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STS-115
The ISS above Earth, following the installation of a new truss segment and solar arrays during STS-115
NamesSpace Transportation System-115
Mission typeISS assembly
OperatorNASA
COSPAR ID2006-036A Edit this at Wikidata
SATCAT no.29391Edit this on Wikidata
Mission duration11 days, 19 hours, 6 minutes, 35 seconds
Distance travelled7,840,000 kilometres (4,870,000 mi)
Orbits completed188
Spacecraft properties
SpacecraftSpace Shuttle Atlantis
Launch mass122,397 kg (orbiter)[1]
Landing mass90,573 kilograms (199,679 lb)[2]
Crew
Crew size6
Members
Start of mission
Launch dateSeptember 9, 2006, 15:14:55 (2006-09-09UTC15:14:55Z) UTC
Launch siteKennedy, LC-39B
End of mission
Landing dateSeptember 21, 2006, 10:21:30 (2006-09-21UTC10:21:31Z) UTC
Landing siteKennedy, SLF Runway 33
Orbital parameters
Reference systemGeocentric
RegimeLow Earth
Perigee altitude157.4 kilometres (97.8 mi)[3]
Apogee altitude226.6 kilometres (140.8 mi)
Inclination51.6 degrees
Period91.6 minutes
Docking with ISS
Docking portPMA-2
(Destiny forward)
Docking dateSeptember 11, 2006, 10:46 UTC
Undocking dateSeptember 17, 2006, 12:50 UTC
Time docked6 days, 2 hours, 4 minutes

(L-R) Heidemarie M. Stefanyshyn-Piper, Christopher J. Ferguson, Joseph R. Tanner, Daniel C. Burbank, Brent W. Jett Jr., Steven MacLean
← STS-121
STS-116 →

STS-115 was a Space Shuttle mission to the International Space Station (ISS) flown by Space Shuttle Atlantis. It was the first assembly mission to the ISS after the Columbia disaster, following the two successful Return to Flight missions, STS-114 and STS-121. STS-115 launched from LC-39B at the Kennedy Space Center on September 9, 2006, at 11:14:55 EDT (15:14:55 UTC).

The mission is also referred to as ISS-12A by the ISS program. The mission delivered the second port-side truss segment (ITS P3/P4), a pair of solar arrays (2A and 4A), and batteries. A total of three spacewalks were performed, during which the crew connected the systems on the installed trusses, prepared them for deployment, and did other maintenance work on the station.

STS-115 was originally scheduled to launch in April 2003. The Columbia accident in February 2003 pushed the date back to August 27, 2006, which was again moved back for various reasons, including a threat from Tropical Storm Ernesto and the strongest lightning strike to ever hit an occupied shuttle launchpad.

Crew

[edit]
Position Astronaut
Commander United States Brent W. Jett Jr.
Fourth and last spaceflight
Pilot United States Christopher Ferguson
First spaceflight
Mission Specialist 1 Canada Steven MacLean, CSA
Second and last spaceflight
Mission Specialist 2
Flight Engineer
United States Daniel C. Burbank
Second spaceflight
Mission Specialist 3 United States Joseph R. Tanner
Fourth and last spaceflight
Mission Specialist 4 United States Heidemarie M. Stefanyshyn-Piper
First spaceflight
Note: The P3/P4 Truss segment and batteries were so heavy (more than 17.5 short tons, or roughly 16 metric tons) that the crew count was reduced from seven to six.[4]

Crew notes

[edit]

Canadian Space Agency astronaut MacLean became the first Canadian to operate Canadarm2 and its Mobile Base in space as he was handed a new set of solar arrays from Ferguson and Burbank controlling the original Canadian robotic arm, the Canadarm. MacLean performed a spacewalk, becoming only the second Canadian, after Chris Hadfield to do so.

The mission patch worn on the clothing used by the astronauts of STS-115 was designed by Graham Huber, Peter Hui, and Gigi Lui, three students at York University in Toronto, Ontario, the same university that Steve MacLean attended. The students also designed Steve MacLean's personal patch for this mission.[5]

Mission payloads

[edit]

The primary payload was the second left-side ITS P3/P4 Truss segment, a pair of solar arrays, and associated batteries.

Mission objectives

[edit]
  • Delivery and installation of two truss segments (P3 and P4)
  • Delivery and deployment of two new solar arrays (4A and 2A)
  • Perform three spacewalks to connect truss segments, remove restraints on solar arrays, and prepare the station for the next assembly mission by STS-116

Crew seat assignments

[edit]
Seat[6] Launch Landing
Seats 1–4 are on the flight deck.
Seats 5–7 are on the mid-deck.
1 Jett
2 Ferguson
3 MacLean Stefanyshyn-Piper
4 Burbank
5 Tanner
6 Stefanyshyn-Piper MacLean
7 Unused

Mission background

[edit]

NASA managers decided to move the STS-115 launch date forward to August 27 to obtain better lighting conditions to photograph the external tank. This occurred before with STS-31 and STS-82.[7] The launch window was co-ordinated with the Soyuz TMA-9 launch in mid-September, which delivered a new ISS crew and fresh supplies to the station. The Soyuz spacecraft operationally did not dock to the station while the Space Shuttle was there.[8]

The mission marks:[3]

  • 147th NASA crewed space flight.
  • 116th space shuttle flight since STS-1.
  • 27th flight of Atlantis.
  • 91st post-Challenger mission.
  • 3rd post-Columbia mission.
  • 1st post-Columbia mission of Atlantis.

Mission timeline

[edit]

Launch preparations

[edit]
Atlantis is rolled over from the OPF
Atlantis, shown in the VAB, ready to be mated to the external tank

Atlantis was rolled out from the Orbiter Processing Facility to the Vehicle Assembly Building (VAB) on July 24, 2006. It was lowered onto the mobile launcher platform on July 26 and rolled out to Pad 39B in the early morning hours of August 2. The rollout was scheduled for July 31, but a storm in the vicinity of the Kennedy Space Center resulted in a delay of two days from fears of the orbiter being hit by lightning, which could cause immeasurable damage.

On the weekend of August 5 to 6, 2006, engineers completed a "flight readiness" check of the shuttle's main engines, which were deemed ready for launch. The crew arrived at the Kennedy Space Center August 7, 2006, for four days of launch rehearsals, including a practice countdown August 10.[9]

Top NASA managers held a Flight Readiness Review (FRR) meeting August 15–16, 2006 to finalize the launch date.[10] Foam loss from the external tank was a key issue at this meeting because on August 13, 2006, NASA announced there was an average amount of loss from the external tank of STS-121, the previous mission.[11] Columbia's demise was due to a piece of foam, shed from its external tank, striking the shuttle's left wing during launch and causing a hole that was breached during re-entry.

Atlantis on Launch Pad 39B on 2006-08-02.

The meeting also discussed problems with the bolts securing the shuttle's Ku-band antenna, which might not have been threaded correctly. The installation had been in place for several flights and hadn't experienced any problems.[12] At the end of the two-day meeting, NASA managers had decided to proceed with the launch on August 27, 2006. However, on August 18, 2006, NASA decided to replace the antenna bolts with Atlantis still on the launch pad. NASA had no procedure to replace these on the pad, but the work was nonetheless completed by August 20, without affecting the planned launch date.[13]

Image of lightning strike

On August 25, 2006, a direct lightning strike, the most powerful recorded at Kennedy Space Center, hit the lightning rod atop the launch pad.[14] As a result, on August 26 the Mission Management Team ordered the mission postponed for at least 24 hours to assess damage.[15] On August 27, the decision was made to postpone the launch for another 24 hours, making the earliest possible launch date August 29, 2006, still unassured that there was no damage from the lightning strike and taking into account the possible threat from Hurricane Ernesto.

