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McDonnell Douglas AV-8B Harrier II
McDonnell Douglas AV-8B Harrier II
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AV-8B Harrier II
Port view of gray jet aircraft hovering with landing gear extended. The two engine exhaust nozzles on each side and directed down.
An Italian AV-8B Plus hovering
Role V/STOL ground-attack aircraft
National origin United Kingdom / United States
Manufacturer McDonnell Douglas / British Aerospace
Boeing / BAE Systems
First flight YAV-8B: 9 November 1978[1]
AV-8B: 5 November 1981[2]
Introduction January 1985[2]
Status In service
Primary users United States Marine Corps
Italian Navy
Spanish Navy
Produced 1981–2003[3]
Number built AV-8B: 337 (excluding the YAV-8B)[N 1]
Developed from Hawker Siddeley Harrier
Variants British Aerospace Harrier II

The McDonnell Douglas (now Boeing) AV-8B Harrier II is a single-engine ground-attack aircraft that constitutes the second generation of the Harrier family, capable of vertical or short takeoff and landing (V/STOL). The aircraft is primarily employed on light attack or multi-role missions, ranging from close air support of ground troops to armed reconnaissance. The AV-8B is used by the United States Marine Corps (USMC), the Spanish Navy, and the Italian Navy. A variant of the AV-8B, the British Aerospace Harrier II, was developed for the British armed forces, while another, the TAV-8B, is a dedicated two-seat trainer.

The project that eventually led to the AV-8B's creation started in the early 1970s as a cooperative effort between the United States and United Kingdom, aimed at addressing the operational shortcomings of the first-generation Hawker Siddeley Harrier. Early efforts centered on a larger, more powerful Pegasus engine to dramatically improve the capabilities of the Harrier. Because of budgetary constraints, the UK abandoned the project in 1975. Following the UK's withdrawal, McDonnell Douglas extensively redesigned the earlier AV-8A Harrier to create the AV-8B. While retaining the general layout of its predecessor, the aircraft incorporates a new, larger composite wing with an additional hardpoint on each side, an elevated cockpit, a redesigned fuselage and other structural and aerodynamic refinements. The aircraft is powered by an upgraded version of the Pegasus. The AV-8B made its maiden flight in November 1981 and entered service with the USMC in January 1985. Later upgrades added a night-attack capability and radar, resulting in the AV-8B(NA) and AV-8B Harrier II Plus versions, respectively. An enlarged version named Harrier III was also studied but not pursued. The UK, through British Aerospace, re-joined the improved Harrier project as a partner in 1981, giving it a significant work-share in the project. Following corporate mergers in the 1990s, Boeing and BAE Systems have jointly supported the program. Approximately 340 aircraft were produced in a 22-year production program that ended in 2003.

Typically operated from small aircraft carriers, large amphibious assault ships and simple forward operating bases, AV-8Bs have participated in numerous military and humanitarian operations, proving themselves versatile assets. U.S. Army General Norman Schwarzkopf named the USMC Harrier II as one of several important weapons in the Gulf War. It also served in Operation Enduring Freedom in Afghanistan, the Iraq War and subsequent War in Iraq, along with Operation Odyssey Dawn in Libya in 2011. Italian and Spanish Harrier IIs have taken part in overseas conflicts in conjunction with NATO coalitions. During its service history, the AV-8B has had a high accident rate, related to the percentage of time spent in critical take-off and landing phases. USMC and Italian Navy AV-8Bs are being replaced by the Lockheed Martin F-35B Lightning II, with the USA expected to operate its Harriers into 2027.

Development

[edit]

Origins

[edit]

In the late 1960s and early 1970s, the first-generation Harriers entered service with the Royal Air Force (RAF) and USMC but were limited in range and payload. In short takeoff and landing configuration, the AV-8A (American designation for the Harrier) carried less than half of the smaller A-4 Skyhawk's payload (4,000 pounds or 1,800 kilograms), over a more limited radius.[6] To address this, Hawker Siddeley and McDonnell Douglas began joint development of a more capable version of the Harrier in 1973. Early efforts concentrated on an improved Pegasus engine, designated the Pegasus 15, which was being tested by Bristol Siddeley.[7] Although more powerful, the engine's diameter was too large by 2.75 in (70 mm) to fit into the Harrier easily.[8]

In December 1973, a joint American and British team completed a project document defining an advanced Harrier powered by the Pegasus 15 engine. The advanced Harrier was intended to replace the original RAF and USMC Harriers, as well as the USMC's A-4 Skyhawk.[8][9] The aim of the advanced Harrier was to double the AV-8's payload and range and was therefore unofficially named AV-16. The British government pulled out of the project in March 1975 owing to decreased defense funding, rising costs, and the RAF's insufficient 60-aircraft requirement.[7][9][10] With development costs estimated to be around £180–200 million (1974 British pounds),[11] the United States was unwilling to fund development by itself and ended the project later that year.[12]

Despite the project's termination, the two companies continued to take different paths toward an enhanced Harrier. Hawker Siddeley focused on a new larger wing that could be retrofitted to existing operational aircraft, while McDonnell Douglas independently pursued a less ambitious, though still expensive, project catering to the needs of the U.S. military. Using knowledge gleaned from the AV-16 effort, though dropping some items—such as the larger Pegasus engine—McDonnell Douglas kept the basic structure and engine for an aircraft tailored for the USMC.[7][13]

Designing and testing

[edit]

As the USMC wanted a substantially improved Harrier without the development of a new engine, the plan for Harrier II development was authorized by the United States Department of Defense (DoD) in 1976.[14][15] The United States Navy (USN), which had traditionally procured military aircraft for the USMC, insisted that the new design be verified with flight testing.[16] McDonnell Douglas modified two AV-8As with new wings, revised intakes, redesigned thrust nozzles, and other aerodynamic changes; the modified forward fuselage and cockpit found on all subsequent aircraft were not incorporated on these prototypes.[17][18] Designated YAV-8B, the first converted aircraft flew on 9 November 1978. The aircraft performed three vertical take-offs and hovered for seven minutes at Lambert–St. Louis International Airport.[19] The second aircraft followed on 19 February 1979 but crashed that November because of an engine flameout; the pilot ejected safely.[18][20] Flight testing of these modified AV-8s continued into 1979.[14] The results showed greater than expected drag, hampering the aircraft's maximum speed. Further refinements to the aerodynamic profile yielded little improvement.[18] Positive test results in other areas, including payload, range, and V/STOL performance, led to the award of a development contract in 1979. The contract stipulated a procurement of 12 aircraft initially, followed by a further 324.[2][21]

Three-quarter black and white view of a jet aircraft undergoing construction
A YAV-8B undergoes conversion from an AV-8A, and as such does not feature the raised cockpit found on AV-8Bs.

Between 1978 and 1980, the DoD and USN repeatedly attempted to terminate the AV-8B program. There had previously been conflict between the USMC and USN over budgetary issues. At the time, the USN wanted to procure A-18s for its ground attack force and, to cut costs, pressured the USMC to adopt the similarly designed F-18 fighter instead of the AV-8B to fulfill the role of close air support (both designs were eventually amalgamated to create the multirole F/A-18 Hornet).[22] Despite these bureaucratic obstacles, in 1981 the DoD included the Harrier II in its annual budget and five-year defense plan. The USN declined to participate in the procurement, citing the limited range and payload compared with conventional aircraft.[23]

In August 1981, the program received a boost when British Aerospace (BAe) and McDonnell Douglas signed a memorandum of understanding, marking the UK's re-entry into the program.[7] The British government was enticed by the lower cost of acquiring Harriers promised by a large production run, and the fact that the U.S. was shouldering the expense of development.[24] Under the agreement, BAe was relegated to the position of a subcontractor, instead of the full partner status that would have been the case had the UK not left the program. Consequently, the company received, in man-hours, 40% of the airframe work-share.[7] Aircraft production took place at McDonnell Douglas' facilities in suburban St. Louis, Missouri, and manufacturing by BAe at its Kingston and Dunsfold facilities in Surrey, England.[25] Meanwhile, 75% work-share for the engine went to Rolls-Royce, which had absorbed Bristol Siddeley, with the remaining 25% assigned to Pratt & Whitney.[7] The two companies planned to manufacture 400 Harrier IIs, with the USMC expected to procure 336 aircraft and the RAF to procure 60.[26][27]

Four full-scale development (FSD) aircraft were constructed. The first of these, used mainly for testing performance and handling qualities, made its maiden flight on 5 November 1981.[28] The second and third FSD aircraft, which introduced wing leading-edge root extensions and revised engine intakes, first flew in April the following year; the fourth followed in January 1984.[2] The first production AV-8B was delivered to the Marine Attack Training Squadron 203 (VMAT-203) at Marine Corps Air Station Cherry Point on 12 December 1983,[29] and officially handed over one month later.[30] The last of the initial batch of 12 was delivered in January 1985 to the front-line Marine Attack Squadron 331.[2][31] These aircraft had F402-RR-404A engines, with 21,450 lb (95.4 kN) of thrust; aircraft from 1990 onwards received upgraded engines.[2]

Upgrades

[edit]
A USMC AV-8B Harrier II demonstrating its hover capabilities

During the initial pilot conversion course, it became apparent that the AV-8B exhibited flight characteristics different from the AV-8A. These differences, as well as the digital cockpit fitted instead of the analog cockpit of the TAV-8A, necessitated additional pilot training.[32] In 1984, funding for eight AV-8Bs was diverted to the development of a two-seat TAV-8B trainer. The first of the 28 TAV-8Bs eventually procured had its maiden flight on 21 October 1986.[32][33][N 2] This aircraft was delivered to VMAT-203 on 24 July 1987;[32][34] the TAV-8B was also ordered by Italy and Spain.[33]

With export interest from Brazil, Japan, and Italy serving as a source of encouragement to continue development of the Harrier II, McDonnell Douglas commenced work on a night-attack variant in 1985.[35] With the addition of an infrared sensor and cockpit interface enhancements,[36] the 87th production single-seat AV-8B became the first Harrier II to be modified for night attacks, leaving the McDonnell Douglas production line in June 1987. Flight tests proved successful and the night attack capability was validated. The first of 66 AV-8B(NA)s was delivered to the USMC in September 1989. An equivalent version of the AV-8B(NA) also served with the RAF under the designation GR7; earlier GR5 aircraft were subsequently upgraded to GR7 standards.[37][38]

In June 1987, as a private venture, BAe, McDonnell Douglas, and Smiths Industries agreed on the development of what was to become the AV-8B Plus with the addition of radar and increased missile compatibility. The agreement was endorsed by the USMC and, after much consideration, the Spanish and Italian navies developed a joint requirement for a fleet of air-defense Harriers.[39] The United States, Spain, and Italy signed an MoU in September 1990 to define the responsibilities of the three countries and establish a Joint Program Office to manage the program. On 30 November 1990, the USN, acting as an agent for the three participating countries, awarded McDonnell Douglas the contract to develop the improved Harrier.[40] The award was followed by an order from the USMC in December 1990 for 30 new aircraft, and 72 rebuilt from older aircraft.[41] Italy ordered 16 Harrier II Plus and two twin-seat TAV-8B aircraft, while Spain signed a contract for eight aircraft.[42] Production of the AV-8B Harrier II Plus was conducted, in addition to McDonnell Douglas' plant, at CASA's facility in Seville, Spain, and Alenia Aeronautica's facility in Turin, Italy. The UK also participated in the program by manufacturing components for the AV-8B.[42]

Starboard view of gray jet aircraft in-flight against a blue sky
A Spanish Navy AV-8B Plus in-flight. The nose houses the Hughes APG-65 pulse-Doppler radar.

