Radical polymerization

In polymer chemistry, radical polymerization (RP) is a method of polymerization by which a polymer forms by the successive addition of a radical to building blocks (repeat units). Radicals can be formed by a number of different mechanisms, usually involving separate initiator molecules. Following its generation, the initiating radical adds (nonradical) monomer units, thereby growing the polymer chain.

Radical polymerization is a key synthesis route for obtaining a wide variety of different polymers and materials composites. The relatively non-specific nature of radical chemical interactions makes this one of the most versatile forms of polymerization available and allows facile reactions of polymeric radical chain ends and other chemicals or substrates. In 2001, 40 billion of the 110 billion pounds of polymers produced in the United States were produced by radical polymerization.

Radical polymerization is a type of chain polymerization, along with anionic, cationic and coordination polymerization.

Initiation is the first step of the polymerization process. During initiation, an active center is created from which a polymer chain is generated. Not all monomers are susceptible to all types of initiators. Radical initiation works best on the carbon–carbon double bond of vinyl monomers and the carbon–oxygen double bond in aldehydes and ketones. Initiation has two steps. In the first step, one or two radicals are created from the initiating molecules. In the second step, radicals are transferred from the initiator molecules to the monomer units present. Several choices are available for these initiators.

Due to side reactions, not all radicals formed by the dissociation of initiator molecules actually add monomers to form polymer chains. The efficiency factor f is defined as the fraction of the original initiator which contributes to the polymerization reaction. The maximal value of f is 1, but typical values range from 0.3 to 0.8.

The following types of reactions can decrease the efficiency of the initiator.

During polymerization, a polymer spends most of its time in increasing its chain length, or propagating. After the radical initiator is formed, it attacks a monomer (Figure 11). In an ethene monomer, one electron pair is held securely between the two carbons in a sigma bond. The other is more loosely held in a pi bond. The free radical uses one electron from the pi bond to form a more stable bond with the carbon atom. The other electron returns to the second carbon atom, turning the whole molecule into another radical. This begins the polymer chain. Figure 12 shows how the orbitals of an ethylene monomer interact with a radical initiator.

Once a chain has been initiated, the chain propagates (Figure 13) until there are no more monomers (living polymerization) or until termination occurs. There may be anywhere from a few to thousands of propagation steps depending on several factors such as radical and chain reactivity, the solvent, and temperature. The mechanism of chain propagation is as follows: