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ISO 7637
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ISO 7637 Road vehicles -- Electrical disturbances from conduction and coupling[1] is an international electromagnetic compatibility vehicle standard published by the International Organization for Standardization (ISO), that relates to 12- and 24-volt electrical systems. As of November 2018[update], four parts of ISO 7637 have been published,[1][2][3][4][5] and one is in development (part 4):[6]
- ISO 7637-1 (last revised October 2015[1]) Definitions and general considerations
- ISO 7637-2 (last revised March 2011[2]) Electrical transient conduction along supply lines only
- ISO 7637-3 (last revised July 2016[3]) Electrical transient transmission by capacitive and inductive coupling via lines other than supply lines
- ISO 7637-4 Electrical transient conduction along shielded high voltage supply lines only
- ISO 7637-5 (last revised November 2016[4]) Enhanced definitions and verification methods for harmonization of pulse generators according to ISO 7637
There are several distinct electrical transient waveforms that are required from this testing to ISO 7637-2. These pulses or waveforms include very high rise or fall times often in the nanosecond and microseconds range.[7] These transients are designed to simulate electrical occurrences in operational environments, including a load dump simulation. ISO 7637 is referenced by many vehicle manufacturer standards and individual waveforms are modified to meet specific requirements.[8] ISO 7637 includes both immunity and emissions components of electromagnetic compatibility testing.[9] This standard, including ISO 7637-2, places specific requirements on test equipment that can be used to replicate electrical occurrences.[10]
See also
[edit]References
[edit]- ^ a b c "ISO 7637-1:2015". ISO. Retrieved 8 November 2018.
- ^ a b "ISO 7637-2:2011". ISO. Retrieved 8 November 2018.
- ^ a b "ISO 7637-3:2016". ISO. Retrieved 8 November 2018.
- ^ a b "ISO/TR 7637-5:2016". ISO. Retrieved 8 November 2018.
- ^ "1.2 ISO7637 and related standards overview". Texas Instruments. 1 June 2016. Retrieved 1 June 2016.
- ^ "ISO/DTS 7637-4". ISO. Retrieved 8 November 2018.
- ^ Brorein, Edward (31 January 2018). "Mathematically Defining Test Pulse 2b of the ISO-7637-2 Section 5.6.2 Automotive Test Standard". InCompliance Magazine. Retrieved 31 January 2018.
- ^ "ISO 7637-2:2011 Road vehicles -- Electrical disturbances from conduction and coupling -- Part 2: Electrical transient conduction along supply lines only". Transient Specialists. Retrieved 24 September 2018.
- ^ Transient Emission Analysis..using Simulation (PDF) (Report). EMC Europe 2013. p. 2. Retrieved 6 September 2013.
- ^ Eddleman, Dan (22 October 2017). "Robust Automotive Supply Protection for ISO 7637-2 and ISO 16750-2 Compliance". EE News Europe. Retrieved 22 October 2017.
ISO 7637
View on Grokipedia- Part 1: Vocabulary and general considerations (4th edition, published December 2023): Establishes the basic terminology and foundational concepts for electrical disturbances from conduction and coupling used throughout the series.[1]
- Part 2: Electrical transient conduction along supply lines only (3rd edition, published March 2011): Specifies immunity test methods for conducted transients on power supply lines in vehicles with nominal voltages of 12 V or 24 V, applicable to passenger cars and commercial vehicles up to 50 V.[2]
- Part 3: Electrical transient transmission by capacitive and inductive coupling via lines other than supply lines (3rd edition, published July 2016): Outlines bench test procedures to evaluate immunity to transients coupled onto signal, data, or control lines through capacitive or inductive means.[3]
- Part 4: Electrical transient conduction along shielded high voltage supply lines only (technical specification, 1st edition, published May 2020): Defines test methods for conducted transients on shielded high-voltage supply lines for electrical systems from 60 V DC to 1500 V DC in battery electric, hybrid electric, and plug-in hybrid electric vehicles.[4]
- Part 5: Enhanced definitions and verification methods for harmonization of pulse generators according to ISO 7637 (technical report, 1st edition, published November 2016): Provides extended definitions and verification procedures for pulse generators to ensure consistency in transient testing across different equipment setups.[5]
Overview
Definition and Purpose
