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Corkscrew
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A corkscrew is a tool for drawing corks from wine bottles and other household bottles that may be sealed with corks. In its traditional form, a corkscrew simply consists of a pointed metallic helix (often called the "worm") attached to a handle, which the user screws into the cork and pulls to extract it. Corkscrews are necessary because corks themselves, being small and smooth, are difficult to grip and remove, particularly when inserted fully into an inflexible glass bottle. More recent styles of corkscrew incorporate various systems of levers that further increase the amount of force that can be applied outwards upon the cork, making the extraction of difficult corks easier.
History
[edit]The design of the corkscrew may have been derived from the gun worm, which was a device from at least the early 1630s used by men to remove unspent charges from a musket's barrel in a similar fashion.[1]
The corkscrew is possibly an English invention, due to the tradition of beer and cider, and Treatise on Cider by John Worlidge in 1676 describes "binning of tightly corked cider bottles on their sides", although the earliest reference to a corkscrew is, "steel worm used for the drawing of Corks out of Bottles" from 1681.[1]
In 1795, the first corkscrew patent was granted to the Reverend Samuel Henshall, in England. The clergyman affixed a simple disk, now known as the Henshall Button, between the worm and the shank. The disk prevents the worm from going too deep into the cork, forces the cork to turn with the turning of the crosspiece, and thus breaks the adhesion between the cork and the neck of the bottle. The disk is designed and manufactured slightly concave on the underside, which compresses the top of the cork and helps keep it from breaking apart.[2]
Types
[edit]Basic
[edit]In its traditional form, a corkscrew is simply a steel screw attached to a perpendicular handle, made of wood or some other material. The user grips the handle and screws the metal point into the cork, until the helix is firmly embedded, then a vertical pull on the corkscrew extracts the cork from the bottle. The handle of the corkscrew allows for a commanding grip to ease removal of the cork.
Winged corkscrew
[edit]
The winged corkscrew, sometimes called a cork extractor, butterfly corkscrew, owl corkscrew, Indian corkscrew, or angel corkscrew, has two levers, one on either side of the worm. As the worm is twisted into the cork, the levers are raised. Pushing down the levers draws the cork from the bottle in one smooth motion. The most common design has a rack and pinion connecting the levers to the body. The head of the central shaft is frequently modified to form a bottle opener, or foil cutter, increasing the utility of the device. Corkscrews of this design are particularly popular in household use.
In 1880, William Burton Baker was issued British Patent No. 2950 for his double lever corkscrew, with both levers sliding onto the upper end of the shank.[5]
The first American patent was in 1930[6] granted to the Italian Domenico Rosati[7] who emigrated to Chicago, Illinois, to work as bartender before the prohibition. Rosati's design had an exposed rack and pinion mechanism. Such design was adapted by other brands as the wine-market grew in popularity.[8]
The winged owl version, with two side-plates covering the rack and pinion mechanism, was first designed and manufactured in 1932 by the Spanish industrial designer David Olañeta for his brand BOJ[9] and was later adopted by others, such as the 1936 US Patent No. 98,968 by Richard Smythe marked HOOTCH-OWL.[10][8]
Sommelier knife
[edit]
A sommelier knife, waiter's friend or wine key is a corkscrew in a folding body similar to a pocket knife. It was conceived by the German Karl Wienke in 1882 and patented in Germany, England, and America.[1]
An arm extends to brace against the lip of the bottle for leverage when removing the cork. Some sommelier knives have two steps on the lever, and often also a bottle opener. A small hinged knife blade is housed in the handle end to be used in cutting the foil wrapping the neck of many wine bottles. A corkscrew of this type can be used more quickly (and with more "show" or panache) than a wing-type corkscrew.
The term "wine key" came into existence due to the German inventor's last name, Wienke, which is difficult for English speakers to pronounce. When ordering the product from catalogs, the meaning and origins of the new Wienke Corkscrew gradually became lost and it was simply referred to as a "Winekey" or wine key. Patent number 283,731, August 21, 1883, simply refers to it as "C.F.A. WIENKE LEVER CORKSCREW."