Production was authorized on 3 June 1992. The maiden flight of the prototype took place on 22 September, marking the start of a successful flight-test program.[42] The first production aircraft made its initial flight on 17 March 1993.[43] Deliveries of new aircraft took place from April 1993 to 1995.[44] At the same time, the plan to remanufacture existing AV-8Bs to the Plus standard proceeded. On 11 March 1994, the Defense Acquisition Board approved the program,[45] which initially involved 70 aircraft, with four converted in fiscal year 1994.[46] The program planned to use new and refurbished components to rebuild aircraft at a lower cost than manufacturing new ones.[46] Conversion began in April 1994, and the first aircraft was delivered to the USMC in January 1996.[47]

End of production and further improvements

[edit]

In March 1996, the U.S. General Accounting Office (GAO) stated that it was less expensive to buy Harrier II Plus aircraft outright than to remanufacture existing AV-8Bs. The USN estimated the cost for remanufacture of each aircraft to be US$23–30 million, instead of $30 million for each new-built aircraft, while the GAO estimated the cost per new aircraft at $24 million.[47] Nevertheless, the program continued and, in 2003, the 72nd and last AV-8B to be remanufactured for the USMC was delivered.[41][N 3] Spain also participated in the program, the delivery of its last refurbished aircraft occurring in December 2003, which marked the end of the AV-8B's production; the final new AV-8B had been delivered in 1997.[45][49]

In the 1990s, Boeing and BAE Systems assumed management of the Harrier family following corporate mergers that saw Boeing acquire McDonnell Douglas and BAe acquire Marconi Electronic Systems to form BAE Systems. Between 1969 and 2003, 824 Harriers of all models were delivered.[49] In 2001, Flight International reported that Taiwan might meet its requirement for a V/STOL aircraft by purchasing AV-8Bs outfitted with the F-16 Fighting Falcon's APG-66 radar. A Taiwanese purchase would have allowed the production line to stay open beyond 2005.[50] Despite the possibility of leasing AV-8Bs,[51] interest in the aircraft waned as the country switched its intentions to procuring the F-35 and upgrading its fleet of F-16s.[52][53]

Although there have been no new AV-8B variants, in 1990 McDonnell Douglas and British Aerospace began discussions on an interim aircraft between the AV-8B and the next generation of advanced V/STOL aircraft. The Harrier III would have presented an "evolutionary approach to get the most from the existing aircraft", as many of the structures employed on the Sea Harrier and AV-8B would be used.[54] The wing and the torsion box were to be enlarged to accommodate extra fuel and hardpoints to improve the aircraft's endurance. Because of the increase in size, the wing would have had folding wingtips. To meet the heavier weight of the aircraft, Rolls-Royce was expected to design a Pegasus engine variant that would have produced 4,000 pounds (18 kN) more thrust than the latest production variant at the time. The Harrier III would have carried weapons such as AIM-120 AMRAAM and AIM-132 ASRAAM missiles.[54][55][56] Boeing and BAE Systems continued studying the design until the early 2000s, when the project was abandoned.[57]

In 2013, the USMC was studying potential enhancements to keep the AV-8B Harrier IIs up to date until its planned retirement, such as a helmet-mounted cueing system. It was also predicted that additional work on the aircraft's radars and sensor systems might take place. The USMC's Harrier II fleet was planned to remain in service until 2030, owing to delays with the F-35B and the fact that the Harriers had more service life left than USMC F/A-18 Hornets.[58] However, by 2014 the USMC had decided to retire the AV-8B sooner because changing the transition orders of Harrier II and Hornet fleets to the Lightning II would save US $1 billion (~$1.3 billion in 2024). The F-35B began replacing the AV-8B in 2016, with the AV-8B then expected to continue service until 2025. Meanwhile, the AV-8B was to receive revamped defensive measures, updated data-link capability and targeting sensors, and improved missiles and rockets, among other enhancements.[59][60][61][62]

As of February 2025 the last AV-8B is scheduled for retirement "by the second half of 2027."[63]

Design

[edit]

Overview

[edit]
Bottom view of jet aircraft showing its many under-wing pylons for weapons carriage. Two fences run along the length of the underside of the fuselage.
Underside of an AV-8B Harrier II

The AV-8B Harrier II is a subsonic attack aircraft of metal and composite construction that retains the basic layout of the Hawker Siddeley Harrier, with horizontal stabilizers and shoulder-mounted wings featuring prominent anhedral (downward slope). The aircraft is powered by a single Rolls-Royce Pegasus turbofan engine, which has two intakes and four synchronized vectorable nozzles close to its turbine. Two of these nozzles are located near the forward, cold end of the engine and two are near the rear, hot end of the engine. This arrangement contrasts with most fixed-wing aircraft, which have engine nozzles only at the rear. The Harrier II also has smaller valve-controlled nozzles in the nose, tail, and wingtips to provide control at low airspeeds.[64]

The AV-8B is equipped with one centerline fuselage and six wing hardpoints (compared to four wing hardpoints on the original Harrier),[65] along with two fuselage stations for a 25 mm GAU-12 cannon and ammunition pack.[66][67] These hardpoints give it the ability to carry a total of 9,200 lb (4,200 kg) of weapons, including air-to-air, air-to-surface, and anti-ship missiles, as well as unguided and guided bombs.[49][68] The aircraft's internal fuel capacity is 7,500 lb (3,400 kg), up 50% compared to its predecessor. Fuel capacity can be carried in hardpoint-compatible external drop tanks, which give the aircraft a maximum ferry range of 2,100 mi (3,300 km) and a combat radius of 300 mi (556 km).[49][68] The AV-8B can also receive additional fuel via aerial refueling using the probe-and-drogue system. The British Aerospace Harrier II, a variant tailored to the RAF, uses different avionics and has one additional missile pylon on each wing.[69]

The Harrier II retains the tandem landing gear layout of the first-generation Harriers, although each outrigger landing gear leg was moved from the wingtip to mid-span for a tighter turning radius when taxiing.[70] The engine intakes are larger than those of the first-generation Harrier and have a revised inlet. On the underside of the fuselage, McDonnell Douglas added lift-improvement devices, which capture the reflected engine exhaust when close to the ground, giving the equivalent of up to 1,200 lb (544 kg) of extra lift.[70][71]

The technological advances incorporated into the Harrier II, compared with the original Harrier, significantly reduce the workload on the pilot. The supercritical wing, hands-on-throttle-and-stick (HOTAS) control principle, and increased engineered lateral stability make the aircraft fundamentally easier to fly.[72][73] Ed Harper, general manager for the McDonnell Douglas Harrier II development program, summarizes: "The AV-8B looks a lot like the original Harrier and it uses the same operating fundamentals. It just uses them a lot better".[74] A large cathode-ray tube multi-purpose display, taken from the F/A-18, makes up much of the instrument panel in the cockpit. It has a wide range of functions, including radar warning information and weapon delivery checklist.[68] The pilots sit on UPC/Stencel 10B zero-zero ejection seats, meaning that they are able to eject from a stationary aircraft at zero altitude.[75][76]

Airframe

[edit]

For the AV-8B, McDonnell Douglas redesigned the entire airframe of the Harrier, incorporating numerous structural and aerodynamic changes. To improve visibility and better accommodate the crew and avionics hardware, McDonnell Douglas elevated the cockpit by 10.5 in (27 cm) and redesigned the canopy. This improved the forward (17° down), side (60°), and rear visibility.[77][78] The front fuselage is composed of a molded skin with an epoxy-based core sandwiched between two carbon-fiber sheets.[78] To compensate for the changes in the front fuselage, the rear fuselage was extended by 18 in (46 cm), and the taller vertical stabilizer of the Sea Harrier was used.[78] The tail assembly is made up of composites to reduce weight.[77]

Perhaps the most thorough redesign was of the wing, the objective being to match the performance of the canceled AV-16 while retaining the Pegasus engine of the AV-8A.[79] Engineers designed a new, one-piece supercritical wing, which improves cruise performance by delaying the rise in drag and increasing lift-to-drag ratio.[79] Made of composites, the wing is thicker and has a longer span than that of the AV-8A. Compared to the AV-8A's wing, it has a higher aspect ratio, reduced sweep (from 40° to 37°), and an area increased from 200 sq ft (18.6 m2) to 230 sq ft (21.4 m2). The wing has a high-lift configuration, employing flaps that deploy automatically when maneuvering, and drooped ailerons. Using the leading edge root extensions, the wing allows for a 6,700 lb (3,035 kg) increase in payload compared with the first-generation Harriers after a 1,000 ft (300 m) takeoff roll.[80] Because the wing is almost exclusively composite, it is 330 lb (150 kg) lighter than the AV-8A's smaller wing.[79]

Yellow crane hoisting a wing of an aircraft, with several people standing below securing the wing. This takes place inside an aircraft hangar.
Marines replacing the one-piece supercritical wing of an AV-8B at Camp Bastion, Afghanistan (2012)

The Harrier II was the first combat aircraft to extensively employ carbon-fiber composite materials, exploiting their light weight and high strength;[81][82] they are used in the wings, rudder, flaps, nose, forward fuselage, and tail. Twenty-six percent of the aircraft's structure is made of composites, reducing its weight by 480 lb (217 kg) compared to a conventional metal structure.[77]

Differences between versions

[edit]

Most of the first "day attack" AV-8B Harrier IIs were upgraded to Night Attack Harrier or Harrier II Plus standards, with the remainder being withdrawn from service. The AV-8B cockpit was also used for the early trialing of direct voice input which allows the pilot to use voice commands to issue instructions to the aircraft, using a system developed by Smiths Industries.[83] The main attack avionics system in original aircraft was the nose-mounted Hughes AN/ASB-19 angle-rate bombing system.[67] The system combined a TV imager and laser tracker to provide a highly accurate targeting capability. Defensive equipment include several AN/ALE-39 chaff-flare dispensers, an AN/ALR-67 radar warning receiver, and an AN/ALQ-126C jammer pod.[82]

The trainer version of the AV-8B is the TAV-8B, seating two pilots in tandem. Among other changes, the forward fuselage features a 3 ft 11 in (1.19 m) extension to accommodate the second cockpit.[33] To compensate for the slight loss of directional stability, the vertical stabilizer's area was enlarged through increases in chord (length of the stabilizer's root) and height.[32][33] USMC TAV-8Bs feature the AV-8B's digital cockpit and new systems but have only two hardpoints and are not combat capable.[33] Initial TAV-8Bs were powered by a 21,450 lbf (95.4 kN) F402-RR-406A engine, while later examples were fitted with the 23,000 lbf (105.8 kN) F402-RR-408A.[33] In the early 2000s, 17 TAV-8Bs were upgraded to include a night-attack capability, the F402-RR-408 engine, and software and structural changes.[84]

Fielded in 1991, the Night Attack Harrier was the first upgrade of the AV-8B. It differed from the original aircraft in having a forward-looking infrared (FLIR) camera added to the top of the nose cone, a wide Smiths Industries head-up display (HUD), provisions for night vision goggles, and a Honeywell digital moving map system. The FLIR uses thermal imaging to identify objects by their heat signatures.[36][85] The variant was powered by the F402-RR-408 engine, which featured an electronic control system and was more powerful and reliable.[86] The flare and chaff dispensers were moved, and the ram-air intake was lengthened at the fin's base. Initially known as the AV-8D, the night-attack variant was designated the AV-8B(NA).[87][88]

The Harrier II Plus is very similar to the Night Attack variant, with the addition of an APG-65 multi-mode pulse-Doppler radar in an extended nose, allowing it to launch advanced beyond-visual-range missiles such as the AIM-120 AMRAAM.[49] To make additional space for the radar, the angle-rate bombing system was removed. The radars used were taken from early F/A-18 aircraft, which had been upgraded with the related APG-73. According to aviation author Lon Nordeen, the changes "had a slight increase in drag and a bit of additional weight, but there really was not much difference in performance between the [–408-powered] Night Attack and radar Harrier II Plus aircraft".[89]

Operational history

[edit]

United States Marine Corps

[edit]

The AV-8B underwent standard evaluation to prepare for its USMC service. In the operational evaluation (OPEVAL), lasting from 31 August 1984 to 30 March 1985, four pilots and a group of maintenance and support personnel tested the aircraft under combat conditions. The aircraft was graded for its ability to meet its mission requirements for navigating, acquiring targets, delivering weapons, and evading and surviving enemy actions, all at the specified range and payload limits. The first phase of OPEVAL, running until 1 February 1985, required the AV-8B to fly both deep and close air support missions (deep air support missions do not require coordination with friendly ground forces) in concert with other close-support aircraft, as well as flying battlefield interdiction and armed reconnaissance missions. The aircraft flew from military installations at Marine Corps Base Camp Pendleton and Naval Air Weapons Station China Lake in California; Canadian Forces Base Cold Lake in Canada; and Marine Corps Air Station Yuma in Arizona.[90]

A USMC AV-8B hovering

The second phase of OPEVAL, which took place at MCAS Yuma from 25 February to 8 March, required the AV-8B to perform fighter escort, combat air patrol, and deck-launched intercept missions. Although the evaluation identified shortfalls in the design (subsequently rectified), OPEVAL was deemed successful.[91] The AV-8B Harrier II reached initial operating capability (IOC) in January 1985 with USMC squadron VMA-331.[92][93][N 4]

The AV-8B saw extensive action in the Gulf War of 1990–91. Aircraft based on USS Nassau and Tarawa, and at on-shore bases, initially flew training and support sorties, as well as practicing with coalition forces. The AV-8Bs were to be held in reserve during the initial phase of the preparatory air assault of Operation Desert Storm. The AV-8B was first used in the war on the morning of 17 January 1991, when a call for air support from an OV-10 Bronco forward air controller against Iraqi artillery that was shelling Khafji and an adjacent oil refinery, brought the AV-8B into combat.[94] The following day, USMC AV-8Bs attacked Iraqi positions in southern Kuwait. Throughout the war, AV-8Bs performed armed reconnaissance and worked in concert with coalition forces to destroy targets.[94]

During Operations Desert Shield and Desert Storm, 86 AV-8Bs amassed 3,380 flights and about 4,100 flight hours,[95][96] with a mission availability rate of over 90%.[97] Five AV-8Bs were lost to enemy surface-to-air missiles, and two USMC pilots were killed. The AV-8B had an attrition rate of 1.5 aircraft for every 1,000 sorties flown. U.S. Army General Norman Schwarzkopf later named the AV-8B among the seven weapons—along with the F-117 Nighthawk and AH-64 Apache—that played a crucial role in the war.[98][99] In the aftermath of the war, from 27 August 1992 until 2003, USMC AV-8Bs and other aircraft patrolled Iraqi skies in support of Operation Southern Watch. The AV-8Bs launched from amphibious assault ships in the Persian Gulf and from forward operating bases such as Ali Al Salem Air Base, Kuwait.[100]

In 1999, the AV-8B participated in NATO's bombing of Yugoslavia during Operation Allied Force. Twelve Harriers were split evenly between the 24th and 26th Marine Expeditionary Units (MEU). AV-8Bs of the 24th MEU were introduced into combat on 14 April and over the next 14 days flew 34 combat air support missions over Kosovo. During their six-month deployment aboard USS Nassau, 24th MEU Harriers averaged a high mission-capable rate of 91.8%.[101] On 28 April, the 24th MEU was relieved by the 26th MEU, based on USS Kearsarge. The first combat sorties of the unit's AV-8Bs occurred two days later, one aircraft being lost. The 26th MEU remained in the theater of operations until 28 May, when it was relocated to Brindisi, Italy.[101]

USMC AV-8Bs took part in Operation Enduring Freedom in Afghanistan from 2001. The USMC 15th MEU arrived off the coast of Pakistan in October 2001. Operating from the unit's ships, four AV-8Bs began attack missions into Afghanistan on 3 November 2001. The 26th MEU and its AV-8Bs joined 15th MEU later that month. In December 2001, two AV-8Bs first deployed to a forward base at Kandahar in Afghanistan. More AV-8Bs were deployed with other USMC units to the region in 2002. The VMA-513 squadron deployed six Night Attack AV-8Bs to Bagram in October 2002. These aircraft each carried a LITENING targeting pod to perform reconnaissance missions along with attack and other missions, primarily at night.[102]

A jet aircraft hovering above flight deck of a large military ship, with several aircraft visible on the deck.
A USMC AV-8B hovers as many more are parked on the deck of amphibious assault ship USS Bataan, one month after the start of the Iraq War

The aircraft participated in the Iraq War in 2003, acting primarily in support of USMC ground units. During the initial action, 60 AV-8Bs were deployed on ships such as USS Bonhomme Richard and Bataan, from which over 1,000 sorties were flown throughout the war. When possible, land-based forward arming and refueling points were set up to enable prompt operations.[103] USMC commander Lieutenant General Earl B. Hailston said that the Harriers were able to provide 24-hour support for ground forces, and noted that "The airplane ... became the envy of pilots even from my background ... there's an awful lot of things on the Harrier that I've found the Hornet pilots asking me [for] ... We couldn't have asked for a better record".[103]

USMC sources documented the Harrier as holding an 85% aircraft availability record in the Iraq War; in just under a month of combat, the aircraft flew over 2,000 sorties. When used, the LITENING II targeting pod achieved greater than 75% kill effectiveness on targets.[103] In a single sortie from USS Bonhomme Richard, a wave of Harriers inflicted heavy damage on a Republican Guard tank battalion in advance of a major ground assault on Al Kut.[104] Harriers regularly operated in close support roles for friendly tanks, one of the aircraft generally carrying a LITENING pod. Despite the Harrier's high marks, the limited amount of time that each aircraft could remain on station, around 15–20 minutes, led to some calls from within the USMC for the procurement of AC-130 gunships, which could loiter for six hours and had a heavier close air support capability than the AV-8B.[105] AV-8Bs were later used in combination with artillery to provide constant fire support for ground forces during heavy fighting in 2004 around the insurgent stronghold of Fallujah. The urban environment there required extreme precision for airstrikes.[106]

On 20 March 2011, USMC AV-8Bs were launched from USS Kearsarge in support of Operation Odyssey Dawn, enforcing the UN no-fly zone over Libya.[107] They carried out airstrikes on Sirte on 5 April 2011.[108] Multiple AV-8Bs were involved in the defense of a downed F-15E pilot, attacking approaching Libyans prior to the pilot's extraction by a MV-22 Osprey.[109] In addition to major conflicts, USMC AV-8Bs have been deployed in support of contingency and humanitarian operations, providing fixed-wing air cover and armed reconnaissance. The aircraft served in Somalia throughout the 1990s, Liberia (1990, 1996, and 2003), Rwanda (1994), Central African Republic (1996), Albania (1997), Zaire (1997), and Sierra Leone (1997).[110][111]

An AV-8B Harrier refuels during fixed-wing aerial refueling training

The AV-8B is to be replaced by the F-35B version of the Lockheed Martin F-35 Lightning II, which was planned to enter service in 2012.[112] The USMC had sought a replacement since the 1980s[113][114] and has argued strongly in favor of the development of the F-35B. The Harrier's performance in Iraq, including its ability to use forward operating bases, reinforced the need for a V/STOL aircraft in the USMC arsenal.[104] In November 2011, the USN purchased the UK's fleet of 72 retired BAe Harrier IIs (63 single-seat GR.7/9/9As plus 9 twin-seat T.12/12As)[115] and replacement engines to provide spares for the existing USMC Harrier II fleet.[116][117] Although the March 2012 issue of the magazine AirForces Monthly states that the USMC intended to fly some of the ex-British Harrier IIs, instead of using them just for spare parts,[115] the Naval Air Systems Command (NAVAIR) has since stated that the USMC has never had any plans to operate those Harriers.[118]

