Hubbry Logo
search
logo
1991593

Crimp (joining)

logo
Community Hub0 Subscribers
Write something...
Be the first to start a discussion here.
Be the first to start a discussion here.
See all
Crimp (joining)

Crimping is a method of joining two or more pieces of metal or other ductile material by deforming one or both of them to hold the other. The bend or deformity is called the crimp. Crimping tools are used to create crimps.

Crimping is used extensively in metalworking, including to contain bullets in cartridge cases, for electrical connections, and for securing lids on metal food cans. Because it can be a cold-working technique, crimping can also be used to form a strong bond between the workpiece and a non-metallic component. It is also used to connect two pieces of food dough.

A crimping tool or crimp tool is used to create crimps. Crimping tools range in size from small handheld devices, to benchtop machines used for industrial purposes, to large fully-automatic wire processing machines for high-volume production.

For electrical crimps, a wide variety of crimping tools exist, and they are generally designed for a specific type and size of terminal. Handheld tools (sometimes called crimping pliers) are common. These often use a ratcheting mechanism to ensure sufficient crimping force has been applied. Apart from handheld tools, crimping tools can also include sophisticated electrically powered hydraulic types and battery operated tools that cover the entire size range and type of conductors, designed for mass production operations.

An electrical crimp is a type of solderless electrical connection which uses physical pressure to join the contacts. Crimp connectors are typically used to terminate stranded wire. Stripped wire is inserted through the correctly sized opening of the connector, and a crimper is used to tightly squeeze the opening against the wire. Depending on the type of connector used, it may be attached to a metal plate by a separate screw or bolt or it could be simply screwed on using the connector itself to make the attachment like an F connector.

The benefits of crimping over soldering and wire wrapping include:

Crimping is normally performed by first inserting the terminal into the crimp tool. The terminal must be placed into the appropriately sized crimp barrel. The wire is then inserted into the terminal with the end of the wire flush with the exit of the terminal to maximize cross-sectional contact. Finally, the handles of the crimp tool are used to compress and reshape the terminal until it is cold-welded onto the wire.

The resulting connection may appear loose at the edges of the terminal, but this is desirable so as to not have sharp edges that could cut the outer strands of the wire. If executed properly, the middle of the crimp will be swaged or cold-formed.

See all
User Avatar
No comments yet.