Twin-prong cork puller
[edit]
Also known as butler's friend or "Ah-So" (from the German ach so!, meaning "Now I understand!")[citation needed], the twin-prong cork puller can extract a stopper without damaging it, to allow for sampling the wine before re-inserting the stopper. The stopper is removed by pushing the prongs between the cork and the neck of the bottle, and twisting the stopper out of the bottle. Replacing the stopper involves taking it between the two prongs, then twisting it into the bottle and pulling out the prongs. It can also extract a stopper in bad condition.
Lever corkscrew
[edit]
The lever or "rabbit" corkscrew is operated using a pair of handles which are used to grip the neck of the bottle, and a lever which is simply pressed down to twist the screw into the cork, then lifted to extract the cork. Expelling the cork from the device is done with a similar press/lift action.[11] This style of corkscrew is much bulkier, and typically much more expensive, than other styles, but is much faster.
Mounted corkscrew
[edit]
The mounted corkscrew was invented in the late 1800s for use in homes, hotel bars, and restaurants in an era where all bottles were stopped with corks. They are screwed or clamped to counters or walls. When beer began to be sold in bottles, bars required a speedy way to open them. Most early mounted corkscrews were designed to open beer bottles with short corks. Modern ones are made for longer wine corks.[12]
Screwpull
[edit]
In 1979, Herbert Allen introduced the "Screwpull" corkscrew. The device was meant to make opening wine bottles fool-proof.
The Screwpull wraps around the top of the bottle, with a plastic screw that simply needs to be turned to remove the cork, without effort. The spiral is coated with Teflon, which reduces friction as it twists into the cork, ensuring it is removed intact without pulling.[13][14]
The Screwpull is part of The Museum of Modern Art’s permanent collection.[15]
The company was sold to Le Creuset in 1992.
Others
[edit]
There are many other styles of corkscrew which are not widely used in consumer settings, such as high-priced elaborate devices for specialists, and for industrial uses.
See also
[edit]References
[edit]- ^ a b c winepros.com.au. The Oxford Companion to Wine. "corkscrew". Archived from the original on 2009-02-27. Retrieved 2008-11-26.
- ^ "Direct Pull; The Henshall Button". Corkscrew.com. Archived from the original on 2012-07-28. Retrieved 2007-12-10.
- ^ Quarterly Worme (2000 to present), newsletter of the Canadian Corkscrew Collectors Club, p. 2
- ^ CorkscrewNet
- ^ "Heeley A-1 Lemoine Champagne The Weekly Screw and The Occasional Screw and The Daily Screw from The Virtual Corkscrew Museum". www.bullworks.net. Retrieved 2019-05-31.
- ^ "Espacenet – Original document". worldwide.espacenet.com. Retrieved 2018-09-28.
- ^ Engber, Daniel (14 March 2014). "Who Made That Corkscrew?". The New York Times. Retrieved 2018-09-29.
- ^ a b "Corkscrew Put Leverage on Stubborn Stoppers." Popular Science, May 1939, p. 71.
- ^ Primo, Carlos (2018-01-04). "Fotos: 13 objetos inventados por españoles que tienes en casa y no sabes que son obras maestras". El País (in Spanish). ISSN 1134-6582. Retrieved 2018-05-09.
- ^ "Corkscrews - Double Levers". www.bullworks.net. Retrieved 2021-03-30.
- ^ Youtube user "Wine Enthusiast" (2009-01-20). "How to Use a Rabbit Corkscrew (Lever Style)". Youtube. Retrieved 2015-02-04.
{{cite web}}:|author=has generic name (help) - ^ Meadows, Wayne. Compendium of Bar Corkscrews, Vancouver, 2001
- ^ "Born of personal necessity, devices do Houston proud". 30 June 2016.
- ^ "Our History - le Creuset". Archived from the original on 2013-12-25. Retrieved 2013-12-25.
- ^ "Herbert Allen. Screwpull Corkscrew. 1979 | MoMA".
