling point. Fractionation of components also takes place in column chromatography by a difference in affinity between stationary phase and the mobile phase. In fractional crystallization and fractional freezing, chemical substances are fractionated based on difference in solubility at a given temperature. In cell fractionation, cell components are separated by difference in mass.

Of natural samples

[edit]

Bioassay-guided fractionation

[edit]

A typical protocol to isolate a pure chemical agent from natural origin is step-by-step separation of extracted components based on differences in their bioassay-guided fractionation physicochemical properties, and assessing the biological activity, followed by next round of separation and assaying. Typically, such work is initiated after a given crude extract is deemed "active" in a particular in vitro assay.

Blood fractionation

[edit]

The process of blood fractionation involves separation of blood into its main components. Blood fractionation refers generally to the process of separation using a centrifuge (centrifugation), after which three major blood components can be visualized: plasma, buffy coat and erythrocytes (blood cells). These separated components can be analyzed and often further separated.

Of food

[edit]

Fractionation is also used for culinary purposes, as coconut oil, palm oil, and palm kernel oil are fractionated to produce oils of different viscosities, that may be used for different purposes. These oils typically use fractional crystallization (separation by solubility at temperatures) for the separation process instead of distillation. Mango oil is an oil fraction obtained during the processing of mango butter.

Milk can also be fractionated to recover the milk protein concentrate or the milk basic proteins fraction.

Isotope fractionation

[edit]

References

[edit]

^ "Fractionation". The IUPAC Compendium of Chemical Terminology. 2014. doi:10.1351/goldbook.ft06825.
^ McLachlin, Derek T.; Chait, Brian T. (October 2001). "Analysis of phosphorylated proteins and peptides by mass spectrometry". Current Opinion in Chemical Biology. 5 (5): 591–602. doi:10.1016/S1367-5931(00)00250-7. PMID 11578935.

View on Grokipedia

from Grokipedia

Fractionation is a separation process in which a mixture—whether of liquids, gases, solids, or biological materials—is divided into its individual components or fractions based on differences in physical or chemical properties, such as boiling point, solubility, density, or molecular size.^[1] This technique is fundamental across multiple disciplines, enabling the isolation and purification of substances for analysis, production, or therapeutic use.^[2] In chemistry and chemical engineering, fractionation commonly refers to methods like fractional distillation, where liquid mixtures are separated by heating in a column, allowing components with different volatilities to condense at varying heights and be collected as distinct fractions; this is widely applied in petroleum refining to produce fuels such as gasoline, kerosene, and diesel from crude oil.^[3] In biology and biochemistry, cell fractionation involves homogenizing cells and using centrifugation to separate organelles and macromolecules based on size and density, facilitating studies of cellular functions and protein purification.^[4] Similarly, in medical contexts, plasma fractionation separates blood plasma into therapeutic proteins like albumin and clotting factors through processes involving ethanol precipitation and adjustments in pH and temperature, supporting treatments for conditions such as hemophilia and immune deficiencies.^[5] In radiation oncology, fractionation denotes the division of a total radiation dose into smaller, multiple sessions to maximize tumor cell destruction while minimizing damage to surrounding healthy tissues, a practice rooted in the differential repair capacities of normal and cancerous cells.^[6] In geochemistry and environmental science, isotope fractionation describes the preferential partitioning of stable isotopes during physical, chemical, or biological processes due to mass differences, which is crucial for tracing elemental cycles, such as carbon or oxygen in climate studies.^[7] Overall, fractionation's versatility underscores its role in advancing scientific understanding and industrial efficiency, with ongoing innovations enhancing precision and sustainability in these applications.

Principles and Methods

Definition and Basic Principles

Fractionation is a separation process that divides a mixture into discrete fractions based on differences in physical or chemical properties, such as boiling point, solubility, or molecular affinity, often occurring during phase transitions like vaporization or precipitation.^[8] This technique exploits variations in these properties to isolate components with distinct compositions in a single operation, enabling the production of purer fractions than simple separation methods.^[8] Common examples include leveraging boiling point differences in distillation or solubility in crystallization, though the process is broadly applicable across chemical, biological, and industrial contexts.^[8] The fundamental principles of fractionation center on balancing the number of fractions obtained against their purity, as finer separations require more stages or cycles, increasing energy demands while enhancing resolution— for instance, in chromatography, smaller fractions improve purity but yield more samples to analyze.^[9] Unlike batch separation methods, which process components sequentially in isolated operations, fractionation performs multi-component isolation continuously within one apparatus through repeated phase contacts.^[8] Central to this are phase equilibria, which dictate the distribution of components between phases (e.g., vapor-liquid equilibrium in distillation), and mass transfer, which drives the movement of solutes across phase boundaries via diffusion and convection.^[8] For vapor-liquid separations, the Rayleigh distillation equation quantifies the progressive enrichment in the remaining liquid:

\ln \left( \frac{L}{L_0} \right) = \int_{x_0}^{x} \frac{dx'}{y(x') - x'}

where

L/L_0

is the fraction of liquid remaining,

x

and

x_0

are the mole fractions of the more volatile component in the remaining and initial liquid, respectively, and

y

is the equilibrium vapor mole fraction. For binary mixtures assuming constant relative volatility

\alpha

, this integrates to

\ln \left( \frac{L}{L_0} \right) = \frac{1}{\alpha - 1} \ln \left( \frac{x}{x_0} \right) + \frac{\alpha}{\alpha - 1} \ln \left( \frac{1 - x}{1 - x_0} \right).

^[10]^[11] Historically, fractionation traces its roots to ancient distillation practices, with Aristotle describing around 350 BCE the evaporation and condensation of seawater to produce potable water, an early recognition of phase-based separation.^[12] The modern form emerged in 19th-century chemistry during the Industrial Revolution, when fractional distillation was refined for petroleum processing to separate hydrocarbons by boiling point, marking a shift to systematic, multi-stage separations.^[13] Key 20th-century milestones include Albert Claude's development of cell fractionation in the 1930s, using differential centrifugation to isolate subcellular components like microsomes from ground cells, which laid the groundwork for understanding cellular architecture.^[14] In the 1940s, Edwin Cohn advanced plasma fractionation through ethanol precipitation, systematically dividing blood plasma into five protein-rich fractions (I–V) based on solubility under controlled pH, temperature, and ethanol levels, enabling large-scale production of albumin for medical use.^[15]

Common Separation Techniques

Fractionation employs a variety of separation techniques categorized broadly as physical, chemical, and chromatographic methods, each exploiting differences in physical properties, chemical affinities, or molecular interactions to isolate components from mixtures. Physical techniques, such as centrifugation and filtration, rely on differences in density, size, or shape to achieve separation without altering the chemical nature of the components. Chemical methods, including precipitation, adsorption, and extraction, leverage solubility, partitioning, or binding affinities to selectively isolate species. Chromatographic approaches separate based on differential interactions between a mobile phase and a stationary phase, allowing for high-resolution fractionation according to molecular characteristics like polarity or charge.^[16]^[17]^[18] Centrifugation is a key physical technique that separates particles based on their sedimentation rates under centrifugal force, commonly implemented via differential or density gradient methods. In differential centrifugation, components are separated sequentially by applying increasing centrifugal speeds, where larger or denser particles sediment first due to faster settling velocities. Density gradient centrifugation, in contrast, uses a pre-formed gradient of increasing density (e.g., sucrose solutions) to band particles at positions matching their buoyant densities, enabling finer separations of similar-sized components. The sedimentation velocity

v

in centrifugation follows Stokes' law adapted for centrifugal fields:

v = \frac{d_p^2 (\rho_p - \rho_f) \omega^2 r}{18 \eta}

where

d_p

is the particle diameter,

\rho_p

and

\rho_f

are the densities of the particle and fluid,

\omega

is the angular velocity,

r

is the radial distance from the rotation axis, and

\eta

is the fluid viscosity; this equation highlights how velocity depends on particle properties and operational parameters to drive separation. Filtration complements centrifugation as a size-based physical method, where a porous medium retains particles larger than its pore size while allowing fluid and smaller solutes to pass through, governed by mechanisms such as direct interception and inertial impaction.^[19]^[20]^[21]^[22] Chemical separation techniques in fractionation include precipitation, which exploits differences in solubility to form insoluble solids from solution, often by adjusting pH, temperature, or adding counterions to selectively precipitate target species while leaving others dissolved. Adsorption involves the partitioning of solutes from a liquid phase onto a solid adsorbent surface through physical or chemical interactions, with separation efficiency determined by the adsorbent's affinity for specific molecules. Solvent extraction operates on the principle of differential solubility between two immiscible phases, where solutes partition based on their partition coefficient

K = \frac{[\text{solute}]_{\text{organic}}}{[\text{solute}]_{\text{aqueous}}}

, and selectivity is quantified by the separation factor

\beta = \frac{K_1}{K_2}

for two competing solutes, enabling targeted isolation via repeated extractions. Chromatographic fractionation, while detailed separately, broadly relies on selective retention via adsorption, partition, or ion-exchange interactions between analytes and the stationary phase.^[23]^[24]^[25]^[26] These techniques offer distinct advantages and limitations in terms of scalability, resolution, throughput, and energy demands. Centrifugation provides rapid, continuous operation suitable for large-scale industrial use but is energy-intensive due to high-speed rotation and offers moderate resolution limited by particle size differences, often requiring complementary methods for finer separations. Filtration excels in scalability and low energy consumption for bulk separations but suffers from low resolution for submicron particles and potential clogging, reducing throughput over time. Precipitation and solvent extraction are cost-effective and highly scalable for chemical processing with good selectivity via tuned conditions, though they may generate waste and lack the precision for complex mixtures, balancing moderate energy needs against variable throughput. Adsorption and chromatographic methods deliver superior resolution through tunable selectivity coefficients but face scalability challenges for high-volume applications due to high operational costs and lower throughput, with energy requirements varying from low (batch adsorption) to moderate (pumped chromatography systems). Overall, trade-offs necessitate hybrid approaches, where high-resolution techniques like density gradient centrifugation or chromatography are paired with scalable ones like filtration for optimal fractionation efficiency.^[27]^[28]^[29]^[30]

Chemical and Industrial Applications

Fractional Distillation

Fractional distillation is a multi-stage separation technique that exploits differences in volatility between components in a liquid mixture through repeated vaporization and condensation within a distillation column. The process begins with heating the feed mixture in a reboiler at the column's base, generating vapor that ascends and contacts descending liquid on trays or packing material, achieving equilibrium at each stage. Tray columns, equipped with sieve, bubble cap, or valve trays, promote vapor-liquid interaction via discrete stages, offering higher capacity for large-scale operations but with greater pressure drop. In contrast, packed columns utilize random or structured packing to provide extensive surface area for continuous contact, resulting in lower pressure drops and suitability for smaller diameters or corrosive environments.^[31]^[32] The reflux ratio, the proportion of condensed overhead vapor returned to the column top relative to the distillate product, is optimized typically at 1.2 to 1.5 times the minimum reflux ratio to enhance separation while minimizing energy input. At minimum reflux, the operating line touches the equilibrium curve, but practical ratios balance purity and operational costs. For binary mixtures, the minimum number of theoretical stages at total reflux is calculated using the Fenske equation:

N_{\min} = \frac{\ln \left[ \frac{(x_{D}/(1 - x_{D}))}{(x_{B}/(1 - x_{B}))} \right]}{\ln \alpha}

where

x_D

and

x_B

are the mole fractions of the more volatile component in the distillate and bottoms, respectively, and

\alpha

is the relative volatility. The McCabe-Thiele method graphically determines the actual number of stages by stepping off between the equilibrium curve and operating lines on an x-y diagram, assuming constant molar overflow for simplicity.^[33]^[34]^[35] In industrial applications, fractional distillation is pivotal in petroleum refining, where crude oil is separated into fractions such as gases, gasoline, kerosene, diesel, and heavier residues in atmospheric and vacuum distillation units. This process enables the production of transportation fuels and feedstocks for further processing, with columns often exceeding 60 meters in height to handle high throughput. Cryogenic fractional distillation is employed for air separation, liquefying and fractionating air into high-purity nitrogen, oxygen, and argon by exploiting boiling point differences at low temperatures. Efficiency is quantified by the height equivalent to a theoretical plate (HETP), which measures the column height per equilibrium stage; values below 0.5 meters indicate high performance in modern designs. Recent advancements in vacuum distillation for heavy oils, including deep-cut configurations post-2000, address the processing of heavier crudes.^[36]^[36]^[37] Safety and environmental considerations in fractional distillation focus on managing high temperatures and pressures, with process heaters in refineries consuming substantial energy—accounting for approximately 70% of refinery CO₂ emissions—and requiring advanced controls to prevent leaks or fires. Energy optimization, such as progressive distillation designs, can reduce refinery-wide GHG emissions by nearly 5%. Emissions control measures include desulfurization to limit SOx and NOx releases from distillation units, alongside carbon capture integration to mitigate greenhouse gases, aligning with regulatory guidelines for sustainable operations.^[38]^[39]^[38]

Fractional Crystallization

Fractional crystallization is a separation technique that purifies solid compounds from solutions by exploiting differences in solubility among components. The process induces selective precipitation of the less soluble species through methods such as gradual cooling, which decreases solubility; evaporation, which concentrates the solution; or addition of an antisolvent that reduces the target compound's solubility. This iterative precipitation allows impurities to remain in solution or form separate phases, enabling high-purity isolation. In solvent-driven variants, gases like dimethyl ether dissolve into aqueous systems under pressure, altering water activity and triggering precipitation based on temperature-dependent solubility profiles—lanthanide sulfates, for instance, exhibit inverse temperature solubility, crystallizing at higher temperatures compared to transition metal sulfates.^[40] A key thermodynamic basis is the solubility product constant,

K_{sp}

, which defines the equilibrium for a sparingly soluble compound

A_mB_n

dissociating into

mA^{m+}

and

nB^{n-}

K_{sp} = [A^{m+}]^m [B^{n-}]^n

This constant quantifies the maximum ion product before precipitation occurs, guiding process design to maintain conditions below saturation for the target while exceeding it for impurities. For ultra-high purity, particularly in metals, zone refining employs a localized molten zone traversed along the material; impurities, more soluble in the liquid phase, segregate to the ends, yielding purities exceeding 99.9999% in elements like gallium or aluminum.^[41]^[42] Industrial applications include salt production, where brine evaporation in vacuum crystallizers yields pure sodium chloride crystals for table and industrial uses, controlling morphology to prevent caking. In sugar refining, sucrose from sugarcane or beet extracts is supersaturated and cooled to form uniform crystals, separating it from molasses impurities for food-grade purity. Pharmaceutical active pharmaceutical ingredient (API) isolation relies on this method for final purification, as in sodium ibuprofen production, where agitated bed crystallization reduces impurities from 4% to 0.2% w/w with 80% yield, integrating seamlessly with downstream formulation.^[43]^[43]^[44] Critical process variables center on supersaturation control, defined as

\sigma = \frac{C - C^*(T)}{C^*(T)}

, where

C

is the solute concentration and

C^*(T)

is the solubility at temperature

T

. Maintaining

\sigma

within the metastable zone—typically 1.05–1.20—prevents spontaneous nucleation, which produces fine, impure crystals, and promotes controlled growth for larger, uniform particles; real-time monitoring with tools like ATR-FTIR adjusts temperature dynamically. In alloys, fractional melting selectively liquefies low-melting phases, concentrating impurities and complementing solidification-based fractionation for recycling applications like aircraft aluminum.^[45]^[46] Modern advancements emphasize reactive crystallization, coupling chemical reaction with precipitation to enhance efficiency and sustainability in green chemistry. This approach minimizes waste by in-situ formation of sparingly soluble products, as seen in continuous processes for β-lactam antibiotics using enzyme catalysis under mild conditions, reducing solvent use and energy compared to batch methods. Patents from the 2010s, such as those for deep eutectic solvents in cocrystal synthesis, enable eco-friendly alternatives to volatile organic solvents, improving atom economy in pharmaceutical and fine chemical production.^[47]

Chromatographic Fractionation

Chromatographic fractionation is a separation technique that exploits differences in the affinity of mixture components for a stationary phase and a mobile phase, enabling the isolation of individual compounds from complex mixtures. This method is particularly versatile for chemical analysis and purification, as it allows for high-resolution separations based on physical and chemical properties such as polarity, charge, size, and volatility. Unlike static processes like crystallization, chromatography involves dynamic interactions where the mobile phase continuously transports analytes through the stationary phase, resulting in distinct elution times for each component.^[17] Common types of chromatographic fractionation include column chromatography, high-performance liquid chromatography (HPLC), and gas chromatography (GC). Column chromatography uses gravity or low-pressure flow to pass the sample through a packed bed of stationary phase, suitable for initial separations of larger sample volumes. HPLC employs high-pressure pumps to achieve faster and more efficient separations, often with smaller particle sizes in the stationary phase for enhanced resolution. GC, in contrast, vaporizes the sample and uses a gaseous mobile phase, ideal for volatile and thermally stable compounds. These techniques operate in various modes, including partition chromatography, which separates based on solubility differences between a liquid stationary phase and mobile phase; adsorption chromatography, relying on surface interactions with a solid stationary phase; ion-exchange chromatography, which uses charged resins to separate ions via electrostatic attractions; and size-exclusion chromatography, which differentiates molecules by their ability to enter pores in the stationary phase.^[17]^[48] A key parameter in chromatographic fractionation is the retention factor

k

, defined as the ratio of the time an analyte spends in the stationary phase relative to the mobile phase. It is calculated using the equation:

k = \frac{t_R - t_0}{t_0}

where

t_R

is the retention time of the analyte (the time from injection to elution) and

t_0

is the dead time (the time for an unretained compound to pass through the system). This factor quantifies retention behavior and is crucial for optimizing separations, with ideal values typically between 2 and 10 to balance resolution and analysis time.^[49] Operational principles center on elution profiles, which plot detector response against time to visualize separated peaks, reflecting differential migration rates due to varying affinities. Elution can be isocratic, maintaining a constant mobile phase composition for simpler mixtures with similar retention, or gradient, progressively changing the mobile phase (e.g., increasing solvent strength) to elute strongly retained compounds faster and improve separation of diverse analytes. Preparative scale-up transitions from analytical to production levels by increasing column diameter, sample load, and flow rates while preserving linear conditions to maintain resolution, often using overloaded columns or simulated moving bed systems for continuous processing and higher yields.^[50]^[51] In chemical applications, chromatographic fractionation excels in natural product isolation, where techniques like HPLC and high-speed counter-current chromatography separate bioactive compounds such as flavonoids and alkaloids from plant extracts by exploiting polarity differences. For polymer analysis, size-exclusion and interaction chromatographies determine molecular weight distributions and chemical compositions, enabling characterization of synthetic materials like polyolefins. The effectiveness of these separations is governed by the resolution equation:

R_s = \frac{\sqrt{N}}{4} \cdot \frac{\alpha - 1}{\alpha} \cdot \frac{k}{1 + k}

Rs=4N

⋅αα−1⋅1+kk where $R_s$ is the resolution between two peaks, $N$ is the number of theoretical plates (a measure of column efficiency), $\alpha$ is the selectivity factor (ratio of retention factors of adjacent analytes), and $k$ is the retention factor. This equation highlights how optimizing efficiency, selectivity, and retention enhances peak separation.^[48]^[52]^[53] Despite its advantages, chromatographic fractionation has limitations, including high costs for large-scale operations due to expensive equipment, solvents, and maintenance, which can make it less economical than distillation for bulk processes. Matrix effects, where co-eluting sample components alter analyte ionization or retention (e.g., suppression in LC-MS detection), further complicate quantification in complex samples, necessitating robust sample preparation to mitigate interference.^[51]^[54]

Biological Applications

Cell Fractionation

Cell fractionation is a fundamental technique in cell biology and biochemistry used to separate intact cellular components, such as organelles and membranes, from homogenized cell suspensions for subsequent analysis. This process begins with homogenization, where cells are mechanically disrupted using methods like grinding, sonication, or hypotonic lysis to break the plasma membrane while preserving subcellular structures. The resulting homogenate is then subjected to differential centrifugation, a stepwise process that exploits differences in sedimentation rates based on size and density; low-speed spins (e.g., 600–1,000 g) pellet nuclei and unbroken cells, medium speeds (10,000–20,000 g) isolate mitochondria and lysosomes, and high speeds (100,000 g or more) collect microsomes (fragments of endoplasmic reticulum and Golgi) and ribosomes from the supernatant.^[4] For higher resolution, density gradient centrifugation refines these fractions by layering the homogenate onto a preformed gradient of increasing density, such as sucrose or Percoll (colloidal silica particles), and spinning at high speeds to separate components by buoyant density. Sucrose gradients, widely used since the mid-20th century, provide a viscous medium that stabilizes organelles during ultracentrifugation, allowing isolation of mitochondria at densities around 1.18 g/mL. Percoll, introduced in the 1970s, offers advantages like lower viscosity and osmolality, reducing organelle damage and enabling isopycnic separation of plasma membrane vesicles or peroxisomes with minimal convection. These methods, often combined, yield enriched fractions of key organelles including nuclei, mitochondria, and microsomes, essential for studying compartmentalized cellular processes.^[4]^[55] The technique was pioneered by Albert Claude in the 1930s and 1940s at the Rockefeller Institute, who developed differential centrifugation protocols to fractionate mammalian liver cells, isolating cytoplasmic granules that later proved to be mitochondria and microsomes. Claude's work, detailed in seminal 1946 papers, laid the groundwork for subcellular analysis by demonstrating that cell components could be separated while retaining morphological and functional integrity, earning him a share of the 1974 Nobel Prize in Physiology or Medicine. Albert Szent-Györgyi contributed to its application in muscle biochemistry during the same era, using fractionation-like extractions to isolate contractile proteins and study respiratory enzymes in minced tissue, advancing understanding of cellular energy metabolism.^[56]^[57] Applications of cell fractionation include localizing enzymes to specific organelles, such as cytochrome c oxidase in mitochondria or cytochrome P450 in microsomes, which has elucidated metabolic pathways and drug interactions. It also enables functional studies of organelles, like assessing mitochondrial respiration or lysosomal hydrolase activity in isolated fractions, providing insights into cellular homeostasis and disease mechanisms. Recovery efficiency is quantified using the yield equation for enzymatic activity: % recovery = (activity in fraction / total activity in homogenate) × 100, where activity is measured in units like micromoles of substrate converted per minute; typical recoveries range from 70–90% for mitochondria, indicating successful enrichment without excessive loss.^[4]^[58] Challenges in cell fractionation include maintaining organelle integrity during homogenization, as harsh conditions can cause rupture and release of contents, and minimizing cross-contamination between fractions, which requires careful optimization of buffers (e.g., isotonic sucrose with protease inhibitors) and centrifugation parameters. Despite advances, such as gentle Percoll gradients, variability in tissue type and preparative conditions can lead to incomplete separations, necessitating validation with marker enzymes or microscopy.^[4]^[58]

Biomolecule Fractionation

Biomolecule fractionation refers to the separation and purification of proteins, nucleic acids, and other macromolecules from solubilized biological extracts, a process central to proteomics, genomics, and biotechnology for enabling downstream structural, functional, and therapeutic studies. Unlike whole-cell separations, this focuses on post-lysis extracts where biomolecules are isolated based on intrinsic physicochemical properties to achieve high purity and yield. These methods are scalable from analytical to industrial levels, often combined in multi-step protocols to handle complex mixtures like cell lysates or culture supernatants. The underlying principles exploit differences in molecular size, charge, hydrophobicity, and solubility. Size-based separation relies on sieving or filtration mechanisms to differentiate by hydrodynamic radius, while charge-based approaches use electrophoretic mobility or pH-dependent precipitation. Hydrophobicity drives partitioning in multiphase systems, quantified by the partition coefficient

K = \frac{C_{\text{top}}}{C_{\text{bottom}}}

, where

C

denotes biomolecule concentration in each phase, allowing selective enrichment without denaturation. General precipitation techniques, such as salting out, provide initial coarse fractionation by modulating solubility. Key techniques include ammonium sulfate precipitation, a classical salting-out method that reduces protein solubility at high salt concentrations (typically 20–80% saturation), enabling stepwise fractionation of proteins from crude extracts based on differential solubility. This gentle, cost-effective approach is often the first step in enzyme isolation, recovering target proteins in pellets via centrifugation. Ultrafiltration uses pressure-driven flow across membranes with defined molecular weight cut-offs (e.g., 10–100 kDa) to retain larger biomolecules while permeating salts and small contaminants, ideal for concentration, buffer exchange, and preliminary size fractionation in recombinant protein workflows. Electrophoresis techniques like SDS-PAGE denature proteins with sodium dodecyl sulfate (SDS) to confer uniform negative charge proportional to length, separating them by mass (5–250 kDa range) in a polyacrylamide gel matrix under electric fields of 100–200 V. Developed by Laemmli in 1970, SDS-PAGE provides high-resolution analytical fractionation and purity checks via staining, resolving bands differing by as little as 1–2 kDa. Isoelectric focusing (IEF) complements this by establishing a stable pH gradient (pH 3–10) in gels or capillaries, where amphoteric biomolecules migrate electrophoretically until reaching their isoelectric point (pI), achieving separations with resolutions up to 0.01 pH units for proteins with similar sizes. Aqueous two-phase systems (ATPS), consisting of incompatible polymers like polyethylene glycol and dextran in water, form immiscible phases where biomolecules partition based on hydrophobicity, charge, and surface properties, with