Atlantis heads back to Launch Pad 39B to ride out Ernesto

On August 28, 2006, it was decided to postpone the launch and rollback Atlantis to the VAB after updated forecasts projected Hurricane Ernesto would regain its strength and pass closer to Kennedy Space Center than previously anticipated.[16] NASA began rolling back the shuttle on August 29, 2006, in the late morning, but by early afternoon the decision was made to move Atlantis back to the launch pad (something that has never been done before) to weather out Tropical Storm Ernesto instead. The change came after weather forecasters determined that the storm wouldn't hit Kennedy Space Center as forcefully as they once thought. Its peak winds were expected to be less than 79 mph (126 kilometers per hour), NASA's limit for keeping the shuttle outdoors.[17][18][19]

By the early morning of August 31, 2006, the storm had passed and inspection teams began a survey for damage to the launch facilities. Only three problems were discovered, all of which were simple repairs. A target date for launch was set for September 6 with the option to launch for another two days after NASA and Russian space managers agreed to extend the launch window by one day.[20][21] On the morning of September 3, 2006, the official countdown began at the T minus 43-hour mark, with about 30 hours of scheduled holds. In the early morning of September 6, 2006, engineers observed an apparent internal short when one of the three electricity producing fuel cells was powered up. When engineers couldn't figure out the problem in time, the launch was scrubbed for the day to further analyze the fuel cell problem.[22] Late Wednesday evening NASA managers decided that they would not attempt a launch on Thursday, and scheduled the next launch attempt for September 8, 2006. Originally they had ruled out September 9 as a potential launch date due to a conflict with the planned Russian Soyuz mission Soyuz TMA-9, which was scheduled to, and did, launch on September 18, 2006. This caused some news agencies to report that Friday as the last chance for a launch until October.[23]

September 8 (Launch attempt 1)

[edit]

On the morning of September 8, 2006, it was reported that one of the engine cut-off (ECO) sensors in the external tank had failed.[24] About half an hour before the scheduled launch time, NASA announced it had decided to delay the launch for another 24 hours while the fuel was drained out of the external tank and the problem assessed.[25] The sensor in question, ECO sensor No. 3, was proved to be faulty when it indicated that there was still liquid hydrogen in the external tank despite all of it being drained out. The other three ECO sensors correctly indicated a dry tank; and as long as they didn't start to malfunction, NASA could allow a launch with three out of the four ECO sensors operational.[26]

Attempt Planned Result Turnaround Reason Decision point Weather go (%) Notes
1 8 Sep 2006, 11:40:37 am Scrubbed Technical 8 Sep 2006, 10:52 am ​(T−9:00 hold) 70 Engine cut-off (ECO) sensor failure.[27]
2 9 Sep 2006, 11:14:55 am Success 0 days 23 hours 34 minutes 80

September 9 (Flight day 1, Launch)

[edit]
Space Shuttle Atlantis launches mission STS-115.

On September 9, 2006, all the engine cut-off sensors were working properly, and following a flawless countdown, at 15:15 UTC (11:15 EDT), Atlantis lifted off the launch pad to the International Space Station.[28][29] As Atlantis launched, the International Space Station was 350 kilometres (220 mi; 190 nmi) above the northern Atlantic Ocean, between Greenland and Iceland.[29]

During the climb to orbit, Mission Control asked the crew to reconfigure a cooling system that apparently had ice build up. The reconfiguration cleared the system, called the Flash Evaporator System, and it operated normally. Temporary ice in that cooling unit is not uncommon and has occurred on previous missions.[29]

Moments after main engine cutoff, 8.5 minutes after liftoff, Tanner and MacLean used hand-held video and digital still cameras to document the external tank after it separated from the shuttle. That imagery, as well as imagery gathered by cameras in the shuttle's umbilical well where the tank was connected, was transmitted to the ground for review.[29]

September 10 (Flight day 2)

[edit]
Atlantis approaching the ISS with the P3/P4 truss segment and solar arrays in the payload bay.

During their first full day in space, the crew thoroughly examined Atlantis with the Orbiter Boom Sensor System, the 15 meter (50-foot) long extension for the shuttle's robotic arm. Pilot Chris Ferguson and mission specialists Dan Burbank and Steve MacLean performed a slow, steady inspection of the reinforced carbon-carbon panels along the leading edge of Atlantis' starboard and port wings and the nose cap.[30]

The crew worked ahead of schedule for most of the day readying the ship for docking and preparing for the mission's three planned extra-vehicular activities (EVA). Mission specialists Joe Tanner and Heide Stefanyshyn-Piper checked out the spacesuits and tools that they, Burbank and MacLean used during spacewalks set for Days 4, 5, and 7. The spacewalks installed the girder-like P3/P4 truss, deploy new solar arrays, and prepare them for operation.[30]

On the space station, Expedition 13 Flight Engineer Jeffrey Williams prepared the orbiting laboratory for Atlantis' arrival on Day 3. He readied the digital cameras that was used to take high-resolution photos of the shuttle's heat shield. With help from Commander Pavel Vinogradov, Williams pressurized the Pressurized Mating Adapter 2 at the end of the Destiny Laboratory Module, where Atlantis later docked. Vinogradov also prepacked equipment to be returned.[30]

September 11 (Flight day 3)

[edit]
The nose and heat shield of Atlantis during an inspection, taken on Day 3 from the International Space Station
Atlantis docked to the ISS as seen during EVA 1 on Day 4.
Atlantis's Canadarm hands the P3/P4 Truss segment to the station's Canadarm2 on Day 3 (a frame of an animation)

Prior to docking, Jett flew Atlantis through an orbital back flip while stationed about 180 meters (600 feet) below the space station. The maneuver allowed the Expedition 13 crew to take a series of high-resolution photographs of the orbiter's heat shield.[31]

At about 10:46 UTC Atlantis docked with the International Space Station, and almost two hours later the hatch between them was opened, and the crew was welcomed aboard the station at 12:35 UTC.[31]

Following docking, Ferguson and Burbank attached the shuttle's robotic Canadarm to the 17.5-ton P3/P4 truss, lifted it from its berth in the payload bay, and maneuvered it for handover to the station's Canadarm2.[31]

After hatch opening, MacLean and Expedition 13 Flight Engineer Jeff Williams then used the Canadarm2 to take the truss from the shuttle's robotic arm. MacLean is the first Canadian to operate the Canadarm2 in space.[31]

Tanner and Stefanyshyn-Piper began the "camping out" preparations in the Quest Airlock to prepare for a Day 4 spacewalk. The preparations are new pre-breathing measures on the part of NASA, to avoid decompression sickness, or the bends, by getting rid of some nitrogen in their bloodstreams. The preparations involve wearing oxygen masks and sleeping overnight in the airlock with the airlock at under 69 kPa (10 psi), to acclimate their bodies the low pressures they will encounter when wearing their spacesuits.[31]

September 12 (Flight day 4)

[edit]
Joseph Tanner installing the P3/P4 Truss on Day 4's extra-vehicular activity

Following the installation of the P3/P4 Truss to the ISS by the Canadarm2, Tanner and Stefanyshyn-Piper began their spacewalk to activate the truss at 09:17 UTC. During the EVA they installed power and data cables between the P1 & P3/P4 trusses, released the P3/P4 truss' launch restraints and a number of other tasks to configure the truss for upcoming activities. The spacewalk was so successful that the astronauts carried out a number of tasks scheduled for later EVAs, with the eventual completion of the EVA at 15:43 UTC. A bolt, spring and washer assembly from a launch lock was lost during these extra activities and floated off into space.[32]

Following the completion of the EVA, the station's crew began preparing for Day 5's spacewalk, with astronauts Burbank and MacLean entering the Quest Airlock for their "camp out" at 18:40 UTC, ready for the scheduled 09:15 UTC EVA.