External links
[edit]- The Virtual Corkscrew Museum
- Corkscrew Museum Archived 2016-03-04 at the Wayback Machine
Corkscrew
View on GrokipediaIntroduction
Definition and Purpose
A corkscrew is a mechanical device designed to extract corks from bottles, featuring a pointed helical screw, often called a "worm," attached to a handle that allows the user to rotate and pull the cork out.[1][6] This tool is primarily used for opening wine bottles, where the cork provides an airtight seal to preserve the beverage's quality.[7] The purpose of the corkscrew emerged alongside the adoption of cork stoppers in the 17th century, when they became the preferred method for sealing wine bottles to prevent oxidation and maintain flavor integrity during storage and aging.[8][9] Cork's natural elasticity and impermeability allowed minimal oxygen ingress, enabling wines to evolve positively over time, a benefit not achievable with earlier seals like wax or cloth.[10][11] In modern contexts, corkscrews serve purposes beyond wine, including opening cork-sealed bottles of champagne, artisanal ciders, and occasionally perfumes or pharmaceutical products where cork provides a secure, non-reactive closure.[9][12] The term "corkscrew" derives from "cork," referring to the stopper material sourced from cork oak bark, combined with "screw," describing the helical extraction mechanism.[13]Basic Components
The basic corkscrew consists of two core components that enable the extraction of corks from wine bottles: the helix and the handle. Many practical designs include a third component, the fulcrum (also called a neck ring or collar), for added leverage and control. The helix, commonly known as the worm, is a pointed spiral of metal wire that penetrates and grips the cork when rotated.[14] This component is typically constructed from steel for durability and sharpness at the tip.[15] Helix design variations influence penetration efficiency and cork integrity. Standard helix length measures approximately 2 to 3 inches (5 to 7.6 cm), sufficient to embed deeply into most wine corks without emerging from the bottom.[16] The diameter of the wire used in the helix generally ranges from 4 to 6 mm, balancing strength and ease of insertion.[17] Threading can be single-start for standard gradual advancement or double-start (two intertwined helices) to allow faster penetration with fewer turns.[18] The handle provides the grip for manual rotation of the helix and is often T-shaped for balanced torque application or winged for leverage in certain models.[15] Attached directly to the top of the helix, it allows the user to turn the assembly clockwise until the cork begins to lift.[19] The fulcrum, also called a neck ring or collar, is a ridge or loop positioned near the base of the helix or on the handle assembly in designs that include it; it rests against the bottle's lip to provide leverage during pulling and prevent the worm from pushing too far into the cork, which could cause breakage.[20] In designs with this component, it ensures controlled depth, typically limiting penetration to about 80-90% of the cork's length.[21] Some traditional corkscrews incorporate optional auxiliary features, such as an integrated foil cutter—a small serrated blade for removing bottle seals—or a bottle cap opener, attached to the handle without altering the core extraction mechanism.[22] These add-ons enhance versatility but remain secondary to the primary helix-handle interaction (with fulcrum where present), where the helix grips the cork, the handle facilitates turning, and the fulcrum stabilizes the process against the bottle neck.[19]History
Origins and Early Development
The corkscrew emerged in mid-17th century Europe, closely tied to the adoption of cork stoppers for wine bottles, which became widespread around the 1680s following innovations in glass bottle production by French and English glassmakers.[3][23] Prior to this, wine bottles were typically sealed with oil-soaked rags, wooden plugs, or wax, methods that were less reliable for long-term storage and often associated with bulk transport rather than individual consumption.[24][10] The shift to cork, credited in part to the Benedictine monk Dom Pierre Pérignon around 1680, enabled better preservation and aging of wines, particularly in regions like Bordeaux where the wine trade was expanding rapidly due to improved trade routes and demand from English markets.[23][25] The tool's design likely drew inspiration from the "gun worm," a spiral device used by soldiers since the early 1630s to extract stuck bullets or clean musket barrels, adapting this coiled metal form for piercing and pulling corks.[3][26] The first documented reference to a corkscrew appears in a 1681 English museum catalog, describing it as "a Steel Worme used for the drawing of Corks out of Bottles," with an example owned by the diarist Samuel Pepys.