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Round shot
Round shot
from Wikipedia
Various types of round shot made from stone, iron and lead found on board the 16th-century carrack Mary Rose
Mons Meg with its 20-inch caliber (51 cm), 386 lb (175 kg) cannonballs
Cannonball equipped with winglets for rifled cannons, c. 1860

A round shot (also called solid shot or simply ball) is a solid spherical projectile without explosive charge, launched from a gun. Its diameter is slightly less than the bore of the barrel from which it is shot. A round shot fired from a large-caliber gun is also called a cannonball.

The cast iron cannonball was introduced by French artillery engineers after 1450; it had the capacity to reduce traditional English castle wall fortifications to rubble.[1] French armories would cast a tubular cannon body in a single piece, and cannonballs took the shape of a sphere initially made from stone material. Advances in gunpowder manufacturing soon led the replacement of stone cannonballs with cast iron ones.[2]

Round shot was made in early times from dressed stone, referred to as gunstone (Middle English: gunneston), but by the 17th century, from iron. It was used as the most accurate projectile that could be fired by a smoothbore cannon, used to batter the wooden hulls of opposing ships, fortifications, or fixed emplacements, and as a long-range anti-personnel weapon. However, masonry stone forts designed during the early modern period (known as star forts) were almost impervious to the effects of round shot.

In land battles, round shot would often plough through many ranks of troops, causing multiple casualties. Unlike the fake gunpowder explosions representing roundshot in movies, roundshot was more like a bouncing bowling ball that would not stop after the initial impact, but continue and tear through anything in its path. It could bounce when it hit the ground, striking men at each bounce. The casualties from round shot were extremely gory; when fired directly into an advancing column, a cannonball was capable of passing straight through up to forty men[citation needed].

Even when most of its kinetic energy is expended, a round shot still has enough momentum to knock men over and cause gruesome injury. Because such instances often did not leave visible marks, this initially gave rise to the theory that even in the case of a near-miss, the so-called "wind of a ball" could cause internal injury or concussion, often with fatal results.[3] The actual explanation for these cases, however, turned out to be the toughness and elasticity of the human skin.[4]

Vault full of cannonballs in the Omoa fortress, Honduras.

When attacking wooden ships or land structures that would be damaged by fire, the cannonball could be heated to red hot. This was called a "heated shot". (On the shot called "the single deadliest cannon shot in American history", see Negro Fort.)

Round shot has the disadvantage of not being tightly fitted into the bore (to do so would cause jamming). This causes the shot to "rattle" down the gun barrel and leave the barrel at an angle, unless wadding or a discarding sabot is used. This difference in shot and bore diameter is called "windage".

Round shot has been totally replaced by modern shells. Round shot is used in historical recreations and historical replica weapons.

In the 1860s, some round shots were equipped with winglets to benefit from the rifling of cannons. Such round shot would benefit from gyroscopic stability, thereby improving their trajectory, although already obsolete due to the existence of the ogival shell[5] since the 1850s.

See also

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References

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from Grokipedia
Round shot, also known as solid shot or a cannonball, is a solid spherical projectile typically made of , designed to be fired from pieces such as cannons and mortars. These projectiles were the primary for field, , and naval guns from the late until the mid-19th century, valued for their simplicity, reliability, and ability to deliver over long distances. Unlike shells, round shot relied entirely on its mass and velocity to inflict damage, often ricocheting off the ground to maximize impact against targets. Historically, round shot evolved from early stone balls used in primitive cannons during the , transitioning to iron by around 1400 as advanced, which allowed for greater range and penetration. By the , cast-iron round shot had become standard, with cannons classified by the weight of the shot they fired—such as 6-pounders or 24-pounders—standardizing organization across European and American forces. In conflicts like the and the Civil War, these projectiles were cast in molds, inspected for quality using gauges, and often reused by troops after recovery from battlefields. The primary uses of round shot included battering down fortifications, breaching ship hulls, and serving as an by skipping across the ground to strike formations. For instance, a 24-pounder round shot could penetrate over 4 feet of at 100 yards, making it devastating against and earthworks. Variants like bar shot or —two round shots connected by a bar or chain—were specialized for to destroy enemy and sails. By the , the advent of rifled and explosive shells largely supplanted round shot, though it remained in limited use for certain applications until the end of the century.