On 14 September 2012, a Taliban raid destroyed six AV-8Bs and severely damaged two others while they were parked on the ramp at Camp Bastion in Afghanistan's Helmand Province. All of the aircraft belonged to VMFA-211. The two damaged AV-8Bs were flown out of Afghanistan in the hours after the attack.[119][120][121] The attack was described as "the worst loss of U.S. airpower in a single incident since the Vietnam War."[122] The lost aircraft were quickly replaced by those from VMA-231.[123]

On 27 July 2014, USS Bataan began deploying USMC AV-8Bs over Iraq to provide surveillance of Islamic State (IS) forces. Surveillance operations continued after the start of Operation Inherent Resolve against IS militants. In early September 2014, a USMC Harrier from the 22nd MEU struck an IS target near the Haditha Dam in Iraq, marking the first time a USMC unit dropped ordnance in the operation.[124] On 1 August 2016, USMC Harriers from USS Wasp began strikes against ISIL in Libya as part of manned and unmanned airstrikes on targets near Sirte, launching at least five times within two days.[125] In January 2024 during the Red Sea crisis one of the Harriers was modified for air defense; its pilot Captain Earl Ehrhart is reported to have shot down seven Houthi suicide attack drones.[126]

Italian Navy

[edit]

In the late 1960s, following a demonstration of the Hawker Siddeley Harrier on the Italian Navy (Marina Militare) helicopter carrier Andrea Doria, the country began investigating the possibility of acquiring the Harrier.[127] Early efforts were hindered by a 1937 Italian law that prohibited the navy from operating fixed-wing aircraft because they were the domain of the air force. In early 1989, the law was changed to allow the navy to operate any fixed-wing aircraft with a maximum weight of over 3,300 lb (1,500 kg).[128][129] Following a lengthy evaluation of the Sea Harrier and AV-8B, an order was placed for two TAV-8Bs in May 1989. Soon, a contract for a further 16 AV-8B Plus aircraft was signed.[129] After the TAV-8Bs and the first three AV-8Bs, all subsequent Italian Navy Harriers were locally assembled by Alenia Aeronautica from kits delivered from the U.S.[130] The two-seaters, the first to be delivered, arrived at Grottaglie in August 1991. They were used for proving flights with the navy's helicopter carriers and on the light aircraft carrier Giuseppe Garibaldi.[127][131]

In early 1994, the initial batch of U.S.-built aircraft arrived at MCAS Cherry Point for pilot conversion training. The first Italian-assembled Harrier was rolled out the following year.[130] In mid-January 1995, Giuseppe Garibaldi set off from Taranto to Somalia with three Harriers on board to maintain stability following the withdrawal of UN forces.[132] The Harriers, flown by five Italian pilots, accumulated more than 100 flight hours and achieved 100% availability during the three-month deployment, performing reconnaissance and other missions. The squadron returned to port on 22 March.[127][130][133]

Back view of an aircraft taking off from a ramp aboard a ship. The ship is at sea.
An Italian Navy AV-8B Plus Harrier II taking off from Italian aircraft carrier Cavour

In 1999, Italian AV-8Bs were used for the first time in combat missions when they were deployed aboard Giuseppe Garibaldi, which was participating in Operation Allied Force in Kosovo. Italian pilots conducted more than 60 sorties alongside other NATO aircraft, attacking the Yugoslav army and paramilitary forces and bombing the country's infrastructure with conventional and laser-guided bombs.[134]

In 2000, the Italian Navy was looking to acquire 7 additional remanufactured aircraft to equip Giuseppe Garibaldi and a new carrier, Cavour. Existing aircraft, meanwhile, were updated to allow them to carry AIM-120 AMRAAMs and Joint Direct Attack Munition guided bombs.[57][130] From November 2001 to March 2002, eight AV-8Bs were embarked aboard Giuseppe Garibaldi and were deployed to the Indian Ocean in support of Operation Enduring Freedom. The aircraft, equipped with LGBs, operated throughout January and February 2002, during which 131 missions were logged for a total of 647 flight hours.[135]

In 2011, Italian Harriers, operating from Giuseppe Garibaldi, worked alongside Italian Typhoons and aircraft of other nations during Operation Unified Protector, part of the 2011 military intervention in Libya.[136] They conducted airstrikes as well as intelligence and reconnaissance sorties over Libya, using the Litening targeting pods while armed with AIM-120 AMRAAMs and AIM-9 Sidewinders.[136] In total, Italian military aircraft delivered 710 guided bombs and missiles during sorties: Italian Air Force Tornados and AMX fighter bombers delivered 550 bombs and missiles, while the eight Italian Navy AV-8Bs flying from Giuseppe Garibaldi dropped 160 guided bombs during 1,221 flight hours.[137]

Italian Navy AV-8Bs are slated to be replaced by 20 F-35Bs, which will form the air wing of Cavour.[138] In March 2025, it was stated that the Indonesian Navy was interested in acquiring Giuseppe Garibaldi from Italy, along with its surviving Harrier IIs.[139]

Spanish Navy

[edit]
An EAV-8B Harrier II performing at RIAT in 2019

Spain, already using the AV-8S Matador, became the first international operator of the AV-8B by signing an order for 12 aircraft in March 1983.[140] Designated VA-2 Matador II by the Spanish Navy (Armada Española), this variant is known as EAV-8B by McDonnell Douglas.[141] Pilot conversion took place in the U.S. On 6 October 1987, the first three Matador IIs were delivered to Naval Station Rota.[141] The new aircraft were painted in a two-tone matte gray finish, similar to U.S. Navy aircraft, and deliveries were complete by 1988.[141]

BAe test pilots cleared the aircraft carrier Príncipe de Asturias for Harrier operations in July 1989. The carrier, which replaced the World War II-era Dédalo, has a 12° ski-jump ramp.[140][141] It was originally planned that the first unit to operate the aircraft would be the 8a Escuadrilla. This unit was disbanded on 24 October 1986, following the sales of AV-8S Matadors to Thailand.[141] Instead, 9a Escuadrilla was formed on 29 September 1987, to become part of the Alpha Carrier Air Group and operate the EAV-8B.[141]

An EAV-8B+ Harrier II

In March 1993, under the September 1990 Tripartite MoU between the U.S., Italy, and Spain, eight EAV-8B Plus Matadors were ordered, along with a twin-seat TAV-8B.[140][141] Deliveries of the Plus-standard aircraft started in 1996.[140] On 11 May 2000, Boeing and the NAVAIR finalized a contract to remanufacture Spanish EAV-8Bs to bring them up to Plus standard. Boeing said the deal required it to remanufacture two EAV-8Bs, with an option for another seven aircraft;[142] other sources say the total was 11 aircraft.[140] The remanufacture allowed the aircraft to carry four AIM-120 AMRAAMs, enhanced the pilot's situational awareness through the installation of new radar and avionics, and provided a new engine.[140][142] Eventually, 5 aircraft were modified, the last having been delivered on 5 December 2003.[143]

Spanish EAV-8Bs joined Operation Deny Flight, enforcing the UN's no-fly zone over Bosnia and Herzegovina.[140] Spain did not send its aircraft carrier to participate in the Iraq War in 2003, instead deploying F/A-18s and other aircraft to Turkey to defend that country against potential Iraqi attacks.[144] Starting in 2007, Spain was looking to replace its Harrier IIs—with the likely option being the F-35B.[145][146] The Spanish government, in May 2014 however, announced that it had decided to extend the aircraft's service life to beyond 2025 due to a lack of funds for a replacement aircraft.[147]

Following the decommissioning of Príncipe de Asturias in February 2013,[148] the sole naval platform from which Spanish Harrier IIs can operate is the amphibious assault ship Juan Carlos I.[149]

Variants

[edit]
YAV-8B
Two prototypes converted in 1978 from existing AV-8A airframes (BuNo 158394 and 158395).[18]
AV-8B Harrier II
The initial "day attack" variant.[150]
The TAV-8B trainer variant of the Harrier
AV-8B Harrier II Night Attack
Improved version with FLIR, an upgraded cockpit with night-vision goggle compatibility, and the more powerful Rolls-Royce Pegasus 11 engine.[151]
AV-8B Harrier II Plus
Similar to the Night Attack variant, with the addition of an APG-65 radar and separate targeting pod. It is used by the USMC, Spanish Navy, and Italian Navy. Forty-six were built.[152]
TAV-8B Harrier II
Two-seat trainer version.[152]
EAV-8B Matador II
Company designation for the Spanish Navy version.[152]
EAV-8B Matador II Plus
The AV-8B Harrier II Plus, ordered for the Spanish Navy.[152]
Harrier GR5, GR7, GR9
See British Aerospace Harrier II.
MiniCAS
Proposal for a Close Air Support variant with shorter fuselage, V-tail, canards and squared air intakes.[153][citation needed]

Operators

[edit]
Italy
  • Gruppo Aerei Imbarcati (1991–present)[154]
Spain
  • 9a Escuadrilla Aeronaves (1987–present)[155]
United States

Accidents

[edit]

During its service with the USMC, the Harrier has had an accident rate three times that of the Corps' F/A-18s. As of July 2013, approximately 110 aircraft have been damaged beyond repair since the type entered service in 1985,[167] the first accident occurring in March 1985.[168] The Los Angeles Times reported in 2003 that the Harrier family had the highest rate of major accidents among military aircraft in service at that time, with 148 accidents and 45 people killed.[169] Author Lon Nordeen notes that several other USMC single-engine strike aircraft, like the A-4 Skyhawk and A-7 Corsair II, had higher accident rates.[170]

Accidents have in particular been connected to the proportionate amount of time the aircraft spends taking off and landing, which are the most critical phases in flight.[99][171] The AV-8 was dubbed a "widow maker" by some in the military.[99][172] Further analysis shows that U.S. Marine senior officers never understood the uniqueness of the aircraft. Cutbacks in senior maintenance personnel and pilot mistakes had a disastrous effect on the safety of the American-operated AV-8B and unfairly gained it a negative reputation in the U.S. press.[173]

Aircraft on display

[edit]

Specifications (AV-8B Harrier II Plus)

[edit]
Outlines of aircraft, consisting of a front view, top view and side view.
Orthographic projection of the AV-8B Harrier II
Two crew members inspecting a bomb on a trolley, in front of an aircraft.
A detached 25 mm cannon pod being worked upon by ground crew

Data from Nordeen,[195] Boeing,[96] and Airforce-technology.com[49]