[3][27] An early physical specimen, a French cage-style steel model, dates to 1685, suggesting parallel development in France amid the growing popularity of cork-sealed bottles.[28] Early corkscrews were rudimentary, consisting of hand-forged iron or steel screws with simple wooden handles, crafted by blacksmiths without formal standardization.[29][30] These basic tools were primarily employed by household servants to open bottles for affluent owners, reflecting their status as a luxury item in an era when bottled wine signified elite consumption rather than everyday use.[3] No patents existed at this stage, but the device's utility aligned with the burgeoning wine trade in Europe, including increased exports from Bordeaux to England in the late 17th and early 18th centuries.[8]Key Patents and Evolutions
The first patent for a corkscrew was granted to English clergyman Samuel Henshall on August 24, 1795 (British Patent No. 2061), introducing a brass disk affixed to the base of the screw helix. This innovation compressed the cork's fibers upon insertion, preventing deep penetration and reducing breakage during extraction, marking a significant improvement over earlier rudimentary designs.[28][31] In 1802, English inventor Edward Thomason received a patent for a double-action corkscrew featuring nested screws that rotated in opposite directions, enabling continuous one-way turning to simplify the extraction process.[32][33] Advancements continued in the late 19th century with German inventor Carl F.A. Wienke's 1882 patent (German Patent No. 20,815; U.S. Patent No. 283,731 in 1883), which introduced a compact single-lever mechanism with a hinged arm providing mechanical counterforce to lift the cork effortlessly, later popularized as the "Waiter's Friend."[34] The early 20th century saw the rise of mass-produced winged corkscrews, evolving from designs like H.S. Heely's 1888 British patent for a rack-and-pinion lever system with opposing wings that rose to create leverage, making them a staple for household use by the 1920s.[4][35] Post-World War II innovations focused on accessibility, with the widespread adoption of molded plastic handles replacing costly metal or wood, enabling affordable production and broader consumer availability during the economic recovery period.[36] Victorian-era corkscrews, often featuring elaborate engravings, ivory, or silver elements, emerged as fashionable status symbols among the elite, reflecting craftsmanship and leisure pursuits; by the early 20th century, over 350 patents had been filed for various designs, and in the modern era, collectors have documented thousands of variations, with some collections exceeding 10,000 items, giving rise to the dedicated field of helixophily.[37][38]Types
Simple Screw-Based Types
The basic corkscrew, also known as a straight or simple pull corkscrew, features a T-shaped handle attached to a straight helical wire worm, typically made of steel, that requires multiple full manual rotations—usually 6 to 8 turns—to fully embed into the cork and extract it.[39][40] This design relies entirely on the user's rotational force for both insertion and pulling, making it a straightforward tool for occasional wine opening. The T-handle provides a crossbar for gripping during turns and a perpendicular arm for leverage when pulling upward, ensuring the worm penetrates the cork's center without additional mechanisms.[41] The twin-prong puller, commonly called the Ah-So, consists of two parallel metal prongs of varying lengths—one longer than the other—designed to slide between the cork and the bottle neck for a leveraged extraction without any screw penetration.[42] This non-invasive approach avoids breaking fragile or aged corks, preventing fragments from falling into the wine, and is particularly suited for older vintages where the cork has become dry or crumbly.[43] Users insert the prongs by rocking the tool back and forth until fully seated, then twist and pull to remove the cork intact.[44] Mounted corkscrews are fixed installations, often secured to a wall, bar, or countertop, featuring a horizontal screw worm connected to a rack gear or pinion system that allows smooth, geared rotation for cork extraction.[45] These devices, prevalent in taverns and bars since the late 1800s, position the bottle below the screw while the user turns a handle to drive the worm downward and then upward, providing mechanical advantage through the fixed mounting.[46] Simple screw-based types offer high portability and simplicity, with the basic T-handle model being compact enough for pocket carry and ideal for infrequent use, though it demands significant user torque and can lead to hand fatigue during extraction.[47] In contrast, the twin-prong puller's non-screw method excels in preserving delicate corks but requires more precise insertion and lacks the direct gripping power of a worm, limiting its use for firm, new corks. Mounted versions enhance torque via gearing but sacrifice portability, making them best for stationary bar settings where repeated openings occur.[43]Lever and Winged Types
