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Micrometer (device)
A micrometer (/maɪˈkrɒmɪtər/ my-KROM-it-ər), sometimes known as a micrometer screw gauge (MSG), is a device incorporating a calibrated screw for accurate measurement of the size of components. It is widely used in mechanical engineering, machining, metrology and most mechanical trades, along with other dimensional instruments such as dial, vernier, and digital calipers. Micrometers are usually, but not always, in the form of calipers (opposing ends joined by a frame). The spindle is a very accurately machined screw and the object to be measured is placed between the spindle and the anvil. The spindle is moved by turning the ratchet knob or thimble until the object to be measured is lightly touched by both the spindle and the anvil.
The word micrometer is a neoclassical coinage from Greek: μικρός, romanized: micros, lit. 'small' and Greek: μέτρον, romanized: metron, lit. 'measure'. According to the Merriam-Webster Collegiate Dictionary, the word was loaned to English from French, with its first known appearance in English writing being in 1670. Neither the metre nor the micrometre (μm) nor the micrometer (device) as we know them today existed at that time. However, the people of that time did have much need for, and interest in, the ability to measure small things and small differences. The word was no doubt coined in reference to this endeavor, even if it did not refer specifically to its present-day senses.
The London Science Museum contains an exhibit "James Watt's end measuring instrument with micrometer screw, 1776" which the science museum claims is probably the first screw micrometer made. This instrument is intended to measure items very accurately by placing them between the two anvils and then advancing one using a fine micrometer screw until both are in contact with the object, the distance between them being precisely recorded on the two dials. However, as the science museum notes, there is a possibility that this instrument was not made c.1776 by Watt, but 1876 when it was placed in that year's Special Loan Exhibition of scientific instruments in South Kensington.
Henry Maudslay built a bench micrometer in the early 19th century that was jocularly nicknamed "the Lord Chancellor" among his staff because it was the final judge on measurement accuracy and precision in the firm's work. In 1844, details of Whitworth's workshop micrometer were published. This was described as having a strong frame of cast iron, the opposite ends of which were two highly finished steel cylinders, which traversed longitudinally by action of screws. The ends of the cylinders where they met was of hemispherical shape. One screw was fitted with a wheel graduated to measure to the ten thousandth of an inch. His object was to furnish ordinary mechanics with an instrument which, while it afforded very accurate indications, was yet not very liable to be deranged by the rough handling of the workshop.
The first documented development of handheld micrometer-screw calipers was by Jean Laurent Palmer of Paris in 1848; the device is therefore often called palmer in French, tornillo de Palmer ("Palmer screw") in Spanish, and calibro Palmer ("Palmer caliper") in Italian. (Those languages also use the micrometer cognates: micromètre, micrómetro, micrometro.) The micrometer caliper was introduced to the mass market in anglophone countries by Brown & Sharpe in 1867, allowing the penetration of the instrument's use into the average machine shop. Brown & Sharpe were inspired by several earlier devices, one of them being Palmer's design. In 1888, Edward W. Morley added to the precision of micrometric measurements and proved their accuracy in a complex series of experiments.
The culture of toolroom accuracy and precision, which started with interchangeability pioneers including Gribeauval, Tousard, North, Hall, Whitney, and Colt, and continued through leaders such as Maudslay, Palmer, Whitworth, Brown, Sharpe, Pratt, Whitney, Leland, Johansson, and others, grew during the Machine Age to become an important part of combining applied science with technology. Beginning in the early 20th century, one could no longer truly master tool and die making, machine tool building, or engineering without some knowledge of the science of metrology, as well as the sciences of chemistry and physics (for metallurgy, kinematics/dynamics, and quality).
Each type of micrometer caliper can be fitted with specialized anvils and spindle tips for particular measuring tasks. For example, the anvil may be shaped in the form of a segment of screw thread, in the form of a v-block, or in the form of a large disc.