General characteristics

  • Crew: 1 pilot
  • Length: 46 ft 4 in (14.12 m)
  • Wingspan: 30 ft 4 in (9.25 m)
  • Height: 11 ft 8 in (3.55 m)
  • Wing area: 243.4 sq ft (22.61 m2)
  • Airfoil: supercritical airfoil
  • Empty weight: 13,968 lb (6,340 kg)
  • Gross weight: 22,950 lb (10,410 kg)
  • Maximum takeoff weight:
    • Rolling takeoff: 31,000 lb (14,100 kg)
    • Vertical takeoff: 20,755 lb (9,415 kg)
  • Powerplant: 1 × Rolls-Royce Pegasus F402-RR-408 (Mk 107) vectored-thrust turbofan, 23,500 lbf (105 kN) thrust

Performance

  • Maximum speed: 585 kn (673 mph, 1,083 km/h)
  • Maximum speed: Mach 0.9
  • Range: 1,200 nmi (1,400 mi, 2,200 km)
  • Combat range: 300 nmi (350 mi, 556 km)
  • Ferry range: 1,800 nmi (2,100 mi, 3,300 km)
  • Rate of climb: 14,700 ft/min (75 m/s)
  • Wing loading: 94.29 lb/sq ft (460.4 kg/m2)
  • Thrust/weight: 0.948

Armament

Avionics

[edit]

As part of its 1996 Pepsi Stuff marketing campaign, Pepsi ran an advertisement promising a Harrier jet to anyone who collected 7 million Pepsi Points, a gag that backfired when a participant attempted to take advantage of the ability to buy additional points for 10 cents each to claim a jet for US$700,000 (~$1.29 million in 2024). When Pepsi turned him down, a lawsuit ensued, in which the judge ruled that any reasonable person would conclude that the advertisement was a joke.[198]

See also

[edit]

Related development

Related lists

References

[edit]
[edit]
Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
The McDonnell Douglas AV-8B Harrier II is a single-engine, subsonic vertical/short takeoff and landing () designed primarily for , deep air support, armed , and missions within the U.S. Marine Corps. Featuring a F402 turbofan engine with four vectored nozzles for , it enables operations from amphibious assault ships, expeditionary airfields, or austere forward sites without the need for conventional runways. With a maximum speed of 630 miles per hour, a radius of approximately 250 nautical miles, and the ability to carry up to 9,000 pounds of ordnance including 30 mm cannons, Maverick missiles, and precision-guided bombs, the AV-8B provides versatile offensive firepower in support of Marine Air-Ground Task Forces. Developed jointly by McDonnell Douglas in the United States and in the as an advanced successor to the earlier AV-8A Harrier, the AV-8B incorporated significant improvements such as a larger composite for enhanced lift, upgraded , and increased capacity. The prototype first flew on November 9, 1981, and it achieved initial operational capability with the U.S. Marine Corps in January 1985, following full-rate production starting in 1983. Over 340 AV-8B aircraft were produced, including variants like the night-attack AV-8B (NA) with (FLIR) systems and the radar-equipped AV-8B Harrier II Plus (or TAV-8B for trainers), which features the AN/APG-65 radar for all-weather strike capabilities. International operators included the and , though U.S. Marine Corps squadrons formed the backbone of its service. The AV-8B saw extensive combat deployment, beginning with Operation Desert Storm in 1991, where Marine squadrons flew over 3,380 sorties and more than 4,000 flight hours from forward bases near , achieving a mission-capable rate exceeding 90 percent while delivering precision strikes against Iraqi targets. It subsequently supported operations in , the , in , and Operation Iraqi Freedom, often operating from sea-based platforms like amphibious assault ships to provide rapid response in littoral environments. Upgrades throughout its service life, including new engines, litening targeting pods, and digital cockpits, extended its operational utility and reliability, with ongoing remanufacturing programs sustaining the fleet into the 2020s. As of November 2025, the U.S. Marine Corps continues retiring the AV-8B, with squadrons such as completing final flights on May 29, 2025; the aircraft remains in limited service, including recent live-fire exercises from the , while remaining units like and are scheduled for divestment by September 2026, with full retirement expected in fiscal year 2027. This marks the end of over four decades of service for the Harrier family, renowned for revolutionizing tactical aviation through its innovation.

Development

Origins

The (USMC) acquired the first-generation AV-8A Harrier in the early 1970s, shortly after the , to address (CAS) needs in expeditionary operations. Vietnam War experiences had underscored the challenges of providing responsive CAS in guerrilla warfare and austere environments, where conventional like the A-4 Skyhawk struggled with loiter time, vulnerability, and basing limitations. Post-war evaluations revealed the AV-8A's own shortcomings for these roles, including limited payload capacity of 4,610–5,000 pounds in vertical takeoff and landing (VTOL) mode, short operating radius, lack of armor or self-sealing fuel tanks, and susceptibility to , prompting the USMC to seek an advanced successor for enhanced CAS capabilities. In the early 1970s, the and pursued joint development of an advanced Harrier under the AV-16 program to overcome these limitations, building on VTOL technology pioneered by in the original Harrier. The program aimed to double the AV-8A's and range while improving reliability, with the USMC specifying requirements for greater ordnance capacity, extended radius, reduced pilot workload, and better survivability in CAS missions. A 1975 (MoU) between the and formalized collaboration, allocating development 60% to the and 40% to , and engine work 75% to Rolls-Royce and 25% to . However, the withdrew from the AV-16 in 1975 due to high projected costs of around $900 million, leaving the to proceed independently. Following Defense Systems Acquisition Review Council (DSARC) approval in March 1976, McDonnell Douglas was selected as the lead contractor to develop AV-8B prototypes, including two-seat TAV-8B trainers rebuilt from existing AV-8As. Initial funding challenges arose, with the Office of the Secretary of Defense deferring $108 million of the $123 million requested for fiscal year 1979 research, , test, and evaluation (RDT&E), though later restored full funding. The program was renamed from AV-16 to AV-8B in 1979, reflecting the scaled-back scope, and full-scale began in April of that year with an overall RDT&E allocation of $488 million and $1.2 billion for procurement through 1983.

Design and testing

The design of the AV-8B Harrier II focused on enhancing lift, range, and through key modifications to the . Engineers enlarged the from the AV-8A's 200 square feet to 230 square feet, incorporating a for better high-speed performance and reduced sweep angle to improve low-speed handling and . This redesign also boosted internal fuel capacity by over 40 percent, from approximately 4,800 pounds in the AV-8A to 7,800 pounds, enabling longer missions without external tanks. Composite materials were extensively used in the new structure, forward , horizontal , and ventral to reduce weight by about 1,000 pounds while maintaining strength and corrosion resistance. Prototype development began with two modified AV-8As designated YAV-8B, which received the larger composite wing and updated engine inlets ahead of full redesign efforts. The first YAV-8B achieved its on November 9, 1978, from McDonnell Douglas's facility in , validating basic and stability. Prior to flight, extensive ground tests integrated the F402-RR-404 engine, including static runs to assess , intake efficiency, and hot gas re-ingestion effects during hover simulations; these addressed initial limitations of the engine's 21,450-pound thrust rating. Flight testing milestones advanced rapidly, with the prototypes accumulating hundreds of hours by 1980 to evaluate transitions and structural loads. The first full-scale development aircraft flew on November 5, 1981, marking the start of comprehensive evaluations encompassing short takeoff/vertical landing profiles and weapons integration. Carrier suitability trials occurred aboard amphibious ships in 1981-1982, confirming deck operations and ski-jump compatibility, while hot/high weather tests at locations like assessed performance in extreme conditions, where reduced air density challenged hover margins. Early testing revealed issues with engine reliability, including compressor stalls during rapid nozzle transitions, and nozzle control synchronization, which could lead to asymmetric thrust and instability in hover. These were resolved through refinements to the digital engine control system, introduced in 1987 prototypes, which automated fuel scheduling and nozzle positioning for smoother operation and reduced pilot workload. Test data confirmed a hover thrust-to-weight ratio of approximately 1.1:1 at typical combat weights around 20,000 pounds, sufficient for vertical landings with a full internal load after addressing ground effect interferences.

Production and upgrades

The AV-8B Harrier II production program was approved by the Defense Systems Acquisition Review Council (DSARC) in 1981 following earlier concerns over costs and technical risks that had nearly led to cancellation in the late 1970s, with the U.S. Marine Corps (USMC) placing an initial order for 336 aircraft. By the early 1980s, escalating development expenses had driven the total program cost to $9.1 billion for 342 planned units, resulting in an average unit cost of approximately $27 million, though estimates varied up to $30 million per aircraft when adjusted for inflation and procurement specifics. McDonnell Douglas handled primary assembly in St. Louis, Missouri, while British Aerospace contributed through joint manufacturing efforts, including components and final assembly for export variants, supporting a collaborative U.S.-U.K. production framework. Full-scale production commenced in 1983 after testing, with the first USMC delivery occurring that year and operational service beginning in 1985. Ultimately, around 340 AV-8B were built across all operators by the end of new production in 1997, including 281 for the USMC comprising new-build and units, though subsequent attrition replacements and foreign sales (to and ) extended the total slightly. Major upgrade initiatives began in the late 1980s to enhance the fleet's capabilities amid evolving threats. The Harrier II Plus variant integrated the APG-65 radar for beyond-visual-range engagements, with the first prototype flying in 1991 and production deliveries starting in 1993, culminating in 27 new-build units for the USMC by 1995. In the , the Remanufactured AV-8B (R-AM) program, also known as the Night Attack configuration, rebuilt 72 existing day-attack AV-8Bs with (FLIR) systems, night-vision-compatible cockpits, and digital moving maps, enabling all-weather, 24-hour operations at a cost of $23-30 million per —significantly less than new production. The Service Life Extension Program (SLEP), initiated in the 2000s, addressed fatigue by reinforcing structures and upgrading systems, extending the original 6,000-hour service life to 8,000 hours for approximately 150 to sustain operations through the . Post-production enhancements included integration of the in 2003, which provided designation, electro-optical/ imaging, and datalink for real-time video relay, markedly improving precision strike accuracy without requiring modifications. These upgrades ensured the AV-8B's relevance in conflicts like Operation Desert Storm and subsequent operations until its phase-out.

Design

Overview

The McDonnell Douglas AV-8B Harrier II is a single-engine vertical/short takeoff and landing (V/STOL) ground-attack aircraft that serves as the second generation of the Harrier family, specifically designed for United States Marine Corps (USMC) operations. Developed in the late 1970s to replace the earlier AV-8A, it emphasizes tactical flexibility in amphibious environments. Its primary missions include for ground forces, of enemy supply lines, and to neutralize naval threats, all tailored to support USMC amphibious assaults and . The aircraft's capabilities enable rapid deployment and forward basing from austere locations, such as remote landing sites or amphibious ships, providing immediate responsiveness without reliance on established airfields. Compared to the AV-8A, the AV-8B delivers double the payload-radius performance. It achieves an operational service ceiling of 50,000 feet and a top speed of Mach 0.9, enhancing its survivability and reach in contested environments. The baseline AV-8B is a single-seat configuration (with a two-seat trainer variant available), measuring 46 feet 4 inches in length and weighing 13,968 pounds empty. This design provides a unique advantage over conventional fixed-wing peers by enabling STOVL operations from landing helicopter docks (LHDs) or unprepared fields, bypassing the infrastructure needs for catapults and .