Lever and winged corkscrews represent advancements in corkscrew design that incorporate mechanical leverage to simplify cork extraction, minimizing the rotational force required by the user compared to simpler screw-based models. These types typically feature arms or levers that amplify applied force through fulcrums or rack-and-pinion systems, allowing for efficient pulling with reduced hand strain. They emerged in the late 19th and 20th centuries as responses to the physical demands of uncorking, particularly in hospitality and home settings where frequent use demanded ergonomic improvements.[4] The winged corkscrew, also known as the butterfly corkscrew, employs two horizontal levers attached to a central screw mechanism that operates via a rack-and-pinion gear. As the user turns the screw into the cork, the wings rise upward; pressing them downward then leverages the cork out of the bottle in a smooth motion. This design originated with British inventor H.S. Heely's 1888 patent for the A1 Heely corkscrew, which introduced the double-lever rack-and-pinion system, and gained widespread popularity in the late 1920s through various patented variants that enhanced its ergonomics for everyday home use.[4][48] Lever corkscrews utilize a single or double-arm fulcrum positioned against the bottle neck to pivot and lift the cork in one continuous motion after the screw is inserted. A seminal example is the 1882 German patent by Carl Friedrich Albert Wienke of Rostock, which described a folding single-lever model that became the basis for the "Waiter's Friend" or "Sommelier's Knife." This design requires a precise fit around the bottle neck to ensure stability during operation, making it compact and portable for professional service.[34][4] The Screwpull, a prominent lever-style corkscrew, features a helical worm coated in Teflon for low-friction insertion and extraction, paired with a lever arm that requires only minimal rotation—often just one or two turns—to engage and remove the cork. Invented by American engineer Herbert Allen in the late 1970s, it was patented in 1979 and marketed as a foolproof device that glides effortlessly through corks, addressing issues like crumbling in older wines.[26][46] These lever and winged designs offer significant advantages in reducing physical strain during cork removal, with their mechanical systems providing leverage that makes extraction quicker and easier than direct-hand methods, often described as effortless for users of varying strength. For instance, the fulcrum-based action in lever models distributes force more efficiently, minimizing wrist torque. They are particularly common in professional settings, such as restaurants and bars, where speed and reliability are essential for high-volume service.[49][50]Multi-Functional and Specialized Types
The sommelier knife, commonly known as the waiter's friend, is a compact, foldable multi-tool essential for wine service professionals. It integrates a helical corkscrew worm for cork extraction, a serrated foil cutter to remove bottle seals, and a built-in bottle opener for secondary beverages, all housed in a pocket-sized frame with a hinged fulcrum that provides mechanical advantage during pulling.[51] This design has made it a standard tool for servers since the late 19th century, offering versatility in compact form for on-the-go use.[52] Twin-lever pullers represent an advanced iteration for demanding environments, featuring two sequential levers that engage at different points on the bottle neck to maximize leverage and minimize wrist strain. These tools allow for rapid cork removal—often in seconds—making them ideal for high-volume settings like restaurants where efficiency is paramount.[41] The double-lever mechanism provides superior control over longer or fragile corks, reducing the physical effort required compared to single-lever designs.[47] Specialized variants address niche requirements, such as the champagne corkscrew designed specifically for bottles with wired cages. This tool facilitates the removal of foil, wire muselet, and cork in a single ergonomic motion, ensuring safe and controlled extraction to prevent premature popping.[53] Travel-sized pocket models offer portability without sacrificing functionality, typically featuring a slim, durable helical screw in a keychain or foldable format approved for carry-on luggage and everyday excursions.[54] For collectors, antique bone-handled corkscrews, often from 19th-century designs like Henshall easers, combine ornate bovine bone grips with intricate metalwork, valued for their historical craftsmanship and aesthetic appeal in preservation rather than daily use.[55] Contemporary integration trends in multi-functional corkscrews emphasize enhanced wine enjoyment by incorporating accessories like aerator pourers for drip-free serving and thermometers for temperature monitoring, while preserving the core corkscrew mechanism. These all-in-one sets, such as those pairing a waiter's corkscrew with pourers and stoppers, streamline the wine ritual for both professionals and enthusiasts.[56]Modern Innovations
