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Torsion spring
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A torsion spring is a spring that works by twisting its end along its axis; that is, a flexible elastic object that stores mechanical energy when it is twisted. When it is twisted, it exerts a torque in the opposite direction, proportional to the amount (angle) it is twisted. There are various types:
- A torsion bar is a straight bar of metal or rubber that is subjected to twisting (shear stress) about its axis by torque applied at its ends.
- A more delicate form used in sensitive instruments, called a torsion fiber consists of a fiber of silk, glass, or quartz under tension, that is twisted about its axis.
- A helical torsion spring, is a metal rod or wire in the shape of a helix (coil) that is subjected to twisting about the axis of the coil by sideways forces (bending moments) applied to its ends, twisting the coil tighter.
- Clocks use a spiral wound torsion spring (a form of helical torsion spring where the coils are around each other instead of piled up) sometimes called a "clock spring" or colloquially called a mainspring. Those types of torsion springs are also used for attic stairs, clutches, typewriters[1] and other devices that need near constant torque for large angles or even multiple revolutions.
Torsion, bending
[edit]Torsion bars and torsion fibers do work by torsion. However, the terminology can be confusing because in a helical torsion spring (including a clock spring), the forces acting on the wire are actually bending stresses, not torsional (shear) stresses. A helical torsion spring actually works by torsion when it is bent (not twisted).[2][3] We will use the word "torsion" in the following for a torsion spring according to the definition given above, whether the material it is made of actually works by torsion or by bending.
Torsion coefficient
[edit]As long as they are not twisted beyond their elastic limit, torsion springs obey an angular form of Hooke's law:
where
- is the torque exerted by the spring in newton-meters, and is the angle of twist from its equilibrium position in radians
- is a constant with units of newton-meters / radian, variously called the spring's torsion coefficient, torsion elastic modulus, rate, or just spring constant, equal to the change in torque required to twist the spring through an angle of 1 radian.
The torsion constant may be calculated from the geometry and various material properties. It is analogous to the spring constant of a linear spring. The negative sign indicates that the direction of the torque is opposite to the direction of twist.
The energy U, in joules, stored in a torsion spring is:[4]
Uses
[edit]Some familiar examples of uses are the strong, helical torsion springs that operate clothespins (clothespegs) and traditional spring-loaded-bar type mousetraps. Other uses are in the large, coiled torsion springs used to counterbalance the weight of garage doors, and a similar system is used to assist in opening the trunk (boot) cover on some sedans. Small, coiled torsion springs are often used to operate pop-up doors found on small consumer goods like digital cameras and compact disc players. Other more specific uses:
- A torsion bar suspension is a thick, steel torsion-bar spring attached to the body of a vehicle at one end and to a lever arm which attaches to the axle of the wheel at the other. It absorbs road shocks as the wheel goes over bumps and rough road surfaces, cushioning the ride for the passengers. Torsion-bar suspensions are used in many modern cars and trucks, as well as military vehicles.
- The sway bar (anti-roll bar) used in many vehicle suspension systems also uses the torsion spring principle.
- The torsion pendulum used in torsion pendulum clocks is a wheel-shaped weight suspended from its center by a wire torsion spring. The weight rotates about the axis of the spring, twisting it, instead of swinging like an ordinary pendulum. The force of the spring reverses the direction of rotation, so the wheel oscillates back and forth, driven at the top by the clock's gears.
- Torsion springs consisting of twisted ropes or sinew, were used to store potential energy to power several types of ancient weapons; including the Greek ballista and the Roman scorpio and catapults like the onager.
- The balance spring or hairspring in mechanical watches is a fine, spiral-shaped torsion spring that pushes the balance wheel back toward its center position as it rotates back and forth. The balance wheel and spring function similarly to the torsion pendulum above in keeping time for the watch.
- The D'Arsonval movement used in mechanical pointer-type meters to measure electric current is a type of torsion balance (see below). A coil of wire attached to the pointer twists in a magnetic field against the resistance of a torsion spring. Hooke's law ensures that the angle of the pointer is proportional to the current.
- A DMD or digital micromirror device chip is at the heart of many video projectors. It uses hundreds of thousands of tiny mirrors on tiny torsion springs fabricated on a silicon surface to reflect light onto the screen, forming the image.
- Badge tether
Torsion balance
[edit]

The torsion balance, also called torsion pendulum, is a scientific apparatus for measuring very weak forces, usually credited to Charles-Augustin de Coulomb, who invented it in 1777, but independently invented by John Michell sometime before 1783.[5] Its most well-known uses were by Coulomb to measure the electrostatic force between charges to establish Coulomb's law, and by Henry Cavendish in 1798 in the Cavendish experiment[6] to measure the gravitational force between two masses to calculate the density of the Earth, leading later to a value for the gravitational constant.
The torsion balance consists of a bar suspended from its middle by a thin fiber. The fiber acts as a very weak torsion spring. If an unknown force is applied at right angles to the ends of the bar, the bar will rotate, twisting the fiber, until it reaches an equilibrium where the twisting force or torque of the fiber balances the applied force. Then the magnitude of the force is proportional to the angle of the bar. The sensitivity of the instrument comes from the weak spring constant of the fiber, so a very weak force causes a large rotation of the bar.
In Coulomb's experiment, the torsion balance was an insulating rod with a metal-coated ball attached to one end, suspended by a silk thread. The ball was charged with a known charge of static electricity, and a second charged ball of the same polarity was brought near it. The two charged balls repelled one another, twisting the fiber through a certain angle, which could be read from a scale on the instrument. By knowing how much force it took to twist the fiber through a given angle, Coulomb was able to calculate the force between the balls. Determining the force for different charges and different separations between the balls, he showed that it followed an inverse-square proportionality law, now known as Coulomb's law.
To measure the unknown force, the spring constant of the torsion fiber must first be known. This is difficult to measure directly because of the smallness of the force. Cavendish accomplished this by a method widely used since: measuring the resonant vibration period of the balance. If the free balance is twisted and released, it will oscillate slowly clockwise and counterclockwise as a harmonic oscillator, at a frequency that depends on the moment of inertia of the beam and the elasticity of the fiber. Since the inertia of the beam can be found from its mass, the spring constant can be calculated.
Coulomb first developed the theory of torsion fibers and the torsion balance in his 1785 memoir, Recherches theoriques et experimentales sur la force de torsion et sur l'elasticite des fils de metal &c. This led to its use in other scientific instruments, such as galvanometers, and the Nichols radiometer which measured the radiation pressure of light. In the early 1900s gravitational torsion balances were used in petroleum prospecting. Today torsion balances are still used in physics experiments. In 1987, gravity researcher A. H. Cook wrote:
The most important advance in experiments on gravitation and other delicate measurements was the introduction of the torsion balance by Michell and its use by Cavendish. It has been the basis of all the most significant experiments on gravitation ever since.[7]
In the Eötvös experiment, a torsion balance was used to prove the equivalence principle - the idea that inertial mass and gravitational mass are one and the same.
Torsional harmonic oscillators
[edit]| Term | Unit | Definition |
|---|---|---|
| rad | Angle of deflection from rest position | |
| kg m2 | Moment of inertia | |
| joule s rad−1 | Angular damping constant | |
| N m rad−1 | Torsion spring constant | |
| Drive torque | ||
| Hz | Undamped (or natural) resonant frequency | |
| s | Undamped (or natural) period of oscillation | |
| Undamped resonant frequency in radians | ||
| Hz | Damped resonant frequency | |
| Damped resonant frequency in radians | ||
| Reciprocal of damping time constant | ||
| rad | Phase angle of oscillation | |
| m | Distance from axis to where force is applied |
Torsion balances, torsion pendulums and balance wheels are examples of torsional harmonic oscillators that can oscillate with a rotational motion about the axis of the torsion spring, clockwise and counterclockwise, in harmonic motion. Their behavior is analogous to translational spring-mass oscillators (see Harmonic oscillator Equivalent systems). The general differential equation of motion is:
If the damping is small, , as is the case with torsion pendulums and balance wheels, the frequency of vibration is very near the natural resonant frequency of the system:
Therefore, the period is represented by:
The general solution in the case of no drive force (), called the transient solution, is:
where:
Applications
[edit]The balance wheel of a mechanical watch is a harmonic oscillator whose resonant frequency sets the rate of the watch. The resonant frequency is regulated, first coarsely by adjusting with weight screws set radially into the rim of the wheel, and then more finely by adjusting with a regulating lever that changes the length of the balance spring.
