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Gallium arsenide
View on WikipediaGaAs wafer of (100) orientation
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| Names | |
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| Preferred IUPAC name
Gallium arsenide | |
| Identifiers | |
3D model (JSmol)
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| ChemSpider | |
| ECHA InfoCard | 100.013.741 |
| EC Number |
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| MeSH | gallium+arsenide |
PubChem CID
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| RTECS number |
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| UNII | |
| UN number | 1557 |
CompTox Dashboard (EPA)
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| Properties | |
| GaAs | |
| Molar mass | 144.645 g/mol[1] |
| Appearance | Gray crystals[1] |
| Odor | garlic-like when moistened |
| Density | 5.3176 g/cm3[1] |
| Melting point | 1,238 °C (2,260 °F; 1,511 K)[1] |
| insoluble | |
| Solubility | soluble in HCl insoluble in ethanol, methanol, acetone |
| Band gap | 1.424 eV (at 300 K)[2] |
| Electron mobility | 9000 cm2/(V·s) (at 300 K)[3] |
| −16.2×10−6 cgs[4] | |
| Thermal conductivity | 0.56 W/(cm·K) (at 300 K)[5] |
Refractive index (nD)
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3.3[4] |
| Structure[5] | |
| Zinc blende | |
| T2d-F-43m | |
a = 565.315 pm
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| Tetrahedral | |
| Linear | |
| Hazards | |
| GHS labelling: | |
| Danger | |
| H350, H360F, H372 | |
| P261, P273, P301+P310, P311, P501 | |
| NFPA 704 (fire diamond) | |
| Safety data sheet (SDS) | External MSDS |
| Related compounds | |
Other anions
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Gallium nitride Gallium phosphide Gallium antimonide |
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
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Gallium arsenide (GaAs) is a III-V direct band gap semiconductor with a zinc blende crystal structure.
Gallium arsenide is used in the manufacture of devices such as microwave frequency integrated circuits, monolithic microwave integrated circuits, infrared light-emitting diodes, laser diodes, solar cells and optical windows.[6]
GaAs is often used as a substrate material for the epitaxial growth of other III-V semiconductors, including indium gallium arsenide, aluminum gallium arsenide and others.
History
[edit]Gallium arsenide was first synthesized and studied by Victor Goldschmidt in 1926 by passing arsenic vapors mixed with hydrogen over gallium(III) oxide at 600 °C.[7][8] The semiconductor properties of GaAs and other III-V compounds were patented by Heinrich Welker at Siemens-Schuckert in 1951[9] and described in a 1952 publication.[10] Commercial production of its monocrystals commenced in 1954,[11] and more studies followed in the 1950s.[12] First infrared LEDs were made in 1962.[11]
Preparation and chemistry
[edit]In the compound, gallium has a +3 oxidation state. Gallium arsenide single crystals can be prepared by three industrial processes:[6]
- The vertical gradient freeze (VGF) process.[13]
- Crystal growth using a horizontal zone furnace in the Bridgman-Stockbarger technique, in which gallium and arsenic vapors react, and free molecules deposit on a seed crystal at the cooler end of the furnace.
- Liquid encapsulated Czochralski (LEC) growth is used for producing high-purity single crystals that can exhibit semi-insulating characteristics (see below). Most GaAs wafers are produced using this process.
Alternative methods for producing films of GaAs include:[6][14]
- VPE reaction of gaseous gallium metal and arsenic trichloride: 2 Ga + 2 AsCl
3 → 2 GaAs + 3 Cl
2 - MOCVD reaction of trimethylgallium and arsine: Ga(CH
3)
3 + AsH
3 → GaAs + 3 CH
4 - Molecular beam epitaxy (MBE) of gallium and arsenic: 4 Ga + As
4 → 4 GaAs or 2 Ga + As
2 → 2 GaAs
Oxidation of GaAs occurs in air, degrading performance of the semiconductor. The surface can be passivated by depositing a cubic gallium(II) sulfide layer using a tert-butyl gallium sulfide compound such as (t
BuGaS)
7.[15]
Semi-insulating crystals
[edit]In the presence of excess arsenic, GaAs boules grow with crystallographic defects; specifically, arsenic antisite defects (an arsenic atom at a gallium atom site within the crystal lattice). The electronic properties of these defects (interacting with others) cause the Fermi level to be pinned to near the center of the band gap, so that this GaAs crystal has very low concentration of electrons and holes. This low carrier concentration is similar to an intrinsic (perfectly undoped) crystal, but much easier to achieve in practice. These crystals are called "semi-insulating", reflecting their high resistivity of 107–109 Ω·cm (which is quite high for a semiconductor, but still much lower than a true insulator like glass).[16]
Etching
[edit]Wet etching of GaAs industrially uses an oxidizing agent such as hydrogen peroxide or bromine water,[17] and the same strategy has been described in a patent relating to processing scrap components containing GaAs where the Ga3+
is complexed with a hydroxamic acid ("HA"), for example:[18]
- GaAs + H
2O
2 + "HA" → "GaA" complex + H
3AsO
4 + 4 H
2O
This reaction produces arsenic acid.[19]
Electronics
[edit]GaAs digital logic
[edit]GaAs can be used for various transistor types:[20]
- Metal–semiconductor field-effect transistor (MESFET)
- High-electron-mobility transistor (HEMT)
- Junction field-effect transistor (JFET)
- Heterojunction bipolar transistor (HBT)
- Metal–oxide–semiconductor field-effect transistor (MOSFET)[21]
The HBT can be used in integrated injection logic (I2L).
The earliest GaAs logic gate used Buffered FET Logic (BFL).[20]
From c. 1975 to 1995 the main logic families used were:[20]
- Source-coupled FET logic (SCFL) fastest and most complex, (used by TriQuint & Vitesse)
- Capacitor–diode FET logic (CDFL) (used by Cray for Cray-3)
- Direct-coupled FET logic (DCFL) simplest and lowest power (used by Vitesse for VLSI gate arrays)
Comparison with silicon for electronics
[edit]GaAs advantages
[edit]Some electronic properties of gallium arsenide are superior to those of silicon. It has a higher saturated electron velocity and higher electron mobility, allowing gallium arsenide transistors to function at frequencies in excess of 250 GHz.[22] GaAs devices are relatively insensitive to overheating, owing to their wider energy band gap, and they also tend to create less noise (disturbance in an electrical signal) in electronic circuits than silicon devices, especially at high frequencies. This is a result of higher carrier mobilities and lower resistive device parasitics. These superior properties are compelling reasons to use GaAs circuitry in mobile phones, satellite communications, microwave point-to-point links and higher frequency radar systems. It is also used in the manufacture of Gunn diodes for the generation of microwaves.[citation needed]
Another advantage of GaAs is that it has a direct band gap, which means that it can be used to absorb and emit light efficiently. Silicon has an indirect band gap and so is relatively poor at emitting light.[citation needed]
As a wide direct band gap material with resulting resistance to radiation damage, GaAs is an excellent material for outer space electronics and optical windows in high power applications.[22]
Because of its wide band gap, pure GaAs is highly resistive. Combined with a high dielectric constant, this property makes GaAs a very good substrate for integrated circuits and unlike Si provides natural isolation between devices and circuits. This has made it an ideal material for monolithic microwave integrated circuits (MMICs), where active and essential passive components can readily be produced on a single slice of GaAs.
One of the first GaAs microprocessors was developed in the early 1980s by the RCA Corporation and was considered for the Star Wars program of the United States Department of Defense. These processors were several times faster and several orders of magnitude more radiation resistant than their silicon counterparts, but were more expensive.[23] Other GaAs processors were implemented by the supercomputer vendors Cray Computer Corporation, Convex, and Alliant in an attempt to stay ahead of the ever-improving CMOS microprocessor. Cray eventually built one GaAs-based machine in the early 1990s, the Cray-3, but the effort was not adequately capitalized, and the company filed for bankruptcy in 1995.
Complex layered structures of gallium arsenide in combination with aluminium arsenide (AlAs) or the alloy AlxGa1−xAs can be grown using molecular-beam epitaxy (MBE) or using metalorganic vapor-phase epitaxy (MOVPE). Because GaAs and AlAs have almost the same lattice constant, the layers have very little induced strain, which allows them to be grown almost arbitrarily thick. This allows extremely high performance and high electron mobility HEMT transistors and other quantum well devices.
GaAs is used for monolithic radar power amplifiers (but GaN can be less susceptible to heat damage).[24]
Silicon advantages
[edit]Silicon has three major advantages over GaAs for integrated circuit manufacture. First, silicon is abundant and cheap to process in the form of silicate minerals. The economies of scale available to the silicon industry has also hindered the adoption of GaAs.[citation needed]
In addition, a Si crystal has a very stable structure and can be grown to very large diameter boules and processed with very good yields. It is also a fairly good thermal conductor, thus enabling very dense packing of transistors that need to get rid of their heat of operation, all very desirable for design and manufacturing of very large ICs. Such good mechanical characteristics also make it a suitable material for the rapidly developing field of nanoelectronics. Naturally, a GaAs surface cannot withstand the high temperatures needed for diffusion; however a viable and actively pursued alternative as of the 1980s was ion implantation.[25]
The second major advantage of Si is the existence of a native oxide (silicon dioxide, SiO2), which is used as an insulator. Silicon dioxide can be incorporated onto silicon circuits easily, and such layers are adherent to the underlying silicon. SiO2 is not only a good insulator (with a band gap of 8.9 eV), but the Si-SiO2 interface can be easily engineered to have excellent electrical properties, most importantly low density of interface states. GaAs does not have a native oxide, does not easily support a stable adherent insulating layer, and does not possess the dielectric strength or surface passivating qualities of the Si-SiO2.[25]
Aluminum oxide (Al2O3) has been extensively studied as a possible gate oxide for GaAs (as well as InGaAs).
The third advantage of silicon is that it possesses a higher hole mobility compared to GaAs (500 versus 400 cm2V−1s−1).[26] This high mobility allows the fabrication of higher-speed P-channel field-effect transistors, which are required for CMOS logic. Because they lack a fast CMOS structure, GaAs circuits must use logic styles which have much higher power consumption; this has made GaAs logic circuits unable to compete with silicon logic circuits.
For manufacturing solar cells, silicon has relatively low absorptivity for sunlight, meaning about 100 micrometers of Si is needed to absorb most sunlight. Such a layer is relatively robust and easy to handle. In contrast, the absorptivity of GaAs is so high that only a few micrometers of thickness are needed to absorb all of the light. Consequently, GaAs thin films must be supported on a substrate material.[27]
Silicon is a pure element, avoiding the problems of stoichiometric imbalance and thermal unmixing of GaAs.[28]
Silicon has a nearly perfect lattice; impurity density is very low and allows very small structures to be built (down to 5 nm in commercial production as of 2020[29]). In contrast, GaAs has a very high impurity density,[30] which makes it difficult to build integrated circuits with small structures, so the 500 nm process is a common process for GaAs.[citation needed]
Silicon has about three times the thermal conductivity of GaAs, with less risk of local overheating in high power devices.[24]
Other applications
[edit]
Transistor uses
[edit]Gallium arsenide (GaAs) transistors are used in the RF power amplifiers for cell phones and wireless communicating.[31] GaAs wafers are used in laser diodes, photodetectors, and radio frequency (RF) amplifiers for mobile phones and base stations.[32] GaAs transistors are also integral to monolithic microwave integrated circuits (MMICs), utilized in satellite communication and radar systems, as well as in low-noise amplifiers (LNAs) that enhance weak signals.[33][34]
Solar cells and detectors
[edit]Gallium arsenide is an important semiconductor material for high-cost, high-efficiency solar cells and is used for single-crystalline thin-film solar cells and for multi-junction solar cells.[35]
The first known operational use of GaAs solar cells in space was for the Venera 3 mission, launched in 1965. The GaAs solar cells, manufactured by Kvant, were chosen because of their higher performance in high temperature environments.[36] GaAs cells were then used for the Lunokhod rovers for the same reason.[citation needed]
In 1970, the GaAs heterostructure solar cells were developed by the team led by Zhores Alferov in the USSR,[37][38][39] achieving much higher efficiencies. In the early 1980s, the efficiency of the best GaAs solar cells surpassed that of conventional, crystalline silicon-based solar cells. In the 1990s, GaAs solar cells took over from silicon as the cell type most commonly used for photovoltaic arrays for satellite applications. Later, dual- and triple-junction solar cells based on GaAs with germanium and indium gallium phosphide layers were developed as the basis of a triple-junction solar cell, which held a record efficiency of over 32% and can operate also with light as concentrated as 2,000 suns. This kind of solar cell powered the Mars Exploration Rovers Spirit and Opportunity, which explored Mars' surface. Also many solar cars utilize GaAs in solar arrays, as did the Hubble Telescope.[40]
GaAs-based devices hold the world record for the highest-efficiency single-junction solar cell at 29.1% (as of 2019). This high efficiency is attributed to the extreme high quality GaAs epitaxial growth, surface passivation by the AlGaAs,[41] and the promotion of photon recycling by the thin film design.[42] GaAs-based photovoltaics are also responsible for the highest efficiency (as of 2022) of conversion of light to electricity, as researchers from the Fraunhofer Institute for Solar Energy Systems achieved a 68.9% efficiency when exposing a GaAs thin film photovoltaic cell to monochromatic laser light with a wavelength of 858 nanometers.[43]
Today, multi-junction GaAs cells have the highest efficiencies of existing photovoltaic cells and trajectories show that this is likely to continue to be the case for the foreseeable future.[44] In 2022, Rocket Lab unveiled a solar cell with 33.3% efficiency[45] based on inverted metamorphic multi-junction (IMM) technology. In IMM, the lattice-matched (same lattice parameters) materials are grown first, followed by mismatched materials. The top cell, GaInP, is grown first and lattice matched to the GaAs substrate, followed by a layer of either GaAs or GaInAs with a minimal mismatch, and the last layer has the greatest lattice mismatch.[46] After growth, the cell is mounted to a secondary handle and the GaAs substrate is removed. A main advantage of the IMM process is that the inverted growth according to lattice mismatch allows a path to higher cell efficiency.
Complex designs of AlxGa1−xAs-GaAs devices using quantum wells can be sensitive to infrared radiation (QWIP).
GaAs diodes can be used for the detection of X-rays.[47]
Future outlook of GaAs solar cells
[edit]Despite GaAs-based photovoltaics being the clear champions of efficiency for solar cells, they have relatively limited use in today's market. In both world electricity generation and world electricity generating capacity, solar electricity is growing faster than any other source of fuel (wind, hydro, biomass, and so on) for the last decade.[48] However, GaAs solar cells have not currently been adopted for widespread solar electricity generation. This is largely due to the cost of GaAs solar cells - in space applications, high performance is required and the corresponding high cost of the existing GaAs technologies is accepted. For example, GaAs-based photovoltaics show the best resistance to gamma radiation and high temperature fluctuations, which are of great importance for spacecraft.[49] But in comparison to other solar cells, III-V solar cells are two to three orders of magnitude more expensive than other technologies such as silicon-based solar cells.[50] The primary sources of this cost are the epitaxial growth costs and the substrate the cell is deposited on.
GaAs solar cells are most commonly fabricated utilizing epitaxial growth techniques such as metal-organic chemical vapor deposition (MOCVD) and hydride vapor phase epitaxy (HVPE). A significant reduction in costs for these methods would require improvements in tool costs, throughput, material costs, and manufacturing efficiency.[50] Increasing the deposition rate could reduce costs, but this cost reduction would be limited by the fixed times in other parts of the process such as cooling and heating.[50]
The substrate used to grow these solar cells is usually germanium or gallium arsenide which are notably expensive materials. One of the main pathways to reduce substrate costs is to reuse the substrate. An early method proposed to accomplish this is epitaxial lift-off (ELO),[51] but this method is time-consuming, somewhat dangerous (with its use of hydrofluoric acid), and requires multiple post-processing steps. However, other methods have been proposed that use phosphide-based materials and hydrochloric acid to achieve ELO with surface passivation and minimal post-etching residues and allows for direct reuse of the GaAs substrate.[52] There is also preliminary evidence that spalling could be used to remove the substrate for reuse.[53] An alternative path to reduce substrate cost is to use cheaper materials, although materials for this application are not currently commercially available or developed.[50]
Yet another consideration to lower GaAs solar cell costs could be concentrator photovoltaics. Concentrators use lenses or parabolic mirrors to focus light onto a solar cell, and thus a smaller (and therefore less expensive) GaAs solar cell is needed to achieve the same results.[54] Concentrator systems have the highest efficiency of existing photovoltaics.[55]
So, technologies such as concentrator photovoltaics and methods in development to lower epitaxial growth and substrate costs could lead to a reduction in the cost of GaAs solar cells and forge a path for use in terrestrial applications.
Light-emission devices
[edit]
GaAs has been used to produce near-infrared laser diodes since 1962.[56] It is often used in alloys with other semiconductor compounds for these applications.