In the early 2000s, electric corkscrews emerged as a significant advancement, utilizing battery-powered motors to automate the insertion and extraction of the screw, thereby minimizing physical effort required from the user.[57] The Rabbit brand's electric model, introduced around 2001 and reviewed extensively by 2015, exemplifies this innovation with its rechargeable design that grips the bottle neck, rotates the helix into the cork, and pulls it out via a motorized mechanism, making it particularly suitable for elderly users or those handling high volumes in hospitality settings.[58] These devices typically feature lithium-ion batteries for up to 30 openings per charge and include accessories like foil cutters, enhancing convenience without compromising on compatibility with natural or synthetic corks.[59] Since the 2010s, smart corkscrews have begun integrating IoT connectivity and sensors to provide interactive features beyond mere extraction. Emerging designs, such as the Sommone smart corkscrew developed in collaboration with international sommeliers, incorporate a digital chip reader that links to a companion app via Bluetooth, allowing users to scan and transfer details on wine, food pairings, or inventory directly to smartphones without requiring app downloads from recipients.[60] This enables real-time tracking of cork integrity or bottle specifics in professional environments like wineries and restaurants, with the device's plastic-free construction from olive wood and stainless steel aligning with modern user needs for seamless data sharing.[61] While still nascent, these app-connected openers represent a shift toward digitized wine experiences, with sensors detecting elements like bottle type to optimize usage and prevent errors.[62] Post-2020 innovations have increasingly emphasized eco-friendly materials to support sustainable wine consumption practices, focusing on reducing waste through biodegradable components. Handles made from renewable sources like bamboo or pakkawood—a composite derived from wood flour and natural resins—offer durability while being fully biodegradable and chemical-free, as seen in models from Wine Enthusiast that combine ergonomic design with environmental benefits.[63] Reusable helix coatings, often in non-corrosive stainless steel, minimize replacement needs and align with broader industry efforts to lower plastic use in accessories, tying into sustainable viticulture by promoting recyclable tools that extend product lifecycles.[64] These designs not only address consumer demand for green products but also integrate with zero-waste wine initiatives, where tools are crafted to decompose naturally after use.[65] Market trends reflect a surge in corkscrew integration with wine subscription services, where automated and multifunctional models serve as bundled accessories to enhance user accessibility. The global subscription box sector, valued at over USD 30 billion in 2024,[66] has driven inclusion of electric or smart openers in deliveries, as evidenced by programs like Wine Insiders offering complimentary professional corkscrews to members starting from their second shipment.[67] Patents from the mid-2010s, such as US20150353333A1 for encased automated wine openers, have spurred developments in dispensers that combine corkscrew extraction with integrated pouring mechanisms, catering to home and commercial trends toward all-in-one solutions amid rising e-commerce wine sales.[68] This evolution underscores a broader shift toward convenience-driven accessories in the USD 514 million electric wine opener market, projected to grow at 6.8% CAGR through 2034.[69]Mechanics and Usage
Operational Principles
The operational principles of a corkscrew rely on the fundamental screw mechanism, which adapts the helical thread concept originally exemplified by the Archimedes screw—a device that converts rotational motion into linear displacement through an inclined plane wrapped around a cylinder. In a corkscrew, the helical worm (or spiral) penetrates the cork material via rotation, generating an axial force that grips and extracts the cork upon reversal. This process transforms applied torque into linear pull, with the torque required to overcome impending motion given by , where is the axial load, is the mean thread radius, is the friction angle (, with as the static friction coefficient), and is the lead angle (, with as the lead or pitch).