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Seitan
View on WikipediaThis article needs additional citations for verification. (November 2011) |
Slices of roasted seitan | |
| Place of origin | China |
|---|---|
| Associated cuisine | |
| Main ingredients | Wheat gluten |
Seitan (UK: /ˈseɪtæn/, US: /-tɑːn/;[1] Japanese: セイタン) is a food made from gluten, the main protein of wheat.[2] It is also known as miànjīn (Chinese: 麵筋), fu (Japanese: 麩), milgogi (Korean: 밀고기), mì căn, wheat meat, gluten meat, or simply gluten.
Wheat gluten is an alternative to soybean-based foods, such as tofu, which are sometimes used as a meat alternative. Some types of wheat gluten have a chewy or stringy texture that resembles meat more than other substitutes. Wheat gluten is often used instead of meat in Asian, vegetarian, vegan, Buddhist, and macrobiotic cuisines. Mock duck is a common use.[3][4]
Wheat gluten first appeared during the 6th century as an ingredient for Chinese noodles.[5] It has historically been popular in the cuisines of China, Japan and other East and Southeast Asian nations. In Asia, it is commonly found on the menus of restaurants catering primarily to Buddhist customers who do not eat meat.
Production
[edit]Gluten is traditionally extracted from wheat flour. A dough is washed in water until most of the starch granules have been removed, leaving behind the sticky, insoluble gluten as an elastic mass. This mass is cooked in a variety of ways and eaten.[6] There are several industrial methods for separating gluten from starch.[7]
Powdered forms of wheat gluten are also industrially produced and sold as an alternative way to make seitan. Their production involves hydrating hard wheat flour to activate the gluten, and then processing the hydrated mass to remove the starch. This leaves only the gluten, which is then dried and ground back into a powder, and can be used by consumers to make a seitan-like product.[8][9]
When prepared to eat, seitan is generally marinated with a variety of ingredients.[10]
History
[edit]Called miànjīn (麵筋) meaning wheat tendon, this way of preparing wheat gluten has been documented in China since the 6th century.[5] It is widely consumed by the Chinese as a substitute for meat, especially among monastic and lay adherents of Chinese Buddhism.[11] The oldest reference to wheat gluten appears in the Qimin Yaoshu, a Chinese agricultural encyclopedia written by Jia Sixie in 535. The encyclopedia mentions noodles prepared from wheat gluten called bótuō (餺飥).[5] Wheat gluten was known as miànjīn (麵筋) by the Song dynasty (960–1279).
Traditionally food is perceived as kitchen medicine within Chinese culture, gluten is part of traditional Chinese food therapy called shí liáo (食療), and was prescribed by traditional Chinese medicinal physicians to treat a wide range of illnesses and disease.[12]
Wheat gluten arrived in the West by the 18th century. De Frumento, an Italian treatise on wheat written in Latin by Bartolomeo Beccari in 1728 and published in Bologna in 1745, describes the process of washing wheat flour dough to extract the gluten. John Imison wrote an English-language definition of wheat gluten in his Elements of Science and Art published in 1803. By the 1830s, Western doctors were recommending wheat gluten in diets for diabetics. In the United States, the Seventh-day Adventists promoted the consumption of wheat gluten[13] from the late 19th century.[citation needed] Sanitarium Foods, a company affiliated with John Harvey Kellogg's Battle Creek Sanitarium, advertised wheat gluten in 1882.[5]
Etymology
[edit]The word seitan is of Japanese origin and was coined in 1961 by George Ohsawa, a Japanese advocate of the macrobiotic diet, having been shown it by one of his students, Kiyoshi Mokutani. In 1962, wheat gluten was sold as seitan in Japan by Marushima Shoyu K.K. It was imported to the West under that name in 1969 by the American company Erewhon.[5] The etymology of seitan is uncertain, but it is believed to come from combining the characters 生 (sei, "fresh, raw") and 蛋 (tan, from 蛋白 (tanpaku, "protein")).[2]
The meaning of the word "seitan" has undergone a gradual evolution. One early commercial product, imported from Japan in 1969, was a salty condiment, the color of soy sauce, sold in a small glass jar or plastic pouch, which was used as a seasoning for brown rice. The name gradually came to refer to any wheat gluten seasoned with soy sauce. The people most responsible for this change in the USA were Nik and Joanne Amartseff, who introduced Tan Pups in 1972, and John Weissman, who in 1974 introduced Wheatmeat (first meatballs then cutlets made of seitan) in Boston. All worked for years to popularize these products at the Erewhon retail store, and developed a trademark on the Wheatmeat name.[14]: 191–194
Preparation
[edit]While wheat gluten itself is rather flavorless, it holds a marinade very well and is usually simmered in a dashi (broth) made from soy sauce, kombu, ginger, and sometimes also sesame oil.[15][16]
Chinese
[edit]

Wheat gluten, called miànjīn in Chinese (traditional: 麵筋, simplified: 面筋, literally "dough tendon"; also spelled mien chin in Latin script) is believed to have originated in ancient China, as a meat substitute for adherents of Buddhism, particularly some Mahayana Buddhist monks, who are strict vegetarians (see Buddhist cuisine). One story attributes the invention of imitation meat to chefs who made it for Chinese emperors who traditionally observed a week of vegetarianism each year. Miànjīn is often deep fried before being further cooked in Chinese cuisine, which confers a crispy rind that enhances the texture of the gluten. There are three primary Chinese forms of wheat gluten.