History

Origins and Early Use

Round shot emerged in during the late 13th century as gunpowder artillery technology spread from via Mongol invasions and Islamic intermediaries, evolving from earlier stone projectiles launched by primitive cannons such as the pot-de-fer and early bombards. These initial firearms were simple wrought-iron tubes, often vase-shaped, that propelled hand-carved stone balls known as gunstones, marking a transition from catapult-flung or hand-thrown stones to -propelled equivalents. The first documented use of cannons firing stone round shot in occurred during of in 1343–1344, where Moorish defenders employed them against Christian besiegers. By mid-century, such weapons saw action in open battles, including the English deployment of ribauldequins—small multi-barrel cannons firing arrows or small projectiles—at the in 1346. A prominent example of their siege role came during the Ottoman assault on in 1453, where massive bombards like the Basilic hurled stone balls weighing up to 1,200 pounds (545 kg) to breach the city's formidable walls. Early stone round shot was produced through rudimentary methods, with stonemasons selecting durable rock and carving it into roughly spherical forms by hand, typically 2–6 inches (5–15 cm) in diameter for smaller pot-de-fer cannons, though larger bombards required proportionally massive projectiles. These were loaded into wrought-iron guns with irregular, smooth bores, often forged from hammered bars and hoops. The limitations of these early systems were significant: the smooth bores and imperfectly shaped stone balls resulted in poor accuracy and unpredictable trajectories, restricting round shot's effectiveness to area bombardment in siege warfare, particularly against fortifications and walls, rather than targeted antipersonnel fire. Iron round shot began to supplant stone in the following centuries as casting techniques improved.

Development in the Early Modern Period

By the late , advancements in European , particularly the widespread adoption of blast furnaces, facilitated the transition from stone and projectiles to round shot for . This shift, which began in regions like and around 1350 but became common across by the 1500s, allowed for more uniform and durable spheres that could withstand the stresses of propulsion without deforming. 's lower cost and availability compared to made it ideal for , marking a key evolution from the irregular stone balls used in early bombards. In , this technology was notably applied in royal arsenals during the reign of , where iron foundries began supplying cast shot for naval and siege guns by the 1540s, enhancing the reliability of Tudor artillery in conflicts like the . Standardization efforts accelerated in the early , particularly in , where engineers developed caliber tables linking shot weights to bore diameters; for instance, a 4-pound ball was specified at approximately 4.5 inches in diameter to ensure compatibility across varying gun designs. These tables, building on earlier French systems from the 1520s under Francis I, reduced inconsistencies in ammunition fit and performance, promoting interoperability in multinational campaigns. Key innovations in manufacturing included refined molding techniques using sand or mixtures, which produced smoother surfaces on iron spheres and minimized bore erosion in s. , a composite of clay, sand, and organic binders like horse dung or straw, was applied in layered molds around wooden patterns, allowing for precise casting of larger projectiles while withstanding high furnace temperatures. During the (1618–1648), such round shot proved devastating in linear , where massed formations of pikemen and were vulnerable to sweeping fire; battles like (1632) saw barrages cause significant casualties among tightly packed ranks, shifting emphasis toward mobile field guns. Regionally, the adoption of iron round shot varied; in China during the 16th century, iron balls were cast for cannons—European-influenced designs introduced via Portuguese trade—primarily for coastal defense against Japanese pirates, differing from Europe's growing emphasis on scaling naval broadsides for fleet engagements. This parallel development highlighted iron's global appeal for artillery ammunition, though Chinese foundries often prioritized composite bronze-iron barrels over purely naval applications.

Peak Usage and Decline

Round shot reached its zenith during the Age of Sail from approximately 1700 to 1850, serving as the primary projectile for naval and land artillery in major European powers. In the British Royal Navy, the 24-pounder round shot became a standardized armament for the lower decks of 74-gun ships of the line, which formed the backbone of the fleet and offered an optimal balance of speed, maneuverability, and firepower. These solid iron spheres, typically 5.5 inches in diameter and marked with the broad arrow for government issue, were cast between 1775 and 1840 to ensure uniformity across the service. A prime example of their devastating effect occurred at the in 1805, where broadsides of 24-pounder round shot from British ships shattered the wooden hulls and decks of French and Spanish vessels, contributing to the decisive victory. Production of round shot scaled massively to support this era's demands, particularly during the (1803–1815), when foundries like the Royal Arsenal at manufactured cannonballs on a large industrial level to equip the expanding British fleet and army. 's operations, which began large-scale production in the early , ramped up significantly, with facilities casting thousands of iron spheres annually to meet wartime needs; by the Napoleonic period, the arsenal employed thousands and produced a wide array of calibers. Shot weights varied from as light as 1/2 pound for swivel guns on smaller vessels to 68 pounds for heavy naval guns on bomb vessels, allowing versatility in targeting , hulls, or fortifications. This output represented about 70–80% of , underscoring round shot's dominance in smoothbore systems. The decline of round shot began in the 1820s with the introduction of Paixhans guns by French General Henri-Joseph Paixhans, which safely fired shells at high velocity, revolutionizing by causing far greater internal damage to wooden ships than solid projectiles. Demonstrated in 1824 trials that sank the target hulk Pacificateur, these guns highlighted the limitations of round shot's kinetic impact alone, prompting navies to adopt shell-firing ordnance. This shift accelerated during the (1853–1856), where rifled artillery provided superior range, accuracy, and penetration compared to s, rendering spherical round shot increasingly obsolete for frontline use. By the in the 1860s, cannons firing round shot persisted in limited roles—such as battering fortifications or ricocheting against —but were overshadowed by rifled guns and projectiles, with solid balls comprising only a fraction of ammunition stocks. Round shot saw its final limited applications in colonial conflicts, including the of 1879, where British forces deployed small rifled field guns like the 7- and 9-pounder pieces that occasionally utilized solid projectiles alongside shells for anti-personnel or defensive fire. These 7-pounder guns, weighing 200 pounds and firing 7-pound projectiles with a range of up to 3,100 yards, were part of batteries like N/5, which supported engagements such as and , though explosive ammunition predominated. By this point, technological advancements had largely consigned round shot to obsolescence in favor of more versatile and destructive alternatives.