In a torsion balance the drive torque is constant and equal to the unknown force to be measured , times the moment arm of the balance beam , so . When the oscillatory motion of the balance dies out, the deflection will be proportional to the force:
To determine it is necessary to find the torsion spring constant . If the damping is low, this can be obtained by measuring the natural resonant frequency of the balance, since the moment of inertia of the balance can usually be calculated from its geometry, so:
In measuring instruments, such as the D'Arsonval ammeter movement, it is often desired that the oscillatory motion die out quickly so the steady state result can be read off. This is accomplished by adding damping to the system, often by attaching a vane that rotates in a fluid such as air or water (this is why magnetic compasses are filled with fluid). The value of damping that causes the oscillatory motion to settle quickest is called the critical damping:
See also
[edit]- Beam (structure)
- Slinky, helical toy spring
References
[edit]- ^ "Typewriter Maintenance".
- ^ Shigley, Joseph E.; Mischke, Charles R.; Budynas, Richard G. (2003), Mechanical Engineering Design, New York: McGraw Hill, p. 542, ISBN 0-07-292193-5
- ^ Bandari, V. B. (2007), Design of Machine Elements, Tata McGraw-Hill, p. 429, ISBN 978-0-07-061141-2
- ^ "Dynamics and Vibrations: Conservation Laws for Particles: Work and Energy".
- ^ Jungnickel, C.; McCormmach, R. (1996), Cavendish, American Philosophical Society, pp. 335–344, ISBN 0-87169-220-1
- ^ Cavendish, H. (1798), "Experiments to determine the Density of the Earth", in MacKenzie, A.S. (ed.), Scientific Memoirs, Vol.9: The Laws of Gravitation, American Book Co. (published 1900), pp. 59–105
- ^ Cook, A. H. (1987), "Experiments in Gravitation", in Hawking, S.W.; Israel, W. (eds.), Three Hundred Years of Gravitation, Cambridge University Press, p. 52, ISBN 0-521-34312-7
Bibliography
[edit]- Gray, Andrew (1888), The Theory and Practice of Absolute Measurements in Electricity and Magnetism, Vol.1, Macmillan, pp. 254–260. Detailed account of Coulomb's experiment.
- Charles Augustin de Coulomb biography, Chemistry Dept., Hebrew Univ. of Jerusalem, archived from the original on 2009-08-06, retrieved August 2, 2007. Shows pictures of the Coulomb torsion balance, and describes Coulomb's contributions to torsion technology.
- Nichols, E.F.; Hull, G.F (June 1903), "The Pressure due to Radiation", The Astrophysical Journal, 17 (5): 315–351, Bibcode:1903ApJ....17..315N, doi:10.1086/141035. Describes the Nichols radiometer.
- Torsion balance, Virtual Geoscience Center, Society of Exploration Geophysicists, archived from the original on 2007-08-18, retrieved 2007-08-04. Description of how torsion balances were used in petroleum prospecting, with pictures of a 1902 instrument.
- "Charles Augustin de Coulomb", Encyclopædia Britannica, 9th Ed., vol. 6, Werner Co., 1907, p. 452
External links
[edit]- Torsion balance interactive java tutorial
- Torsion spring calculator
- Big G measurement, description of 1999 Cavendish experiment at Univ. of Washington, showing torsion balance[link broken]
- How torsion balances were used in petroleum prospecting (web archive link)
- Mechanics of torsion springs. Web archive link, accessed December 8, 2016.