[70][71] In advanced corkscrew designs incorporating levers, such as the waiter's friend or double-hinged models, fulcrum points provide mechanical advantage by multiplying the input force applied by the user. These levers operate on class 1 or class 2 principles, where the effort arm exceeds the load arm, achieving ratios typically around 4:1 to 6:1 depending on handle length and pivot placement. This amplification reduces the hand-applied pressure needed to generate the 200–400 N (approximately 45–90 lb) axial force required for cork extraction, often lowering it to 30–100 N (7–22 lb) of user effort while distributing torque more evenly to prevent slippage.[72][73] The interaction between the corkscrew helix and the cork involves dynamic compression and friction, as the cork—typically compressed radially by 20–25% during bottling to exert about 0.8 MPa sealing pressure—deforms plastically under the advancing threads. A sharp helix tip minimizes tearing by slicing cleanly into the cellular structure, reducing initial friction and preventing cork fragmentation, while frictional grip builds progressively along the thread length; the coefficient of friction between cork and glass or metal typically ranges from 0.3 to 0.5, contributing to both insertion resistance and extraction hold. Ideal helix penetration reaches 75–90% of the cork's length (usually 38–45 mm for standard wine corks) to maximize grip without piercing into the wine or bottle interior, ensuring sufficient frictional and compressive engagement for reliable pull-out.[72][74][73] Failure modes arise from material stress imbalances during operation: over-rotation can exceed the cork's compressive yield strength (around 0.5–1 MPa), leading to excessive torque that risks bottle neck fracture under shear stress, while under-insertion results in insufficient frictional contact, causing cork fragments to shear off due to uneven axial loading and localized tearing. These issues highlight the importance of balanced torque application to stay within the cork's elastic limits, avoiding both overload (static friction breakthrough) and underload (sliding without full engagement).[72][73]Techniques and Best Practices
To open a bottle of wine using a corkscrew, first position the bottle stably on a flat surface to prevent slipping. Use a foil cutter or the knife on a waiter's corkscrew to remove the foil capsule just below the bottle's lip, exposing the cork fully. Center the helix or worm of the corkscrew on the cork and rotate it clockwise until it is fully inserted, typically requiring 5 to 6 full turns depending on the cork length. Then, apply steady upward pressure to extract the cork straight out without twisting, which helps maintain cork integrity.[75][76] For type-specific techniques, a winged corkscrew requires screwing the worm into the cork's center until the wings rise, then pressing down alternately or simultaneously on both wings to lift the cork evenly and avoid uneven pressure. With a sommelier or waiter's corkscrew, position the fulcrum notch on the bottle rim after insertion, then rock the lever upward in one or two stages (using the second notch if available) to pull the cork halfway and then fully, ensuring a controlled extraction. Lever corkscrews, such as the Rabbit style, involve placing the arms around the bottle neck, screwing the worm in fully, and operating the levers in sequence—first to lift partially, then fully—to minimize effort while keeping the bottle secure.[77][75] Common errors include inserting the worm at an angle, which can cause the cork to crumble or break, or applying excessive force during extraction, potentially shattering the glass or damaging the cork. To remedy angled insertion, always align perpendicularly and pull slowly; for stubborn or dry corks, gently warm the bottle neck in your hand or under warm water for 20-30 seconds to slightly expand the cork before retrying. Avoid reusing damaged corks, as they may fragment further.[78][75] Safety practices emphasize holding the bottle away from your face and others during extraction to prevent injury from a popping cork, and using a coaster or towel under the bottle for added stability on slick surfaces. In professional settings, sommeliers follow etiquette by presenting the bottle label outward for guest approval, opening away from the table to avoid drips or accidents, and wiping the bottle lip clean before pouring to ensure a seamless service.[75][78]Materials and Construction
Common Materials