N-type GaAs doped with silicon donor atoms (on Ga sites) and boron acceptor atoms (on As sites) responds to ionizing radiation by emitting scintillation photons. At cryogenic temperatures it is among the brightest scintillators known[57][58][59] and is a promising candidate for detecting rare electronic excitations from interacting dark matter,[60] due to the following six essential factors:
- Silicon donor electrons in GaAs have a binding energy that is among the lowest of all known n-type semiconductors. Free electrons above 8×1015 per cm3 are not "frozen out" and remain delocalized at cryogenic temperatures.[61]
- Boron and gallium are group III elements, so boron as an impurity primarily occupies the gallium site. However, a sufficient number occupy the arsenic site and act as acceptors that efficiently trap ionization event holes from the valence band.[62]
- After trapping an ionization event hole from the valence band, the boron acceptors can combine radiatively with delocalized donor electrons to produce photons 0.2 eV below the cryogenic band-gap energy (1.52 eV). This is an efficient radiative process that produces scintillation photons that are not absorbed by the GaAs crystal.[58][59]
- There is no afterglow, because metastable radiative centers are quickly annihilated by the delocalized electrons. This is evidenced by the lack of thermally induced luminescence.[57]
- N-type GaAs has a high refractive index (~3.5) and the narrow-beam absorption coefficient is proportional to the free electron density and typically several per cm.[63][64][65] One would expect that almost all of the scintillation photons should be trapped and absorbed in the crystal, but this is not the case. Recent Monte Carlo and Feynman path integral calculations have shown that the high luminosity could be explained if most of the narrow beam absorption is not absolute absorption but a novel type of optical scattering from the conduction electrons with a cross section of about 5 x 10−18 cm2 that allows scintillation photons to escape total internal reflection.[66][67] This cross section is about 107 times larger than Thomson scattering but comparable to the optical cross section of the conduction electrons in a metal mirror.[68]
- N-type GaAs(Si,B) is commercially grown as 10 kg crystal ingots and sliced into thin wafers as substrates for electronic circuits. Boron oxide is used as an encapsulant to prevent the loss of arsenic during crystal growth, but also has the benefit of providing boron acceptors for scintillation.
Fiber optic temperature measurement
[edit]For this purpose an optical fiber tip of an optical fiber temperature sensor is equipped with a gallium arsenide crystal. Starting at a light wavelength of 850 nm GaAs becomes optically translucent. Since the spectral position of the band gap is temperature dependent, it shifts about 0.4 nm/K. The measurement device contains a light source and a device for the spectral detection of the band gap. With the changing of the band gap, (0.4 nm/K) an algorithm calculates the temperature (all 250 ms).[69]
Spin-charge converters
[edit]GaAs may have applications in spintronics as it can be used instead of platinum in spin-charge converters and may be more tunable.[70]
Traveling-Wave Amplfiers
[edit]GaAs has been effectively utilized to fabricate traveling-wave amplifiers.[71][72]
Safety
[edit]The environment, health and safety aspects of gallium arsenide sources (such as trimethylgallium and arsine) and industrial hygiene monitoring studies of metalorganic precursors have been reported.[73] California lists gallium arsenide as a carcinogen,[74] as do IARC and ECA,[75] and it is considered a known carcinogen in animals.[76][77] On the other hand, a 2013 review (funded by industry) argued against these classifications, saying that when rats or mice inhale fine GaAs powders (as in previous studies), they get cancer from the resulting lung irritation and inflammation, rather than from a primary carcinogenic effect of the GaAs itself—and that, moreover, fine GaAs powders are unlikely to be created in the production or use of GaAs.[75]
See also
[edit]- Aluminium arsenide
- Aluminium gallium arsenide
- Arsine
- Cadmium telluride
- Gallium antimonide
- Gallium arsenide phosphide
- Gallium manganese arsenide
- Gallium nitride
- Gallium phosphide
- Heterostructure emitter bipolar transistor
- Indium arsenide
- Indium gallium arsenide
- Indium phosphide
- Light-emitting diode
- MESFET (metal–semiconductor field-effect transistor)
- MOVPE
- Multijunction solar cell
- Photomixing to generate THz
- Trimethylgallium
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External links
[edit]Gallium arsenide
View on GrokipediaPhysical Properties
Crystal Structure and Lattice Parameters
Gallium arsenide (GaAs) adopts the zincblende crystal structure, a cubic variant of the sphalerite structure characterized by gallium and arsenic atoms arranged in a face-centered cubic lattice, with each atom tetrahedrally coordinated to four of the opposite type. This arrangement corresponds to the space group F-43m (No. 216).[5][6] The lattice constant of GaAs is 5.653 Å at room temperature, reflecting the average Ga-As bond length of approximately 2.45 Å.[6] The material exhibits a linear thermal expansion coefficient of K, which influences its dimensional stability in thermal processing.[7] GaAs has a density of 5.32 g/cm³ and a melting point of 1238 °C under standard conditions.[6][8] The zincblende structure underpins the direct bandgap nature of GaAs, with a value of 1.42 eV at 300 K.[1] In single-crystal form, GaAs wafers typically exhibit dislocation densities ranging from to cm, primarily threading dislocations introduced during growth processes like the liquid-encapsulated Czochralski method.[9][10] Polycrystalline GaAs, by contrast, features significantly higher defect densities due to grain boundaries that serve as nucleation sites for additional dislocations and other extended defects, often exceeding those in single crystals by orders of magnitude.[11]Electronic and Optical Properties
Gallium arsenide (GaAs) is a direct bandgap semiconductor with a bandgap energy of 1.42 eV at 300 K, which facilitates efficient radiative recombination of electrons and holes, making it suitable for optoelectronic applications.[2] This direct bandgap arises from the zincblende crystal structure, where the conduction band minimum and valence band maximum align at the Γ point in the Brillouin zone. The temperature dependence of the bandgap energy is described by the empirical relation valid for temperatures between 0 K and 103 K, reflecting the thermal expansion and electron-phonon interactions that narrow the gap with increasing temperature.[12] The electronic transport properties of GaAs are characterized by high electron mobility of 8500 cm²/V·s and hole mobility of 400 cm²/V·s in undoped material at 300 K, enabling low-resistance conduction compared to silicon.[2] These mobilities are influenced by the effective masses of charge carriers, with the electron effective mass (where is the free electron mass) being significantly lighter than the hole effective mass , which reduces scattering and enhances electron transport.[13] The intrinsic carrier concentration at 300 K is approximately cm⁻³, indicating low thermal generation of carriers due to the relatively wide bandgap.[12] Additionally, GaAs exhibits a high breakdown electric field of approximately V/cm, allowing it to sustain larger voltages before avalanche breakdown occurs.[14] Optically, GaAs has a static dielectric constant of 12.9 and a refractive index of 3.37 at 1 eV photon energy, contributing to strong light-matter interactions in the near-infrared region.[6][15] Near the bandgap wavelength of 870 nm, the absorption coefficient rises sharply to on the order of cm⁻¹, marking the onset of interband transitions and enabling efficient photon absorption for wavelengths shorter than this cutoff.[16]Chemical Properties
Reactivity and Stability
Gallium arsenide (GaAs) demonstrates high chemical stability in air at ambient temperatures and up to approximately 200 °C, remaining largely unreactive under these conditions due to the formation of a thin native oxide layer that passivates the surface.[17] However, when heated above 300 °C in the presence of oxygen, GaAs undergoes thermal oxidation, producing gallium(III) oxide (Ga₂O₃) and arsenic(III) oxide (As₂O₃) as primary products. The overall reaction can be represented as 2GaAs + 3O₂ → Ga₂O₃ + As₂O₃, with the process accelerating at higher temperatures and leading to the formation of an amorphous oxide layer below 400 °C.[18][19] This oxidation behavior is influenced by the preferential reaction at arsenic sites initially, followed by gallium incorporation into the oxide structure.[20] In acidic environments, GaAs exhibits solubility in certain mineral acids but shows resistance to others. It readily dissolves in concentrated hydrochloric acid (HCl), undergoing the reaction GaAs + 3HCl → GaCl₃ + AsH₃, where gallium trichloride and arsine gas are formed, even at room temperature with cold concentrated solutions.[21] In contrast, GaAs is highly resistant to hydrofluoric acid (HF), with negligible etching rates in HF alone, making it suitable for selective processing where oxide removal is desired without substrate attack.[22] For alkaline conditions, GaAs can be etched using solutions of sodium hydroxide (NaOH) or potassium hydroxide (KOH), which facilitate anisotropic dissolution, particularly useful in revealing crystallographic features.[23] Under vacuum or inert atmospheres, GaAs remains stable at moderate temperatures but undergoes thermal decomposition above 600 °C, dissociating congruently via the reaction 2GaAs → 2Ga + As₂, where arsenic sublimes primarily as As₂ vapor due to its higher volatility compared to gallium.[24] This decomposition leaves a gallium-enriched surface, with rates increasing significantly at temperatures exceeding 900 °C under low pressure.[25] GaAs also shows excellent stability in aqueous solutions, being insoluble in water and neutral media, which supports its use in device fabrication without degradation during wet processing steps.[17] Furthermore, it exhibits strong compatibility with common metallization layers such as Au-Ge-Ni, which form stable ohmic contacts upon annealing, maintaining low resistance and minimal interdiffusion even after prolonged exposure to elevated temperatures up to 400 °C.[26]Doping and Impurities
Doping in gallium arsenide (GaAs) involves the intentional introduction of impurities to modify its electrical properties, enabling the fabrication of devices such as transistors and diodes by controlling carrier type and concentration. N-type doping introduces donor impurities that provide extra electrons, typically using silicon (Si), tellurium (Te), or selenium (Se), which occupy gallium sites and create shallow donor levels approximately 5-30 meV below the conduction band edge. These dopants achieve electron concentrations in the range of 10^{16} to 10^{18} cm^{-3}, suitable for most electronic applications, with Si being particularly common due to its compatibility with epitaxial growth processes.[27][28] P-type doping, conversely, incorporates acceptor impurities to generate holes, commonly zinc (Zn), beryllium (Be), or carbon (C), which substitute on arsenic sites and form shallow acceptor levels about 20-40 meV above the valence band edge. For instance, the Zn acceptor level is at approximately 31 meV above the valence band, while Be and C levels are around 25-30 meV. Notably, Si exhibits amphoteric behavior in GaAs, acting primarily as a donor but potentially as an acceptor under certain growth conditions, which can complicate precise control during fabrication.[29][28] Deep-level impurities play a critical role in semi-insulating GaAs, where the EL2 defect—an arsenic antisite (As_{Ga})—acts as a mid-gap trap with its (0/+) level at approximately E_c - 0.75 eV, concentrations reaching up to 10^{18} cm^{-3}. This defect compensates shallow donors and acceptors, rendering the material highly resistive for applications like substrates in integrated circuits. In high-purity GaAs, compensation doping balances unintentional shallow impurities, resulting in Fermi level pinning near 0.7 eV above the valence band due to native deep levels like EL2. Purification techniques minimize these unintentional impurities to enhance compensation control.[30][31][32]History
Discovery and Early Development
Gallium arsenide (GaAs) was first synthesized in 1926 by Victor Moritz Goldschmidt, who prepared the compound by passing a mixture of hydrogen and arsenic vapor over gallium(III) oxide at 600°C, yielding impure polycrystalline material primarily for chemical characterization rather than electronic applications.[33] This early synthesis highlighted GaAs as a III-V intermetallic compound but did not recognize its semiconducting potential, as the material's impurities limited detailed property studies at the time. The semiconducting nature of GaAs was not confirmed until the early 1950s, when Heinrich Welker at Siemens Research Laboratories investigated III-V compounds for their electrical properties. In 1952, Welker reported strong photoconductivity in GaAs upon exposure to light, demonstrating its direct bandgap of approximately 1.4 eV and superior electron mobility compared to silicon, which established GaAs as a promising semiconductor material.[34] By the mid-1950s, advancements in crystal growth enabled the production of higher-purity single crystals; in 1956, researchers at RCA Laboratories achieved purer GaAs crystals using zone-refining techniques, reducing impurity levels and allowing more accurate measurements of its electronic characteristics.[35] The 1960s marked foundational device developments with GaAs, building on these material improvements. In 1962, Marshall I. Nathan and colleagues at IBM Watson Research Center fabricated the first GaAs p-n junction laser diode, observing stimulated emission from forward-biased junctions at low temperatures, which confirmed the material's suitability for optoelectronic applications.[36] Concurrently, p-n junction diodes were demonstrated in GaAs, enabling early rectifiers and light-emitting devices that exploited its direct bandgap for efficient radiative recombination.[37] These breakthroughs, driven by improved synthesis and doping methods, laid the groundwork for GaAs's role in high-speed electronics.Commercialization and Key Milestones
The commercialization of gallium arsenide (GaAs) gained momentum in the 1970s, driven by its potential in high-frequency applications. Fujitsu Laboratories introduced the world's first commercial microwave-band large-output GaAs metal-semiconductor field-effect transistor (MESFET) in the mid-1970s, enabling advancements in microwave amplification and radar systems.[38] This development marked the transition from research prototypes to industrial production, with low-noise and power GaAs MESFETs becoming commercially available by the mid-1970s for RF and microwave devices.[39] During the 1980s and 1990s, GaAs adoption expanded significantly in optoelectronics and integrated circuits, fueled by demand for faster electronics in telecommunications and computing. The GaAs IC market reached $106 million by 1985, reflecting early commercial viability for monolithic microwave integrated circuits (MMICs) used in satellite and defense applications.[40] Growth in optoelectronic devices, such as laser diodes and photodetectors, further propelled the sector, though supply chain vulnerabilities emerged due to reliance on high-purity arsenic, with periodic price fluctuations affecting production costs in the late 1990s.[41] The 2000s and 2010s saw a boom in GaAs usage tied to mobile communications, particularly in power amplifiers for 3G and 4G networks, where its high electron mobility supported efficient RF performance in handsets and base stations.[42] This period solidified GaAs as a key material in the wireless industry, with production scaling to meet surging demand. Geopolitical tensions intensified supply risks when China imposed export controls on gallium and germanium in July 2023, directly impacting global GaAs wafer availability since China dominates refined gallium output.[43] In 2025, these controls expanded to include additional items related to indium, such as indium phosphide, which had previously exacerbated shortages for advanced photonics and RF applications.[44] However, on November 10, 2025, China suspended the export bans on gallium, germanium, and antimony to the US for one year, potentially easing immediate supply pressures as of November 19, 2025.[45] U.S. Geological Survey data indicate that GaAs wafer imports to the United States were valued at approximately $110 million in 2023, underscoring ongoing dependence on international supply chains amid these restrictions.[43] Global GaAs production in 2024 was estimated in the low hundreds of tons annually, largely driven by radio-frequency components for 5G infrastructure and consumer devices, highlighting its enduring market relevance. Recent initiatives, such as the 2023 multi-project wafer (MPW) projects launched by the University of Southern California's MOSIS Service and WIN Semiconductors, have facilitated accessible prototyping for GaAs processes, lowering barriers for innovation in RF and optoelectronic designs.[46]Synthesis and Production
Crystal Growth Techniques
Gallium arsenide (GaAs) crystals are primarily grown using melt-based techniques for bulk production, with epitaxial methods employed for thin-film layers essential in device fabrication. These processes must address the compound's high melting point of approximately 1238°C and the significant volatility of arsenic, which requires pressurized environments to maintain melt stability. Key methods include the Liquid Encapsulated Czochralski (LEC) technique for large-diameter ingots, directional solidification approaches like Horizontal Bridgman (HB) and Vertical Gradient Freeze (VGF) for lower-defect crystals, and Molecular Beam Epitaxy (MBE) for precise thin-film deposition.[47] The LEC method involves synthesizing the GaAs melt in a crucible under an argon overpressure of about 2 MPa to suppress arsenic evaporation, followed by encapsulation with a layer of molten boron oxide (B₂O₃) to prevent melt oxidation and wetting of the crucible walls. A seed crystal is dipped into the melt and slowly pulled upward at rates of 1-5 mm/hr while rotating, forming a single-crystal ingot with diameters typically ranging from 100 to 200 mm. This technique yields crystals with dislocation densities around 10⁴ cm⁻², primarily due to thermoelastic stresses from high thermal gradients of 100-150 K/cm during cooling. LEC remains the dominant industrial process, accounting for over 90% of semi-insulating GaAs substrates, owing to its scalability for masses up to 28 kg per run.[48][47] In contrast, HB and VGF methods utilize directional solidification in sealed quartz ampoules to achieve seeded growth without encapsulation, enabling better control over the melt stoichiometry by adjusting the arsenic partial pressure (around 0.1 MPa). The HB process involves horizontally translating a horizontal furnace relative to a stationary ampoule containing the GaAs charge and seed, resulting in crystals with dislocation densities of approximately 10³ cm⁻² but limited to smaller diameters of about 75 mm due to challenges in achieving uniform circular cross-sections. VGF, a vertical variant, employs a stationary ampoule in a controlled axial temperature gradient, often with low gradients to minimize stresses, producing ingots up to 150 mm in diameter and dislocation densities of 500-5000 cm⁻²—significantly lower than LEC—while using pyrolytic boron nitride (PBN) or quartz crucibles for reduced contamination. These techniques are favored for optoelectronic applications requiring higher crystalline perfection, though they offer less scalability than LEC.[48][49][47] For thin-film applications, MBE enables the growth of high-quality GaAs layers through ultra-high vacuum evaporation of elemental gallium and arsenic beams onto a heated substrate, typically at temperatures of 500-600°C to promote adatom mobility and epitaxial alignment. The process occurs in a molecular flow regime, allowing precise control over layer thicknesses from 1 to 100 nm, ideal for heterostructures in optoelectronics. Growth rates are low, on the order of 0.1-1 nm/s, ensuring atomic-level uniformity without crucible involvement.[50][51] A major challenge across these techniques is maintaining precise stoichiometry, as arsenic's vapor pressure is about 50 times higher than gallium's at the melting point, necessitating slightly As-rich initial charges (As/Ga ratio slightly above 1) and careful pressure control to avoid deviations that lead to point defects or compensation effects. Additionally, crucible interactions pose contamination risks, particularly from silica (SiO₂) in HB and VGF, where silicon incorporation can alter electrical properties; PBN crucibles mitigate this in VGF, while B₂O₃ encapsulation in LEC reduces but does not eliminate oxide inclusions. Impurity incorporation during growth, such as unintentional doping, influences carrier compensation but is managed through melt purification prior to pulling.[48][52][53][54]Purification and Wafer Preparation
High-purity gallium and arsenic precursors are essential for producing GaAs crystals with minimal defects and optimal electronic properties. Gallium is typically purified through zone refining, a process that involves melting a narrow zone of the metal and moving it along the length of the ingot, leveraging the segregation of impurities into the liquid phase to achieve ultra-high purity levels below 1 ppb for key contaminants such as silicon, oxygen, and carbon.[55] Arsenic, often handled as arsenic trichloride (AsCl3) or trioxide, undergoes fractional distillation under vacuum to separate volatile impurities, resulting in purity exceeding 99.9999% and impurity concentrations under 1 ppb for elements like selenium and tellurium critical to GaAs performance.[56] Following crystal growth techniques such as vertical gradient freeze (VGF) or liquid-encapsulated Czochralski (LEC), the resulting GaAs ingots are processed into wafers. Ingots are sliced into thin wafers using inner-diameter (ID) diamond saws, producing thicknesses typically between 200 and 600 µm to balance mechanical stability and device integration requirements.[57] Subsequent mechanical lapping with diamond abrasives removes saw damage and achieves initial flatness, followed by chemical-mechanical polishing (CMP) using slurries containing oxidants and etchants to yield surface roughness below 1 nm RMS, ensuring epi-ready surfaces free of subsurface defects.[58][59] Semi-insulating GaAs wafers, widely used for high-frequency applications, exhibit resistivity in the range of 10^7 to 10^9 Ω·cm, achieved through controlled mid-gap Fermi levels without intentional doping. Common orientations include (100) for epitaxial compatibility and (111) for specific optical uses, with diameters up to 150 mm supporting production yields around 70% after processing to account for edge losses and defects.[60][61] Recent advancements include 2024 developments in molten salt synthesis for GaAs quantum dots, where inorganic salt media replace organic solvents to enable higher-temperature reactions for cleaner, more uniform nanocrystals.[62]Processing Techniques
Etching and Patterning
Etching and patterning of gallium arsenide (GaAs) are essential for fabricating micro- and nanoscale features in electronic and optoelectronic devices, allowing precise control over material removal to define device structures such as mesas, gates, and vias. These processes leverage both wet chemical etching, which relies on isotropic or anisotropic dissolution in liquid solutions, and dry plasma-based etching, which provides directionality through ion bombardment. The choice of method depends on requirements for etch rate, surface quality, sidewall profile, and selectivity to underlying layers in heterostructures. Wet methods are simpler and cost-effective for larger features but often introduce undercutting, while dry techniques enable high-resolution patterning with vertical sidewalls, though they require vacuum equipment and careful control to avoid plasma-induced damage. Wet etching of GaAs commonly uses a mixture of phosphoric acid, hydrogen peroxide, and water in a 1:1:10 volume ratio (H₃PO₄:H₂O₂:H₂O), which etches anisotropically at rates of approximately 0.2–0.5 µm/min at room temperature, depending on orientation and solution freshness. This etchant preferentially attacks the (100) plane and is widely adopted for mesa formation in GaAs-based transistors due to its moderate selectivity and ability to reveal crystallographic defects. For applications demanding smoother surfaces, such as optical waveguides, citric acid/hydrogen peroxide solutions (e.g., 50:1 volume ratio of 50% citric acid to 30% H₂O₂) are employed, yielding etch rates as low as 6 nm/min while achieving root-mean-square surface roughness below 4 nm, significantly reducing scattering losses compared to phosphoric-based etchants. These wet processes are typically performed at ambient conditions and stopped by rinsing, but their isotropic components can lead to lateral etching, limiting feature fidelity below 1 µm. Dry etching techniques, particularly reactive ion etching (RIE) in Cl₂/BCl₃ plasmas, offer superior control for high-aspect-ratio features, with etch rates ranging from 100–500 nm/min and anisotropy greater than 90%, resulting in near-vertical sidewalls critical for dense interconnects. The chlorine-based chemistry forms volatile GaCl₃ and AsCl₃ byproducts, while BCl₃ enhances sidewall passivation via boron deposits, minimizing polymer formation and improving uniformity across wafers up to 150 mm in diameter. Compared to wet methods, RIE reduces undercutting but can introduce surface roughness or charging effects, necessitating optimization of bias voltage (typically 100–300 V) and pressure (5–20 mTorr) for damage-free etching in high-frequency devices. Photolithography is the standard for patterning GaAs, where photoresist masks define features transferred via lift-off for evaporated metals (e.g., AuGe/Ni/Au ohmic contacts) or reactive etching for dielectric/semiconductor layers, enabling resolutions down to 100 nm with deep-ultraviolet exposure tools. Lift-off avoids direct etching of the substrate but is limited to low-temperature deposits to prevent resist reflow, whereas reactive etching provides better adhesion for multilevel stacks but requires precise endpoint detection to prevent over-etching. Wet etching in photolithographic patterning often suffers from undercutting, where lateral etch rates approach 50–80% of vertical rates, distorting submicron features; this is mitigated by timed etches or dry alternatives for critical dimensions below 500 nm. Selective etching is particularly important for GaAs/AlGaAs heterostructures, where processes must stop abruptly on aluminum-containing layers to preserve interface integrity in quantum well devices. Citric acid/H₂O₂ solutions (e.g., 1.5:1 ratio) achieve selectivities exceeding 100:1 for GaAs over Al₀.₃Ga₀.₇As, halting etching due to the formation of a passivating Al₂O₃ layer on the AlGaAs surface, enabling uniform recess depths with variations below 2 nm across wafers. This method, often combined with thin (5–10 nm) AlGaAs etch-stop layers grown by molecular beam epitaxy, supports the fabrication of high-electron-mobility transistors and lasers by ensuring smooth, defect-free stops without dry etch damage.Semi-Insulating GaAs Production
Semi-insulating gallium arsenide (GaAs) is produced to achieve high electrical resistivity, typically in the range of 10^7 to 10^9 Ω·cm, making it suitable as a substrate material that minimizes parasitic currents in integrated circuits and high-frequency devices. This high resistivity is engineered through the introduction of deep-level defects that compensate shallow dopants and pin the Fermi level near the mid-gap, effectively isolating the material electrically. The primary methods involve defect engineering during crystal growth, with the liquid-encapsulated Czochralski (LEC) technique commonly used as the base process, supplemented by alternative growth optimizations and intentional doping. One widely adopted approach is EL2 defect engineering, where controlled arsenic-rich conditions during LEC growth promote the formation of the EL2 deep donor defect, an arsenic antisite (As_Ga) that pins the Fermi level at mid-gap to enable semi-insulating behavior. The EL2 concentration, typically around 10^16 to 10^17 cm^{-3}, is tuned by adjusting the Ga-As melt stoichiometry to ensure uniform distribution and achieve resistivities exceeding 10^8 Ω·cm across the crystal. As a deep-level impurity, EL2 compensates residual shallow donors and acceptors, providing stable electrical isolation without the need for additional doping, though its formation can be influenced by post-growth annealing to enhance homogeneity. Chromium doping represents an alternative or complementary method, where Cr atoms at concentrations of 10^{16} to 10^{17} cm^{-3} introduce deep acceptor traps (e.g., at approximately 0.76 eV above the valence band) that capture electrons and increase resistivity to semi-insulating levels. This doping is incorporated during growth via vapor phase epitaxy or LEC, compensating native impurities effectively, but it introduces challenges such as light sensitivity due to photoionization of Cr^{2+} states, leading to transient photocurrents and potential instability under illumination. Despite these issues, Cr-doped GaAs has been used in early semi-insulating substrates, though it is less favored today compared to undoped EL2-based materials due to uniformity concerns. The vertical gradient freeze (VGF) method optimizes semi-insulating GaAs production by employing lower thermal gradients (typically <25°C/cm) than traditional LEC, reducing thermal stresses and dislocation densities to below 10^3 cm^{-2}, which improves electrical uniformity and yield. In VGF growth, a multizone furnace enables controlled directional solidification without crucible rotation, resulting in crystals with consistent EL2 distributions and resistivities around 10^8 Ω·cm, alongside higher electron mobilities up to 5500 cm^2/V·s. Metrology for verifying semi-insulating properties relies on Hall effect measurements, which determine resistivity and carrier mobility using the van der Pauw configuration with low-current sourcing (down to 1 nA) to handle high-resistance samples, confirming values in the 10^7 to 10^9 Ω·cm range. Capacitance-voltage (C-V) profiling complements this by assessing net doping profiles through Schottky barrier junctions, deriving ionized impurity concentrations from depletion width variations and ensuring mid-gap pinning with resolutions down to ~0.4 nm for high-dopant densities, though adapted for semi-insulating GaAs to verify low carrier levels.Applications in Electronics
High-Frequency Transistors and Amplifiers
Gallium arsenide (GaAs) plays a pivotal role in high-frequency transistors and amplifiers, particularly in radio frequency (RF) and microwave devices essential for high-speed wireless communications. Metal-semiconductor field-effect transistors (MESFETs) based on GaAs feature a Schottky barrier gate on a doped n-type channel, leveraging the material's high electron mobility to achieve operation beyond 2 GHz, surpassing silicon-based alternatives in microwave regimes.[63] These structures provide robust performance in early RF applications, though they have largely been supplanted by more advanced heterostructures for ultra-high frequencies. High-electron-mobility transistors (HEMTs) represent a cornerstone of GaAs technology, utilizing AlGaAs/GaAs heterojunctions to confine electrons in a two-dimensional electron gas (2DEG) at the interface, which minimizes scattering and enhances carrier transport. This configuration enables cutoff frequencies (f_T) exceeding 100 GHz, with representative devices achieving f_T > 145 GHz in 0.1 μm gate-length pseudomorphic HEMTs (pHEMTs).[64] Noise figures below 1 dB at 10 GHz are attainable, supporting low-noise amplification in radar and cellular systems. The superior electron mobility in GaAs underpins these high f_T values, facilitating rapid switching and signal integrity at microwave frequencies. Pseudomorphic HEMTs (pHEMTs) and metamorphic HEMTs (mHEMTs) extend GaAs capabilities into 5G and emerging 6G applications through strained InGaAs channels and lattice-relaxed metamorphic buffers, respectively. pHEMTs deliver power densities of 1-2 W/mm, as demonstrated in devices with 1.1 W/mm at 10 GHz, enabling compact power amplifiers for base stations.[65] Efficiencies surpass 50% at 28 GHz, with peak power-added efficiency (PAE) reaching 50% in broadband designs, optimizing energy use in mm-wave transceivers. mHEMTs, optimized for frequencies above 100 GHz, support 6G terahertz links by maintaining high gain and linearity in metamorphic InGaAs channels on GaAs substrates.[66] Traveling-wave amplifiers (TWAs) in GaAs exploit distributed transmission line topologies to achieve broadband amplification, with cascaded structures providing up to 20 dB gain over multi-octave bandwidths from 0.5 to 22 GHz.[67] These monolithic microwave integrated circuits (MMICs) offer flat gain responses and are deployed in radar systems for target detection and satellite communications for signal boosting in Ka-band links.[68] Recent advancements integrate GaN heterostructures, typically on Si or SiC substrates, for enhanced RF performance in 6G power amplifiers. While imec's 2025 demonstrations focus on GaN-on-Si with 66% PAE and 1 W/mm output at 13 GHz, these approaches leverage the mature GaAs ecosystem for improved thermal management and compatibility in mobile RF front-ends via hybrid integration.[69]Digital Integrated Circuits
Gallium arsenide (GaAs) has been employed in digital integrated circuits (ICs) primarily for high-speed logic applications, leveraging its superior electron mobility compared to silicon to achieve faster switching speeds in computing and signal processing tasks. Early developments focused on metal-semiconductor field-effect transistor (MESFET) technologies, which enabled sub-100 ps gate delays suitable for advanced computing systems. These circuits found niche use in supercomputing during the 1980s and 1990s, though adoption was limited by manufacturing challenges. More recently, GaAs-based heterojunction bipolar transistors (HBTs) and mixed-signal ICs have extended its role into telecommunications infrastructure. One of the foundational GaAs digital logic families is enhancement/depletion-mode (E/D) MESFET logic, which uses paired enhancement-mode (normally off) and depletion-mode (normally on) transistors to form inverter gates and other basic logic elements. This approach allows for direct-coupled FET logic (DCFL) with low power consumption and high speed. For instance, submicron E/D-MESFET circuits with 0.2 µm gate lengths have demonstrated propagation delays as low as 8.1 ps per gate at a supply voltage of 1.0 V, with a power dissipation of 1.7 mW per gate, yielding a power-delay product of approximately 14 fJ.[70] Such performance surpassed contemporary silicon technologies, enabling clock rates up to 4 GHz in divider circuits and supporting complex MSI (medium-scale integration) functions like static RAMs.[71] GaAs E/D-MESFET logic was notably integrated into the Cray-3 supercomputer, the first major system to use GaAs ICs for all logic circuitry, achieving peak performance of 16 GFLOPS through gallium arsenide-based processors operating at elevated speeds.[72] GaAs HBTs, particularly InGaP/GaAs variants, further advanced high-speed digital applications by combining bipolar transistor characteristics with heterojunction bandgaps for improved current gain and frequency response. These devices exhibit cutoff frequencies (f_T) exceeding 100 GHz, with some structures reaching up to 160 GHz, enabling logic gates with switching speeds suitable for ultra-fast computing. InGaP/GaAs HBTs were explored for digital ICs in the late 1980s and 1990s, offering advantages in power efficiency over MESFETs for certain logic families, though their primary impact was in mixed-signal domains. Their high f_T facilitated integration in early high-performance systems, building on the GaAs foundation laid by MESFETs in projects like the Cray series. Despite these advances, GaAs digital ICs faced significant challenges, including substantially higher production costs—estimated at about 5 times more expensive for wafers compared to silicon due to material scarcity and complex epitaxial growth processes—which restricted them to specialized markets.[73] Additionally, while GaAs offers inherent radiation hardness beneficial for space applications, with superior tolerance to ionizing radiation from cosmic rays compared to silicon (due to shorter minority carrier lifetimes and higher displacement thresholds), achieving consistent semi-insulating substrates for large-scale digital integration proved difficult. These hurdles contributed to commercial setbacks, such as the 1995 bankruptcy of Cray Computer Corporation, whose GaAs-based supercomputer efforts, including the Cray-3, could not compete economically with silicon alternatives.[75] In modern applications, GaAs digital and mixed-signal ICs persist in high-frequency environments like 5G base stations, where HBT and pseudomorphic high-electron-mobility transistor (pHEMT) technologies handle digital predistortion, beamforming logic, and data conversion with low noise and high linearity. For example, 0.15 µm GaAs pHEMT processes support 20-60 GHz operations for 5G mmWave front-ends, integrating digital control circuits for efficient signal processing.[76] To mitigate cost and compatibility issues, heterogeneous integration techniques such as transfer printing have emerged, allowing GaAs devices to be precisely bonded onto silicon platforms without epitaxial mismatch, enabling hybrid circuits for enhanced performance in computing and communications.[77] This approach preserves GaAs's speed advantages while leveraging silicon's scalability, as demonstrated in printed GaAs photodetectors and logic elements on silicon nitride waveguides.Comparison with Silicon
Advantages of GaAs over Silicon