September 13 (Flight day 5)

[edit]
The new P3/P4 truss during EVA 2. Also, the new undeployed solar arrays can be seen on the bottom right

On Day 5, the second spacewalk of the mission was conducted, this time by first-time spacewalkers Burbank and MacLean. They devoted the day to the final tasks required for activation of the Solar Alpha Rotary Joint (SARJ). The SARJ is an automobile-sized joint that will allow the station's solar arrays to turn and point toward the sun. Burbank and MacLean released locks that had held the joint secure during its launch to orbit aboard Atlantis. As they worked, the spacewalkers overcame several minor problems, including a malfunctioning helmet camera, a broken socket tool, a stubborn bolt, and a bolt that came loose from the mechanism designed to hold it captive. The stubborn bolt required the force of both spacewalkers to finally remove it.[33][34]

Burbank and MacLean spent 7 hours and 11 minutes outside the station, beginning their spacewalk at 09:05 UTC and completing it at 16:16 UTC. In addition to the SARJ work, they completed several "get-ahead" tasks during their time outside.[33]

Engineers encountered a glitch during the four-hour activation and checkout of SARJ, and had temporarily delayed starting the deployment of the new solar arrays pending further work and checkout of the SARJ. The timeline allowed ample time to continue working on the problem during the night and still complete the deploy of the arrays on Thursday as scheduled.[33][35]

September 14 (Flight day 6)

[edit]
A solar array on the P4 truss fully deployed on Day 6

Day 6 continued the installation of the solar array. The unfurling of the solar panels themselves began a little behind schedule due to the problem encountered on Day 5 with SARJ. This problem was determined to be in the software, and a workaround was developed. The unfurling of the panels continued throughout the morning in stages to prevent the panels sticking, as they did during STS-97.[36] It was noted by the crew that some panels were still sticking together, but this didn't cause any problems.[37] Although the installation has been completed, the solar arrays will not provide power to the station until the next shuttle mission, STS-116, scheduled for December 2006, when the station will undergo a major electrical system rewiring.[38]

Other activities of Day 6 included a "double walk off" of the station's Canadarm2 from its current location at the Mobile Base System to the Destiny Laboratory Module[37] and the preparation for the mission's third spacewalk. A number of interviews were also conducted later in the day, between Jett & MacLean and Canadian Prime Minister Stephen Harper & students.

September 15 (Flight day 7)

[edit]
A radiator on the P4 Truss after unfolding on Day 7

Flight day 7 featured the third and final spacewalk of mission STS-115. The start of the spacewalk was delayed after a circuit-breaker-like remote power controller (RPC) tripped, causing loss of power to the airlock's depressurization pump. This was attributed to a momentary spike in the electric current of the depressurization pump. After assessing data to ensure the system had no short circuit, the breaker was reset and pump reactivated.[39] Joe Tanner and Heide Stefanyshyn-Piper began their spacewalk at 10:00 UTC after a 45-minute delay[40]

During the 6-hour and 42-minute spacewalk, the astronauts carried out numerous maintenance and repair tasks including removal of hardware used to secure the P3/P4 radiator during launch. Ground Flight Controllers subsequently unfurled the radiator, increasing the ability of the station to dissipate heat into space. Also, completed during this spacewalk was the retrieval of a materials exposure experiment from the outside of the ISS, maintenance on the P6 truss, installation of a wireless TV aerial and the replacement of the S1 truss' S-band antenna assembly.

A number of "get-ahead" tasks previously scheduled for future missions were also performed during this spacewalk. Near the end of the spacewalk, the astronauts carried out a test to evaluate using infrared video of the leading edge of Atlantis' wing to detect debris damage.[40]

After the spacewalk, the station's mobile transporter was moved to a worksite on the P3 truss to inspect portions of that truss.

September 16 (Flight day 8)

[edit]

Day 8 of STS-115, the last full day with Space Shuttle Atlantis docked to the ISS, was mainly spent in preparation for the undocking procedures to occur in flight day 9. The crew spent the morning resting following their highly successful mission, and then began getting ready for the undocking by carrying out transfers of ISS equipment and science experiments onto Atlantis ready for the trip home.[41]

The crews of Expedition 13 and STS-115 also took part in the traditional joint-crew news conference, with mission Commander Brent Jett commenting on the success of the mission and on the construction missions to follow:

"All of the rest of the assembly missions are going to be challenging. We have similar payloads flying in the future. We are off to a good start on assembly. I think we can pass along a lot of the lessons to the future crews."

September 17 (Flight day 9)

[edit]
New configuration of the ISS, taken on Day 9 after undocking

Flight day 9 saw the end of STS-115's tasks at the ISS as Atlantis undocked from the International Space Station at 12:50 UTC.

Following the traditional farewell ceremonies between Expedition 13 and STS-115, the hatch between Atlantis and the ISS was closed and locked at 10:27 UTC. Then, after a series of checks for leaks, Atlantis left the dock to begin its 360-degree flyaround of the expanded ISS to document the new configuration.

September 18 (Flight day 10)

[edit]

The crew of STS-115 spent the morning of Flight Day 10 carrying out final inspections of Atlantis' heat shield in preparation for re-entry on flight day 12.

Orbiting around 80 kilometers (50 mi) behind the ISS, the crew used the Orbiter's robotic arm and boom sensor system to make sure that no damage had been done to Atlantis' nose and wing leading edges by micrometeoroids and other space junk. The crew spent the rest of this light duty day stowing equipment in preparation for re-entry and landing.

September 19 (Flight day 11)

[edit]
Image of the unknown flying object in its co-orbital path with Atlantis
High-resolution image of a second unknown flying object

During the morning of day 11, astronauts Jett and Ferguson tested Atlantis' reaction control thrusters and practiced for landing using on-board computers. The thrusters will be used to position the shuttle during re-entry.

The crew also took some time for interviews, with Ferguson telling the media that everyone on board was looking forward to landing. "I think we all, thus far, feel pretty good about the job that we did," Ferguson said. "We are looking forward to a successful re-entry and landing sometime tomorrow."

Following the interviews, the crew continued their preparations for re-entry by stowing unnecessary equipment and other tasks prior to landing. However, the crew informed the Mission Control Center later in the day that, following the test of the reaction control system, an object was seen moving in a co-orbital path with the Orbiter. The astronauts spotted the object using an on-board TV camera, but unfortunately the resolution of the images was not high enough to identify the object.

The images were sent down to the MCC for further analysis by flight controllers, who were concerned about the possibility that the object may have come off Atlantis, and as such wished to identify the object. The most likely scenario was that the object was benign, such as ice or a piece of shimstock (observed earlier in the flight protruding from the heat shield) that may have shaken loose.[42] However, the possibility remained that the object may be of critical importance, such as a tile from the Orbiter's thermal protection system, and the Mission Control Center asked Atlantis' crew to power up the shuttle's robotic arm ready to reinspect the orbiter, and drew up plans for a series of tests which took place on flight day 12 to determine whether the shuttle was safe for re-entry. This extra inspection, added to poor weather forecasts predicted for the Shuttle Landing Facility for Wednesday, and the de-orbit burn and landing were delayed by a day.

September 20 (Flight day 12)

[edit]

Following the discovery of a co-orbiting object on flight day 11, Flight Controllers spent the early hours of the morning using the Orbiter's robotic arm to inspect the upper surface of Atlantis, with the astronauts on board the Orbiter spending the rest of the morning scanning the underside of the shuttle for any areas of concern. Following these scans, the crew received word from the Mission Control Center in Houston to use the orbiter boom sensor system to conduct more inspections of Atlantis' heat shield.

Following the review of these scans, together with an overnight analysis of the payload bay by Ground Flight Controllers, it was determined that there remained no safety issue with Atlantis, and Mission Controllers cleared the Orbiter for re-entry. This clean bill of health, added to a favorable weather forecast for the Shuttle Landing Facility for Thursday morning, permitted Atlantis to be cleared for a landing the next day.

The crew spent the remainder of the day in preparation for landing, packing up gear and stowing the Ku band antenna used for TV broadcasts. During the inspection, the crew was notified that the Soyuz TMA-9 spacecraft was docked with the ISS above, which carried the first half of the Expedition 14 crew.

September 21 (Flight day 13 and landing)

[edit]
Concluding mission STS-115, Atlantis and her crew return to Kennedy Space Center and approach a landing before sunrise on Runway 33.
The drag chute glows in the lights illuminating Atlantis as it touches down on Runway 33.
Damage caused by micrometeoroid impact. (NASA)

Flight day 13 was the last day of the mission, with the final re-entry procedures and landing taking place during the morning, and numerous debriefs and conferences in the afternoon. The landing process began hours before the actual landing at Kennedy Space Center. The process began with the APU prestart at 04:37 EDT, followed by the closing of the payload bay doors and sealing of the Orbiter at 04:45 EDT. Atlantis' crew received the final "Go" for the prime re-entry window from Mission Control in Houston at 04:52 EDT. The crew then started the deorbit reorientation of the shuttle so that its engines faced in its direction of travel, meaning that by firing the engines for the deorbit burn Atlantis would slow down and begin its descent out of orbit.

The de-orbit burn was initiated at 05:15 EDT, lasting 2 minutes 40 seconds with two engines burning well throughout. The astronauts aboard the Orbiter were informed at 05:17 EDT that their burn was perfect, with no alterations required as Atlantis began her drop through the atmosphere above the Indian Ocean.

Following the deorbit burn, the crew of Atlantis began dumping excess propellant overboard, a process lasting 3 minutes, concluding at 05:26 EDT, with the Orbiter 55 minutes away from landing. Twenty-five minutes later, at 05:51 EDT, Atlantis began feeling the effects of the atmosphere at an altitude of approximately 130 kilometres (81 mi), and soon after began its "roll reversal banking" in order to bleed off most of the 27,000 kilometres per hour (17,000 mph) she was traveling at, ready for landing at less than 760 kilometres per hour (470 mph). The ISS was positioned in such a way as to be above the reentry path taken by Atlantis, so the astronauts were able to observe the entire maneuver from above.

At 06:08 EDT, the downlink from the Shuttle was acquired by the MILA tracking station on Merritt Island, Florida, with GPS data beginning to be accepted by the Orbiter three minutes later. Ten minutes following the first detection of Atlantis, two sonic booms were heard at Kennedy Space Center as the Orbiter dropped below the sound barrier three minutes prior to touchdown. Commander Jett took control of Atlantis a minute later, and, with Kennedy Space Center Runway 33 in sight, began bringing his ship in for a landing.

Atlantis' main gear touched down at 06:21:30 EDT on Runway 33 at the Space Shuttle Landing Facility at Kennedy Space Center, with the nose gear following 6 seconds later at 06:21:36 EDT, and, 8,000,000 kilometres (5,000,000 mi) after launch, the Orbiter's wheels came to a stop at 06:22:16 EDT, bringing mission STS-115 to an end.

The morning's landing was considered a night landing as it took place about 48 minutes before sunrise, and as such was the 21st night landing for the Space Shuttle Program. It was the 63rd landing at Kennedy Space Center, as well as the 27th mission for Atlantis.

Post flight

[edit]
STS-115 MET 48 seconds Launch Debris Event

While working on the Atlantis orbiter, NASA technicians discovered that one of the spacecraft's radiator panels showed evidence of micrometeorite damage.[43] A hole was observed which was reported to be about 2.7 mm (0.108 in) in diameter.[44]

Debris analysis

[edit]

NASA's Mission Management Team conducted a detailed analysis of data from many sources including ground imagery, radar, shuttle inspections using the Canadarm and from the space station.[45] By Day 2 they pinpointed a handful of launch debris events, and drew a preliminary conclusion that the effect was minimal.[46] Later that day, NASA agency engineers decided that additional heat shield inspections were not required.[47] The preceding only relates to debris shed immediately during or after launch, and not the debris observed on September 19, 2006.

Not mentioned was a large debris event during launch at 48 seconds near max Q. Because it happened on the ET side opposite the Orbiter, it was never a danger to the Shuttle. By the origin from near the top of the ET, it presents a new source of debris and is therefore of concern for further missions.

Wake-up calls

[edit]

A tradition for NASA spaceflights since the days of Gemini, mission crews are played a special musical track at the start of each day in space. Each track is specially chosen, often by their family, and usually has special meaning to an individual member of the crew, or is applicable to their daily activities.[48]

Flight Day Song Artist Played for Links
Day 2
"Moon River" Audrey Hepburn Brent Jett wav mp3
Transcript
Day 3
"cello & double bass" Daniel Burbank's children Daniel Burbank wav mp3
Transcript
Day 4
"My Friendly Epistle" Taras Shevchenko Heidemarie Stefanyshyn-Piper wav mp3
Transcript
Day 5
"Takin' Care of Business" Bachman–Turner Overdrive Steve MacLean wav mp3
Transcript
Day 6
"Wipe Out" The Surfaris Chris Ferguson wav mp3
Transcript
Day 7
"Hotel California" The Eagles Joseph Tanner wav mp3
Transcript
Day 8
"Twelve Volt Man" Jimmy Buffett Daniel Burbank wav mp3
Transcript
Day 9
"Danger Zone" Kenny Loggins Chris Ferguson wav mp3
Transcript
Day 10
"Rocky Mountain High" John Denver Joseph Tanner wav mp3
Transcript
Day 11
"Ne Partez Pas Sans Moi" Celine Dion Steve MacLean wav mp3
Transcript
Day 12
"Beautiful Day" U2 Heidemarie Stefanyshyn-Piper wav mp3
Transcript
Day 13
"WWOZ" Better Than Ezra Brent Jett wav mp3
Transcript

Contingency mission

[edit]

STS-300 was the designation given to the Contingency Shuttle Crew Support mission which would have launched in the event Space Shuttle Discovery became disabled during STS-114 or STS-121. This rescue mission would have been a modified version of the STS-115 mission with the launch date being brought forward and the crew reduced.
STS-300 would have launched no earlier than August 17, 2006, and the crew for STS-300 would have been a four-person subset of the full STS-115 crew:[49]

  • Brent Jett, commander
  • Christopher Ferguson, pilot and backup Remote Manipulator System (RMS) operator
  • Joseph Tanner, mission specialist 1, Extravehicular 1 and prime RMS operator
  • Daniel Burbank, mission specialist 2 and Extravehicular 2

Media

[edit]

See also

[edit]

References

[edit]
[edit]
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STS-115 was the 116th mission and the 27th flight for the orbiter , launched from Kennedy Space Center's Launch Complex 39B on September 9, 2006, at 11:15 a.m. EDT to resume major construction of the (ISS). The mission delivered and installed the P3 and P4 integrated truss segments, along with two solar array wings spanning 240 feet and capable of generating 66 kilowatts of power, significantly expanding the station's electrical capacity. Commanded by Brent W. Jett Jr., with pilot Christopher J. Ferguson and mission specialists Heidemarie M. Stefanyshyn-Piper, Joseph R. Tanner, , and Steven G. MacLean of the Canadian Space Agency, the crew conducted three spacewalks totaling over 20 hours to attach the truss and deploy the arrays. The 11-day, 19-hour, 6-minute, and 35-second mission covered 4.9 million miles in Earth orbit before Atlantis landed at Kennedy Space Center on September 21, 2006, at 6:21 a.m. EDT. Launch delays stemmed from a lightning strike on the launch pad and a subsequent fuel cell issue, while in orbit, the crew addressed a "stiction" problem with one solar array that initially prevented full deployment, ultimately resolving it through ground-directed troubleshooting. As International Space Station Assembly Flight 12A, STS-115 marked the first major truss installation since the 2002 STS-110 mission, bridging a nearly four-year gap in large-scale ISS assembly following the 2003 Space Shuttle Columbia disaster. The mission's success restored momentum to the station's construction, paving the way for subsequent flights to complete the integrated truss structure.

