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Loom
Loom
from Wikipedia
Typical wooden loom in Lesbos, Greece.
A treadle-driven Hattersley & Sons Domestic Loom, built under licence in 1893, in Keighley, Yorkshire. This loom has a flying shuttle and automatically rolls up the woven cloth; it is not just controlled but powered by the pedals.

A loom is a device used to weave cloth and tapestry. The basic purpose of any loom is to hold the warp threads under tension to facilitate the interweaving of the weft threads. The precise shape of the loom and its mechanics may vary, but the basic function is the same.

Etymology and usage

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The word "loom" derives from the Old English geloma, formed from ge- (perfective prefix) and loma, a root of unknown origin; the whole word geloma meant a utensil, tool, or machine of any kind. In 1404 "lome" was used to mean a machine to enable weaving thread into cloth.[1][2][failed verification] By 1838 "loom" had gained the additional meaning of a machine for interlacing thread.[citation needed]

Components and actions

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Basic structure

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Lease rodsHeddles and heddle frames or harnessBatten bar or beater barReedShuttleTreadleBreast beamWarp beam
A simple treadle floor loom. Mouse over components for pop-up links. The warp runs horizontally. On the left the warp beam, held from turning by with a weighted trough to keep the warp taut; on the right, the cloth beam (also called a breast beam on this type of loom), with a pawl and ratchet to allow the weaver to roll up the fell. In the center, devices for performing the motions of weaving.
Weaving a tapestry on a vertical loom in Konya, Turkey
A Turkish carpet loom showing warp threads wrapped around the warp beam, above, and the fell being wrapped onto the cloth beam below.
A simple handheld frame loom

Weaving is done on two sets of threads or yarns, which cross one another. The warp threads are the ones stretched on the loom (from the Proto-Indo-European *werp, "to bend"[3]). Each thread of the weft (i.e. "that which is woven") is inserted so that it passes over and under the warp threads.

The ends of the warp threads are usually fastened to beams. One end is fastened to one beam, the other end to a second beam, so that the warp threads all lie parallel and are all the same length. The beams are held apart to keep the warp threads taut.

The textile is woven starting at one end of the warp threads, and progressing towards the other end. The beam on the finished-fabric end is called the cloth beam. The other beam is called the warp beam.

Beams may be used as rollers to allow the weaver to weave a piece of cloth longer than the loom. As the cloth is woven, the warp threads are gradually unrolled from the warp beam, and the woven portion of the cloth is rolled up onto the cloth beam (which is also called the takeup roll). The portion of the fabric that has already been formed but not yet rolled up on the takeup roll is called the fell.

Not all looms have two beams. For instance, warp-weighted looms have only one beam; the warp yarns hang from this beam. The bottom ends of the warp yarns are tied to dangling loom weights.

Motions

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Passing the shuttle through the shed

A loom has to perform three principal motions: shedding, picking, and battening.

  • Shedding. Shedding is pulling part of the warp threads aside to form a shed (the space between the raised and unraised warp yarns). The shed is the space through which the filling yarn, carried by the shuttle, can be inserted, forming the weft.
    • Sheds may be simple: for instance, lifting all the odd threads and all the even threads alternately produces a tabby weave (the two sheds are called the shed and countershed). More intricate shedding sequences can produce more complex weaves, such as twill.
  • Picking. A single crossing of the weft thread from one side of the loom to the other, through the shed, is known as a pick. Picking is passing the weft through the shed. A new shed is then formed before a new pick is inserted.
    • Conventional shuttle looms can operate at speeds of about 150 to 160 picks per minute.[4]
  • Battening. After the pick, the new pass of weft thread has to be tamped up against the fell, to avoid making a fabric with large, irregular gaps between the weft threads. This compression of the weft threads is called battening.

There are also usually two secondary motions, because the newly constructed fabric must be wound onto cloth beam. This process is called taking up. At the same time, the warp yarns must be let off or released from the warp beam, unwinding from it. To become fully automatic, a loom needs a tertiary motion, the filling stop motion. This will brake the loom if the weft thread breaks.[4] An automatic loom requires 0.125 hp to 0.5 hp to operate (100W to 400W).

Components

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A loom, then, usually needs two beams, and some way to hold them apart. It generally has additional components to make shedding, picking, and battening faster and easier. There are also often components to help take up the fell.

The nature of the loom frame and the shedding, picking, and battening devices vary. Looms come in a wide variety of types, many of them specialized for specific types of weaving. They are also specialized for the lifestyle of the weaver. For instance, nomadic weavers tend to use lighter, more portable looms, while weavers living in cramped city dwellings are more likely to use a tall upright loom, or a loom that folds into a narrow space when not in use.

Shedding methods

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Pin weaving, not using any shedding devices. Note ordinary white plastic hair comb (beneath a red yarn, behind the box), presumably used to beat the warp against the fell.