Oil-fried gluten (油麵筋, yóumiànjīn) is raw gluten that has been torn into small bits, and then deep-fried into puffy balls of 3 to 5 cm (1 to 2 in) in diameter and sold as "imitation abalone". They are golden brown, and cooked by braising or boiling in a savory soup or stew. They are frequently paired with xiānggū (black mushrooms). Larger fried balls of gluten, called miànjīnqiú (麵筋球) or miànjīnpào (麵筋泡), which may be up to 13 cm (5 in) in diameter, are sometimes seen in Asian supermarkets, often stuffed with meat or tofu mixtures and served as a dish called "gluten meatballs" (麵筋肉丸, Miànjīn roùwán) or "gluten stuffed with meat" (麵筋塞肉, miànjīn saī roù).

Steamed gluten (蒸麵筋, zhēngmiànjīn), is raw gluten that has been wrapped around itself to form a long sausage shape which is then steamed. This type of gluten has a dense texture and ranges from off-white to light greenish grey in color. It is torn open into strips and used as a cooking ingredient. When this sausage-shaped gluten is thickly sliced into medallions, the resulting form is called miànlún (麵輪, "gluten wheels"). Larger blocks of steamed gluten are sometimes colored pink and sold as vegetarian "mock ham." Steamed gluten is also a well-known food in Xi'an. Steamed gluten can be served with bean sprouts and cucumbers as a cold dish, or served with liángpí (凉皮).
Baked spongy gluten (烤麩; kǎofū) is similar in texture to a sponge, kaofu (sometimes labeled in English as "bran puff") is made by leavening raw gluten, and then baking or steaming it. These are sold as small blocks in Chinese markets, and are diced and cooked. This type of gluten absorbs its cooking liquid like a sponge and is enjoyed for its "juicy" character. Chinese kaofu has a different texture from its Japanese counterpart, yaki-fu, due to the relatively larger air bubbles it contains. Kaofu is available fresh, frozen, dehydrated, and canned.
Miànjīn is also available in Asian grocery stores in cans and jars, often marinated in combination with peanuts or mushrooms. Such canned and jarred gluten is commonly eaten as an accompaniment to congee (boiled rice porridge) as part of a traditional Chinese breakfast. Depending on its method of preparation and ingredients used, both fresh and preserved miànjīn can be used to simulate pork, poultry, beef, or seafood.
Miànjīn can also refer to latiao, a modern Chinese snack food consisting of a strip of miànjīn (in the gluten sense), generally with a spicy and savory flavoring.
Japanese
[edit]In Japanese cuisine, the traditional type of wheat gluten is called fu (麩, "gluten"), deriving from the Wu Chinese pronunciation of 麩, fu. In Japan, the two main types of fu are most widely used in Buddhist vegetarian cooking (Shōjin ryōri) and tea ceremony cuisine (cha-kaiseki). There are two main forms of fu, the raw nama-fu, and dry-baked yaki-fu.
Raw (nama-fu 生麩) is solid gluten which is mixed with glutinous rice flour and millet and steamed in large blocks. It may be shaped and colored in a variety of ways, using ingredients such as mugwort. Popular shapes include autumn-colored maple leaves and bunnies. Such shapes and colors enhance the attractiveness of the cooked product since steamed gluten has an unappealing grey hue. Nama-fu is an important ingredient in Shōjin-ryōri, the Buddhist vegetarian cuisine of Japan. It may also be used as an ingredient in wagashi, Japanese confectionery. Fu-manjū (麩まんじゅう) is a type of manjū made from nama-fu. Solid gluten is sweetened and filled with various sweet fillings such as red bean paste. They are then wrapped in leaves and steamed in a manner similar to that used to prepare Chinese zongzi.
Dry baked (yaki-fu 焼き麩 or sukiyaki-fu すき焼き麩) is gluten leavened with baking powder and baked into long bread-like sticks. It is often sold in cut form, as hard dry discs resembling croutons or bread rusk. Yaki-fu is typically added to miso soup and sukiyaki, where it absorbs some of the broth and acquires a fine texture that is lighter and fluffier than its Chinese equivalent. It is the most commonly available type of fu in Japanese supermarkets.
In Japan, seitan, initially a rather salty macrobiotic seasoning that gradually evolved into a food, is not well known or widely available, despite the macrobiotic diet's Japanese origins. When used, the terms for this food are rendered in katakana as グルテンミート (Romanized "gurutenmīto", from the English "gluten meat"), or, rarely, セイタン ("seitan"). Outside macrobiotic circles, these terms are virtually unknown in Japan, and they do not typically appear in Japanese dictionaries.
Along with tofu and abura-age, fu can be used as a substitute for meat in Japanese cuisine.
Vietnamese
[edit]In Vietnam, wheat gluten is called mì căng or mì căn, and is prepared in a similar fashion to Chinese miàn jīn. Along with tofu, it is a part of the Buddhist cuisine of Vietnam.
Western
[edit]
Since the mid-20th century, wheat gluten (usually called seitan) has been increasingly adopted by vegetarians in Western nations as a meat alternative. It is sold in block, strip and shaped forms in North America, where it can be found in some supermarkets, Asian food markets, health food stores and cooperatives.
The block form of seitan is often flavored with shiitake or portobello mushrooms, fresh coriander or onion, or barbecue sauce, or packed in a vegetable-based broth. In strip form, it can be packed to be eaten right out of the package as a high-protein snack. Shaped seitan products, in the form of "ribs" and patties, are frequently flavored with barbecue, teriyaki, or other savory sauces.
In North America, several brand-name meat alternatives are used in the restaurant and food service markets.
Wheat gluten is also used in many vegetarian products in various countries, for example by The African Hebrew Israelites of Jerusalem, a Black vegan religious sect in Israel[17] that operates a chain of restaurants, to produce vegetarian sandwiches.