Crew

Crew Members

The STS-115 crew comprised six astronauts from and the Canadian Space Agency (CSA), tasked with delivering and installing the P3/P4 integrated truss segment and solar arrays to the . Commander Brent W. Jett Jr. led the mission, marking his fourth spaceflight and third as commander aboard . Brent W. Jett Jr. (), aged 47, served as commander, overseeing all mission operations including ascent, rendezvous, and entry. A U.S. Navy captain from , he earned a B.S. in from the U.S. Naval Academy in 1981 and an M.S. in aeronautical engineering from the in 1989. Selected as a astronaut in 1992, Jett had previously commanded (2000), during which he delivered the first set of solar arrays to the ISS, and piloted (1996) and STS-81 (1997). His naval career included over 5,000 flight hours as an F-14 Tomcat pilot. Christopher J. Ferguson (NASA), aged 45, acted as pilot, responsible for primary ascent and entry piloting duties. Born in Philadelphia, Pennsylvania, he held a B.S. in mechanical engineering from Drexel University (1984) and an M.S. in aeronautical engineering from the U.S. Naval Postgraduate School (1991). Selected in 1998, this was his first spaceflight; Ferguson later commanded STS-126 (2008) and STS-135 (2011). A retired U.S. Navy captain, he logged over 5,700 flight hours in more than 30 aircraft types, including as a TOPGUN instructor. The mission specialists included Joseph R. Tanner (NASA), aged 56, who served as lead spacewalker with extensive extravehicular activity (EVA) experience. From , Tanner obtained a B.S. in from the University of Illinois in 1973. Selected in 1992, this was his fourth flight; prior missions included STS-66 (1994, atmospheric research), (1997, Hubble Space Telescope servicing with two EVAs), and (2000, ISS solar array installation with three EVAs). A former U.S. Navy pilot and NASA research pilot, he accumulated over 8,900 flight hours. Heidemarie M. Stefanyshyn-Piper (), aged 43, handled robotics operations and EVA support on her first . Born in St. Paul, Minnesota, she received both B.S. and M.S. degrees in from the Massachusetts Institute of Technology in 1984 and 1985, respectively. Selected in 1996, Stefanyshyn-Piper was a U.S. Navy with expertise in salvage diving and surface warfare. She later flew (2008), logging over 27 days in space across two missions. (NASA), aged 45, provided EVA and robotics support on his second flight. A native of , he earned a B.S. in from the U.S. Academy in 1985 and an M.S. in aeronautical science from Embry-Riddle Aeronautical University in 1990. Selected in 1996, Burbank's prior mission was (2000), which delivered supplies to the ISS. As a U.S. captain, he flew over 4,000 hours on more than 2,000 missions, including operations. Steven G. MacLean (CSA), aged 51, operated the Canadarm2 robotic arm and performed an EVA on the ISS, becoming the second Canadian to do so. From , , he held a B.Sc. (honors) and Ph.D. in physics from . Selected by the CSA in 1983 as one of Canada's first six astronauts, this was his second spaceflight; his debut was STS-52 (1992) as a conducting microgravity experiments. A laser physicist and former university lecturer, MacLean later served as CSA president from 2008 to 2013.

Crew Notes

The STS-115 crew exemplified international collaboration in the , featuring one astronaut from the Canadian Space Agency (CSA) among a primarily -composed team of six. Steven G. MacLean, representing , contributed to the mission's objectives aboard , underscoring the partnership between and international partners in (ISS) assembly. A key milestone for the crew was MacLean's role as the first Canadian astronaut to operate the Canadarm2 robotic arm on the ISS, which he manipulated nearly daily to support the installation of the P3 and P4 segments. Additionally, MacLean became the second Canadian to perform an (EVA), joining —who was also on his first spacewalk—for EVA-3 to deploy a and stow protective equipment. These achievements highlighted 's technological contributions to the ISS through the . The crew's composition also reflected diversity in experience levels, marking the first Space Shuttle mission to include two rookie astronauts in prominent roles: pilot Christopher J. Ferguson on his inaugural flight and mission specialist Heidemarie M. Stefanyshyn-Piper on hers. This blend of novices with veterans like commander Brent W. Jett Jr. (on his fourth flight) and mission specialist Joseph R. Tanner (on his fourth) ensured robust operational support while providing opportunities for emerging talent.

Mission Overview

Primary Objectives

The primary objectives of STS-115 centered on resuming the assembly of the (ISS) after a hiatus following the Columbia disaster in 2003, by delivering and installing the P3/P4 integrated truss segment on the port side of the station's main structure. This 35,000-pound (17.5 short tons) segment, which included the S4 truss element with photovoltaic radiator assemblies, was attached to the existing P1 truss using the shuttle's and the ISS's Canadarm2, marking the first major structural addition to the outpost in nearly four years. A key component of the installation involved deploying the S4 solar arrays, comprising the 2A and 4A panels, each spanning 115 feet and collectively generating up to 66 kilowatts of power to help restore the ISS's full electrical capacity for future operations and crew support. The mission also required three extravehicular activities (EVAs) totaling over 20 hours to connect power and data cables, release launch restraints, and activate the new hardware, ensuring the and arrays were fully operational. The overall mission was planned for 12 days, encompassing 188 orbits at an altitude of approximately 220 statute miles and covering about 4.9 million statute miles. Secondary objectives included supporting ongoing ISS Expedition 13 activities through joint operations and crew handover procedures, as well as conducting microgravity experiments such as the Commercial Generic Bioprocessing Apparatus (CGBA) to study microbial behavior in space.

Spacecraft Configuration

Space Shuttle Atlantis (OV-104), embarking on its 27th mission, formed the core of the STS-115 vehicle stack, integrated with the Super Light Weight External Tank ET-118 and Reusable Solid Rocket Motor (RSRM) set 94, along with (SRB) set BI-127. ET-118, measuring 154 feet in length and 27.6 feet in diameter, carried approximately 1.6 million pounds of cryogenic propellants— and —providing the primary fuel for the orbiter's main engines during ascent. The RSRMs delivered about 3.3 million pounds of thrust per booster at ignition, accounting for roughly 83% of the stack's initial liftoff thrust, while the SRBs themselves weighed over 1.3 million pounds each when fully loaded. This configuration marked the first use of an external tank with post-Columbia foam reduction modifications, including redesigned bipod ramp and liquid hydrogen protuberance air duct foam application techniques to minimize debris risks. In response to the STS-107 Columbia disaster, which highlighted vulnerabilities in the orbiter's thermal protection system, Atlantis's wing reinforced carbon-carbon (RCC) panels—22 per wing, each up to 7 feet long—were subjected to rigorous pre-launch inspections using , , and visual methods at NASA's . No significant structural modifications were implemented on for this flight, but the vehicle benefited from program-wide enhancements such as improved gap filler protrusion limits and non-destructive evaluation techniques to ensure panel integrity. On-orbit, these panels received focused attention during focused inspections to detect any ascent-induced damage. The crew compartment accommodated six astronauts in a standard shuttle layout, with Commander Brent Jett and Pilot occupying the forward seats (positions 1 and 2) for launch and entry control. Mission Specialists Joseph Tanner, , Daniel Burbank, and Steven MacLean were assigned to seats 3 through 6, primarily on the mid-deck for launch but with provisions for payload bay access via the and roles during extravehicular activities and robotics operations. This arrangement optimized visibility for the flight crew during ascent and reentry while allowing specialists flexibility for in-orbit tasks, including handling and station outfitting. Critical avionics and support s tailored for STS-115 included the Orbiter Boom Sensor (OBSS), a 50-foot articulated arm extension for the shuttle's , outfitted with an intensified 800-mm camera, digital , and scanners to perform detailed protection surveys. The OBSS enabled late inspection (LIS) scans of the wing leading edges, nose cap, and belly tiles on flight day 2, capturing high-resolution imagery at angles like 145 and 230 degrees during backflip maneuvers relative to the . Complementing this, the Ku-band antenna, a 0.9-meter dish mounted in the payload bay, supported high-rate data links up to 6 Mbps for video transmissions and proximity communications with the ISS, ensuring real-time coordination during rendezvous and docking phases. A shroud was added pre-launch to mitigate overheating risks during station-oriented attitudes.