K

values tuned by polymer molecular weights and additives. Introduced by Albertsson in 1958, ATPS enables continuous, large-scale purification of nucleic acids and proteins with minimal activity loss, often yielding purities >90% in a single step. These techniques underpin applications in enzyme purification, where multi-step protocols (e.g., precipitation followed by electrophoresis) isolate active species from heterogeneous sources like microbial fermentations, and in recombinant protein isolation from engineered hosts like E. coli. For instance, ultrafiltration and IEF are routinely used to prepare samples for mass spectrometry in proteomics pipelines. Purity is quantitatively assessed via specific activity, calculated as enzyme units (μmol substrate converted per minute) per mg total protein (units/mg); purification folds are the ratio of final to initial specific activity, with values increasing from ~1–10 units/mg in crude extracts to >1000 units/mg for homogeneous preparations, indicating removal of inactive contaminants. Significant advances emerged in 1990s biotechnology with affinity-based enhancements, particularly polyhistidine (His-) tags—short sequences of 6–10 histidine residues fused to recombinant proteins. These enable selective binding to nickel or cobalt ions in immobilized metal affinity chromatography (IMAC), allowing one-step elution with imidazole under native conditions and recoveries >95% with high specificity. Pioneered by Hochuli et al. in 1988 and widely adopted by the mid-1990s, His-tags transformed recombinant protein workflows, reducing steps from 5–10 to 2–3 while preserving bioactivity for therapeutic production.

Bioassay-Guided Fractionation

Bioassay-guided fractionation is an iterative process used in natural product research to isolate bioactive compounds from complex mixtures, such as plant or microbial extracts, by directing separation steps based on biological activity detected through assays.^[59] The workflow typically begins with the extraction of crude material using solvents like methanol or ethanol, followed by initial fractionation via techniques such as liquid-liquid partitioning or chromatography to generate sub-fractions.^[60] These fractions are then screened using relevant bioassays—for instance, antimicrobial, cytotoxic, or enzyme inhibition tests—to identify those retaining activity. Active fractions undergo repeated fractionation and testing until pure compounds are isolated, with structural identification achieved through methods like NMR and mass spectrometry.^[60] Dereplication, involving comparison against databases of known compounds via spectroscopic data, is integrated to exclude previously identified actives and focus on novel leads. This approach has been pivotal in drug discovery, particularly from terrestrial plants and microorganisms, where it facilitates the targeted isolation of therapeutically relevant molecules. A seminal application occurred in the 1970s through the U.S. National Cancer Institute's screening program, which employed bioassay-guided fractionation of Pacific yew tree (Taxus brevifolia) bark extracts using in vivo antitumor assays to isolate paclitaxel, a microtubule-stabilizing agent now used in cancer chemotherapy.^[61] Similarly, in antimicrobial screening, the method has yielded compounds like the antifungal antimycin A from microbial sources, guiding fractionation based on inhibition zones in agar diffusion assays.^[62] Another landmark example is the 1970s discovery of artemisinin from sweet wormwood (Artemisia annua) by Chinese researcher Tu Youyou, where low-temperature extraction and fractionation were guided by in vitro assays against Plasmodium falciparum, leading to a Nobel Prize-winning antimalarial drug in 2015. Despite its efficacy, bioassay-guided fractionation faces challenges including bioassay sensitivity limitations, which can miss low-abundance actives or generate false positives from assay interference.^[60] Solvent incompatibilities between fractionation (often organic) and bioassays (typically aqueous) may cause activity loss, while the process is labor-intensive and prone to scale-up issues for sufficient material isolation.^[60] Dereplication inefficiencies can also prolong efforts if databases lack coverage for novel scaffolds. In the 2020s, integrations of high-throughput screening with AI-assisted molecular networking have addressed some hurdles, enabling predictive prioritization of fractions and accelerating discovery.^[63]

Medical Applications

Blood and Plasma Fractionation

Blood fractionation begins with the separation of whole blood into its primary components: plasma and cellular elements such as red blood cells, white blood cells, and platelets. This initial step is typically achieved through centrifugation, where anticoagulated whole blood is spun at controlled speeds to exploit density differences, allowing the denser cellular components to form a pellet at the bottom while the lighter plasma supernatant is collected.^[64] Plasma, comprising about 55% of blood volume and rich in proteins, is then further processed for therapeutic use, as it contains essential clotting factors, immunoglobulins, and albumins vital for medical treatments.^[65] The cornerstone of plasma fractionation is the Cohn process, developed in the 1940s by Edwin J. Cohn during World War II to produce stable albumin solutions for military needs. This method employs cold ethanol precipitation under controlled conditions of pH, temperature, ionic strength, and ethanol concentration to selectively precipitate plasma proteins into fractions I through V. For instance, Fraction I yields fibrinogen and Factor VIII, while Fraction II isolates immunoglobulins, including gamma-globulin precursors for intravenous immunoglobulin (IVIG), and Fraction V provides albumin. Key products include plasma-derived Factor VIII concentrates for treating hemophilia A and IVIG for immune deficiencies and autoimmune disorders, with annual global production exceeding approximately 300 tons of IVIG as of 2023.^[15]^[66] Efficiency is assessed via yield calculations, such as fraction yield = (protein mass in the fraction / total starting plasma protein mass), which typically ranges from 40-60% for major proteins like albumin to highlight process recovery rates.^[65] Safety in plasma fractionation is paramount due to risks of pathogen transmission, addressed through stringent regulations and inactivation steps. The solvent-detergent (S/D) treatment, introduced in the 1980s, uses organic solvents like tri(n-butyl) phosphate and detergents such as Tween 80 or Triton X-100 to disrupt lipid envelopes of viruses like HIV and hepatitis, achieving over 5-log reduction in infectivity without significantly impairing protein function. Global supply chains rely heavily on source plasma from compensated donors, with the United States providing about 70% of the world's over 100 million liters of source plasma fractionated annually as of 2023, distributed through facilities in Europe and Asia under oversight from bodies like the FDA and EMA.^[67]^[68]^[69]^[70] Since the 2000s, recombinant technologies have offered alternatives to plasma-derived products, particularly for clotting factors, reducing reliance on fractionation for certain therapies. Recombinant Factor VIII, first approved in 1992 and refined through the 2000s, eliminates viral risks associated with human plasma and now treats a significant portion of hemophilia cases, though plasma-derived versions persist for their potential lower immunogenicity in some patients. For IVIG, recombinant options remain limited due to the complexity of producing polyclonal antibodies, sustaining demand for traditional fractionation.^[71]

Radiation Dose Fractionation

Radiation dose fractionation refers to the division of the total prescribed radiation dose into smaller, discrete deliveries over multiple sessions, primarily in radiotherapy for cancer treatment, to optimize the therapeutic ratio by enhancing tumor cell killing while reducing damage to surrounding normal tissues. This approach leverages key principles of radiobiology encapsulated in the "4 Rs": repair of sublethal DNA damage in normal cells between fractions, reoxygenation of hypoxic tumor regions to increase radiosensitivity, repopulation of normal tissues during treatment intervals, and reassortment of cells within the cell cycle to synchronize them into more radiosensitive phases.^[72]^[73] The underlying mechanism is often modeled by the linear-quadratic (LQ) equation for cell survival, where the biological effect

E = \alpha D + \beta D^2

, with

D

as the dose per fraction,

\alpha

representing linear (irreparable) damage, and

\beta

quadratic (reparable) damage; smaller fractions minimize the

\beta D^2

term's contribution in normal tissues, which have higher repair capacity compared to tumors.^[74]^[75] The historical foundation of dose fractionation traces to the 1920s, when French radiologist Henri Coutard pioneered protracted fractionation regimens for head and neck cancers at the Curie Institute, observing improved local control and reduced severe toxicities with daily doses of 1.5-2 Gy over several weeks compared to single large exposures.^[76]^[77] This evolved in the mid-20th century with refinements based on radiobiological insights, leading to altered schemes like hyperfractionation (smaller doses, e.g., 1.2 Gy, delivered more than once daily to exploit repair differences) and hypofractionation (larger doses, e.g., 2.5-3 Gy per fraction, in fewer sessions to shorten treatment time).^[78]^[79] Standard fractionation remains the conventional scheme, typically delivering 1.8-2 Gy per fraction, five days per week, to a total of 60-70 Gy over 6-7 weeks, balancing efficacy and toxicity for many solid tumors.^[80]^[81] Altered schemes include stereotactic body radiation therapy (SBRT), which uses 1-5 high-dose fractions (e.g., 7-20 Gy each) for small, well-defined targets like early-stage lung or prostate lesions, achieving high biologically effective doses (BED) while sparing adjacent organs.^[82]^[83] BED quantifies the biological impact across regimens using the formula

\text{BED} = nd \left(1 + \frac{d}{\alpha/\beta}\right)

, where

n

is the number of fractions,

d

is the dose per fraction, and

\alpha/\beta

is tissue-specific (typically 10 Gy for tumors, 3 Gy for late-responding normal tissues).^[84]^[85] In clinical applications, fractionation schemes are tailored to cancer sites; for prostate cancer, moderate hypofractionation (e.g., 60 Gy in 20 fractions) has shown equivalent biochemical control and toxicity to standard regimens in randomized trials, enabling shorter treatment courses.^[86]^[87] Similarly, for breast cancer post-lumpectomy, hypofractionated whole-breast irradiation (e.g., 40 Gy in 15-16 fractions) is now a standard, reducing treatment time without compromising cosmesis or recurrence rates.^[88]^[81] Emerging in the 2020s, FLASH radiotherapy delivers ultra-high dose rates (>40 Gy/s) in milliseconds, potentially as single fractions, to further spare normal tissues via the "FLASH effect" while maintaining tumoricidal efficacy, with preclinical and early clinical studies supporting its translation for superficial and deep-seated tumors, and early clinical trials ongoing as of 2025.^[89]^[90]^[91]^[92]

Isotope Fractionation

Physical and Kinetic Mechanisms

Kinetic isotope fractionation occurs when physical or chemical processes exhibit rate differences between isotopes primarily due to their mass disparities, resulting in the preferential movement or reaction of lighter isotopes. In diffusion, for instance, lighter isotopes propagate faster through a medium, such as a gas or liquid, because their reduced mass allows for higher velocities under the same kinetic energy conditions. This mass-dependent effect is quantified by the separation factor

\alpha = k_{\text{light}} / k_{\text{heavy}}

, where

k

represents the rate constant; for simple gaseous diffusion governed by Graham's law,

\alpha \approx \sqrt{m_{\text{heavy}} / m_{\text{light}}}

α≈mheavy/mlight

, with $m$ denoting the isotopic mass.^[93] Physical processes like evaporation and sublimation further exemplify kinetic fractionation, as the vapor phase becomes enriched in lighter isotopes during the transition from liquid or solid states, driven by differences in vapor pressures and molecular speeds. In fractional distillation scenarios, such as repeated evaporation-condensation cycles, the Rayleigh process models this progressive separation: the isotope ratio $R$ in the remaining phase evolves as $R = R_0 f^{(\alpha - 1)}$ , where $R_0$ is the initial ratio and $f$ is the fraction of the phase remaining, assuming constant $\alpha$ . This equation captures the exponential enrichment or depletion as material is progressively removed.^[94] A key application of gaseous diffusion is in uranium enrichment, where uranium hexafluoride (UF $_6$ ) gas containing the lighter $^{235}$ U isotope diffuses through porous barriers approximately 1.004 times faster than that with $^{238}$ U, enabling large-scale separation through cascades of stages. Thermal diffusion provides another physical mechanism, utilizing a temperature gradient in a confined gas or liquid to induce separation; heavier isotopes migrate toward the colder region due to momentum transfer differences in thermal convection and diffusion currents.^[95]^[96] For light elements such as hydrogen and deuterium, quantum effects introduce additional nuances to kinetic fractionation, particularly through tunneling, where the wave-like nature of particles allows lighter isotopes like protium to more readily penetrate energy barriers in diffusion or reaction pathways compared to the heavier deuterium, amplifying mass-dependent rate disparities.^[97]

Equilibrium and Geochemical Processes

Equilibrium isotope fractionation arises from differences in the vibrational energies of chemical bonds involving isotopes of the same element, with heavier isotopes forming slightly stronger bonds due to their lower zero-point energies.^[98] This thermodynamic process occurs in reversible chemical reactions or phase equilibria, where isotopes partition between species according to their reduced partition function ratios (β), defined relative to a standard state such as the atomic gas. The fractionation factor α between two species A and B is then given by α_{A-B} = β_A / β_B, reflecting the equilibrium constant for isotope exchange.^[99] At high temperatures, fractionations approach unity, but they become significant at lower temperatures, often approximated in geochemical contexts using empirical relations involving temperature (T in Kelvin), such as β ≈ α^{1000/T} for expressing per mil-scale effects.^[100] In geochemical systems, equilibrium fractionation manifests in processes like carbonate precipitation, where the solid phase becomes enriched in heavier carbon isotopes relative to dissolved inorganic carbon or gaseous CO₂. For instance, the equilibrium fractionation between calcite (CaCO₃) and CO₂(g) results in δ¹³C values of the carbonate that are approximately 10‰ higher than those of the gas at 0°C, due to the stronger bonding of ¹³C in the mineral lattice.^[101] Similarly, oxygen isotope exchange between water and rock minerals, such as during hydrothermal alteration or sedimentation, leads to fractionation controlled by bond type and coordination; silicate minerals typically enrich in ¹⁸O relative to water, serving as paleoclimate proxies.^[102] These processes are distinct from kinetic fractionation, which involves irreversible rates and can amplify disequilibria in dynamic systems.^[103] A key application of equilibrium oxygen isotope fractionation is the reconstruction of paleotemperatures using δ¹⁸O values in biogenic or inorganic carbonates, where the fractionation factor between calcite and water decreases with increasing temperature. This relationship is quantified by the approximate equation:

\alpha = \exp\left(\frac{\Delta E}{RT}\right)

where ΔE is the difference in zero-point energy between isotopologues, R is the gas constant, and T is absolute temperature; empirical calibrations yield 1000 ln α ≈ 18.2 × 10³ / T - 31.42 (T in K) for calcite-water exchange.^[102] Such proxies have enabled estimates of ancient ocean temperatures from fossil shells, assuming equilibrium precipitation and known seawater δ¹⁸O. Laboratory calibration of fractionation factors relies on vibrational spectroscopy techniques, such as infrared (IR) or Raman spectroscopy, to measure isotopic frequency shifts in molecules or minerals, from which reduced partition functions are computed. These experimental data validate theoretical models and provide precise α values for specific systems, often combined with ab initio calculations for complex solids.^[103] For example, spectroscopic determination of O-H stretching modes in water-mineral systems refines paleotemperature equations by accounting for anharmonic effects.^[98]

Nuclear and Environmental Applications

In nuclear applications, isotope fractionation is central to uranium enrichment processes, which separate the fissile isotope uranium-235 (U-235) from the more abundant uranium-238 (U-238) in natural uranium. Gaseous diffusion, a historical method pioneered during the Manhattan Project in the 1940s, involves converting uranium to uranium hexafluoride (UF₆) gas and forcing it through porous barriers, where the lighter U-235 molecules diffuse slightly faster than U-238, achieving a small separation factor of approximately 1.004 per stage.^[104] This process required thousands of stages and consumed vast energy, equivalent to about 2500 kWh per separative work unit (SWU), a standard metric quantifying the effort to enrich uranium—1 SWU corresponds to the work needed to produce 1 kg of uranium enriched to 3.67% U-235 from natural feed while depleting tails to 0.3% U-235.^[105] By the late 20th century, gas centrifugation largely supplanted diffusion, spinning UF₆ in high-speed rotors to exploit centrifugal forces that drive heavier U-238 molecules outward, yielding a higher separation factor of 1.05 to 1.2 per machine and reducing energy use to around 50 kWh per SWU.^[106] Fractionation also occurs in nuclear fallout from weapons tests, influencing the distribution of radionuclides in environmental particles. During explosions, such as those in the 1940s Manhattan Project era, rapid high-temperature reactions and condensation processes cause kinetic isotope effects, preferentially incorporating lighter isotopes into volatile fractions while heavier ones bind to refractory particles, leading to heterogeneous radionuclide ratios like elevated ⁹⁰Sr/¹³⁷Cs in certain fallout types.^[107] This fractionation complicates dose assessments but enables tracing explosion signatures, as seen in "hot particles" from early tests where refractory elements like cerium isotopes show distinct depletions relative to volatile ones.^[108] In environmental applications, stable isotope fractionation serves as a tracer for pollution sources and biogeochemical processes. Chlorine isotope ratios, denoted as

\delta^{37}\text{Cl}

, help identify chlorinated solvent contamination in groundwater; for instance, microbial degradation of trichloroethene (TCE) induces significant fractionation, with

\Delta \delta^{37}\text{Cl}

up to 10‰, allowing distinction between abiotic diffusion and biotic transformation pathways in polluted aquifers.^[109] Similarly, in biogeochemical cycles, nitrogen (

\delta^{15}\text{N}

) and sulfur (

\delta^{34}\text{S}

) isotopes reveal ecosystem dynamics: denitrification in soils and wetlands fractionates

\delta^{15}\text{N}

by 20–30‰, enriching residual nitrate, while sulfate reduction by bacteria in aquatic systems produces sulfides depleted by up to 70‰, enabling quantification of nutrient cycling and pollution impacts like acid mine drainage.^[110] Recent 2020s studies have extended isotope approaches to microplastics, using

\delta^{13}\text{C}

to track degradation in soils, where biodegradable polymers show enrichment in heavier carbon as lighter isotopes are preferentially lost during microbial breakdown, aiding source attribution in urban environments.^[111] Key case studies illustrate these applications. In paleoclimate research, deuterium isotope ratios (

\delta

D) from polar ice cores reconstruct past temperatures; fractionation during evaporation and Rayleigh distillation enriches ice in lighter deuterium during colder periods, yielding more negative

\delta

D values (e.g., -40‰ shifts for 5–6°C cooling), as evidenced in Antarctic cores spanning 800,000 years.^[112] Forensically, the ¹⁴C "bomb pulse" from 1950s–1960s nuclear tests provides a temporal marker for dating modern biological materials; elevated atmospheric ¹⁴C peaked at twice pre-industrial levels in 1963, allowing precise age determination of tissues like bone collagen (accuracy ±1–2 years post-1950) without significant fractionation interference in carbon uptake.^[113] A major challenge in these applications is distinguishing anthropogenic from natural fractionation, as human activities like fertilizer use or industrial emissions overlap with baseline signatures (e.g.,

\delta^{65}\text{Cu}

ranges of -1 to +1‰ for both), necessitating multi-isotope systems and site-specific baselines to avoid misattribution in pollution tracing.^[114]