See also
[edit]References
[edit]- ^ Wells, John C. (2008), Longman Pronunciation Dictionary (3rd ed.), Longman, ISBN 978-1-4058-8118-0[page needed]
- ^ a b "seitan, n." Oxford English Dictionary. Archived from the original on 2017-08-14. Retrieved 2024-10-15.
- ^ Shewry, Peter R (2009). "Wheat". Journal of Experimental Botany (Review). 60 (6): 1537–1553. doi:10.1093/jxb/erp058. PMID 19386614.
- ^ Food and Agriculture Organization of the United Nations (2013). Dietary protein quality evaluation in human nutrition. Report of an FAO Expert Consultation (PDF). Food and Agriculture Organization of the United Nations. ISBN 978-92-5-107417-6.[page needed]
- ^ a b c d e Shurtleff, William; Aoyagi, Akiko; Huang, H.T. (2014). History of Soybeans and Soyfoods in China and Taiwan, and in Chinese Cookbooks, Restaurants, and Chinese Work with Soyfoods Outside China (1024 BCE to 2014) (PDF). Soyinfo Center. pp. 2478–2479. ISBN 978-1-928914-68-6.
- ^ How to make your Gluten at home. YouTube. 2 January 2007. Archived from the original on 2021-12-12.
- ^ "Modern methods of separation the components of wheat". Polish Society of Food Technologists. 2 (23S). 2000.
- ^ Thekitchn.com Vital Wheat Gluten; The Kitchen; website; accessed October 2016
- ^ Asbell, Robin (10 June 2022). "Wanna Eat Less Meat? Try Seitan!". Kitchn.
- ^ "Easy Homemade Seitan Recipe - Vegans 247". 2021-11-01. Retrieved 2021-11-11.[dead link]
- ^ Anderson, E. N. (2014). "China". Food in Time and Place. University of California Press. p. 44. ISBN 978-0-520-95934-7.
- ^ Flaws, Bob (2007). The tao of healthy eating: dietary wisdom according to Chinese medicine (8th ed.). Boulder, CO: Blue Poppy Press. ISBN 978-0-936185-92-7.[page needed]
- ^ "This Facebook Group Takes Seitan Worship To The Next Level". HuffPost. 9 April 2021.
- ^ Shurtleff, William; Aoyagi, Akiko (2011). History of Erewhon – Natural Foods Pioneer In The United States (1966-2011): Extensively Annotated Bibliography and Sourcebook (PDF). Lafayette, CA: Soyinfo Center. ISBN 978-1-928914-33-4. OCLC 724094994.
- ^ Jacobs, Barbara; Jacobs, Leonard (1987). Cooking with Seitan: Delicious Natural Foods from Whole Grains. New York, NY: Japan Publications. ISBN 978-0-87040-637-9.[page needed]
- ^ Bates, Dorothy; Wingate, Colby (1993). Cooking with Gluten and Seitan. Summertown, Tennessee: The Book Publishing Company. ISBN 978-0-913990-95-7.[page needed]
- ^ Avieli, Nir; Markowitz, Fran (4 May 2018). "Slavery food, soul food, salvation food: veganism and identity in the African Hebrew Israelite Community". African and Black Diaspora. 11 (2): 205–220. doi:10.1080/17528631.2017.1394612.
Further reading
[edit]- Tsai, Michelle (2 April 2007). "Un-American Pet Food". Slate.
- Yusuf, Emel Hasan (May 2023). "Comparison of life cycle assessments and nutritional contents of soy protein and wheat protein (seitan) based vegan bacon products for human and environmental health". Journal of the Science of Food and Agriculture. 103 (7): 3315–3321. Bibcode:2023JSFA..103.3315Y. doi:10.1002/jsfa.12507. PMID 36794485.
- Auñon-Lopez, Arturo; Strauss, Matthias; Hinterreiter-Kern, Elena; Klein, Amelie; Varga, Elisabeth; Pignitter, Marc (March 2025). "Influence of processing of seitan, tempeh, and firm regular tofu on protein and lipid oxidation and Maillard reaction products formation". Food Chemistry. 467 142273. doi:10.1016/j.foodchem.2024.142273. PMID 39616767.
- Véron, Ophélie (2016). "From Seitan Bourguignon to Tofu Blanquette: Popularizing Veganism in France with Food Blogs". Critical Perspectives on Veganism. The Palgrave Macmillan Animal Ethics Series. pp. 287–305. doi:10.1007/978-3-319-33419-6_13. ISBN 978-3-319-33418-9.
- Muneer, Nida; Ahmad, Shabbir; Sibt-e-Abbas, Muhammad; Shehzad, Muhammad Asif; Usman, Muhammad; Yaqoob, Sadaf; Umar, Aisha; Alotaibi, Nahaa M.; Banach, Artur; Gurbanova, Lala; Ghosh, Soumya (18 July 2025). "Evaluation of nutritional qualities of Seitan meat analogue produce from wheat, barley and peas composite flour". European Food Research and Technology. 251 (10): 3327–3337. doi:10.1007/s00217-025-04817-8.