The helix, or worm, of a corkscrew is typically constructed from metals that provide strength, sharpness, and resistance to wear during cork extraction. Stainless steel, such as 440C grade, is the most common material due to its exceptional rust resistance and durability, making it suitable for repeated use in humid environments like wine cellars.[6][79] Zinc alloys serve as a more affordable alternative, often cast and plated to enhance corrosion resistance and appearance, though they may require more frequent maintenance compared to stainless steel.[6] In premium models, chrome plating is applied over the metal helix for added aesthetic appeal and surface protection against oxidation.[6] Handles are designed for ergonomic grip and balance, influencing the tool's overall weight and user comfort. Traditional handles often feature woods like beech or walnut, valued for their natural feel and aesthetic warmth, with surfaces sealed using varnishes or oils to prevent splintering and moisture absorption during handling.[6] Modern constructions frequently employ lightweight plastics such as ABS (acrylonitrile butadiene styrene), which offer impact resistance and reduced weight without compromising strength, ideal for portable or high-volume service applications. Recent innovations as of 2025 include the use of bamboo for handles and recycled plastics, enhancing sustainability while maintaining durability.[6][80][81] Ergonomic rubber grips are also incorporated in contemporary designs to enhance traction and reduce hand fatigue, particularly in lever-style corkscrews.[6] Coatings and decorative elements further optimize performance and longevity. Non-stick coatings like Teflon (PTFE) are applied to the helix to minimize friction, allowing smoother insertion into the cork and easier extraction without crumbling.[6][82] Brass accents appear in antique and heirloom models, prized for their corrosion resistance and ornate finish that develops a patina over time, contributing to both durability and visual elegance.[6][83] Sustainability considerations have influenced material choices in recent decades, with a growing adoption of recycled metals to reduce environmental impact and resource consumption.[6] Hypoallergenic options, such as titanium, are increasingly used in premium corkscrews for their superior corrosion resistance and biocompatibility, appealing to users with metal sensitivities while supporting recyclability in manufacturing.[84][85]Manufacturing Methods
Traditional forging methods, often used for antique and high-end corkscrews, involve shaping the helix from a steel rod or wire stock. The process begins by preheating a steel rod, such as 440C stainless steel, to 1400-1500°F (760-815°C), then heating it to 1900-2100°F (1038-1149°C) for forging the helical shape.[6][86] The heated rod is then wound around a rotating grooved mandrel to form the helical shape, with one end sharpened for cork penetration.[6] After coiling, the helix undergoes heat treatment, including slow cooling or quenching in water for mild steel varieties, to achieve the necessary hardness and durability.[6] This hand-forged approach, common in artisanal production, ensures a robust worm suitable for repeated use but is labor-intensive and typically reserved for custom or collectible items.[87] In modern industrial production, CNC machining has become prevalent for precision components like levers and screws, particularly in manufacturing hubs such as Italy and China. Factories employ CNC turning machines to produce elements like the corkscrew head and sleeve from metal stock, achieving high accuracy in helical threading and tapering.[88] For instance, Italian firms like Ghidini utilize advanced CNC-controlled processes alongside metal casting for durable metal parts.[89] Similarly, Chinese facilities, such as those in Huizhou and Zhejiang, integrate CNC milling to fabricate worms and levers at scale.[90] Injection molding for plastic handles, introduced widely since the 1970s, involves injecting thermoplastic materials into custom molds to create ergonomic grips, often co-molded with rubber for enhanced hold.[6][89] Assembly processes typically combine the helix, handle, and any levers or mechanisms through riveting or screwing. The worm shank is inserted into the handle and secured with a metal pin via riveting or epoxy adhesive for a strong bond.[6] Quality control emphasizes helix straightness and overall precision, with tolerances maintained below 0.1 mm through automated inspection to prevent cork breakage or extraction failure.[91] Factories like those in Italy conduct rigorous checks from raw materials to final assembly, ensuring compliance with ISO 9001 standards.[89] Mass production techniques enable global output in the millions annually, supporting widespread distribution. For example, a single Chinese facility reports an annual capacity exceeding 1 million units, while Italian producers like Patrick contribute to high-volume runs of specialized waiter corkscrews.[92][93] Emerging innovations include 3D printing for prototyping custom designs, allowing rapid iteration of unique helices and handles using additive manufacturing platforms.[94] This method, gaining traction in the 2020s, facilitates personalized corkscrews without traditional tooling costs.[95]References
- https://en.wiktionary.org/wiki/corkscrew