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Wadding
Wadding
from Wikipedia
Modern made waddings out of leather and jute

Wadding is a disc of material used in guns to seal gas behind a projectile (a bullet or ball), or to separate the propellant from loosely packed shots.[1] Wadding can be crucial to a gun's efficiency, since any gas that leaks past a projectile as it is being fired is wasted. A harder or more carefully designed item which serves this purpose is often called a sabot. Wadding for muzzleloaders is typically a small piece of cloth, or paper wrapping from the cartridge.[citation needed]

Shotguns

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A series of individual 1/1,000,000-second exposures showing shotgun firing shots and wadding separation

In shotgun shells, the wadding is actually a semi-flexible cup-shaped sabot designed to hold numerous much smaller-diameter sub-projectiles (i.e. shots), and is launched out together as one payload-carrying projectile. This minimizes chaotic collisions of the shots with the bore wall and with each other, allowing the internal ballistics to be more consistent. After leaving the muzzle, the wadding loosens and opens up in flight, allowing the much denser shots to be inertially released and scattered. The same function is served when shooting slugs.

Model rockets

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Wadding is used in model rockets to protect the parachute when it ejects. Without the recovery wadding, the parachute would melt because the ejection is by a small solid-fuel engine, which gets so hot that it melts the glue almost immediately.[citation needed]

Effects

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Burning wadding may have ignited the fire that led to the explosion that destroyed the Orient at the Battle of the Nile (q.v.). The father of Robert Morris, "Financier of the American Revolution," died as the result of being wounded by flying wadding from a ship's gun that was fired in his honor.[2]

References

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Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
Wadding is a soft, fibrous consisting of short loose fibers, such as , or synthetics, formed into sheets, masses, or wads for use in , , packing, or sealing. The term derives from the verb "wad," meaning to form into a compact mass, with its first known use dating to the 1620s, initially in contexts like gunnery where it referred to for compacting charges. In modern applications, wadding serves multiple purposes across industries, including textiles, , , and model rocketry, providing insulation, protection, or structural support. In textile and crafting contexts, wadding—often interchangeably called batting in —is the insulating middle layer sandwiched between the top fabric and backing in quilts, jackets, and other sewn projects to add warmth, , and . Common types include natural fibers like (which offers a traditional, breathable feel with slight shrinkage) and (providing superior warmth but requiring careful washing), as well as synthetics like (known for its low cost, minimal shrinkage, and ease of ). Bamboo blends are also popular for their eco-friendly, silky properties and anti-bacterial qualities, making wadding versatile for both functional items like duvets and decorative crafts such as placemats. Beyond sewing, wadding has specialized uses in other fields; for instance, in firearms, it functions as a disc or cup-shaped component in shells or muzzleloading guns to seal propellant gases behind projectiles, prevent leakage, and separate powder from shot or shot from the barrel. In model , wadding serves as a protective in recovery systems to cushion parachutes and prevent damage to the during landing. Historically, materials like felt, , or cloth served this role in cannons and early rifles to ensure efficient combustion and accurate firing. In , wadding appears as absorbent sheets of or for surgical dressings and wound care, valued for its softness and ability to hold liquids without adhering to tissue. These diverse applications highlight wadding's enduring role as an essential, adaptable in everyday and technical uses.

Overview and History

Definition and Purpose

Wadding is a soft, fibrous consisting of short loose fibers, such as , or synthetics, formed into sheets, masses, or wads for use in , , packing, or sealing. In systems, such as those in firearms and model rocketry, it serves as a compressible or semi-rigid separator and protective component to isolate propellants from projectiles or payloads, seal against gas leakage, and provide cushioning during launch or deployment. In these roles, it prevents direct contact that could lead to premature ignition, structural damage, or inefficient energy transfer. The primary purposes of in contexts include gas sealing to enhance by containing gases, separation to avoid mixing of reactive components that might cause or harm, and impact absorption to mitigate forces on sensitive elements. By forming a tight barrier, wadding ensures that gases propel the load forward without significant bypass, thereby maximizing velocity and range. This sealing action is crucial for maintaining consistent , as any leakage would dissipate energy and reduce effectiveness. From a physics perspective, wadding creates a bore seal that directs behind the load, allowing gases to expand within a confined to build propulsive force. This process aligns with the , PV=nRTPV = nRT, where the wadding maintains the VV of the gas chamber, enabling PP to increase as temperature TT rises from while the number of moles nn remains constant. Without this seal, gas would escape, reducing the contained and thus the pressure buildup essential for efficient .

Historical Development

The use of wadding-like materials dates back thousands of years, with padded textiles and quilting appearing in ancient civilizations for insulation and protection; for example, quilted garments and armor were documented in Egypt around 3400 BCE and in Europe during the Middle Ages. The modern term "wadding" derives from the verb "wad," meaning to form into a compact mass, with its first known use dating to 1627 in a gunnery context. Textile applications, such as cotton or wool used to line garments, emerged later in the early 18th century. In firearms, the use of wadding originated in the 16th to 18th centuries, primarily in muzzle-loading guns, where improvised materials such as cloth, , or served to separate the black powder charge from the , prevent movement during handling, and provide a basic gas seal upon firing. These early wads were essential for maintaining load integrity in and weapons, often sourced from available household or natural items to ensure the powder remained dry and the shot or ball seated properly against the breech. In the , the transition to ignition systems in the 1820s prompted advancements in wad design, with felt wads introduced by the mid-century offering improved compression and lubrication to reduce barrel in both muzzle- and breech-loading . Lubricated fiber wads emerged in the mid-century, enhancing gas sealing and shot retention as shotgun cartridges became more standardized following the of brass-cased shotshells in the 1860s. By the late 1800s, these materials supported the shift to breechloaders, allowing for more consistent performance with black powder loads. The 20th century marked a significant evolution, beginning with the widespread adoption of paper and cardboard wads in shotshells during the early 1900s, including innovations by Remington in the 1920s that refined layered constructions for better powder separation and reduced misfires in smokeless powder era ammunition. Post-World War II, the rise of synthetic materials led to the development of plastic wads using polyethylene in the late 1950s, with Ronald Comerford patenting a one-piece design in 1958 that integrated gas sealing, cushioning, and shot containment for superior velocity and pattern control. This innovation, sold to Winchester in 1963, quickly gained traction across manufacturers. Key milestones in the included the standardization of wads in commercial shotshell production, exemplified by Federal's 1964 Pellet Protector, which featured an air-cushioned structure to minimize shot deformation and improve downrange performance. Concurrently, wadding found application in model rocketry, where incorporated flame-retardant sheets in kits from the late 1950s to shield parachutes from ejection charge heat during recovery. By the 1980s, traditional felt, , and wads had largely been phased out in commercial , supplanted by durable synthetics that lowered production costs and enhanced reliability, though biodegradable alternatives persisted for niche uses.

Applications in Firearms

Shotgun Wads

Shotgun wads are integral components of modern shotshell , typically designed as multi-piece assemblies that include a base cup for powder containment, a shot collar to encircle the projectiles, and flexible petals that facilitate gas sealing and shot release. These elements work together to ensure effective containment of shot in common calibers like 12-gauge, preventing premature dispersion while allowing controlled exit from the barrel. During firing, the wad seals the bore against escaping gases as the burns, directing pressure rearward to propel the forward while cushioning column to minimize deformation and promote even spread. This sealing action retains (PE), contributing to muzzle calculated as v=2PEmv = \sqrt{\frac{2 \cdot PE}{m}}
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