Gallium arsenide (GaAs) exhibits superior electron mobility compared to silicon (Si), with values reaching approximately 8500 cm²/V·s at room temperature versus 1500 cm²/V·s for Si, representing roughly a sixfold increase.[78] This enhanced mobility facilitates faster carrier transport, enabling GaAs-based transistors to achieve cutoff frequencies (f_T) that are higher than those in equivalent Si devices, which supports applications requiring rapid switching and high-speed performance.[79] Additionally, the higher mobility contributes to lower noise figures in radiofrequency (RF) circuits, making GaAs preferable for low-noise amplifiers and high-frequency systems where signal integrity is critical.[80] Unlike silicon's indirect bandgap, GaAs possesses a direct bandgap of 1.42 eV, which allows for more efficient radiative recombination and light emission or absorption processes essential in optoelectronic devices such as lasers and photodetectors.[81] GaAs also demonstrates greater radiation tolerance than Si, attributed to its displacement threshold energies averaging approximately 13 eV (similar to Si's ~13 eV but with better defect recovery in practice), resulting in fewer persistent defects under particle irradiation and better suitability for space and high-radiation environments.[82][83] In terms of thermal performance, GaAs supports reliable operation at elevated temperatures up to 300 °C, far exceeding silicon's practical limit of about 150 °C, due to its wider bandgap that reduces intrinsic carrier generation at high temperatures.[84] This property, combined with GaAs's higher breakdown electric field (approximately 4 × 10^5 V/cm versus 3 × 10^5 V/cm for Si), enables robust power electronics with greater voltage handling and efficiency in demanding thermal conditions.[42] Furthermore, GaAs features a low surface recombination velocity, often below 10^3 cm/s with proper passivation, which minimizes carrier losses at interfaces and enhances the efficiency of detectors and solar cells.[85]Advantages of Silicon over GaAs
Silicon remains the dominant material for most semiconductor applications due to its significantly lower production costs compared to gallium arsenide. GaAs wafers are typically 5-10 times more expensive than equivalent silicon wafers, primarily because of the rarity and higher processing demands of gallium and arsenic.[73] This cost disparity is exacerbated by the mature silicon manufacturing ecosystem, which supports wafer diameters up to 300 mm in high-volume fabrication facilities, enabling economies of scale that GaAs production, limited to a maximum of 150 mm wafers, cannot match.[86] Although silicon's indirect bandgap limits its efficiency in optoelectronic devices, it offers superior thermal conductivity of approximately 1.5 W/cm·K compared to GaAs's 0.46 W/cm·K, allowing better heat dissipation in densely packed circuits.[78] Additionally, silicon's abundance in the Earth's crust—at 28.2% by mass—far exceeds that of gallium (0.0019%) and arsenic (0.00015%), ensuring a stable and inexpensive supply chain for large-scale production.[87] Silicon's well-established processing techniques facilitate easier integration for large-scale integrated circuits, supporting billions of transistors per chip with lower defect densities in production, typically below 10^4 cm⁻², compared to GaAs's higher variability and dislocation densities often exceeding 10^6 cm⁻² in certain epitaxial layers such as those grown on Si substrates due to lattice mismatch.[88] Recent advancements in silicon photonics, such as hybrid integration of GaAs nano-ridge lasers on 300 mm silicon wafers, further reduce reliance on standalone GaAs substrates by leveraging silicon's scalability for optoelectronic applications.[89]Optoelectronic Applications
Light-Emitting Diodes and Lasers
Gallium arsenide (GaAs) light-emitting diodes (LEDs) leverage a double heterostructure configuration, typically featuring an active GaAs layer sandwiched between AlGaAs cladding layers, to achieve efficient carrier and optical confinement. This design enables emission wavelengths in the 850-900 nm near-infrared range, with external quantum efficiencies surpassing 20% through enhanced light extraction techniques such as photon recycling. The direct bandgap property of GaAs (~1.42 eV at room temperature) underpins the high radiative efficiency of these devices, making them suitable for applications requiring compact, reliable infrared sources. GaAs-based lasers, including vertical-cavity surface-emitting lasers (VCSELs) and edge-emitting variants, commonly incorporate quantum well active regions within AlGaAs/GaAs heterostructures to support low-loss waveguiding and stimulated emission. These structures routinely demonstrate threshold currents below 1 mA and continuous-wave output powers ranging from 1 to 10 mW, facilitated by precise control over quantum well thickness and composition for emission near 850 nm. These GaAs optoelectronic devices play a pivotal role in fiber optic communications, where 850 nm VCSELs drive short-reach datacom links over multimode fibers for distances up to 100 m, supporting data rates exceeding 100 Gb/s in parallel optical interconnects. Additionally, GaAs diode lasers serve as efficient pump sources for solid-state lasers, such as Nd:YAG systems, by delivering high-power output at wavelengths matching absorption bands around 808-850 nm to enable compact, high-brightness laser operation.Solar Cells and Photodetectors
Gallium arsenide (GaAs) solar cells are prized for their high efficiency in converting sunlight to electricity, particularly in space applications and concentrator systems, due to GaAs's direct bandgap of approximately 1.42 eV, which aligns well with the solar spectrum. These cells outperform silicon in radiation resistance and temperature stability, enabling reliable performance in harsh environments. Single-junction GaAs cells typically achieve efficiencies of 26-28% under AM1.5 global conditions, with record values reaching 29.1% as confirmed by independent measurements.[90] Multi-junction GaAs-based cells stack materials like InGaP (top), GaAs (middle), and Ge (bottom) in lattice-matched configurations to capture a broader spectrum, achieving efficiencies up to ~34% under one-sun AM1.5 illumination. Metamorphic multi-junction variants, such as InGaP/GaAs/GaInNAsSb, have attained a record 39.5% efficiency under one-sun AM1.5, as verified by the U.S. Department of Energy and National Renewable Energy Laboratory (NREL) in 2022.[91] For space-grade applications, these cells achieve efficiencies around 28-32% under the AM0 spectrum with high specific power exceeding 3000 W/kg; Emcore Corporation reported advancements in 2024 enhancing performance for satellite missions.[4] Thin-film and flexible GaAs variants reduce weight and cost while maintaining high performance, suitable for wearable or deployable solar arrays. In 2023, researchers achieved 23.1% efficiency in a thin-film GaAs cell using electrochemical porosification to separate epitaxial layers from a Ge substrate, enabling reuse and lightweight designs. Recent innovations, such as ordered nano-conical frustum arrays on GaAs surfaces, have demonstrated enhanced light trapping, boosting short-circuit current density by up to 15% and overall efficiency in 2025 simulations and prototypes.[92] GaAs photodetectors leverage the material's fast carrier mobility for high-speed light sensing in telecommunications and imaging. PIN photodiodes offer responsivities around 0.8 A/W at 850 nm, with low dark currents under reverse bias.[93] Avalanche photodiodes (APDs) provide internal gain for weak signals, achieving bandwidths exceeding 50 GHz, as seen in GaAs-based designs optimized for 850 nm operation.[94][95] The market for GaAs solar cells, driven by space and high-efficiency terrestrial demand, was valued at approximately $17 billion in 2024, with projections reaching $34 billion by 2032 at a compound annual growth rate of over 8%.[96] NREL's best research-cell efficiencies for GaAs-based technologies, updated through July 2025, continue to set benchmarks, with multi-junction cells leading at 39.5% for one-sun and over 47% under concentration for advanced configurations.[4]Emerging Applications
Quantum Technologies
Gallium arsenide (GaAs) plays a pivotal role in quantum technologies through its integration into structures like quantum dots and wells, enabling coherent quantum states for information processing. In GaAs/AlGaAs quantum dots, exciton qubits, particularly dark excitons, serve as long-lived matter qubits with lifetimes approaching 1 µs, making them suitable for quantum memory applications in photonic quantum networks.[97] These qubits are accessed optically via spin-blockaded biexciton states, exhibiting spin-precession periods around 0.82 ns and fine-structure splittings of about 5 µeV, which facilitate scalable quantum information processing such as entangled photon pair generation.[97] Recent advancements include the 2024 development of a molten salt synthesis method using Ga[GaI₄] and AsI₃ precursors at 400–500°C, which enables scalable production of sub-10-nm GaAs quantum dots with size-tunable photoluminescence from 617 to 759 nm and narrow linewidths, overcoming previous limitations in high-temperature colloidal synthesis.[98] Electron spin qubits in GaAs quantum wells represent another cornerstone, leveraging the material's Landé g-factor of approximately -0.44 for precise control. These qubits, formed by confining single electrons, achieve coherence times up to 0.608 µs through nuclear spin cooling techniques, mitigating dephasing from hyperfine interactions.[99] Manipulation occurs via electron spin resonance (ESR), often at microwave frequencies near 94 GHz in W-band setups, allowing coherent Rabi oscillations and gate operations essential for quantum computing architectures.[100] The fixed g-factor in GaAs enables electrically driven spin rotations with high fidelity, positioning these systems as robust platforms for multi-qubit entanglement. GaAs-based acoustic resonators further enhance qubit interconnectivity by mediating coupling between spin qubits and other quantum systems. Surface acoustic wave (SAW) resonators in GaAs/AlGaAs heterostructures provide phonon-mediated interactions, with GaAs's acoustic wave speed roughly half that of silicon (approximately 4700 m/s vs. 9000 m/s), which improves compatibility with superconducting qubits operating at cryogenic temperatures by reducing mode frequencies for easier matching.[101] These resonators enable strong optomechanical coupling to quantum dots, supporting hybrid quantum interfaces for coherent transfer of quantum states.[102] Emerging research from 2023 to 2025 highlights GaAs's expanding frontiers in quantum photonics. At IFW Dresden, efforts focus on droplet-etched GaAs quantum dots for GHz-clocked entangled photon sources integrated into quantum repeaters and 5G-quantum networks, achieving high-efficiency emission for distributed quantum metrology.[103] Concurrently, the University of Chicago's Talapin Lab has pioneered molten salt routes to novel III-V nanocrystals, including GaAs variants, unlocking previously inaccessible compositions for advanced quantum dot emitters and sensors.[62] These developments underscore GaAs's versatility in scaling quantum technologies toward practical quantum communication and computing.Sensors and Other Uses