Manufacture and Design

Materials and Production Methods

Round shot were primarily constructed from , a material composed of approximately 95% iron and 3-4% carbon, which provided the necessary durability and affordability for large-scale production. For smaller projectiles, was occasionally employed due to its malleability and strength in reduced sizes, while lead served as an alternative for very light pieces weighing under 1 pound, offering ease of and sufficient density for short-range applications. The production process began with melting in furnaces, where temperatures reached 1200-1400°C to achieve a fully molten state suitable for pouring. The liquid iron was then poured into two-part sand molds, often chilled rapidly to form the characteristic spherical shape, with the molds designed to minimize imperfections during solidification. After cooling, the rough castings underwent finishing by grinding to remove sprues and excess material, ensuring a smooth surface. Quality control measures included visual inspections to detect internal voids caused by trapped gas bubbles during , which could compromise structural integrity. The resulting shot typically exhibited a of around 7.2 g/cm³, with hardness levels influenced by the cooling rate—slower cooling produced tougher structures to resist shattering upon firing.

Sizing and Standardization

The sizing of round shot was determined by its in relation to the cannon's bore, with the shot typically 1/16 to 1/8 inch smaller to allow for , the clearance necessary for loading and to accommodate residue buildup during firing. This prevented jamming while minimizing gas escape, ensuring effective propulsion; for instance, a 32-pounder shot measured 6.1 inches in for a bore of approximately 6.41 inches under early 18th-century . Nomenclature for round shot and associated cannons was primarily weight-based in the English system, where the gun's designation reflected the nominal weight of the iron shot it fired, though actual weights varied slightly due to casting tolerances. A 6-pounder, for example, used a shot weighing about 6.1 pounds with a 3.5-inch diameter, while larger calibers scaled accordingly. The (adopted 1765) continued using the unit but provided dimensions equivalent to metric: a 12-livre shot corresponded to 118 mm in diameter and 6.0 kg in weight, roughly comparable to the English 12-pounder (4.4 inches, about 5.4 kg). Following the , full metric standardization in emerged in the 1790s. Standardization efforts culminated in the 1716 chart issued by the British under Colonel Albert Borgard, which linked shot weights, diameters, and compatible types to promote uniformity across royal arsenals. This table established the core sizes for field, naval, and garrison , with minor variations: naval guns often featured slightly larger bores for reliability in humid conditions, while garrison pieces prioritized precision fits. The following table summarizes key Borgard specifications, showing shot diameters and corresponding bore calibers (using a 21/20 ratio):
Shot Weight (lb)Diameter (in)Bore (21/20 Caliber, in)
43.053.20
63.503.67
94.004.20
124.404.62
185.045.29
245.555.82
326.106.41
426.687.02
Prior to widespread , shot sizes were verified using specialized tools such as gunner's , which incorporated rulers, gauges for bore and ball diameters, and sometimes protractors for alignment checks. These instruments ensured compatibility but highlighted pre-1800 inconsistencies, where variable quality and local manufacturing led to ill-fitting shot, contributing to misfires from excessive or binding. Such issues were largely mitigated by the adoption of imperial standards in Britain by the early , enforcing precise inch-pound measurements across production.