Payload Details

The primary payload for STS-115 was the P3/P4 integrated segment, a critical component for expanding the International Space Station's power infrastructure. Measuring approximately 45 feet in length and weighing 35,000 pounds, the consisted of the P3 and P4 structural elements, which housed advanced systems for energy generation and management. This payload incorporated photovoltaic arrays (solar wings 2A and 4A) capable of generating up to 66 kilowatts of power, along with associated nickel-hydrogen batteries for during orbital night periods, and electronics for power conditioning and distribution. A photovoltaic radiator was integrated into the P3 segment to dissipate excess heat from the solar arrays and batteries, ensuring stability in the of . These components collectively enabled the ISS to nearly double its electrical output upon installation. Secondary payloads on the mission included the Materials International Space Station Experiment-5 (MISSE-5), a passive experiment exposing over 200 material samples to the to study degradation from atomic oxygen, ultraviolet radiation, and micrometeoroids; it was retrieved during the third spacewalk and returned to for analysis. The Commercial Generic Bioprocessing Apparatus (CGBA), a multi-user incubator and refrigerator system, supported biological and experiments by maintaining precise temperature and environmental controls for samples like plant cells and protein crystals. Additionally, solar monitoring capabilities were provided through the photovoltaic arrays and associated instrumentation on the , allowing real-time observation of capture and system performance. Crew seating was configured to optimize mission operations, with Mission Specialists Joseph Tanner and Daniel Burbank assigned to the mid-deck seats to allow focused preparation for extravehicular activities, while Steven MacLean was positioned adjacent to the robotics workstation on the for oversight of payload handling. The P3/P4 was meticulously integrated into Atlantis's payload bay at , where it was mounted on non-deployable pallets and secured with frangible launch locks and vibration-dampening restraints to protect against the high dynamic loads and acoustic environment during ascent. This configuration ensured the truss's structural integrity from ground processing through orbital insertion. The truss installation process, involving extraction and attachment to the existing station structure, was successfully executed later in the mission.

Preparation and Background

Historical Context

The Space Shuttle mission STS-115 marked the resumption of major (ISS) assembly operations following the Columbia disaster on February 1, 2003, which grounded the fleet for over two years and prompted extensive safety reviews and modifications to the shuttle program. Originally scheduled for launch in April 2003 as the 12A assembly flight, STS-115 became the first dedicated ISS construction mission after the return-to-flight test flights in July 2005 and in July 2006, ultimately lifting off on September 9, 2006, after a three-year delay. This hiatus reflected NASA's prioritization of resolving thermal protection system vulnerabilities, including redesigned external tank foam shedding risks identified during . The mission's timeline was further extended by rigorous return-to-flight certifications, which required implementation of the 29 recommendations of the , including the 15 Space Shuttle Program "Raise the Bar" initiatives and over 116 hardware modifications. Additionally, in August 2005 severely damaged key NASA facilities along the Gulf Coast, such as the in New Orleans—where external fuel tanks were produced—and in , leading to workforce disruptions and repair efforts that contributed to an additional two-month delay in shuttle operations. Ongoing safety reviews also prolonged the preparation phase, ensuring compliance with updated program standards before resuming assembly flights. STS-115 arrived at the ISS shortly after the arrival of Expedition 13 members in March 2006, providing critical support to the station's ongoing operations during a period of limited construction activity. The mission delivered and installed the P3/P4 integrated segments on the side, along with solar arrays 2A and 4A, to expand the station's power generation capacity to approximately 66 kilowatts and establish redundancy in the electrical systems for future modules and experiments. This addition was essential for balancing the ISS's power distribution, following the earlier installation of starboard-side elements, and enabling sustained habitation and capabilities.

Launch Preparations

The , configured for STS-115, was rolled out from the to 39B on July 31, 2006, following the integration of the P3/P4 Integrated Truss Segment and solar arrays into the payload bay at the . This rollout marked the completion of major vehicle assembly, including attachment of the external tank ET-119 and solid rocket boosters, with subsequent payload hazard tests and interface verifications conducted at the pad to ensure compatibility with operations. On August 25, 2006, a hit the lightning protection system at Pad 39B, registering approximately 100,000 amperes and becoming one of the strongest recorded at a shuttle launch site; no visible damage occurred to the vehicle, but the incident prompted a three-day scrub for extensive inspections of electrical systems, pyrotechnic devices, and . Engineers performed health checks on 17 pyrotechnic initiator controllers, resolving concerns through alternative data analysis from the solid rocket boosters, allowing resumption of processing without a full 96-hour integrity test. The Flight Readiness Review, convened on August 15-16, 2006, at , approved the mission for launch no earlier than August 27, 2006, after confirming vehicle readiness and addressing minor issues like a communications antenna bolt replacement. However, Tropical Storm Ernesto's approach to on August 29 necessitated a partial rollback of toward the for protection, which was halted and reversed once the storm weakened offshore, delaying the countdown further and shifting the target launch to September 6. Replenishment of cryogenic propellants began on August 16 to support launch-day fueling simulations, with a full tanking test successfully demonstrating external tank sensor performance closer to the revised date. The STS-115 crew arrived at on August 7, 2006, for final training, including a Terminal Countdown Demonstration Test on August 10 that simulated launch-day procedures, suit donning, and emergency egress. Quarantine protocols commenced on September 2, 2006, in preparation for the adjusted September 6 launch attempt, which was scrubbed 24 hours prior due to a fuel cell issue identified during pre-tanking checks. The crew entered quarantine isolation again and completed suit-up on September 9, 2006, boarding Atlantis for the successful liftoff later that day.

Launch and Ascent

Launch Attempts

The launch of on mission STS-115 faced a final delay during its on , 2006, when the attempt was scrubbed approximately nine minutes prior to the planned 11:15 a.m. EDT liftoff due to a faulty reading from one of the engine cut-off sensors in the external tank. This issue required further analysis to ensure the integrity of the fuel system, prompting to postpone the launch by 24 hours. The subsequent attempt on September 9, 2006, proceeded without further holds, achieving liftoff at 11:15 a.m. EDT (15:15 UTC) from Launch Pad 39B at . Solid rocket booster ignition and external tank separation occurred nominally, marking a clean ascent phase for the mission. Atlantis reached a 51.6° to rendezvous with the , aligning with the station's operational path.

Liftoff and Orbital Insertion

Space lifted off successfully on September 9, 2006, at 11:14:55 a.m. EDT from 39B at NASA's , marking the resumption of assembly missions. The ascent began with ignition of the two solid rocket boosters and three space shuttle main engines (SSMEs), which throttled up to 104.5% thrust immediately after liftoff. Approximately one minute into flight, the engines throttled down to 72% to pass through maximum (Max-Q), before ramping back up; the boosters separated at T+2:06. Main engine cutoff (MECO) occurred at T+8:26, with Atlantis reaching an altitude of approximately 104 nautical miles (193 kilometers), placing it on a suborbital . External tank (ET) separation followed at T+8:45, after which the tank re-entered the atmosphere and disintegrated over the . No significant anomalies affected the ascent phase, though minor issues like accelerometer dropouts were noted but did not impact performance. Orbital insertion was achieved through firings of the (OMS) engines. An initial OMS assist burn occurred shortly after ET separation, followed by the primary OMS-2 burn at approximately T+37:20 for 144 seconds, raising the to 124 by 154 nautical miles (230 by 285 kilometers). A subsequent non-crew OMS burn further circularized the toward 220 nautical miles (407 kilometers) to support rendezvous with the ISS. Flight Day 1 activities focused on stabilizing the vehicle in orbit and preparing for subsequent operations, including reconfiguration of the payload bay. The crew opened the payload bay doors at T+2:26 and activated the remote manipulator system (RMS) by T+3:36, positioning it for later use; initial onboard camera checks of the thermal protection system confirmed no visible damage to critical areas. Detailed inspections of the wing leading edges and nose cap using the orbiter boom sensor system (OBSS) began on Flight Day 2 and reported no anomalies.

On-Orbit Operations

Rendezvous and Docking

The rendezvous and docking operations for STS-115 took place on Flight Day 3, September 11, 2006, marking the resumption of International Space Station (ISS) assembly after a four-year hiatus. Space Shuttle Atlantis executed four Orbital Maneuvering System (OMS) burns over the previous days to gradually close the distance to the ISS, positioning the orbiter approximately 9.5 miles behind the station by the start of the terminal phase. These burns included two mid-course corrections on Flight Day 2 and the Terminal Initiation (TI) burn about 2.5 hours prior to docking, which placed Atlantis 50,000 feet behind the ISS along the R-Bar approach corridor. The maneuvers ensured precise alignment for the automated docking sequence to the Pressurized Mating Adapter-2 (PMA-2) on the forward port of the Destiny laboratory module. As part of the rendezvous profile, Commander Brent Jett piloted Atlantis through the R-Bar Pitch Maneuver (RPCM), a 360-degree backflip initiated at approximately 600 feet below the ISS and lasting about nine minutes. This maneuver allowed the Expedition 13 crew to capture high-resolution photographs of Atlantis's thermal protection system using digital cameras, aiding in post-flight damage assessments. At 10:48:27 UTC, Atlantis achieved hard dock with PMA-2, with the docking mechanism hooks and latches securing the connection; the shuttle's steering jets were then deactivated to minimize structural loads on the interface. The hatches between Atlantis and the ISS were opened at 12:13 UTC, enabling the STS-115 to float into the station where they were greeted by Expedition 13 Commander Pavel Vinogradov, Flight Engineer Jeff Williams, and Flight Engineer Thomas Reiter. Initial joint activities focused on verifying the integrity of the docking seals and conducting a brief overview, with preparations beginning for the transfer of the P3/P4 Integrated Truss Segment via the interface. This included coordination between the shuttle and station crews for handoff procedures to support subsequent ISS integration tasks.