- Solved mechanics problems involving springs (springs in series and in parallel)
- Milestones in the History of Springs
Torsion spring
View on GrokipediaBasic Concepts
Definition and Principles
A torsion spring is a mechanical device that stores and releases energy through twisting or torsional deformation, typically made from coiled wire or flat strips that resist angular displacement.[1] It functions by exerting a torque when its ends are rotated about a central axis, allowing it to provide rotational force in mechanisms requiring angular return or balance.[4] The basic operating principle involves applying torque to the spring, which causes it to twist around its axis and produce an angular deflection proportional to the applied torque, in accordance with the torsional form of Hooke's law expressed as , where is the torque, is the torsion coefficient, and is the angular deflection.[5] This relationship ensures that the spring returns to its original position upon release of the torque, storing potential energy in the deformed coils.[6] The principles of torsion springs trace their origins to 1676, when British physicist Robert Hooke first described the elastic behavior of springs in his work De Potentia Restitutiva, establishing the foundational law of proportionality between force and deformation that underpins their operation. Early applications appeared in clock mechanisms, such as the balance spring for watches, invented by Christiaan Huygens in 1675 and utilizing torsional elasticity to regulate timekeeping; Robert Hooke claimed priority for the concept but did not develop a working version.[7] Key components of a torsion spring include the central axis, often supported by a mandrel or arbor during use to provide stability; the legs or arms, which extend from the coils to facilitate torque application; and the body coil, where the primary energy storage occurs through wire deformation.[8] Visually, a typical coiled torsion spring features a helical body with straight or bent legs at each end, while straight-leg variants have extended arms perpendicular to the coil axis; under load in the standard winding direction, twisting causes the coil diameter to decrease as the number of effective turns increases, enhancing the spring's compactness and stress distribution.[9][10]Torsion versus Bending
In mechanical engineering, torsion and bending describe distinct modes of deformation relevant to springs and other elastic components. Torsion involves applying a twisting moment that causes rotation about the central axis of the component, resulting in shear stresses distributed along planes parallel to the cross-section. This deformation primarily shears the material layers without significant change in length or diameter in ideal cases, such as a straight torsion bar. In contrast, bending occurs under a moment that alters the curvature of the component, producing tensile stresses on one side of the neutral axis and compressive stresses on the opposite side, leading to elongation and contraction across the cross-section.[11] For springs specifically, torsion springs operate through angular deflection, where the ends rotate relative to each other under torque, storing potential energy in the form , with as the angular spring constant and as the rotation angle in radians. Bending-dominated springs, such as leaf or cantilever types, store energy via linear deflection, following , where is the linear stiffness and is the displacement. A key advantage of torsion in spring design is resistance to buckling under load, though excessive angular deflection can cause coil binding in helical configurations, where adjacent coils contact and increase friction. Bending springs, however, are prone to buckling under compressive loads but distribute stresses more evenly in flat geometries. Energy storage details for torsion are further explored in subsequent sections on mechanics.[12] The underlying material response differs fundamentally: torsional deformation relies on the shear modulus , which quantifies a material's resistance to shear strain and is typically about 40% of Young's modulus for metals. Bending deformation, conversely, depends on Young's modulus , which measures resistance to uniaxial tension or compression. For example, in helical torsion springs, calculations often incorporate due to the bending stresses induced in the wire despite the overall torsional loading. In bending springs like certain flat springs, directly governs the stiffness.[13][14] Failure modes also diverge between the two. Torsion springs primarily fail from fatigue due to cyclic twisting, initiating cracks at stress concentration points such as coil inner surfaces or ends, where shear or bending strains accumulate over millions of cycles. Bending springs, by comparison, often yield under overload, with permanent deformation occurring first on the tensile side, potentially leading to fracture if not arrested. These distinctions guide material selection and design to mitigate specific risks.[12]Mechanics and Properties
Torsion Coefficient