Seitan
View on GrokipediaOverview
Definition and Characteristics
Seitan is a plant-based protein derived from vital wheat gluten, the main storage protein found in wheat endosperm. It is produced by kneading wheat flour with water to form a dough, then rinsing away the starch granules until only the elastic, fibrous gluten remains. This results in a versatile meat substitute that is commonly used in vegetarian, vegan, and flexitarian diets for its ability to replicate the texture and mouthfeel of animal proteins. Unlike soy-based alternatives such as tofu or tempeh, seitan is entirely gluten-based and soy-free, making it suitable for those with soy allergies but unsuitable for individuals with celiac disease or gluten sensitivity.[1][5] The defining characteristics of seitan include its dense, chewy texture, which arises from the aligned protein strands formed during kneading and cooking. This meat-like consistency allows it to absorb flavors from seasonings, broths, or marinades, providing a neutral base taste with subtle wheaty undertones. Nutritionally, seitan is high in protein and low in fat and carbohydrates; for instance, a 28-gram serving of vital wheat gluten provides approximately 21 grams of protein, 104 calories, 0.5 grams of fat, and 4 grams of carbohydrates, along with notable amounts of selenium (20% of the daily value), iron (8% DV), and phosphorus (6% DV). It contains all essential amino acids except for lower levels of lysine compared to complete proteins like those in meat or eggs.[6][5] Seitan's versatility extends to its preparation, where it can be simmered, baked, grilled, or fried to achieve varying firmness—from soft and spongy to firm and steak-like—depending on the method and added ingredients. Commercially available seitan often includes flavor enhancers like nutritional yeast or soy sauce, but homemade versions allow for customization with herbs and spices. While prized for its low-fat profile (typically under 1 gram per serving unless fried), processed varieties may contain added sodium, often 100-400 milligrams per ounce depending on the brand and preparation.[5][7]Etymology
The term "seitan" is a Japanese coinage introduced in 1961 by George Ohsawa (also known as Sakurazawa Nyoichi), a prominent advocate of macrobiotic philosophy and diet.[4][8] Ohsawa, who promoted plant-based foods as part of a balanced, yin-yang dietary approach, created the word to describe a high-protein, meat-like product derived from wheat gluten, distinguishing it from traditional Asian terms like the Japanese "fu" for wheat gluten preparations.[4] The name combines "sei," meaning "is" or "to be" (sometimes interpreted as "fresh" or "raw"), with "tan," the initial syllable of "tanpaku," the Japanese word for "protein."[4] This etymology conveys the idea of seitan as an intentional, protein-rich food substitute, aligning with macrobiotic principles of creating "right" or balanced nutrition to replace animal proteins.[4] Ohsawa collaborated with his student Kiyoshi Mokutani, who refined the product and initiated its commercial production in 1962 at Marushima Shoyu K.K. in Japan, further embedding the term in modern food contexts.[4]History
Origins in Asia
Seitan, known historically as wheat gluten, originated in ancient China during the 6th century CE, where it served as a key protein source in vegetarian diets. The earliest documented reference appears in the Qimin Yaoshu, an agricultural encyclopedia compiled by Jia Sixie in 535 CE, which describes noodles made from wheat gluten referred to as "bo duo," prepared by washing wheat flour dough to isolate the gluten and then forming it into strands.[8] This innovation aligned with the needs of Buddhist communities, as wheat gluten provided a chewy, meat-like texture without animal products, supporting the monastic emphasis on ahimsa (non-violence) and vegetarianism that spread across East Asia following Buddhism's introduction from India around the 1st century CE.[8] By the Song Dynasty (960–1279 CE), wheat gluten had become more widespread in Chinese cuisine under the name mianjin (literally "wheat tendon" or "wheat meat"), often simmered, fried, or incorporated into mock meat dishes for temple fare and lay Buddhists.[8] Its production involved kneading wheat flour with water to develop gluten, rinsing away the starch, and shaping the elastic protein mass, a method that remains foundational today. This practice not only addressed protein scarcity in grain-based diets but also reflected cultural adaptations to religious precepts, with mianjin appearing in various forms like steamed buns or stir-fried strips in vegetarian banquets.[9] The tradition of wheat gluten extended to Japan in the 14th century during the Muromachi period (1336–1573), when Zen Buddhist monks returning from study in China introduced it as fu, an aerated and dried form of gluten.[10] Initially confined to temple kitchens, fu became integral to shōjin ryōri, the ascetic vegetarian cuisine of Zen monasteries, where it mimicked seafood or meat textures in broths and soups while adhering to Buddhist dietary restrictions.[10] Over time, during the Edo period (1603–1868), improved wheat cultivation and trade made fu accessible beyond religious settings, evolving into a staple in everyday Japanese meals, such as in noodle soups or as a topping for rice.[10] In Vietnam, influenced by Chinese migration and Buddhism, wheat gluten emerged as mì căn or mì căng, prepared similarly to mianjin through washing and boiling, often featured in Buddhist temple vegetarian dishes since at least the medieval period.[9] This adaptation highlights the broader dissemination of the technique across Asia, where it supported plant-based eating amid diverse cultural and religious contexts.Introduction to the West