ISO 7637 is a multi-part international standard series under the general title "Road vehicles — Electrical disturbances from conduction and coupling," developed by the International Organization for Standardization (ISO) to address electromagnetic compatibility (EMC) challenges in automotive electrical and electronic systems.[8] It provides standardized definitions, test methods, and procedures for evaluating and mitigating electrical disturbances that can affect vehicle performance.[9] The series encompasses aspects of both immunity testing, to verify that components can withstand external transients without malfunction or damage, and emissions testing, to measure disturbances generated by the systems themselves.[10] The primary purpose of ISO 7637 is to ensure the compatibility and reliability of electrical/electronic equipment in road vehicles by simulating real-world transient conditions that arise from internal sources such as inductive load switching, sudden current interruptions, relay operations, and engine starter motor energization.[11] These transients can lead to voltage spikes, drops, or noise that degrade system functionality, potentially causing safety issues or operational failures in the dynamic automotive environment.[12] By defining reproducible test pulses and evaluation criteria, the standard helps manufacturers design robust systems that maintain performance under stress.[7] Central to ISO 7637 are the concepts of conduction and coupling as mechanisms of disturbance propagation. Conduction involves direct transmission of transients along supply lines or other conductive paths, while coupling refers to indirect transfer through capacitive or inductive fields between circuits or systems.[8] This framework supports EMC fundamentals by targeting disturbances in both low-voltage (12 V and 24 V) conventional vehicles and high-voltage systems (up to 1500 V DC) in electric vehicles (EVs), hybrids, and plug-in hybrids, thereby promoting overall vehicle safety and interoperability.[13][4]Scope and Applicability
ISO 7637 applies to all types of road vehicles, including passenger cars, trucks, and buses, irrespective of their propulsion system, such as internal combustion engines, electric vehicles, or hybrids.[2] The standard targets electrical and electronic components and systems installed in these vehicles to ensure compatibility with conducted electrical transients arising from conduction and coupling. This encompasses bench testing for immunity and emissions related to transient disturbances, focusing on maintaining functional performance under simulated real-world electrical stresses.[14] The standard primarily addresses vehicles with 12 V and 24 V electrical systems in parts 2 and 3, which cover transient conduction along supply lines and transmission by coupling on non-supply lines, respectively.[2] Part 4 extends applicability to higher voltage systems, specifying tests for conducted transients along shielded high voltage supply lines in road vehicles with nominal voltages ranging from 60 V to 1 500 V DC, relevant for electric and hybrid vehicles.[4] These voltage ranges ensure the standard's relevance to conventional and emerging automotive electrical architectures. Exclusions include non-road vehicles, such as off-road or agricultural machinery, as the scope is explicitly limited to road vehicles.[2] The standard does not cover pure emission testing without immunity aspects, which is addressed separately by CISPR 25 for radio disturbance characteristics. Additionally, it focuses on bench tests for components rather than on-vehicle or off-vehicle operational testing.[14] ISO 7637 complements ISO 16750, which provides broader environmental conditions and testing procedures for electrical and electronic equipment in road vehicles, including voltage variations and other non-transient stresses. Compliance with ISO 7637 is mandatory for regulatory approval under UN ECE Regulation No. 10 in regions like the European Union, where it supports electromagnetic compatibility requirements for vehicle type approval by referencing specific transient tests.Components of the Standard
ISO 7637-1: Vocabulary and General Considerations
ISO 7637-1 establishes the foundational vocabulary and general principles for the ISO 7637 series, which addresses electrical disturbances in road vehicles arising from conduction and coupling. Published as the fourth edition in 2023, it replaces the 2015 version and incorporates updates to accommodate high-voltage systems in electric vehicles (EVs), including definitions for supply voltage tolerances in such contexts. This part ensures a consistent terminology across the series, facilitating standardized testing and evaluation of electromagnetic compatibility (EMC) in automotive environments.[1] Key terms defined include electromagnetic interference (EMI), which refers to the degradation of equipment performance due to an electromagnetic disturbance, and conduction disturbances, encompassing electrical transients propagated along supply lines or other conductive paths. The standard also delineates capacitive coupling as the transfer of disturbance energy through capacitive elements, such as via a capacitive coupling clamp, and inductive coupling as energy transfer via magnetic induction, often using an inductive coupling clamp. Transient pulses are characterized as short-duration deviations from steady-state conditions, while immunity levels denote the capacity of a device or system to operate without unacceptable degradation under specified electromagnetic disturbances. These definitions provide a uniform framework for interpreting disturbances in Parts 2 through 5 of the series.[15][16] General considerations outline principles of disturbance generation, primarily from sources like relays, alternators, ignition systems, electric motors, and actuators, which introduce transients into vehicle electrical networks. Transients are classified as positive or negative based on their polarity relative to the nominal supply voltage, influencing their impact on electronic components. During immunity testing, functional status is categorized as A (normal operation as specified, with no degradation), B (degraded performance during the test but automatic recovery), or C (temporary loss of function requiring manual intervention to restore). The standard includes illustrative diagrams of coupling mechanisms to clarify how disturbances propagate via conduction or radiative paths, emphasizing their relevance to both low- and high-voltage automotive systems.[1][16]ISO 7637-2: Electrical Transient Conduction Along Supply Lines
ISO 7637-2 specifies bench test methods and procedures to evaluate the immunity of electrical and electronic equipment installed on passenger cars and commercial vehicles to conducted electrical transients along supply lines with nominal voltages of 12 V or 24 V.[2] This part applies to all types of road vehicles, irrespective of their propulsion system, and focuses on transients arising from switching actions and arcing processes in the vehicle electrical system.[17] It includes both immunity tests, where transients are injected to assess equipment performance, and emission tests, where transients generated by the equipment are measured.[18] The third edition of ISO 7637-2 was published in March 2011, replacing the 2004 edition and its 2008 amendment.[2] As of November 2025, a fourth edition is under development at the new project approved stage by ISO Technical Committee 22, Subcommittee 32.[19] In the 2011 edition, test pulses 4 (alternator field decay) and 5a/5b (load dump transients) from prior versions were transferred to ISO 16750-2 for electrical load testing, leaving pulses 1, 2a, 2b, 3a, and 3b as the core definitions for transient conduction along supply lines.[20] However, descriptions of pulses 4 and 5 from earlier editions remain relevant for historical context and related immunity assessments. The standard defines specific waveforms to simulate real-world transients, such as those from inductive load switching, DC motor operation, and supply interruptions. Pulse 1 represents a slow decrease and subsequent recovery of supply voltage, typically during engine starting, with an exponential decay waveform.[17] The voltage for this pulse follows the form , where is the initial amplitude, is the load resistance, is the internal resistance, is time, and is the duration.[17] Pulses 2a and 2b simulate sudden voltage reductions from inductive loads and power disconnections, respectively, with 2a featuring a fast positive spike and 2b an oscillatory decay.[21] Pulses 3a and 3b model fast transients from switched interruptions and arcing, with 3a as a negative pulse and 3b as positive, both with rapid rise times.[17] Pulse 4, previously included, depicts alternator field decay as a damped sinusoidal waveform, , where is the time constant, is the frequency (typically 150 kHz to 250 kHz), and amplitudes reach up to 20 V peak with durations around 100 ms.[6] Pulses 5a and 5b address load dump transients from battery disconnection during alternator charging; 5a is unsuppressed with high energy (amplitudes up to 200 V relative to nominal, durations 100-400 ms, rise times 5-10 ms), while 5b is suppressed (e.g., +100 V amplitude for 12 V systems, same durations and rise times).[21][22] Key parameters for the primary pulses in the 2011 edition are summarized below, with tolerances of +10% to 0% for amplitude and duration:| Pulse | Description | Waveform | Amplitude (Us, 12 V / 24 V) | Duration (td) | Rise Time (tr) | Internal Resistance (Ri) |
|---|---|---|---|---|---|---|
| 1 | Slow voltage decrease/recovery | Exponential decay | -75 to -150 V / -300 to -600 V | 2 ms / 1 ms | 0.5 µs / 1.5 µs | 10 Ω / 50 Ω |
| 2a | Inductive load switching (positive) | Positive spike | +37 to +112 V | 50 µs | ≤ 0.5 µs | 2 Ω |
| 2b | Sudden supply drop | Oscillatory decay | +10 V / +20 V | 200 ms to 2 s | 1 ms | 0.05 Ω |
| 3a | Switched interruption (negative) | Fast negative pulse | -112 to -220 V / -150 to -300 V | 150 ns | 5 ns | 50 Ω |
| 3b | Switched interruption (positive) | Fast positive pulse | +75 to +150 V / +150 to +300 V | 150 ns | 5 ns | 50 Ω |
| Pulse | Level I/II (12 V) | Level III (12 V) | Level IV (12 V) | Repetition/Test Time Example |
|---|---|---|---|---|
| 1 | -75 V | -112 V | -150 V | 500 pulses, ≥0.5 s interval |
| 2a | +37 V | +55 V | +112 V | 500 pulses, 0.2-5 s interval |
| 2b | +10 V | +10 V | +10 V | 10 min continuous |
| 3a | -112 V | -165 V | -220 V | 1 h, 90-100 ms cycle |
| 3b | +75 V | +112 V | +150 V | 1 h, 90-100 ms cycle |