The torsion coefficient, denoted as κ or k, measures the stiffness of a torsion spring, relating the applied torque τ to the angular deflection θ via the linear relation τ = κ θ. This coefficient indicates how much torque is required to produce a unit angular deflection, providing a fundamental measure of the spring's resistance to twisting.[15] For a helical torsion spring, the torsion coefficient is derived using Castigliano's second theorem applied to the strain energy from bending in the wire, assuming a small helix angle and neglecting direct torsion effects in the wire. The theoretical formula is κ = \frac{E d^{4}}{64 D N} (for θ in radians), where E is the Young's modulus of the material, d is the wire diameter, D is the mean coil diameter, and N is the number of active coils. An empirical adjustment uses 10.8 in the denominator for rate per revolution (full turn), so for radians, κ ≈ \frac{E d^{4}}{10.8 \times 2\pi D N} \approx \frac{E d^{4}}{67.9 D N}; for degrees, divide by 360 instead of 2π. Young's modulus E represents the material's elastic stiffness, with typical values such as approximately 200 GPa for steel. The wire diameter d influences stiffness to the fourth power, making small changes in d significantly affect κ. The mean coil diameter D appears inversely, so larger coils reduce stiffness by distributing the torque over a greater moment arm. The number of active coils N also inversely affects κ, as more coils increase the total wire length and thus the overall flexibility.[16][17][18] Several factors influence the torsion coefficient beyond the basic formula. Material properties, particularly E, determine the inherent elasticity; for instance, steel's high E of about 200 GPa yields stiffer springs compared to materials like aluminum (E ≈ 70 GPa). Geometrically, increasing D inversely scales κ, allowing designers to tune softness by enlarging the coil size, while adding active coils proportionally decreases stiffness by extending the effective length under load. Practical adjustments to the constant (theoretical ≈10.2 for per turn, or 64 for per radian) account for effects like coil friction against the arbor or mandrel during deflection.[16][18] Experimentally, the torsion coefficient is determined by applying controlled torque and measuring the resulting angular deflection to construct torque-angle curves, from which κ is the slope in the linear region. Calibration is essential to account for non-linearities at high deflections, such as due to coil binding or material yielding, often using precision torque wrenches and angular encoders on test fixtures.[19] The torsion coefficient is expressed in SI units as N·m/rad or imperial units as lb·in/deg. The conversion between these is derived from torque and angle unit factors: 1 N·m/rad ≈ 0.154 lb·in/deg, accounting for 1 N·m = 8.85 lb·in and 1 rad ≈ 57.3 deg.| Unit System | Torsion Coefficient Units | Description | Conversion Factor |
|---|---|---|---|
| SI | N·m/rad | Torque per radian | 1 N·m/rad = 0.154 lb·in/deg |
| Imperial | lb·in/deg | Torque per degree | 1 lb·in/deg ≈ 6.47 N·m/rad |
Stress, Strain, and Energy Storage
In torsion springs, the applied torque induces primarily bending stresses within the coiled wire, rather than pure torsional shear, because the helical geometry causes the wire to behave as a curved beam under load. The torque generates a bending moment , where is the applied torque and is the mean radius of the coil, leading to maximum tensile and compressive stresses on the inner and outer surfaces of the wire, respectively. The neutral axis shifts toward the center of curvature due to this geometry, concentrating stress on the inner side. The maximum bending stress is given by where is the wire diameter; this formula assumes a circular wire cross-section and derives from the standard bending stress equation for beams, adjusted for the spring's configuration.[20][21] To account for stress concentrations arising from the wire's curvature, the Wahl correction factor is applied, modifying the stress as , where and is the spring index with as the mean coil diameter. This factor, which increases with decreasing , corrects for both direct curvature effects and the shift in the neutral axis, ensuring more accurate prediction of failure risks in coiled sections.[20] The strain distribution in a torsion spring manifests as angular deformation along the wire length, with the average angular strain approximated as , where is the total angular deflection in radians and is the total active wire length. The maximum bending strain is then ε_max ≈ (d/2) (θ / L), varying linearly from the neutral axis to the wire surfaces and relating to stress via σ = E ε. The elastic limit is governed by the material's yield strength (tensile), typically around 1500 MPa for high-carbon spring steels, beyond which permanent deformation occurs, limiting operational deflection to maintain Hookean behavior.[22][23] Energy storage in a torsion spring follows from the work done by the applied torque during deflection. Since the restoring torque is , where is the torsion coefficient, the incremental work is . Integrating from 0 to yields the stored potential energy This quadratic relationship highlights the spring's efficiency in storing rotational energy elastically. In dynamic applications, such as oscillators, the energy release rate corresponds to the power output , influencing vibration damping and response speed.[24] Design practices incorporate safety factors by limiting operational stress to 45-55% of the material's minimum tensile strength, reducing fatigue risk under repeated loading. This conservative range accounts for variability in manufacturing and service conditions, preventing crack initiation at stress concentrations. For high-cycle applications exceeding deflections, materials like high-carbon steels (e.g., AISI 1095) or alloys such as chrome-vanadium are preferred, offering fatigue endurance of approximately cycles at 50% of ultimate tensile strength when shot-peened to induce compressive surface stresses.[25][26]Design and Types