Spacewalks

The STS-115 mission featured three extravehicular activities (EVAs) conducted by crew members to facilitate the integration of the P3/P4 with the , including electrical connections, restraint releases, and preparatory configurations for solar array operations. These spacewalks, performed from the Quest , totaled 20 hours and 19 minutes and marked the resumption of major ISS assembly tasks after a four-year hiatus. The first EVA occurred on September 12, 2006 (flight day 4), with mission specialists Joseph R. Tanner and Heidemarie M. Stefanyshyn-Piper serving as the spacewalkers for a duration of 6 hours and 26 minutes. Following the robotic handover and attachment of the P3/P4 truss to the P1 segment earlier in the mission, Tanner and Piper focused on utility transfers and preparations, connecting power and data cables between the new truss and the station, releasing launch locks and restraints on the solar array blanket boxes and beta gimbal assemblies, configuring the solar alpha rotary joint for rotation, and removing circuit interrupt devices to enable power flow. A small hardware loss occurred when a bolt and washer detached and floated away during the removal of a protective cover on the truss. On September 13, 2006 (flight day 5), and Steven G. MacLean conducted the second 7 hours and 11 minutes. Their main objectives involved finalizing truss attachment preparations by releasing multiple locks and pins on the solar alpha rotary to allow the mechanism to rotate freely and support subsequent solar array positioning, along with verifying utility connections and stowing tools. The spacewalk faced minor equipment issues, including a failure, a broken socket on a pistol-grip tool, and difficulty loosening a particularly stubborn bolt, which extended the timeline but did not prevent task completion. The third EVA took place on September 15, 2006 (flight day 7), again with Tanner and Piper outside for 6 hours and 42 minutes. After the successful robotic deployment of the P4 solar array wings on the previous day, the duo powered up and verified the operation of a new cooling on the P3 to enhance the station's thermal management system, replaced a degraded S-band communications antenna on the P6 , installed protective insulation blankets on various components, and captured imagery of Atlantis's wings to inspect for potential launch debris impacts. This spacewalk addressed get-ahead maintenance tasks to ensure overall system reliability.

Truss Assembly and Activation

The installation of the P3/P4 integrated truss segment during STS-115 marked a key step in resuming International Space Station assembly after a four-year hiatus. The 17.5-ton, 45-foot-long truss, carrying solar arrays and batteries, was unberthed from Atlantis' payload bay by the shuttle's remote manipulator system (RMS), operated by astronauts Christopher Ferguson and Daniel Burbank. This positioned the truss for handover to the ISS's Canadarm2, controlled by Canadian Space Agency astronaut Steve MacLean and NASA astronaut Jeff Williams from inside the Destiny laboratory. MacLean became the first Canadian to operate Canadarm2 for an official task, executing a "double walk-off" maneuver from the Mobile Base System to the lab to secure the truss for attachment to the existing P1 segment. Following the spacewalks that bolted the truss in place, robotic operations continued to support final positioning and preparation for solar array deployment. The handover and initial truss positioning on September 12, 2006 (Flight Day 4), ensured precise alignment, setting the stage for system activation while accounting for future modules like Japan's Kibo laboratory. The assembly process, aided briefly by extravehicular activities to connect utilities and remove launch restraints, integrated the P3/P4 seamlessly into the ISS port-side truss. On September 14, 2006 (Flight Day 6), the crew initiated deployment of the 2A and 4A solar s mounted on the P3/P4 , unfurling the 240-foot wingspan structures in a controlled sequence that concluded at 8:44 a.m. EDT. During deployment of the 4A array, a issue caused some panels to stick initially, preventing full extension; this was resolved through ground-directed and crew monitoring, allowing complete unfurling. The arrays, designed to generate up to 66 kilowatts of power, underwent tensioning of the 4A array to maintain rigidity, with initial operations powered by the station's existing systems. Activation followed, including tests of the solar alpha rotary joint to enable array tracking of the Sun and engagement of drive-lock assemblies, where a in the second lock was resolved overnight to ensure full functionality. Power channel verification confirmed connectivity, and the new batteries began charging from the arrays' output, though full integration into the station's power grid was deferred to STS-116. A minor issue arose with the retraction of a temporary on the P4 during initial testing, but it was resolved through ground-commanded procedures, allowing deployment of the primary photovoltaic during the third spacewalk on 15. This completed the truss activation, extending the ISS port configuration and doubling the station's power capacity to support ongoing expansion. The updated structure enhanced the overall length on the port side, contributing to the ISS's growing framework of approximately 180 feet in that segment.

Undocking and Re-Entry

Undocking Procedures

On September 17, 2006, during Flight Day 9 of the STS-115 mission, the began undocking procedures from the (ISS) after completing assembly tasks and joint operations with the Expedition 13 crew. The process initiated with the opening of docking hooks and latches at approximately 12:47 UTC, following power-up of undocking systems earlier that morning. Undocking occurred at 12:50 UTC, with springs providing the initial separation impulse as the shuttle's steering jets remained off until a safe distance of about 2 feet was achieved. Following undocking, Pilot Christopher J. Ferguson executed two Orbital Maneuvering System (OMS) firings to increase separation: the first at 13:59 UTC with a velocity change of 5.6 feet per second, and the second at 14:27 UTC with 1.0 foot per second, establishing a distance of roughly 400 feet from the ISS. Atlantis then performed a flyaround maneuver, circling the station at various altitudes up to 450 feet to capture high-resolution photography of the newly installed P3/P4 truss segments and overall ISS configuration for post-mission analysis. Prior to separation, the combined 13-member crew—seven from STS-115 and six from Expedition 13—gathered for a farewell and posed for a group photograph inside the station, marking the conclusion of their joint activities. As part of payload bay closeout preparations during the undocking phase, the crew stowed the Orbiter Boom Sensor System (OBSS) inspection boom in 's payload bay to secure it for the return journey, a task completed shortly after the flyaround. Additionally, the Materials Experiment (MISSE) 5 payload, retrieved earlier during the third spacewalk, was secured in the payload bay during final closeout activities to ensure its safe return to . These steps confirmed the installation's structural integrity before Atlantis departed the vicinity.

Re-Entry and Landing

The deorbit burn for STS-115 occurred on September 21, 2006 (mission elapsed time 11 days 17 hours 59 minutes), initiating at 09:14:23 UTC and lasting 161.4 seconds using both engines, achieving a delta-v of 308.1 ft/s and lowering Atlantis's from 183 by 122 nautical miles to 192.2 by 23.6 nautical miles, targeting a perigee of approximately 300,000 feet for . This maneuver, performed following a one-day extension for thermal protection system inspections, set the stage for re-entry after undocking from the . Atmospheric entry began at entry interface on September 21, 2006, at 09:49:44 UTC (mission elapsed time 11 days 18 hours 34 minutes), when Atlantis crossed 400,000 feet altitude at approximately Mach 25 (about 17,500 mph). Peak heating during the hypersonic phase reached around 3,000°F on the orbiter's leading edges and thermal tiles, with the vehicle maintaining a stable and experiencing peak deceleration of about 2.5 g-forces. The trajectory proceeded nominally through the Terminal Area Energy Management (TAEM) interface at 10,000 feet altitude around 10:14:52 UTC, transitioning to powered flight for . Atlantis touched down on Kennedy Space Center Runway 33 at 10:21:30 UTC (mission elapsed time 11 days 19 hours 6 minutes 35 seconds), with main gear touchdown at 10:21:25 UTC at 188.8 knots equivalent airspeed and a sink rate of 1.29 ft/s, followed by nose gear touchdown at 10:21:32 UTC. The rollout covered 10,500 feet in 46 seconds under light crosswinds of 8 knots, ending with wheel stop at 10:22:16 UTC and no significant deviations or tilts. Post-landing, the crew safely egressed the vehicle after auxiliary power unit shutdown at approximately 10:39 UTC, with the mission concluding without re-entry anomalies after traveling 4.9 million statute miles.