Seitan's introduction to the Western world occurred primarily through the macrobiotic movement in the late 1960s, driven by interest in Eastern philosophies and vegetarian diets among countercultural communities in the United States. Commercial production of seitan began in Japan in 1962 by Marushima Shoyu K.K., which simmered gluten in a broth of shoyu, kombu, and ginger, facilitating later exports.[4] The term "seitan" itself was coined in 1961 by George Ohsawa, the Japanese founder of macrobiotics, to describe wheat gluten prepared as a protein-rich food, though the substance had long existed in Asian cuisines.[4] The first commercial imports arrived in the United States around 1969, facilitated by Erewhon, a macrobiotic natural foods company in Boston, which brought in dried, salty seitan products from Japan.[4] This marked the initial exposure for Western consumers, often in the form of imported staples sold through health food stores and macrobiotic centers. Key figures in the macrobiotic community, such as Michio Kushi and his wife Aveline, played a pivotal role in popularizing seitan in the early 1970s, particularly in Boston, which became a hub for experimentation and adaptation.[4] They introduced seitan at venues like the Seventh Inn restaurant in 1971, where it was served as a meat substitute in dishes such as sandwiches and burgers, transforming the traditional Asian product into Western-friendly formats.[4] Early recipes appeared in publications like the 1970 Chico-San Cookbook by Cornelia Aihara and the 1975 Book of Tofu by William Shurtleff and Akiko Aoyagi, providing instructions for home preparation and encouraging its use in vegetarian cooking.[4] By the mid-1970s, small-scale production began, with innovators like John Weissman founding the Wheatmeat Company in 1974 to manufacture fresh seitan locally.[4] The spread accelerated in the late 1970s and 1980s as seitan moved beyond macrobiotic circles into broader vegetarian and natural foods markets across North America and Europe.[4] Companies such as Grain Dance in San Francisco (1977) and Upcountry Seitan in Massachusetts (1982) scaled up production, reaching outputs of around 600 pounds per week by 1987, while European pioneers like Jonathan P.V.B.A. in Belgium (1977) and early efforts in Spain and Italy followed suit.[4] This period saw seitan integrated into restaurants, co-ops, and products like Tan Pups (1972) and Tan-Pops (1975), reflecting its adaptation to Western tastes amid rising interest in plant-based alternatives during the vegetarian movement.[4] By the 1990s, national distribution through firms like White Wave and Ivy Foods further mainstreamed seitan, with annual U.S. production exceeding 125,000 pounds by 1985.[4]Production
Traditional Methods
Traditional methods of producing seitan, a wheat gluten-based food, originated in Asian Buddhist cuisines as a meat substitute, relying on manual extraction of gluten from wheat flour through washing. The core process involves mixing high-protein wheat flour with water to form a dough, kneading it to develop the gluten network, and repeatedly rinsing under running water to remove starch and bran, leaving behind an elastic, rubbery mass of pure gluten. This gluten is then shaped and cooked by steaming, boiling, or simmering in seasoned broths, often incorporating soy sauce, ginger, or kombu for flavor. These techniques, dating back over a millennium, emphasize simplicity and accessibility using basic ingredients, and were traditionally performed in homes or temples without industrial equipment.[4] In Chinese cuisine, wheat gluten, known as mianjin (面筋, "wheat tendon") or kao fu (烤麸), has been produced since at least the 6th century CE by Buddhist monks to mimic meat textures in vegetarian dishes. The process begins by combining approximately 500 grams of plain wheat flour with 290 milliliters of water to create a rough dough, which is kneaded for about 5 minutes until smooth and then rested for 10-30 minutes to relax the gluten. The dough is then submerged in fresh water and kneaded repeatedly—typically 4-5 times over 10-15 minutes—discarding the cloudy starch-laden water each time until only a springy, translucent gluten mass remains. This gluten is shaped into loaves, balls, or patties and steamed for around 30 minutes in a bamboo steamer or improvised setup, yielding a firm, chewy product suitable for braising or stir-frying. Historical texts like the Ch’i-min yao-shu (c. 535 CE) describe early forms such as po to, noodle-like strands made from freshly washed gluten, boiled directly without further shaping. Variations include mild fermentation of the loaves for added density or marinating small clumps in oil with shiitake mushrooms or peanuts.[11][4][12] Japanese traditional production of wheat gluten, called fu (麩), evolved from Chinese methods introduced by Buddhist monks during the Tang dynasty (618-907 CE) and became integral to shojin ryori temple cuisine, particularly in the Kansai region. The method starts similarly: wheat flour (often strong or whole wheat varieties) is mixed with water at about 80% hydration and kneaded for several minutes, then allowed to rest for 45-60 minutes to enhance gluten development. The dough is rinsed under cold water to wash out starch granules and bran, isolating the elastic gluten, which is sometimes mixed with an equal part of additional flour or glutinous rice flour (mochiko) for texture variation. The gluten is then shaped—rolled flat, cut into strips, and wrapped around metal poles or formed into rings and patties—before baking at moderate heat until lightly browned, often in layers to build airy structure. It is subsequently steamed briefly to leaven and soften, then sliced and sun-dried for preservation, resulting in a sponge-like, absorbent product. Key variations include nama-fu (fresh fu), which incorporates flavorings like mugwort or sesame and is steamed or boiled without drying, and yaki-fu (grilled fu), baked into shapes like kuruma-fu (donut rings) or ita-fu (flat slices) for use in soups and stews. Simmering the shaped gluten in a broth of shoyu, kombu, ginger, and sesame oil for 2-3 hours imparts a savory "standard" flavor, as practiced in Zen temples. Various regional styles exist, emphasizing expansion and minimal shrinkage during cooking to achieve the desired light, porous texture.[13][14][4]Commercial Manufacturing