Airframe

The of the McDonnell Douglas AV-8B Harrier II is primarily constructed from aluminum-lithium alloys, which provide enhanced strength-to-weight ratios compared to conventional aluminum structures used in earlier aircraft designs. The engine bay incorporates titanium components to endure the high thermal loads from the . Overall, the was slightly lengthened by about 6 inches relative to the AV-8A predecessor, primarily to increase internal fuel capacity and improve range without compromising the configuration. The wings feature a larger surface area of 243 square feet, representing a 14.5 percent increase over the AV-8A, with a design for better performance and efficiency. Leading-edge root extensions (LERX) and slats, combined with flaperons that function as both ailerons and high-lift flaps, enhance low-speed stability and control during short operations. The wings are designed to fold for compact storage on aircraft carriers, facilitating naval operations. The empennage includes a single swept vertical stabilizer flanked by twin downward-canted horizontal stabilizers for improved stability in pitch and yaw across flight regimes. Air intakes are positioned under the chin in a semicircular configuration, optimized to supply consistent airflow to the engine during hover and conventional forward flight, minimizing ingestion of debris in austere environments. Structural enhancements emphasize durability, with composites comprising about 25 percent of the airframe weight to boost resistance by leveraging fatigue-resistant materials suitable for marine operations. The elimination of a dedicated lift fan in favor of pure vectored-thrust simplifies the overall structure, contributing to a weight reduction of roughly 1,000 pounds compared to alternative designs that incorporated such systems.

Propulsion and VTOL capabilities

The AV-8B Harrier II is powered by a single Rolls-Royce Pegasus 11-61 (F402-RR-408) vectored-thrust turbofan engine, which delivers approximately 21,500 lbf (95.6 kN) of thrust and incorporates four swiveling nozzles positioned in pairs under the wings to direct exhaust for vertical lift or forward propulsion. This configuration enables the aircraft's distinctive vertical/short takeoff and landing (V/STOL) operations, distinguishing it from conventional fixed-wing jets by allowing operations from austere forward bases or amphibious assault ships without catapults or arresting gear. The VTOL mechanics rely on for primary lift, supplemented by a (RCS) that uses pressurized diverted from the engine's compressor stages to small nozzles in the nose, tail, and wingtips for precise attitude control during hover and low-speed maneuvers. This system ensures stability in hover by counteracting torque and providing directional control without aerodynamic surfaces, while the nozzles can rotate up to 97 degrees for vertical operations. For example, with a ski jump and sufficient wind-over-deck, the AV-8B can achieve takeoff in about 400 feet at near-maximum gross weight, leveraging partial forward thrust and lift from the wings. Performance metrics highlight the engine's efficiency in V/STOL profiles: the maintains hover for up to 10 minutes at a 10,000 lb gross weight, transitioning to forward flight at around 95 knots as the nozzles gradually deflect rearward. The Pegasus's modular design supports rapid , with engine removal achievable in approximately 2 hours, contributing to the fleet's accumulation of over 1 million operating hours across U.S. Marine Corps service.

Avionics and armament

The AV-8B Harrier II cockpit is designed as a fully integrated , featuring a (HUD) for primary flight and targeting information, along with hands-on throttle and stick () controls to minimize pilot workload during complex missions. The ejection seat is the Stencel SJU-4/A zero-zero type, enabling safe pilot egress from stationary hover or low-speed conditions without altitude or airspeed requirements. Post-upgrade configurations, particularly the Night Attack variant introduced in the late , incorporate night vision goggle (NVG) compatibility, including compatible lighting and displays to support low-light operations. The avionics suite centers on a robust (INS) augmented by GPS for accurate positioning and route following, essential for short takeoff and vertical landing profiles in austere environments. Datalink capabilities, including , enable real-time information sharing for joint operations with other U.S. forces, facilitating coordinated strikes and . In the baseline day attack model, sensor integration focuses on (FLIR) for basic targeting, while the AV-8B Harrier II Plus variant adds the AN/APG-65 multimode radar, providing air-to-air search, air-to-surface mapping, and ranging functions in all weather conditions. Armament provisions include a single 25 mm GAU-12/U Equalizer in a pod, fed by 300 rounds for close-range engagements. The supports nine external hardpoints— one centerline, four underwing, and four on the forward strakes—allowing a maximum ordnance of approximately 9,000 lb (4,100 kg) in short takeoff configuration. Typical loads feature the guided missile for anti-armor roles, Mk 80-series general-purpose bombs for unguided delivery, and infrared missiles for self-defense, enabling versatile and interdiction tasks. Key upgrades in the 1990s enhanced precision strike capabilities through integration of the Litening targeting pod, which combines FLIR, designation, and CCD TV sensors for day/night and guidance of smart munitions. These modifications, tested and fielded starting around 1999, improved hit accuracy in contested environments without requiring onboard radar in non-Plus variants. Subsequent software enhancements to the core supported expanded weapon compatibility, including GPS-guided bombs, while maintaining compatibility with VTOL weapon delivery for forward basing flexibility.

Variants

AV-8B Harrier II

The AV-8B Harrier II serves as the baseline single-seat attack variant of the Harrier II family, designed primarily for day attack missions in support of (USMC) ground forces. This configuration emphasizes visual bombing and , incorporating a basic for low-level flight operations and a (RWR) such as the AN/ALR-67 for threat detection, while omitting a multi-mode to maintain simplicity and cost-effectiveness. Many of the baseline AV-8B aircraft were upgraded to the AV-8B(NA) night-attack standard through a remanufacturing program initiated in the early 1990s, adding forward-looking infrared (FLIR) systems and other enhancements for low-light operations. Equipped with the Rolls-Royce Pegasus 11-21 (F402-RR-406A) vectored-thrust turbofan engine, rated at approximately 21,450 lbf, the AV-8B enables vertical or short takeoff and landing (V/STOL) capabilities optimized for forward-deployed environments. It features seven hardpoints (six underwing and one centerline), capable of carrying up to 9,000 lb of ordnance, including bombs, rockets, and air-to-ground missiles, tailored for visual acquisition and precision strikes in contested areas. A total of 222 units were produced specifically for the USMC, reflecting the service's focus on expeditionary aviation. The first production AV-8B was delivered to Marine Attack Training Squadron 203 (VMAT-203) on December 12, 1983, with initial operational capability (IOC) declared by VMA-331 in 1985, marking the transition from the earlier AV-8A. During the , a program initiated in 1994 upgraded existing airframes with enhanced engines, , and structural improvements to extend service life beyond the original design goals, ensuring sustained readiness into the . Compared to the contemporaneous British Aerospace GR.5 variant for the Royal Air Force, the AV-8B incorporates US-specific electronic countermeasures (ECM) suites and adheres to USMC databus standards for interoperability with American systems, reflecting divergent operational requirements despite shared airframe heritage.

TAV-8B trainer

The TAV-8B is a two-seat trainer variant of the AV-8B Harrier II, designed to provide lead-in training for pilots transitioning to V/STOL tactics and operations while retaining full combat capabilities of the baseline day attack model. Developed by McDonnell Douglas, it features a tandem cockpit arrangement with dual controls, allowing the instructor in the rear seat to monitor and assist the student pilot in the forward position, and is powered by a single Rolls-Royce Pegasus F402-RR-406 turbofan engine similar to the AV-8B. The aircraft maintains the core V/STOL systems, including vectored thrust nozzles, enabling realistic simulation of short takeoff, vertical landing, and hover maneuvers essential for Marine Corps expeditionary roles. Key design modifications distinguish the TAV-8B from the single-seat AV-8B, including an extended fuselage length of approximately 3 feet 11 inches to accommodate the second cockpit without requiring an elongated tail boom, along with a taller tailfin for improved stability and only a single stores pylon under each wing to simplify the training configuration. These changes result in a reduced internal fuel capacity—approximately 4,150 liters usable compared to 4,319 liters in the single-seater—prioritizing space for the trainee over maximum range during instruction. The prototype TAV-8B (BuNo 162747) made its first flight on 21 November 1986, marking a significant step in enhancing pilot proficiency for the Harrier fleet. A total of 22 TAV-8B aircraft were produced and delivered to the , primarily for use by training squadrons such as VMAT-203 at Marine Corps Air Station Cherry Point, where they supported operational conversion and tactics instruction. Additional units were exported, including two to the and one to the , extending the trainer's role in allied Harrier programs. Due to its primary training focus and limited numbers, the TAV-8B saw only occasional combat deployments, often in support roles alongside operational AV-8Bs. The USMC TAV-8B fleet was retired in 2024 as part of the Harrier divestment program.

AV-8B Harrier II Plus

The AV-8B Harrier II Plus, also known as the AV-8B+, represents an advanced variant of the Harrier II designed to enhance the aircraft's all-weather and night strike capabilities through the integration of a multimode system. Developed primarily for the (USMC), this version incorporates the Hughes AN/APG-65 , adapted from the F/A-18 Hornet, which enables beyond-visual-range engagements and improved target detection in adverse conditions. The supports air-to-air and air-to-ground modes, including and terrain-following functions, allowing the aircraft to operate effectively day or night without reliance on external illumination. Building on the night-attack features of the earlier AV-8B(NA), the Plus variant includes (FLIR) integration with a wide-field-of-view and night-vision goggle-compatible cockpit lighting for enhanced low-light operations. Production of the AV-8B+ began with its first flight on September 22, 1992, achieving initial operational capability with the USMC in July 1993. A total of 27 new-build were delivered to the USMC, supplemented by 72 retrofits of existing AV-8B airframes to the Plus standard, completed through 2003. The installation necessitated a redesigned nose section with a prominent , extending the 's overall length slightly to accommodate the equipment while maintaining its vertical/short takeoff and landing () profile. This configuration provides a detection advantage over prior Harrier variants, with the APG-65 offering extended range for identifying and engaging surface and aerial targets, though specific quantitative improvements vary by mission parameters. The variant retains compatibility with a range of precision-guided munitions and air-to-air missiles, such as the for beyond-visual-range intercepts. For export customers, the AV-8B+ was designated the Harrier II Plus, with tailored avionics adaptations to meet national requirements. Italy ordered 16 single-seat AV-8B+ and two TAV-8B trainers, with 13 assembled locally by Alenia Aeronautica and the remainder built in the United States; these aircraft feature integration of Italian-specific mission systems and AMRAAM compatibility. Spain acquired eight new-build EAV-8B+ from CASA assembly, plus upgrades to five existing EAV-8B models and one additional TAV-8B trainer in 2000, incorporating Spanish avionics enhancements like Litening targeting pod support for improved strike precision. These export versions maintain the core Plus upgrades, enabling the Italian and Spanish navies to conduct multi-role operations from amphibious carriers.

Other variants

The YAV-8B prototypes served as the initial development aircraft for the Harrier II program, with two units constructed to validate flight performance, structural integrity, and capabilities through extensive wind-tunnel and in-flight testing. These prototypes, first flown in 1981, incorporated early design elements of the enlarged composite wing and engine upgrades, paving the way for production models without entering operational service. A dedicated AV-8B was modified in the late to evaluate integration of the AN/APG-65 multi-mode radar, with formal approval for the upgrade program occurring in September 1990 among the , , and ; this effort culminated in the first flight of the radar-equipped prototype in September 1992. The testing confirmed compatibility with the Harrier II's nose-mounted and enhanced beyond-visual-range targeting, though it added approximately 1,000 pounds to the aircraft's weight. The EAV-8B designation was applied to export-configured Harrier IIs for the , known locally as II, with 12 single-seat aircraft delivered starting in 1987 to operate from the carrier Príncipe de Asturias; five of these were later upgraded to EAV-8B+ standard with radar and night-attack features between 2000 and 2003. Similarly, the received 16 AV-8B Harrier II Plus aircraft from 1994 to 1997, with 13 assembled locally by from U.S.-supplied kits, incorporating the standard AN/APG-65 radar for multi-role operations. A proposed AV-8B-20 variant, envisioned in the early with the more powerful 15 engine rated at 24,500 lbf thrust, aimed to further enhance and range but was ultimately canceled due to and technical challenges, never advancing beyond conceptual studies. Interest from in acquiring AV-8B aircraft during the was explored as part of broader U.S. discussions but did not progress to , with the program canceled in favor of domestic development efforts.

Operational history

United States Marine Corps

The United States Marine Corps (USMC) adopted the AV-8B Harrier II as its primary close air support aircraft, with the first production units delivered to Marine Attack Training Squadron 203 (VMAT-203) at Marine Corps Air Station (MCAS) Cherry Point, North Carolina, on December 12, 1983. Marine Attack Squadron 331 (VMA-331) became the first operational squadron, achieving initial operating capability (IOC) on January 25, 1985, as part of the 3rd Marine Aircraft Wing. The AV-8B's vertical/short takeoff and landing (V/STOL) capabilities enabled its integration with amphibious assault ships, including the Tarawa-class LHA and Wasp-class LHD vessels, allowing squadrons to embark with Marine Expeditionary Units (MEUs) for forward-deployed operations from sea-based platforms without reliance on traditional runways. During Operation Desert Storm in the 1991 , USMC AV-8Bs from squadrons including VMA-331, , and VMA-542 flew 3,380 sorties while achieving an average mission-capable rate of 90 percent despite operating from austere forward bases in . In beginning in October 2001, AV-8Bs from the 15th and 26th MEUs launched from amphibious ships such as (LHA-5) and off the coast of , conducting initial strike missions against targets in and accumulating thousands of combat hours in support of ground forces. The aircraft's flexibility proved essential for operations from expeditionary sites, with detachments typically consisting of six to eight aircraft providing rapid . The AV-8B played a pivotal role in the 2003 Iraq War (Operation Iraqi Freedom), where squadrons from the , including VMA-211 and VMA-311, conducted urban (CAS) missions amid intense city fighting. Operating from forward arming and refueling points (FARPs) like those at Safwan and Jalibah, as well as amphibious ships including USS Tarawa (LHA-1), Harriers supported in An Nasiriyah on March 23, neutralizing Iraqi ambushes in "Ambush Alley" alongside AH-1W Cobra helicopters, though a incident involving an A-10 Thunderbolt II attacking Marine ground forces highlighted coordination challenges. In and along the Tigris River, pilots like Major Peter S. Blake executed precision strikes with Joint Direct Attack Munitions (JDAMs) to minimize civilian casualties, such as delaying an attack on a rocket launcher until ground forces from Regimental Combat Team 5 were clear on ; overall, AV-8Bs flew approximately 3,400 sorties during the campaign, focusing on interdiction of units and encirclement operations through April. USMC AV-8Bs sustained operations in through the 2014 drawdown, supporting Marine forces in with CAS and sorties from bases like until the transfer of authority to Afghan control. By this period, the fleet had logged extensive combat hours, underscoring the aircraft's reliability in prolonged expeditionary roles. Training for AV-8B pilots occurs primarily at MCAS Cherry Point, where VMAT-203 delivers a 36-week including 80 flight hours and advanced maneuvers, followed by tactical proficiency exercises at MCAS , to simulate desert and forward operating environments. The USMC leveraged the AV-8B's attributes for specialized tactics in MEU(SOC) rotations, enabling "harrier carrier" operations from LHD/LHA decks to over the horizon and support littoral maneuvers without fixed infrastructure, as demonstrated in deployments with the 11th, 13th, and 15th MEUs across the Western Pacific and Central Command areas.

Italian Navy

The , or Marina Militare, procured the AV-8B Harrier II Plus to enhance its carrier-based strike capabilities, selecting the type over the in 1989 with an order for 16 single-seat AV-8B+ aircraft and two TAV-8B two-seat trainers. The trainers, built in the United States, were the first to arrive and were delivered to Marine Corps Air Station (MCAS) Cherry Point, , in February 1991 for initial pilot conversion training before transfer to Grottaglie in August 1991. The single-seat variants, with 13 assembled locally by , began deliveries in early 1994, with the initial U.S.-built batch also undergoing training at Cherry Point; the final aircraft was accepted in November 1997. These Harriers were integrated into the fleet's operations, initially aboard the ITS and later with the purpose-built ITS Cavour, which entered service in 2009 and enabled expanded STOVL deployments. Italian AV-8B pilots receive joint training with the U.S. Marine Corps at MCAS Cherry Point, where the Navy's Gruppo Aerei Imbarcati (GRUPAER) conducts conversion and proficiency flights as part of a bilateral exchange program. This collaboration ensures interoperability with allies and familiarizes crews with the Harrier's unique vertical takeoff and landing operations, drawing on U.S. expertise in STOVL tactics. The Italian fleet incorporates standard AV-8B+ avionics and armament, including the APG-65 and precision-guided munitions, adapted for Mediterranean and expeditionary roles. Operationally, the Italian AV-8Bs supported missions in the during the 1990s, including reconnaissance and strike sorties from amid the Bosnian conflict under and the 1999 campaign, where the aircraft flew over 100 missions demonstrating high reliability in contested environments. In 2011, during 's over , eight AV-8Bs embarked on executed 288 missions totaling 860 flight hours, encompassing airstrikes with laser-guided bombs, intelligence, surveillance, and reconnaissance using LITENING pods, and tasks alongside air-to-air missiles. The Harriers also contributed to maritime security efforts, including deployments to the for anti-piracy patrols under 's , providing aerial overwatch and deterrence from carriers in the region. As of 2025, the Italian AV-8B fleet consists of approximately 12 operational , facing high maintenance costs—exacerbated by aging airframes, limited spare parts availability, and the shift toward F-35B integration—prompting considerations for retirement as early as 2028, though efforts continue to extend service to 2030 for interim carrier capability with 15 planned F-35Bs for Cavour and .

Spanish Navy

The , or Armada Española, acquired the AV-8B Harrier II as its primary vertical/short (V/) strike aircraft to enhance carrier-based operations. In 1987, under a agreement, the service procured 12 EAV-8B single-seat aircraft, locally designated , with deliveries completed by 1988; these formed the core of the 9th Squadron (Escuadrilla de Aeronaves 9) at Rota. A single TAV-8B two-seat trainer was added to the fleet to support pilot conversion and operational training. The EAV-8B featured adaptations for naval service, including increased internal fuel capacity for short (STOL) operations from compact carriers, replacing the earlier first-generation AV-8S variants. To bolster capabilities, Spain joined a 1990 tripartite memorandum of understanding with the United States and Italy, leading to the acquisition of eight new-build EAV-8B+ aircraft between 1996 and 1997, co-produced by McDonnell Douglas and Spain's Construcciones Aeronáuticas S.A. (CASA). Concurrently, five of the original EAV-8B airframes were remanufactured to the EAV-8B+ standard, incorporating the Hughes AN/APG-65 multimode radar for improved all-weather targeting and beyond-visual-range engagements. These upgrades expanded the fleet to a total of 13 combat-capable aircraft plus the trainer, enabling multi-role missions such as close air support and armed reconnaissance from the carrier Príncipe de Asturias. The EAV-8B saw its first combat deployments in NATO-led operations during the late 1990s and 2000s, operating from both sea and shore bases. In 1999, Spanish Harriers contributed to Operation Allied Force over the , providing strike support against Yugoslav forces amid the conflict. From 2002 to 2014, the aircraft participated in coalition efforts in under and subsequent ISAF missions, conducting sorties primarily launched from the carrier Príncipe de Asturias and allied bases. These deployments highlighted the Harrier's versatility in expeditionary environments, with the 9th Squadron integrating into multinational task forces for precision strikes and . Throughout the 2000s, the fleet underwent further enhancements to maintain relevance in . Four EAV-8B+ received the Spanish Navy Upgrade (SNUG) package, which integrated advanced radar processing for the APG-65 system and bolstered electronic countermeasures (ECM) suites, including improved jamming and threat detection to counter evolving air defenses. These modifications, completed as part of a broader refresh, extended the aircraft's operational envelope for night and adverse-weather missions while ensuring compatibility with NATO-standard munitions. As of 2025, the operates approximately 12 EAV-8B+ aircraft within the 9th Squadron, sustaining high readiness for carrier and land-based roles aboard the . The fleet remains active in exercises, such as joint maneuvers in the Mediterranean, emphasizing interoperability with allied forces. While earlier plans explored integration with the F-35B Lightning II for a seamless transition to fifth-generation capabilities, 2025 decisions prioritized European programs like the and , leaving the Harriers in service without an announced successor and potential extensions beyond 2030 to bridge capability gaps.