Food and Agricultural Applications

Lipid Fractionation

Lipid fractionation involves the separation of fats and oils into distinct components based on differences in melting points, solubility, or density, primarily to enhance food quality, texture, and nutritional profiles in the food industry. This process targets non-polar lipids such as triglycerides in vegetable oils, allowing for the production of tailored fractions that improve stability, spreadability, and sensory attributes without chemical modification. Common applications include refining palm oil and creating alternatives to cocoa butter, where fractionation enables the isolation of solid and liquid phases to meet specific functional requirements like controlled melting behavior.^[115] Key methods for lipid fractionation include dry and liquid fractionation through controlled cooling crystallization, solvent extraction using hexane, and supercritical CO₂ extraction as a environmentally friendly alternative developed in the 1990s. In dry fractionation, oils like palm oil are heated to 50–75°C and slowly cooled at rates of 0.2–3°C per hour in crystallizers to induce partial crystallization of higher-melting triglycerides, followed by membrane filtration to separate solid stearin (typically 20–35% yield) from liquid olein (65–80% yield).^[115]^[116] Solvent fractionation employs hexane to dissolve the oil, accelerating crystallization (under 30 minutes) and achieving higher separation efficiency (>90%) than dry methods (60–70%), with the solvent recovered via evaporation for reuse in producing sharp-melting fractions suitable for confectionery.^[117] Supercritical CO₂ fractionation, introduced in the 1990s, uses CO₂ under high pressure (20–50 MPa) and moderate temperatures (40–80°C) as a non-toxic solvent to selectively extract and separate lipid components from palm kernel oil, yielding high-purity fractions without residues and preserving bioactive compounds like carotenoids.^[118]^[119] Applications of lipid fractionation are prominent in palm oil processing, where dry or solvent methods separate crude palm oil into solid stearin (melting point ~50°C, used in shortenings) and liquid olein (cloud point <10°C, ideal for cooking oils), with multistage processes producing mid-fractions for cocoa butter equivalents (CBEs).^[115] CBEs, such as those from palm mid-fractions blended with illipé butter, mimic cocoa butter's polymorphic behavior and are evaluated using solid fat index (SFI) curves, which plot solid fat content versus temperature to ensure gradual melting (e.g., 60–70% solid at 20°C dropping to <5% at 35°C) for smooth mouthfeel in chocolate.^[120] On an industrial scale, winterization—a chilling process at 0–5°C followed by filtration—removes waxes and high-melting triglycerides from oils like sunflower and cottonseed, preventing cloudiness in refrigerated products and ensuring clarity for salad oils.^[115]^[121] Fractionation has played a key role in nutritional improvements by serving as a trans-fat-free alternative to partial hydrogenation, aligning with post-2000 regulations like the FDA's 2006 labeling mandate and 2018 ban on partially hydrogenated oils (PHOs). By fractionating tropical oils such as palm stearin and blending with unsaturated oils, manufacturers produce shortenings and margarines with similar functionality but zero trans fats, reducing cardiovascular risks associated with trans fatty acids while maintaining product stability.^[122]^[123] For instance, double-fractionated palm olein provides frying fats with oxidative stability comparable to hydrogenated versions, supporting global efforts to eliminate industrial trans fats by 2023 as per WHO guidelines.^[122]^[124]

Protein Fractionation in Dairy

Protein fractionation in dairy processing involves the separation of milk proteins into distinct components, primarily casein micelles and whey proteins, to enhance product functionality, nutritional value, and yield in food applications. Bovine milk contains approximately 80% casein and 20% whey proteins by weight, with caseins forming colloidal micelles that encapsulate fat and minerals, while whey proteins such as α-lactalbumin (α-La) and β-lactoglobulin (β-Lg) remain soluble in the aqueous phase.^[125]^[126] This fractionation enables the isolation of high-value fractions for specialized dairy products, leveraging differences in protein size, charge, and solubility. Key techniques for casein fractionation include isoelectric precipitation, where milk is acidified to pH 4.6 to destabilize and aggregate casein micelles, allowing their separation from whey via centrifugation or filtration, achieving yields of over 90% for industrial-scale isolation. Microfiltration, using ceramic or polymeric membranes with pore sizes of 0.1–1.0 μm, selectively retains casein micelles while permitting whey proteins to pass through, often enhanced by adding salts like calcium chloride to adjust micelle stability. For whey protein fractionation, ultrafiltration (UF) with 10–100 kDa membranes concentrates β-Lg (50–60% of whey) and α-La (20–25%), followed by chromatography methods such as ion-exchange or hydrophobic interaction to purify individual proteins; for instance, staged positively charged tangential flow UF achieves up to 90% purity for α-La-enriched fractions. Precipitation techniques, including heat-induced aggregation at pH 3.4–4.0, further isolate α-La from β-Lg by exploiting their differential thermal stability.^[127]^[128]^[129]^[130] These methods find primary applications in cheese production, where rennet-induced coagulation precipitates caseins to form curds, separating whey (containing 20% of total milk proteins) that is subsequently fractionated to recover valuable components and minimize waste. In infant formula manufacturing, whey fractionation enriches formulas with α-La to mimic human milk's protein profile (40% casein, 60% whey), improving digestibility and growth outcomes, with commercial products achieving 25–40% α-La content through UF and chromatography. Such processes boost protein recovery rates to 95% in integrated dairy operations, supporting nutritional fortification without altering overall milk composition.^[131]^[132]^[133] Advances in the 2010s focused on membrane technology enhancements, including hybrid UF-nanofiltration systems that combine protein concentration with partial demineralization, reducing fouling and improving flux by 20–30% through anti-fouling ceramic membranes. High-pressure processing (600 MPa) has emerged for non-thermal fractionation, selectively denaturing β-Lg while preserving α-La, enabling allergen-reduced whey fractions with β-Lg levels below 10%, beneficial for hypoallergenic products. These innovations stem from seminal work on baroresistant protein separation, prioritizing scalability and minimal denaturation.^[134]^[135]^[136] Economically, protein fractionation underpins the global dairy industry's approximately $950 billion annual value as of 2024, with milk production reaching about 980 million metric tons in 2024, where fractionated whey alone generates $10–15 billion in high-value ingredients like protein isolates. Sustainable sourcing initiatives align with environmental goals, enhancing resource efficiency amid rising demand for eco-friendly dairy proteins.^[137]^[138]

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References

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Fractionation

Principles and Methods

Definition and Basic Principles

Common Separation Techniques

Chemical and Industrial Applications

Fractional Distillation

Fractional Crystallization

Chromatographic Fractionation

Biological Applications

Cell Fractionation

Biomolecule Fractionation

Bioassay-Guided Fractionation

Medical Applications

Blood and Plasma Fractionation

Radiation Dose Fractionation

Isotope Fractionation

Physical and Kinetic Mechanisms

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