It is possible to weave by manually threading the weft over and under the warp threads, but this is slow. Some tapestry techniques use manual shedding. Pin looms and peg looms also generally have no shedding devices. Pile carpets generally do not use shedding for the pile, because each pile thread is individually knotted onto the warps, but there may be shedding for the weft holding the carpet together.

Usually weaving uses shedding devices. These devices pull some of the warp threads to each side, so that a shed is formed between them, and the weft is passed through the shed. There are a variety of methods for forming the shed. At least two sheds must be formed, the shed and the countershed. Two sheds is enough for tabby weave; more complex weaves, such as twill weaves, satin weaves, diaper weaves, and figured (picture-forming) weaves, require more sheds.

Heddle-bar and shed-rod

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Heddle-rod, laid across the warp threads, and tied to every other thread with short lengths of string. Tapestry loom, France, 2018

Heddle-rods and shedding-sticks are not the fastest way to weave, but they are very simple to make, needing only sticks and yarn. They are often used on vertical[5] and backstrap looms.[6] They allow the creation of elaborate supplementary-weft brocades.[6] They are also used on modern tapestry looms; the frequent changing of weft colour in tapestry makes weaving tapestry slow, so using faster, more complex shedding systems isn't worthwhile. The same is true of looms for handmade knotted-pile carpet; hand-knotting each pile thread to the warp takes far more time than weaving a couple of weft threads to hold the pile in place.

At its simplest, a heddle-bar is simply a stick placed across the warp and tied to individual warp threads. It is not tied to all of the warp threads; for a plain tabby weave, it is tied to every other thread. The little loops of string used to tie the wraps to the heddle bar are called heddles or leashes. When the heddle-bar is pulled perpendicular to the warp, it pulls the warp threads it is tied to out of position, creating a shed.

Elements of a warp-weighted loom
A warp-weighted loom with a single heddle bar. See body text for labels.

A warp-weighted loom (see diagram) typically uses a heddle-bar, or several. It has two upright posts (C); they support a horizontal beam (D), which is cylindrical so that the finished cloth can be rolled around it, allowing the loom to be used to weave a piece of cloth taller than the loom, and preserving an ergonomic working height. The warp threads (F, and A and B) hang from the beam and rest against the shed rod (E). The heddle-bar (G) is tied to some of the warp threads (A, but not B), using loops of string called leashes (H). So when the heddle rod is pulled out and placed in the forked sticks protruding from the posts (not lettered, no technical term given in citation), the shed (1) is replaced by the counter-shed (2). By passing the weft through the shed and the counter-shed, alternately, cloth is woven.[7]

Several heddle-bars can be used side-by-side; three or more can be used to weave twill weaves, for instance.

Using a heddle bar (tied with black and white heddles) and a shedding stick (plain wood, just above the heddle-bar). See subtitles for a step-by-step. The wide, flat stick is a sword batten; it is inserted lengthwise into each shed, and used to clear the shed, get it wide open and smooth, and to batten.[6] Weaving a silk rebozo with a dyed-warp pattern on a backstrap loom, Taller Escuela de Rebocería in Santa María del Río, San Luis Potosí, Mexico.

There are also other ways to create counter-sheds. A shed-rod is simpler and easier to set up than a heddle-bar, and can make a counter-shed. A shed-rod (shedding stick, shed roll) is simply a stick woven through the warp threads. When pulled perpendicular to the threads (or rotated to stand on edge, for wide, flat shedding rods), it creates a counter shed. The combination of a heddle-bar and a shedding-stick can create the shed and countershed needed for a plain tabby weave, as in the video.

There are also slitted heddle-rods, which are sawn partway through, with evenly-placed slits. Each warp thread goes in a slit. The odd-numbered slits are at 90 degrees to the even slits. The rod is rotated back and forth to create the shed and countershed,[8] so it is often large-diameter.[9]

Tablet weaving

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Simple one-tablet weaving

Tablet weaving uses cards punched with holes. The warp threads pass through the holes, and the cards are twisted and shifted to created varied sheds. This shedding technique is used for narrow work. It is also used to finish edges, weaving decorative selvage bands instead of hemming.

Rotating-hook heddles

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A tiny loom with a heddle made of rotating hooks.
Darning loom with hook heddle

There are heddles made of flip-flopping rotating hooks, which raise and lower the warp, creating sheds. The hooks, when vertical, have the weft threads looped around them horizontally. If the hooks are flopped over on side or another, the loop of weft twists, raising one or the other side of the loop, which creates the shed and countershed.[10]

Rigid heddles

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A rigid heddle. Widthwise slots do not quite reach either long edge, and a row of small circular holes lies between the slots, along the lengthwise midline. Warp threads pass through both slots and round holes. It heddle is carved from a solid wood plank. The long sides have a protruding triangular area, making the heddle hexagonal; the top and bottoms points are surmounted by flat knobs. The triangular areas have simple, rough incised carving.
A rigid heddle on a backstrap inkle loom, unspanned.