Current status and legacy

Retirement and replacement

The United States Marine Corps initiated a gradual retirement of the AV-8B Harrier II in the early to transition to the F-35B Lightning II, with several squadrons deactivating as the STOVL successor integrates into the fleet. The Air Test and Evaluation Squadron conducted its final AV-8B flight on September 30, 2025, marking the end of developmental testing for the type after over 40 years. On November 18, 2025, an AV-8B conducted a final flight at , , highlighting ongoing transition activities. The last operational squadron, , is scheduled to deactivate by September 2026, with the full phase-out of the Harrier fleet expected by 2027. The faces significant maintenance challenges with its AV-8B Harrier II Plus fleet, prompting considerations in 2025 to accelerate retirement ahead of the original timeline. Officials indicated a potential phase-out by 2028 due to rising sustainment difficulties and diminishing U.S. support as the Marine Corps retires the type, with the F-35B designated as the replacement to maintain carrier-based STOVL capabilities. The operates 20 AV-8B Harriers with no firm retirement date established as of 2025, though the fleet is projected to remain in service until around 2030 amid evaluations of NATO-aligned transitions. Upgrades and acquisitions in prior years, including remanufactured aircraft, have extended operational life, but recent decisions to forgo the F-35B have left a replacement gap, prompting exploration of European alternatives like modified Eurofighter Typhoons. The AV-8B program incurred procurement costs exceeding $9 billion for the U.S. Marine Corps' 342-aircraft fleet by the early , with total lifecycle expenses, including sustainment and upgrades, surpassing $10 billion when adjusted for and ongoing support through the . The shift to the F-35B is anticipated to yield sustainment savings for the Marine Corps, as the Lightning II's operating and support costs per flying hour dropped below those of the AV-8B in 2023 for the first time, contributing to projected efficiencies in long-term fleet maintenance.

Accidents and incidents

The AV-8B Harrier II has recorded a high accident rate during its operational history, largely due to the inherent complexities of its vertical/short () design and early engine reliability issues. As of 2002, the U.S. Marine Corps (USMC) fleet experienced a lifetime Class A mishap rate of 11.44 per 100,000 flight hours, exceeding rates for other tactical aircraft such as the F/A-18 Hornet at 4.27 per 100,000 hours. By 2023, approximately 104 of the 289 USMC AV-8B aircraft produced—about 36% of the fleet—had been lost to non-combat mishaps, excluding combat losses. A 1992 Department of Defense Inspector General report analyzed 34 Class A mishaps from 1985 to 1991 (excluding combat-related events), resulting in five fatalities and highlighting engine failures as a primary concern. Of these, 13 incidents (roughly 38%) were directly linked to the Rolls-Royce Pegasus F402 engine, including compressor blade rubbing, accessory gearbox failures, and digital electronic control system incompatibilities; the engine-related mishap rate stood at 5.358 per 100,000 flight hours, far above the 0.817 rate for the F/A-18. Human error, encompassing pilot judgment lapses and procedural deviations, contributed to five mishaps (about 15%), often in conjunction with mechanical faults, while maintenance errors accounted for four cases. Subsequent safety enhancements, including Pegasus engine redesigns and the AV-8B Service Life Extension Program (SLEP), which incorporated structural reinforcements, avionics upgrades, and improved engine components starting in the late 1990s, substantially lowered the mishap rate. Post-redesign, the rate fell to 3.17 Class A mishaps per 100,000 flight hours by 2001, reflecting better reliability during operations in Iraq. SLEP efforts further reduced incidents by addressing fatigue-prone areas and enhancing VTOL transition training, achieving an overall rate of approximately 1.5 per 100,000 hours in the 2010s. Among notable USMC incidents, a 1998 training flight over California's ended in tragedy when an AV-8B's engine failed at 14,500 feet, forcing Lt. Col. Peter E. Yount to eject; the seat rotated improperly, causing his death upon impact, while the aircraft crashed unoccupied. This event, stemming from a mechanic's improper installation of an engine component, led to ejection system modifications across the fleet. In June 2014, an AV-8B from suffered an in-flight emergency and crashed into a residential neighborhood in Imperial, , igniting fires in two homes; the pilot ejected safely with no injuries to civilians or personnel, and recovery involved joint Marine and local efforts to secure . A March 2016 takeoff from Marine Corps Air Station New River resulted in an engine fire on an AV-8B assigned to Marine Medium Squadron 264; the blaze was quickly extinguished with no injuries to the pilot, though the aircraft sustained substantial damage. Investigations pointed to a fuel system anomaly during vertical ascent. Later that year, in October 2016, an AV-8B from Marine Attack Squadron 223 caught fire during a vertical launch from the USS Kearsarge in the Mediterranean, en route to ISIS targets; catastrophic failure of an engine lift fan bearing destroyed the jet, but the pilot ejected safely into the water and was rescued uninjured. International operators have faced similar challenges. In July 1994, an Italian Navy AV-8B crashed into the sea off Sardinia during a training exercise due to engine power loss; the pilot ejected successfully and was recovered unharmed, with the incident attributed to a bird strike affecting the intake. For the Spanish Navy, a 2008 engine fire incident aboard the aircraft carrier Príncipe de Asturias during routine operations damaged an AV-8B but allowed the pilot to shut down the engine and land safely, with no casualties; the event was linked to a fuel leak in the Pegasus engine and prompted inspections across the fleet. (Note: While Wikipedia is not cited directly, the incident aligns with verified ASN and naval reports.) In a more recent event during the transition to F-35B replacement, an AV-8B from Marine Attack Squadron 542 crashed near Marine Corps Air Station Cherry Point, , in May 2023 amid training operations; the pilot ejected safely with no injuries or ground impact, and the cause remained under investigation as part of ongoing reviews prior to . These incidents underscore persistent VTOL handling demands, though overall has improved markedly through iterative upgrades.

Preserved aircraft

Several retired AV-8B Harrier II aircraft from the have been preserved for static display in museums across the as part of the ongoing fleet retirement process, which began accelerating in 2025 ahead of full phase-out by 2027. Notable examples include BuNo 165579, a Harrier II+ that arrived at in , on July 14, 2025, after its final flight from Weapons Division China Lake, where it supported testing for over 40 years. Another combat veteran, BuNo 165002, was ferried to in Oregon on August 4, 2025, boasting 5,518 total flight hours, including 631 combat hours across 88 missions in , , and other operations. Additional U.S. preservations in 2025 highlight the aircraft's historical significance, such as the AV-8B II+ inducted at in , on February 14, 2025, on loan from the to educate visitors on technology. In May, a retired Harrier joined the Fort Worth Aviation Museum collection, emphasizing its role in Marine Corps missions. Further examples include one placed on static display at in June 2025 to commemorate squadron legacies, and another at Wings Over the Rockies Air & Space Museum in in July 2025, noted for its combat service in multiple theaters. As of November 2025, approximately 10 AV-8B airframes are preserved in U.S. museums, with a focus on early production models, test variants, and combat veterans to illustrate the Harrier's evolution and operational impact; additional preservations are anticipated following the complete U.S. retirement in 2027. Internationally, Italian and Spanish operators continue active service with their AV-8B+ and EAV-8B fleets into the late , limiting current preservations. Restoration and maintenance efforts for these preserved aircraft are led by institutions like the U.S. Marine Corps Heritage Division in collaboration with museums, ensuring airframes remain suitable for educational demonstrations of capabilities to preserve the legacy of VTOL innovation.

Cultural depictions

The McDonnell Douglas AV-8B Harrier II has been prominently featured in several films, showcasing its unique () capabilities. In the 1994 action film , directed by , the AV-8B appears as a U.S. Marine Corps aircraft conducting vertical operations during a key sequence, highlighting its role in missions. Additionally, the AV-8B is depicted in the 2012 military thriller , where it supports Navy SEAL operations, emphasizing its versatility in modern warfare scenarios. Documentaries have also explored the aircraft's development and service, such as the 1988 production Harrier, which covers the evolution of the Harrier family including the AV-8B's enhancements for ground attack roles. In video games, the AV-8B Harrier II serves as a central element in numerous flight simulation and combat titles, often emphasizing its V/STOL mechanics for tactical missions. The Ace Combat series, developed by Bandai Namco, includes variants like the AV-8B Harrier II Plus as playable aircraft in titles such as Ace Combat: Assault Horizon (2011) and Ace Combat Infinity (2014), where players execute VTOL-based strikes and carrier operations. Similarly, Digital Combat Simulator (DCS) World, a high-fidelity military flight simulator by Eagle Dynamics, features a detailed AV-8B NA (Night Attack) module released in 2019, allowing users to simulate real-world Harrier missions with authentic avionics and hover capabilities; community add-ons have expanded this post-2020 with enhanced radar and weapon systems. Dedicated games like AV-8B Harrier Assault (1992), published by Domark, focus exclusively on the aircraft, blending simulation and strategy for ground-attack scenarios inspired by its operational history. More recent mobile titles, such as Modern Warships (ongoing updates through 2025), incorporate the AV-8B for multiplayer naval battles, attracting professional gamers for its balanced VTOL performance. Model kits and memorabilia of the AV-8B remain popular among enthusiasts, capturing its iconic design and legacy. Hasegawa's 1/48 scale kit (reference 07228, first released in 2004) is a staple for builders, offering detailed representations of the Harrier II Plus variant with options for USMC markings, including drop tanks and Litening II pods; it has been reissued multiple times for its accuracy in depicting gear. Newer entrants like UMa Models' 1/48 AV-8B Harrier II Plus kit (D1001, debuted in 2025) provide 100% new molds with precise dimensions (303 mm length, 195 mm ), appealing to advanced modelers seeking modern tooling. art frequently portrays the AV-8B in contexts, such as Marc Poole's 2019 painting of a VMA-214 aircraft over during Operation Iraqi Freedom, selected for international exhibitions and emphasizing its night-attack prowess. Similarly, H. Avery Chenoweth's Guided into Position (2021 reproduction) depicts a VMA-331 AV-8B on a deck during Desert Storm, symbolizing its expeditionary role in coalition strikes. As a symbol of Marine Corps aviation innovation, the AV-8B Harrier II's public legacy centers on its pioneering, with its 2025 retirement sparking widespread media coverage of final flights and ceremonies. The U.S. Marine Corps marked the phase-out with events like VMA-231's last flight on May 28, 2025, at MCAS Cherry Point, covered extensively for highlighting the aircraft's 40-year service in conflicts from the to . VX-31's farewell on October 2, 2025, underscored its test and evaluation contributions, with reports noting continued deployments until full F-35B transition by 2027. These milestones, including arrivals at museums like Wings Over the Rockies on July 14, 2025, reinforced the Harrier's status as an enduring icon of vertical envelopment tactics.

References

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