Variants and Types

Solid Round Shot

Solid round shot represented the foundational type for , consisting of a , spherical cast from iron to ensure compatibility with the unrifled bores of cannons. This perfect spherical design promoted a degree of aerodynamic stability during flight, allowing the shot to travel through the air with minimal deviation from imperfections in the barrel, though it lacked the rotational spin provided by rifled firearms. Unlike later ordnance, round shot derived its destructive power entirely from , expressed as 12mv2\frac{1}{2} m v^2, where mm denotes the 's and vv its upon impact. The simplicity of its construction—requiring only basic in molds—made solid round shot inexpensive and straightforward to produce in large quantities, facilitating widespread use in campaigns from the early modern period onward. Additionally, its smooth, rounded form enabled ricochet off hard surfaces like or earth, particularly valuable in naval battles where shots could skip across the sea to strike multiple targets along an extended path. These traits underscored its role as a versatile, low-maintenance for battering fortifications, ships, and troop formations. However, the design's reliance on smoothbore firing introduced significant limitations, including poor accuracy at ranges exceeding 800 to 1,000 yards, as the absence of stabilizing spin caused the to tumble erratically due to air resistance and minor asymmetries from . This tumbling reduced precision, making hits unpredictable beyond point-blank distances and limiting effectiveness against distant or mobile targets. In practice, gunners compensated by firing at lower elevations to exploit trajectories, but inherent inaccuracies persisted. Loading procedures for solid round shot typically involved ramming a black charge equivalent to one-third to one-half the projectile's weight into the barrel, followed by the shot itself and a to secure it. This configuration propelled the sphere from the muzzle at velocities ranging from 1,000 to 1,700 feet per second, depending on the gun's and charge size, with examples including 1,052 feet per second for a 9-pounder field piece. Such loads balanced power with barrel safety, enabling ranges up to several thousand yards under optimal conditions, though practical effectiveness diminished rapidly with distance.

Modified and Composite Forms

Modified forms of round shot were developed to enhance specific destructive effects beyond the standard solid sphere, adapting the basic design for targeted damage in naval and siege warfare. These variants, developed from the , were particularly valued in naval engagements. consisted of two cannonballs connected by a short length of chain, while bar shot used a solid iron rod or bar to link two hemispheres or full spheres. Upon firing, the linked projectiles spun wildly in flight due to the projectile's and design, sweeping through enemy , sails, and masts like a to disable ships without necessarily sinking them. These variants were particularly valued in close-quarters naval engagements, where their limited effective range—typically under 500 yards—necessitated ships closing to pistol-shot distances. Heated, or "hot," shot represented another key adaptation, involving solid iron round shot preheated in a furnace to a red-hot glow before loading. This modification aimed to ignite or fortifications upon impact, as the glowing ball would embed in timber and sustain . Furnaces allowed for more efficient heating than open fires, enabling sustained use in defensive batteries. To mitigate the risk of the hot igniting the charge prematurely, special procedures were employed, including the use of iron-wheeled carriages to prevent wooden ones from during handling. Hot shot proved effective against wooden vessels, though its preparation time reduced the compared to standard ammunition. Composite forms combined materials or shapes for specialized roles, such as double-headed shot (a form of bar shot), consisting of two balls connected end-to-end by a short bar to form an elongated projectile for greater penetration in breaching walls or hulls. Rare 16th-century experiments included stone cores wrapped or partially encased in iron to balance weight and cost, though these hybrids were largely supplanted by uniform cast-iron shot by the late . These adaptations built on the solid round shot's core principle but introduced complexities in manufacture and deployment. Despite their innovations, modified round shot faced inherent limitations. Chain and bar shot's linking mechanisms were prone to failure, with chains occasionally snapping or bars bending mid-flight due to the stresses of rotation and impact, reducing reliability at longer ranges. Hot shot carried risks of premature ignition of the powder charge from residual heat, leading to misfires or dangerous hangfires that could injure crews. Overall, these variants required precise conditions for success, limiting their widespread adoption compared to simpler solid projectiles.

Ballistics and Performance

Firing Dynamics

The loading of a for firing round shot followed a standardized sequence to ensure reliable propulsion. A cartridge containing black powder—typically 25 to 33 percent of the shot's weight, such as 6 to 8 pounds for a 24-pounder—was first inserted into the muzzle and rammed to the breech. This was followed by a of , , or hay to contain the powder and prevent forward movement, then the solid iron round shot, and finally another to secure the load. The entire assembly was rammed firmly using a wooden or metal rammer to compress the powder, promoting even and consistent during ignition. This process, refined over centuries of use, minimized variations in and maximized energy transfer to the . Barrel length also influenced performance, with longer barrels (e.g., 18-24 calibers) increasing by 10-20% through extended acceleration. Ignition began with priming the vent hole—a small touch hole at the breech—with loose black powder or a quill tube filled with powder. A flintlock mechanism, mounted adjacent to the vent and triggered by a lanyard, struck a flint against steel to produce sparks that ignited the priming charge; alternatively, a portfire—a slow-burning composition of saltpeter, sulfur, and binder—could be applied directly to the vent for manual lighting. This initiated deflagration of the main powder charge, with flame propagation speeds reaching approximately 190 m/s in the confined barrel, rapidly converting the solid propellant into high-pressure gas. The resulting chamber pressure peaked at 20,000 to 37,000 psi, depending on charge compression and grain size, driving the shot forward along the bore. The dynamics culminated in the shot achieving , approximated by the formula v=2Emv = \sqrt{\frac{2 E}{m}}
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