Post-Mission Analysis

Flight Performance Review

The STS-115 mission, flown by , achieved full success in its primary objectives, completing a duration of 11 days, 19 hours, 6 minutes, and 35 seconds while traversing 187 orbits around . This performance marked the resumption of (ISS) assembly after a four-year hiatus following the Columbia accident, with the crew successfully delivering and installing the P3/P4 , including associated solar arrays and batteries. All mission goals were met at 100%, enhancing the station's structural integrity and electrical systems without significant delays impacting the timeline. A key achievement was the addition of 66 kW of power generation capability through the deployment and activation of the new solar array wings on the P4 truss segment, which added substantial photovoltaic capacity to the U.S. segment and supported future expansion. The solar arrays, once unfurled, began generating power immediately, though full integration into the station's electrical system awaited the subsequent mission. This upgrade doubled the potential available power from previous configurations once activated, enabling increased scientific operations and crew accommodations on the ISS. Minor technical hiccups, such as the "stiction" problem during the deployment of one solar array wing—resolved through ground-directed —did not compromise overall functionality. Additionally, a Ku-band antenna glitch caused intermittent communication disruptions but was addressed through onboard , ensuring data relay continued effectively. Crew health remained robust throughout the flight, with no major medical incidents reported and all astronauts returning in excellent condition. for the seven-member totaled 12.5 mSv, well within NASA's operational limits for short-duration missions and comparable to background levels encountered on prior shuttle flights to the ISS. Post-flight evaluations confirmed nominal physiological responses, underscoring the mission's safety profile despite the inherent risks of .
Key Performance MetricValueNotes
Mission Duration11 days, 19h 6m 35sFrom launch on September 9, 2006, to landing on September 21, 2006
Orbits Completed187Inclination: 51.6°; Distance: approximately 4.9 million statute miles
Objectives Success Rate100%All primary and secondary goals achieved, including installation and EVAs
ISS Power Restoration66 kWVia P4 solar arrays; added capacity to U.S. segment post-installation, fully integrated during
12.5 mSvCrew average; no adverse effects observed

Debris and Safety Assessment

Post-flight analysis of the following STS-115 revealed significant and orbital (MMOD) damage to one of its payload bay door radiator panels. Specifically, the right-hand panel #4 (RH4) exhibited an entry hole measuring 3.2 mm by 2.7 mm in the 0.28 mm thick aluminum face sheet, with associated damage including approximately 20 affected honeycomb cells, a 0.79 mm hole in the rear face sheet, a 5.1 mm bulge, and a 6.8 mm crack. Scanning electron microscopy and energy dispersive (SEM/EDS) analysis identified the impacting material as circuit board fragments, confirming it as orbital rather than shuttle-generated. No penetration reached the underlying tubes, thanks to protective aluminum doublers, ensuring no impact on thermal control systems. To assess the incident, conducted impact tests at the Johnson Space Center's Hypervelocity Impact Test Facility, replicating the damage using a 1.25 mm projectile of similar composition ( composite) at 4.14 km/s and a 45-degree angle of incidence. The test (HITF07017) closely matched the observed morphology, disruption, and rear sheet deformation, validating models of cloud formation and penetration thresholds for shuttle designs. These tests confirmed the 's shielding effectiveness against particles up to approximately 1 cm in under typical orbital velocities, as the structure's multi-layer aluminum facesheets and core absorbed and dispersed the energy without compromising crew safety or mission-critical functions. The analysis estimated a 1.6% probability (1 in 62) of such an impact on shuttle s during a standard ISS mission, contributing to broader orbital risk assessments. External Tank (ET) debris characterization was also performed post-mission, focusing on ice/frost ramp shedding observed during ascent imagery review, with no evidence of impacts to the orbiter's thermal protection system. This aligned with post-Columbia protocols for debris monitoring, though no orbiter damage was attributed to ET sources. As a safety measure, designated as the dedicated rescue vehicle for STS-115, prepared for launch as STS-301 if encountered irreparable damage rendering re-entry unsafe. This allowed Atlantis's crew to seek safe haven on the for up to 80 days while awaiting rescue, but the mission's success rendered the plan unnecessary, and it was subsequently canceled.

Mission Highlights

Wake-Up Calls

The wake-up call tradition, a longstanding practice originating in the mid-1960s during the Gemini program, replaced harsh alarms with music to help maintain astronauts' circadian rhythms and boost crew morale during missions. This custom, which became regularized by , involves mission control personnel selecting songs often suggested by family or friends, fostering a sense of connection to Earth and enhancing esprit de corps among the crew and ground teams. For STS-115, the crew received personalized wake-up music each flight day, tailored to individual astronauts to support their motivation during the demanding truss installation tasks at the . The following table lists the wake-up calls for STS-115, spanning September 10 to 21, 2006, with each song dedicated to a specific crew member:
Flight DayDateSong TitleArtist/PerformerRecipient
2Sept 10Brent Jett (commander)
3Sept 11Solo cello performanceDaniel Burbank
4Sept 12My Friendly Epistle (recitation)
5Sept 13Takin' Care of BusinessBachman-Turner OverdriveSteve MacLean
6Sept 14Wipe Out (pilot)
7Sept 15The EaglesJoseph Tanner
8Sept 16Twelve Volt ManDaniel Burbank
9Sept 17Danger Zone
10Sept 18Joseph Tanner
11Sept 19Steve MacLean
12Sept 20
13Sept 21WWOZBrent Jett
These selections, uplinked from mission control in , were chosen to reflect personal preferences and mission spirit, with dedications announced by the capsule communicator to personalize the start of each day.

Media and Public Engagement

The STS-115 mission generated significant media interest as the first assembly flight following the 2003 Columbia disaster, marking a key milestone in resuming construction after a four-year hiatus. Coverage emphasized the mission's role in expanding the station's power and structural capabilities, with outlets highlighting the delivery and installation of the P3/P4 integrated truss segment and solar arrays. On flight day 8, September 16, 2006, the STS-115 crew joined Expedition 13 astronauts aboard the station for a traditional joint news conference broadcast via Ku-band audio from the to mission control centers in and . Brent Jett discussed the mission's progress and its importance to future assembly tasks, while the event allowed questions from international media on operations and crew experiences. TV provided live coverage of key mission phases, including the launch on , extravehicular activities, and docking with the station, streamed via the agency's website and satellite feeds on AMC-6 and AMC-7 transponders. The website offered real-time updates, photos, and interactive features, enhancing public access to mission details. Public outreach included viewing opportunities at the , where exhibits and live broadcasts drew crowds to follow the mission's progress. Following the September 21 landing, the crew participated in a post-mission at approximately six hours after touchdown, sharing insights with media and welcoming public attendance for the orbiter's return. Media attention also spotlighted international contributions, particularly the role of astronaut Steve MacLean, who conducted the mission's second spacewalk and became the first Canadian to operate the Canadarm2 robotic arm for an official task. Pre-launch briefings and interviews, such as MacLean's discussion with on August 23, 2006, underscored Canada's involvement in station assembly and robotics. A dedicated media briefing on August 1, 2006, at the highlighted the mission's Canadian elements, fostering broader public and international engagement.

References

  1. https://www.[nasa](/page/NASA).gov/mission/sts-115/
  2. https://www3.[nasa](/page/NASA).gov/centers/kennedy/pdf/380815main_Volume3-Rev09-09.pdf
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