Commercial manufacturing of seitan primarily relies on vital wheat gluten, a powdered form of wheat protein produced at industrial scale as a byproduct of wheat starch extraction. The process begins with milling high-quality wheat into flour, where fats and ash are largely removed to yield a clean base material. The flour is then mixed with water to form a dough or slurry, which undergoes mechanical agitation or high-pressure shearing to separate the insoluble gluten proteins from soluble starch components. This separation is achieved through water washing in dough-washing systems or centrifugal hydroclones, where the gluten coagulates into a wet mass while starch disperses into the wash water for further processing. The wet gluten, containing about 30-35% moisture, is dewatered using centrifuges or screens and dried under controlled conditions—often via flash drying, ring drying, or drum drying at temperatures around 150-200°C—to produce vital wheat gluten powder with at least 75-80% protein content and low moisture (≤10%). This powder maintains the viscoelastic properties essential for texturization and is the key ingredient for seitan production.[15][16][17] In seitan-specific manufacturing, the vital wheat gluten powder is rehydrated with water (typically 50-60% by weight) and blended with seasonings, binders like nutritional yeast or soy flour (3-7% each), and sometimes barley or other flours to enhance flavor and texture. The mixture forms a dough that is kneaded mechanically in industrial mixers to develop elasticity, often rested briefly to allow hydration. This dough is then shaped into loaves, strips, or other forms using extruders, molds, or sheeters, with thicknesses controlled below 5 cm for uniform cooking. Cooking methods vary by product type but commonly include boiling or steaming at 80-100°C for 1-2 hours to set the protein structure, followed by cooling in ice baths or refrigeration (32-40°F for at least 1 hour) to firm the texture and prevent overcooking. For shelf-stable products like snacks, additional steps involve slicing, frying at 325-375°F for 1-1.5 minutes to reduce moisture below 2%, flavoring with liquids (e.g., soy sauce or spices), and low-temperature drying (200-250°F) until water activity drops below 0.85, ensuring microbial stability without preservatives. These processes are scaled using automated lines, including conveyor systems and multi-stage ovens, to produce high volumes while achieving consistent meat-like chewiness.[18][19] Major producers, such as those in China, Taiwan, Europe, and the U.S., employ proprietary variations to optimize yield and sensory qualities, often integrating extrusion for texturization to mimic muscle fibers. For instance, companies like Upton's Naturals use specialized mixing and cooking techniques to create flavored seitan products, emphasizing non-GMO wheat and sustainable by-product utilization from starch plants. Global production is concentrated in regions with abundant wheat, like China, Europe, and North America, where vital wheat gluten output reached around 1.1 million metric tons annually as of 2020, supporting seitan as an affordable vegan protein source. Environmental considerations include recycling wash water and valorizing starch co-products, aligning with circular economy practices in the food industry.[19][20][21]Preparation Methods
Chinese Styles
In Chinese cuisine, seitan, known as miànjīn (面筋) or "wheat tendon," has been a staple in Buddhist vegetarian cooking for centuries, serving as a versatile meat substitute due to its chewy texture that mimics animal proteins.[22] Traditionally prepared by rinsing wheat flour dough in water to isolate the elastic gluten strands from the starch, miànjīn is then shaped and cooked through methods like boiling, steaming, or frying to achieve varying densities and flavors.[23] This labor-intensive process, documented as early as the 6th century in agricultural texts, allows the gluten to absorb seasonings deeply, making it ideal for both simple and elaborate dishes.[23] One prominent form is kāofū (烤麸), a spongy, puffed wheat gluten created by leavening the dough with yeast before steaming or baking, resulting in a honeycomb-like structure that excels at soaking up sauces.[22] Commonly braised in red-cooked (hóngshāo) style with mushrooms, wood ear fungus, peanuts, and lily flowers, kāofū provides a tender yet substantial bite in vegetarian banquets, often simmered until infused with soy sauce, ginger, and star anise for umami depth.[24] Another variation, yóu miànjīn (油面筋), involves deep-frying gluten balls originating from Wuxi during the Qing dynasty, yielding a crispy exterior that can be stuffed with vegetables or added to soups for contrast.[23] Fresh miànjīn is typically boiled or steamed post-washing, then sliced and stir-fried with vegetables, tofu, or spices to replicate meat dishes like mock chicken or beef.[12] These techniques highlight miànjīn's adaptability in temple fare and everyday meals, emphasizing balance in flavors and textures without relying on animal products.[12]Japanese Styles
In Japanese cuisine, wheat gluten is known as fu (麩), a versatile protein-rich ingredient central to shojin ryori, the traditional vegetarian cuisine of Buddhist temples.[25][26] Developed primarily in Kyoto over centuries, fu is prized for its spongy, chewy texture that readily absorbs broths and seasonings, making it an ideal meat substitute in dishes emphasizing subtlety and seasonality.[13][25] Japanese fu is categorized into fresh and dried varieties, each with distinct preparation techniques rooted in temple traditions. Nama-fu (生麩), the fresh form, is produced by kneading wheat gluten with glutinous rice flour or additives like mugwort for flavor and color, then steaming it to create a soft, airy product.[27][13] Varieties such as yomogi-fu (incorporating mugwort for a green hue and herbal aroma) or temari-fu (small, rounded shapes for aesthetic appeal) are often used directly in delicate preparations like chawanmushi (savory egg custard) or o-suimono (clear soup), where they are simmered gently to retain tenderness without prior rehydration.[25] In contrast, yaki-fu (焼き麩), the dried and baked form, involves mixing gluten with wheat flour and starch, shaping it (often into wheels for kuruma-fu or flat sheets for shonai-fu), and roasting it over a flame to achieve a crisp exterior that expands when cooked.[27][13] This type, which can last for months when stored dry, requires soaking in lukewarm water for 10–20 minutes to soften before use, allowing it to double in size and integrate seamlessly into heartier dishes.[13] Preparation methods for fu emphasize simplicity and harmony with other ingredients, often involving simmering in dashi-based broths to infuse umami. In Kyoto-style kaiseki meals, fu is shaped into intricate forms like flowers or leaves before steaming, then added to clear soups with wakame seaweed or mushrooms for a light, elegant presentation.[26][13] For robust applications like sukiyaki or nabe hot pots, rehydrated yaki-fu is sliced and cooked alongside vegetables and tofu in a soy-mirin broth, where it mimics the texture of beef while absorbing the sweet-savory flavors.[25] Fried variants, such as age-fu (deep-fried nama-fu), are briefly submerged in hot oil to develop a golden crust, then incorporated into miso soups or stir-fries for added crispiness.[27] Less commonly, fu appears in sweets like fu manju, where steamed pieces are filled with anko (sweet red bean paste) and steamed again for a moist, chewy confection.[13] These techniques highlight fu's adaptability, ensuring it enhances rather than dominates the dish's overall balance.[25]Vietnamese Styles
In Vietnamese cuisine, seitan is known as mì căn (or sometimes mì căng), serving as a primary protein source in chay (Buddhist vegetarian) dishes that emphasize mock meats to replicate the texture and versatility of animal proteins. It is commonly prepared by mixing vital wheat gluten with water and seasonings to form a dough, which is then steamed or boiled to achieve a firm, chewy consistency before being sliced or shaped for further cooking. Traditionally, mì căn is made by washing wheat flour dough in water to separate and extract the gluten, a labor-intensive process similar to its Chinese origins, before steaming or boiling.[28][29] This method allows mì căn to absorb bold Vietnamese flavors, such as those from fish sauce alternatives, lime, and fresh herbs, while maintaining its neutral base. A hallmark of Vietnamese mì căn preparation is braising (kho), a slow-simmering technique that infuses the gluten with savory, umami-rich broths made from soy sauce, sugar, black pepper, and aromatic vegetables like ginger or star anise. Dishes like mì căn kho chay (braised seitan and vegetables) combine sliced mì căn with tofu, mushrooms, carrots, and daikon in a caramelized sauce, creating a comforting, everyday staple often served with rice or noodles for balanced meals. This approach highlights the ingredient's ability to mimic braised pork or beef in texture and depth of flavor.[30] Stir-frying (xào) and caramelizing (khìa) are equally prevalent, transforming mì căn into quick, vibrant sides or mains. For instance, mì căn xào xả ớt (stir-fried seitan with lemongrass and chili) involves pan-frying cubed mì căn with minced lemongrass, garlic, chilies, and onions, seasoned with vegan oyster sauce and lime for a spicy, herbaceous kick that pairs well with steamed rice. Similarly, mì căn khìa nước dừa (caramelized seitan in coconut juice) starts with frying mì căn slices to a crisp exterior, followed by simmering in fresh coconut water, sugar, and scallions, yielding a glossy, mildly sweet dish reminiscent of caramelized pork but lighter and more tropical.[31] These styles underscore mì căn's role in regional variations, from northern simplicity with ginger and soy to southern influences incorporating coconut and herbs, often featured in temple fare or urban vegan eateries. Its adaptability extends to soups like vegetarian phở or grilled skewers, where marinated mì căn provides chewiness without overpowering delicate broths or dips like nước chấm.[29]Western Adaptations
In Western countries, seitan was initially introduced through the macrobiotic movement in the late 1960s, with the first commercial import arriving in the United States in 1969 via Erewhon, a Boston-based natural foods company, which brought in a salty, jarred version from Japan as a condiment.[4] By the 1970s, Western producers began manufacturing their own versions, adapting traditional wheat gluten processes to create more accessible products like Wheatmeat chunks and Tan Pups—deep-fried seitan skewers—for health food stores and vegetarian communities.[4] This marked a shift from Asian-inspired simmering in soy-based broths to Western methods emphasizing baking, roasting, and seasoning with local flavors such as herbs, spices, and vegetable stocks to mimic familiar meats.[4] Western adaptations often transform seitan into textured forms suited to European and American cuisines, such as cutlets, roasts, loaves, and sliced deli-style products, frequently combined with soy protein or nutritional yeast for enhanced flavor and nutrition.[32] For instance, companies like White Wave introduced chicken-style seitan strips in the 1990s for stir-fries and salads, while Lightlife offered savory seitan for burgers and sausages, allowing easy integration into dishes like vegetarian cheesesteaks or Philly steak slices.[4] Home cooks and cookbooks further innovated by baking seitan into "UnTurkey" roasts for holidays—using vital wheat gluten mixed with broth and seasonings to replicate poultry texture—or slow-cooking it in stews like Seitan Bourguinonne or Irish Guinness Stew, where it absorbs rich, wine- or beer-based sauces.[33][4] These adaptations emphasize seitan's versatility as a high-protein meat substitute, with commercial products expanding in the 1980s and 1990s to include flavored varieties like pepperoni-style rolls from Vegan Epicure or German sausage-inspired "Wheaty" from Topas GmbH, catering to vegan demands in supermarkets across North America and Europe.[4] By the 2000s, seitan appeared in fusion recipes such as BBQ seitan ribs or vegan gyros, grilled or smoked to align with barbecue culture, and pot stickers filled with seitan for appetizers, reflecting its evolution from a niche import to a staple in plant-based Western cooking.[4][33]Nutrition and Health
Nutritional Profile
Seitan, derived from vital wheat gluten, is renowned for its exceptionally high protein content, making it one of the most protein-dense plant-based foods available. As a low-fat, cholesterol-free alternative to animal proteins, it serves as an excellent option for those seeking to increase protein intake without added saturated fats or calories from lipids. However, its nutritional composition can vary slightly depending on preparation methods and any added seasonings, with commercial varieties often including sodium or flavorings that affect the overall profile.[2] The following table summarizes the approximate nutritional profile of plain cooked seitan per 100 grams, based on data from the USDA FoodData Central. These values reflect a typical hydrated product and emphasize its role as a lean protein source, though it lacks certain essential amino acids like lysine, requiring complementary foods for complete nutrition.[34]| Nutrient | Amount per 100g | % Daily Value* |
|---|---|---|