Micrometers use the screw to transform small distances (that are too small to measure directly) into large rotations of the screw that are big enough to read from a scale. The accuracy of a micrometer derives from the accuracy of the thread-forms that are central to the core of its design. In some cases it is a differential screw. The basic operating principles of a micrometer are as follows:
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Micrometer (device)
A micrometer (/maɪˈkrɒmɪtər/ my-KROM-it-ər), sometimes known as a micrometer screw gauge (MSG), is a device incorporating a calibrated screw for accurate measurement of the size of components. It is widely used in mechanical engineering, machining, metrology and most mechanical trades, along with other dimensional instruments such as dial, vernier, and digital calipers. Micrometers are usually, but not always, in the form of calipers (opposing ends joined by a frame). The spindle is a very accurately machined screw and the object to be measured is placed between the spindle and the anvil. The spindle is moved by turning the ratchet knob or thimble until the object to be measured is lightly touched by both the spindle and the anvil.
The word micrometer is a neoclassical coinage from Greek: μικρός, romanized: micros, lit. 'small' and Greek: μέτρον, romanized: metron, lit. 'measure'. According to the Merriam-Webster Collegiate Dictionary, the word was loaned to English from French, with its first known appearance in English writing being in 1670. Neither the metre nor the micrometre (μm) nor the micrometer (device) as we know them today existed at that time. However, the people of that time did have much need for, and interest in, the ability to measure small things and small differences. The word was no doubt coined in reference to this endeavor, even if it did not refer specifically to its present-day senses.
The London Science Museum contains an exhibit "James Watt's end measuring instrument with micrometer screw, 1776" which the science museum claims is probably the first screw micrometer made. This instrument is intended to measure items very accurately by placing them between the two anvils and then advancing one using a fine micrometer screw until both are in contact with the object, the distance between them being precisely recorded on the two dials. However, as the science museum notes, there is a possibility that this instrument was not made c.1776 by Watt, but 1876 when it was placed in that year's Special Loan Exhibition of scientific instruments in South Kensington.
Henry Maudslay built a bench micrometer in the early 19th century that was jocularly nicknamed "the Lord Chancellor" among his staff because it was the final judge on measurement accuracy and precision in the firm's work. In 1844, details of Whitworth's workshop micrometer were published. This was described as having a strong frame of cast iron, the opposite ends of which were two highly finished steel cylinders, which traversed longitudinally by action of screws. The ends of the cylinders where they met was of hemispherical shape. One screw was fitted with a wheel graduated to measure to the ten thousandth of an inch. His object was to furnish ordinary mechanics with an instrument which, while it afforded very accurate indications, was yet not very liable to be deranged by the rough handling of the workshop.
The first documented development of handheld micrometer-screw calipers was by Jean Laurent Palmer of Paris in 1848; the device is therefore often called palmer in French, tornillo de Palmer ("Palmer screw") in Spanish, and calibro Palmer ("Palmer caliper") in Italian. (Those languages also use the micrometer cognates: micromètre, micrómetro, micrometro.) The micrometer caliper was introduced to the mass market in anglophone countries by Brown & Sharpe in 1867, allowing the penetration of the instrument's use into the average machine shop. Brown & Sharpe were inspired by several earlier devices, one of them being Palmer's design. In 1888, Edward W. Morley added to the precision of micrometric measurements and proved their accuracy in a complex series of experiments.
The culture of toolroom accuracy and precision, which started with interchangeability pioneers including Gribeauval, Tousard, North, Hall, Whitney, and Colt, and continued through leaders such as Maudslay, Palmer, Whitworth, Brown, Sharpe, Pratt, Whitney, Leland, Johansson, and others, grew during the Machine Age to become an important part of combining applied science with technology. Beginning in the early 20th century, one could no longer truly master tool and die making, machine tool building, or engineering without some knowledge of the science of metrology, as well as the sciences of chemistry and physics (for metallurgy, kinematics/dynamics, and quality).
Each type of micrometer caliper can be fitted with specialized anvils and spindle tips for particular measuring tasks. For example, the anvil may be shaped in the form of a segment of screw thread, in the form of a v-block, or in the form of a large disc.
Micrometers use the screw to transform small distances (that are too small to measure directly) into large rotations of the screw that are big enough to read from a scale. The accuracy of a micrometer derives from the accuracy of the thread-forms that are central to the core of its design. In some cases it is a differential screw. The basic operating principles of a micrometer are as follows:
