Steelmaking
Steelmaking
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Steelmaking

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Steelmaking

Steelmaking is the process of producing steel from iron ore and/or scrap. Steel has been made for millennia, and was commercialized on a massive scale in the 1850s and 1860s, using the Bessemer and Siemens-Martin processes.

Currently, two major commercial processes are used. Basic oxygen steelmaking (BOS) uses liquid pig-iron from a blast furnace and scrap steel as the main feed materials. Electric arc furnace (EAF) steelmaking uses scrap steel or direct reduced iron (DRI). Oxygen steelmaking has become more popular over time.

Steelmaking is one of the most carbon emission-intensive industries. In 2020, the steelmaking industry was reported to be responsible for 7% of energy sector greenhouse gas emissions. The industry is seeking significant emission reductions.

Steel is made from iron and carbon. Cast iron is a hard, brittle material that is difficult to work, whereas steel is malleable, relatively easily formed and versatile. On its own, iron is not strong, but a low concentration of carbon – less than 1 percent, depending on the kind of steel – gives steel strength and other important properties. Impurities such as nitrogen, silicon, phosphorus, sulfur, and excess carbon (the most important impurity) are removed, and alloying elements such as manganese, nickel, chromium, carbon, and vanadium are added to produce different grades of steel.

Early processes evolved during the classical era in China, India, Rome and among hunter-foragers in northern Sweden. The earliest means of producing steel was in a bloomery.

For much of human history, steel was made only in small quantities. Early modern methods of producing steel were often labor-intensive and highly skilled arts. The Bessemer process and subsequent developments allowed steel to become integral to the global economy.

A system akin to the Bessemer process originated in the 11th century in East Asia. Hartwell wrote that the Song dynasty (960–1279 CE) innovated a "partial decarbonization" method of repeated forging of cast iron under a cold blast. Needham and Wertime described the method as a predecessor to the Bessemer process. This process was first described by government official Shen Kuo (1031–1095) in 1075, when he visited Cizhou. Hartwell stated that the earliest center where this was practiced was perhaps the great iron-production district along the HenanHebei border during the 11th century.

In the 15th century, the finery process, which shares the air-blowing principle with the Bessemer process, was developed in Europe.

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