| Calories | 147 | 7% |
| Total Fat | 1.6 g | 2% |
| Saturated Fat | 0 g | 0% |
| Cholesterol | 0 mg | 0% |
| Sodium | 36 mg | 2% |
| Total Carbohydrates | 5.4 g | 2% |
| Dietary Fiber | 0.4 g | 1% |
| Total Sugars | 0.2 g | - |
| Protein | 25 g | 50% |
| Iron | 1.6 mg | 9% |
| Calcium | 72 mg | 6% |
| Selenium | 8.8 mcg | 16% |
| Phosphorus | 125 mg | 10% |
Health Benefits and Considerations
Seitan serves as a valuable protein source in plant-based diets, providing approximately 20–25 grams of protein per 3-ounce serving, which is comparable to the protein content in chicken or beef while being lower in calories (around 120–130 per serving) and virtually free of fat and cholesterol.[1][2] This makes it particularly beneficial for individuals seeking heart-healthy options, as its low saturated fat profile may support cardiovascular health when incorporated into a balanced diet.[35] Additionally, seitan contains essential minerals such as iron (about 8% of the daily value per serving), selenium (16% DV), and phosphorus (7% DV), contributing to overall nutritional adequacy in vegetarian and vegan regimens.[1] Its soy-free composition offers an alternative for those with soy allergies, enhancing dietary flexibility without compromising protein intake.[35] The digestibility of seitan's protein is notably high, with true ileal digestibility reaching 97% for its amino acids, similar to other plant proteins like tofu, which supports efficient nutrient absorption.[36] However, as an incomplete protein low in lysine, seitan should be paired with complementary foods like legumes to ensure a full spectrum of essential amino acids, aligning with recommendations for varied plant protein sources.[2] Its inclusion in meals can promote satiety due to the high protein-to-calorie ratio, potentially aiding weight management efforts.[35] Despite these advantages, seitan poses significant considerations for certain populations, primarily due to its composition of vital wheat gluten, rendering it unsuitable for individuals with celiac disease, non-celiac gluten sensitivity, or wheat allergies, as consumption can trigger symptoms such as abdominal pain, bloating, diarrhea, and fatigue.[1][37] Commercial varieties often contain high levels of sodium (up to 19% DV per serving), which may contribute to elevated blood pressure if not moderated, particularly in processed forms.[2][35] Individuals with digestive sensitivities might experience discomfort from its concentrated gluten content, and homemade preparation is advised to control additives like sodium or sugars.[1] Overall, while seitan enhances plant-based nutrition, its use requires awareness of gluten-related risks and nutritional pairing to maximize benefits.Sustainability and Comparisons
Environmental Impact
Seitan production, derived from wheat gluten, generally exhibits a lower environmental footprint compared to conventional animal-based meats across key impact categories such as greenhouse gas emissions, land use, and water consumption. Life cycle assessments (LCAs) indicate that processed wheat-based meat substitutes, including seitan, contribute approximately 2.2–5.8 kg CO₂eq per kg of product in greenhouse gas emissions, significantly less than beef (up to 60 kg CO₂eq/kg) or poultry (around 6–10 kg CO₂eq/kg).[38][39][40] This reduction stems primarily from the efficiency of wheat cultivation relative to livestock rearing, which involves methane-intensive processes and feed production. Land use for seitan is also markedly reduced, with wheat protein concentrates requiring about 3.2 m² per year per kg, compared to over 20 m²/year/kg for beef production. Water scarcity impacts (blue water use) are similarly mitigated, as seitan's production demands roughly 17–70 liters per kg, versus much higher blue water for beef; total water footprints for processed wheat products are around 900–1,500 liters per kg, still far below beef's 15,000 liters per kg.[38][41][39] These benefits arise because seitan leverages established wheat agriculture, which occupies less expansive grazing lands and avoids the resource-intensive animal feed chains that dominate livestock systems. However, processing steps like gluten extraction and drying can increase energy demands, potentially elevating impacts for highly refined isolates to 2.1–8.8 kg CO₂eq/kg; variability depends on regional practices, with organic wheat reducing emissions by up to 20% but intensive monoculture risking soil degradation and biodiversity loss.[38][41][39][42] Broader LCAs of plant-based meats, where wheat gluten often serves as a key ingredient, confirm an average 89% lower overall environmental impact than animal meats, including 91% reductions versus beef in categories like eutrophication and acidification. Wheat cultivation remains the dominant contributor to seitan's footprint, influenced by factors such as fertilizer use and regional practices, though organic methods can further lower emissions by up to 20% through reduced synthetic inputs. Despite these advantages, seitan's sustainability is not absolute; intensive monoculture wheat farming can contribute to soil degradation and biodiversity loss if not managed sustainably.[42][44]Comparison to Other Meat Substitutes
Seitan, derived from vital wheat gluten, stands out among plant-based meat substitutes for its high protein density and chewy, meat-mimicking texture, making it a popular choice for those seeking a substantial alternative to animal proteins. Unlike soy-based options such as tofu and tempeh, seitan is wheat-derived, offering a soy-free profile that appeals to individuals with soy allergies. However, its gluten content renders it unsuitable for those with celiac disease or gluten sensitivity.[1][45] Nutritionally, seitan provides more protein per serving than many other substitutes, though it lacks the complete amino acid profile and micronutrients found in soy products. The following table compares key nutritional values per 100 grams for seitan, firm tofu, and tempeh, based on standard compositions:| Nutrient | Seitan | Firm Tofu | Tempeh |
|---|---|---|---|
| Protein (g) | 25 | 16 | 19 |
| Fat (g) | 1 | 9 | 11 |
| Carbohydrates (g) | 6 | 3 | 8 |
| Fiber (g) | 1 | 2 | 6 |
| Iron (mg) | 2.5 | 2.7 | 2.7 |
| Calcium (mg) | 42 | 434 | 111 |
References
- https://www.[researchgate](/page/ResearchGate).net/publication/257132593_Life_cycle_assessment_of_wheat_gluten_powder_and_derived_packaging_film