Gallium arsenide (GaAs) is utilized in fiber optic temperature sensors due to its temperature-dependent bandgap, which enables precise non-contact measurements in harsh environments. These sensors operate by detecting the shift in the GaAs bandgap edge, approximately 0.4 nm per Kelvin, through fluorescence or absorption spectroscopy.[104] This mechanism allows for a wide operational range from -200°C to 300°C with high accuracy, typically ±0.2 K, making them suitable for applications in power plants, oil wells, and medical devices where electromagnetic interference must be avoided.[105] The inherent properties of GaAs, including its direct bandgap, facilitate reliable transduction without electrical connections to the sensing tip, enhancing durability in corrosive or explosive settings.[106] In spintronics, GaAs-based Hall devices serve as efficient spin-charge converters, transforming spin currents into measurable charge signals at room temperature. These devices leverage the spin Hall effect in GaAs quantum wells, where an applied electric field generates a tunable transverse spin accumulation that is detected via the inverse spin Hall effect, producing a Hall voltage.[107] By engineering the spin-orbit coupling through asymmetric quantum well structures, researchers have achieved conversion efficiencies comparable to those in heavy metals like platinum, enabling practical spintronic logic and memory elements. This room-temperature functionality positions GaAs Hall devices as key components for low-power, non-magnetic spin manipulation in future data processing technologies.[108] Recent advancements have extended GaAs to flexible electronics, particularly through the development of thin-film structures for wearable and photovoltaic applications. A 2024 study from the University at Buffalo demonstrated heteroepitaxial GaAs thin films grown on large-area, biaxially aligned, flexible metallic substrates using molecular beam epitaxy, achieving low defect densities (~10^8 cm^{-2}) and high electron mobilities up to 459 cm²/V·s.[109] These films maintain single-crystal-like quality post-flexing, supporting integration into lightweight wearables for health monitoring and bendable solar cells with enhanced efficiency over rigid counterparts.[110] The approach reduces costs by enabling roll-to-roll processing, broadening GaAs use beyond traditional rigid substrates in portable optoelectronics. GaAs surfaces can be functionalized for biosensing applications, allowing selective detection of biomolecules through chemical attachment. Techniques such as self-assembled monolayers of alkanethiols or polymer brushes enable stable immobilization of antibodies or receptors on GaAs, preserving its piezoelectric properties for label-free detection via acoustic wave shifts.[111] For instance, ZnO/GaAs bulk acoustic wave sensors functionalized with specific ligands have shown regenerability and sensitivity for quantifying biological agents like viruses in liquid media.[112] This surface modification exploits GaAs's biocompatibility and optoelectronic responsiveness, facilitating point-of-care diagnostics with minimal sample preparation.Safety and Environmental Considerations
Health Hazards
Gallium arsenide (GaAs) poses significant health risks primarily due to its arsenic content, with the International Agency for Research on Cancer (IARC) classifying it as a Group 1 carcinogen, meaning it is carcinogenic to humans.[113] This classification is based on sufficient evidence from animal studies showing GaAs induces lung tumors upon inhalation, and its solubility in bodily fluids releases bioavailable arsenic, a known human carcinogen.[3] Inhalation of GaAs dust is particularly hazardous, as it can lead to pulmonary accumulation and increased risk of lung cancer, with no safe threshold established for carcinogenic effects.[114] Acute oral exposure to GaAs exhibits low toxicity, with an LD50 greater than 5000 mg/kg in rats, indicating minimal immediate lethality via ingestion.[17] However, chronic exposure to arsenic from GaAs can cause systemic effects, including gastrointestinal disturbances such as nausea, cramps, and diarrhea, alongside potential skin lesions and peripheral vascular disease characteristic of arsenic poisoning.[115] Gallium components in GaAs contribute additional risks, primarily through irritation and respiratory effects. Inhalation of gallium fumes or dust can cause pulmonary edema, a potentially life-threatening accumulation of fluid in the lungs, while skin contact may result in dermatitis or irritation.[116] Chronic gallium exposure has been linked to neuropathy, manifesting as neurological pain and weakness, as observed in cases of industrial fume inhalation, and may also suppress bone marrow function and the immune system.[117][118] In semiconductor manufacturing, primary exposure routes include inhalation of respirable dust generated during wafer sawing or grinding, and potential generation of toxic gases like arsine (AsH₃) during wet etching processes, where AsH₃ is highly toxic with an immediately dangerous to life or health (IDLH) concentration of 3 ppm.[114][119] Ingestion and dermal absorption are less common but possible through poor hygiene practices in handling.[120] Regulatory measures emphasize stringent controls to mitigate these hazards. The Occupational Safety and Health Administration (OSHA) sets a permissible exposure limit (PEL) of 0.01 mg/m³ for inorganic arsenic compounds, including GaAs, measured as arsenic over an 8-hour time-weighted average, while the National Institute for Occupational Safety and Health (NIOSH) recommends a lower recommended exposure limit (REL) of 0.002 mg/m³ (15-minute ceiling) as arsenic.[121][122] Handling GaAs requires personal protective equipment (PPE) such as respirators, gloves, and protective clothing, along with local exhaust ventilation to prevent airborne dust and gas release.[114]Environmental Impact and Supply Chain
The production of gallium arsenide (GaAs) generates significant environmental challenges, particularly in wastewater management. During wafer polishing in chemical-mechanical planarization (CMP) processes, high concentrations of arsenic (As) and gallium (Ga) are released into wastewater, with arsenic levels often reaching 1,800–2,400 mg/L due to the oxidative dissolution of GaAs material.[123] These effluents pose risks to aquatic ecosystems if untreated, as arsenic is a toxic heavy metal that can bioaccumulate and disrupt microbial communities in receiving waters. Treatment typically involves chemical precipitation and coagulation methods, such as co-precipitation with iron or aluminum salts followed by adsorption, to remove over 95% of dissolved arsenic and gallium, enabling compliance with discharge standards.[124][125] GaAs crystal growth is energy-intensive, contributing to a substantial carbon footprint. The liquid-encapsulated Czochralski (LEC) method, commonly used for producing high-quality GaAs boules, requires high-temperature furnaces operating at 1,200–1,500°C.[126] Efforts to mitigate this include adopting renewable energy sources for crystal growth facilities and optimizing process parameters to reduce thermal losses. The GaAs supply chain is highly vulnerable due to geopolitical concentrations and export restrictions. Approximately 98–99% of global primary gallium production, a key precursor for GaAs, originates from China as a byproduct of bauxite processing in alumina refineries.[127] China imposed export controls on gallium starting in July 2023, escalating to full bans on shipments to the United States by December 2024, which disrupted global semiconductor supply chains and raised prices by over 50%.[128] However, as of November 9, 2025, China suspended the ban on exports of gallium (along with germanium and antimony) to the US, effective until November 27, 2026, potentially easing some supply pressures.[45] In the United States, gallium metal imports were valued at about $3 million in 2023, with total apparent consumption around 20 metric tons annually, underscoring heavy reliance on foreign sources.[43] Gallium's designation as a critical mineral in the U.S. Geological Survey's 2025 List of Critical Minerals highlights these risks, prompting initiatives for domestic sourcing and stockpiling.[129] Recycling rates for GaAs from electronic waste remain low, exacerbating resource depletion and waste generation. End-of-life recycling input rates are below 10%, with much of the material ending up in landfills due to the challenges of separating gallium and arsenic from complex devices like LEDs and integrated circuits.[130] The European Union's Restriction of Hazardous Substances (RoHS) Directive provides exemptions for GaAs in optoelectronic applications, such as LEDs and solar cells, to balance environmental protection with technological needs, though these are periodically reviewed for renewal.[131] Emerging hydrometallurgical and pyrometallurgical processes aim to improve recovery yields above 95% for both gallium and arsenic, but scaling remains limited by economic viability.[132]References
- https://nepp.[nasa](/page/NASA).gov/docuploads/A6B8B953-E2DD-4D92-AB8A873A04F0B10A/NSREC02_SC_Poivey.pdf