Helical Torsion Springs
Helical torsion springs consist of round wire coiled into a helical configuration, with extended legs at each end to facilitate torque application. The active coils, comprising the helical body between the anchored ends, are responsible for the primary twisting action that stores rotational energy.[1][6] Key design parameters for helical torsion springs include the wire diameter , mean coil diameter , number of active coils or , Young's modulus of the material (approximately 206-210 GPa for steel), leg lengths, and wind direction. These parameters determine the spring's stiffness, load capacity, and deflection characteristics. The spring index , where is the mean coil diameter and is the wire diameter; this ratio typically ranges from 4 to 12 to optimize the balance between structural strength and allowable deflection. End configurations are tailored for attachment, commonly featuring tangent, hook, or straight legs that extend from the coils.[27][1][6][28][29] The manufacturing process starts with cold winding the wire on CNC machines to form the helix and legs. Subsequent stress-relieving heat treatment at 300–450°C relieves internal stresses from forming, enhancing durability. Shot peening follows, bombarding the surface with spherical media to create compressive residual stresses, thereby improving fatigue life by a factor of 2–3.[30][31][32] These springs offer high energy storage capacity per unit volume, making them efficient for rotational loads, while their compact form suits space-limited angular applications. A notable limitation is coil bind, where adjacent coils contact under full deflection, restricting operation; maximum angular deflection is calculated based on allowable stress limits, often restricted to prevent coil bind and excessive bending stress, typically up to 90–180° total depending on the number of active coils and material.[33][1][34] Contemporary designs include variable pitch helices, where coil spacing varies along the length to deliver progressive stiffness and non-linear torque response. In aerospace contexts, titanium alloys such as Ti-6Al-4V enable lighter constructions, boasting a density of 4.5 g/cm³ and Young's modulus of 110 GPa for superior strength-to-weight performance.[35][36]Other Configurations
Leaf torsion springs consist of flat strips of material, typically metal, that are twisted about a central hole or pin to provide rotational resistance. This configuration allows for a uniform stress distribution across the width of the strip, as the torsion load is applied symmetrically, minimizing localized stress concentrations compared to wire-based designs. They are used in specialized applications such as robotic joints and certain mechanisms, where the flat geometry enables integration into compact assemblies for supporting torsional loads.[37][38] Spiral torsion springs feature an Archimedean spiral wound in a flat plane from a continuous strip, providing nearly constant torque output over a range of deflections, which makes them suitable for applications requiring steady rotational force. A representative example is their use as mainsprings in clocks, where the spiral shape ensures consistent energy release. The torque generated by such a spring can be calculated as , where is the modulus of elasticity, is the strip width, is the thickness, is the angular deflection in radians, and is the active length of the strip. This formula derives from the bending energy stored in the strip, assuming small deflections and uniform material properties.[39][40] Double-torsion springs incorporate two coils formed from a single wire, sharing a common axis but extending legs in opposite directions to apply torque bidirectionally. This design balances loads by counteracting forces from each coil, thereby reducing net radial forces on the mounting arbor and improving stability under dynamic conditions. They find application in medical devices, such as surgical instruments and prosthetic joints, where precise, balanced torque is essential for controlled motion without excessive side loads.[1] Custom configurations of torsion springs extend beyond standard forms to meet specialized needs, including volute or conical geometries that deliver progressive rates—increasing stiffness with deflection—due to varying coil diameters that alter the effective moment arm. Wire-formed variants, bent from round or shaped wire without coiling, suit low-load scenarios like hinges or clips, offering simplicity in fabrication and reduced material use. As of 2025, advancements in 3D-printed polymer torsion springs have enabled rapid prototyping of complex, custom shapes with tunable properties, using materials like polyamide for lightweight, iterative testing in robotics and consumer products.[1][41][42]| Configuration | Geometry | Load Capacity (Typical) | Deflection Range (Typical) |
|---|---|---|---|
| Leaf | Flat strip twisted about central hole | Low to medium (e.g., 1–5 Nm for robotic or mechanism strips) | 30-90° (limited by material yield) |
| Spiral | Flat Archimedean spiral strip | Low to medium (e.g., 0.1-5 Nm for clock mainsprings) | Up to 720° (multi-turn for constant torque) |
| Helical | Cylindrical wire coils around arbor | High (e.g., 50-500 Nm for industrial) | 90-360° (body length dependent) |