Rigid heddles are generally used on single-shaft looms. Odd warp threads go through the slots, and even ones through the circular holes, or vice versa. The shed is formed by lifting the heddle, and the countershed by depressing it. The warp threads in the slots stay where they are, and the ones in the circular holes are pulled back and forth. A single rigid heddle can hold all the warp threads, though sometimes multiple rigid heddles are used.

Treadles may be used to drive the rigid heddle up and down.

Non-rigid heddles

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This counterbalance loom has two string heddles, connected via a pulley overhead so that they rise and fall alternately. They are operated by treadles. Each treadle is a toggle on a string, held in the weaver's toes. He is making a simple tabby-weave cloth, bogolan.

Rigid heddles or (above) are called "rigid" to distinguish them from string and wire heddles. Rigid heddles are one-piece, by non-rigid ones are multi-piece. Each warp thread has its own heald (also, confusingly, called a heddle). The heald has an eyelet at each end (for the staves, also called shafts) and one in the middle, called the mail, (for the warp thread). A row of these healds is slid onto two staves, the upper and lower staves; the staves together, or the staves together with the healds, may be called a heald frame, which is, confusingly, also called a shaft and a harness.[11] Replaceable, interchangeable healds can be smaller, allowing finer weaves.

Unlike a rigid heddle, a flexible heddle cannot push the warp thread. This means that two heald frames are needed even for a plain tabby weave. Twill weaves require three or more heald frames (depending on the type of twill), and more complex figured weaves require still more frames.

The different heald frames must be controlled by some mechanism, and the mechanism must be able to pull them in both directions. They are mostly controlled by treadles; creating the shed with the feet leaves the hands free to ply the shuttle. However in some tabletop looms, heald frames are also controlled by levers.[12][better source needed]

Treadle-controlled looms

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In treadle looms, the weaver controls the shedding with their feet, by treading on treadles. Different treadles and combinations of treadles produce different sheds. The weaver must remember the sequence of treadling needed to produce the pattern.

The precise mechanism by which the treadles control the heddles varies. Rigid-heddle treadle looms do exist, but the heddles are usually flexible. Sometimes, the treadles are tied directly to the staves (with a Y-shaped bridle so they stay level). Alternately, they may be tied to a stick called a lamm, which in turn is tied to the stave, to make the motion more controlled and regular. The lamm may pivot or slide.

Counterbalance looms are the most common type of treadle loom globally, as they are simple and give a smooth, quiet, quick motion.[13] The heald frames are joined together in pairs, by a cord running over heddle pulleys or a heddle roller. When one heald frame rises, the other falls. It takes a pair of treadles to control a pair of frames. Counterbalance looms are usually used with two or four frames, though some have as many as ten.[13]

In theory each pair of heald frames has to have an equal number to warps pulled by each frame, so the patterns that can be made on them are limited.[14] In practice, fairly unbalanced tie-ups just make the shed a bit smaller, and as the shed on a counterbalance loom is adjustable in size and quite large to start with (compared to other types of loom), so it is entirely possible to weave good cloth on a counterbalance loom with unbalanced heald frames,[15][13] unless the loom is extremely shallow (that is, the length of warp being pulled on is short, less than 1 meter or 3 feet), which exacerbates the slightly uneven tension.[13] Limited patterns are not, of course, a disadvantage when weaving plainer patterns, such as tabbies and twills.

Jack looms (also called single-tieup-looms and rising-shed looms[16]), have their treadles connected to jacks, levers that push or pull the heald frames up; the harnesses are weighted to fall back into place by gravity. Several frames can be connected to a single treadle. Frames can also be raised by more than one treadle. This allows treadles to control arbitrary combinations of frames, which vastly increases the number of different sheds that can be created from the same number of frames. Any number of treadles can also be engaged at once, meaning that the number of different sheds that can be selected is two to the power of the number of treadles. Eight is a large but reasonable number of treadles, giving a maximum of 28=256 sheds (some of which will probably not have enough threads on one side to be useful).[citation needed] Having more possible sheds allows more complex patterns,[14][16] such as diaper weaves.[citation needed]

Jack looms are easy to make and to tie up (if not quite as easy as counterbalance looms). The gravity return makes jack looms heavy to operate. The shed of a jack loom is smaller for a given length of warp being pulled aside by the heddles (loom depth). The warp threads being pulled up by the jacks are also tauter than the other warp threads (unlike a counter balance loom, where the threads are pulled an equal amount in opposite directions). Uneven tension makes weaving evenly harder. It also lowers the maximum tension at which one can practically weave.[14][16] If the threads are rough, closely-spaced, very long or numerous, it can be hard to open the sheds on the jack loom.[16] Jack looms without castles (the superstructure above the weft) have to lift the heald frames from below, and are noiser due to the impact of wood on wood; elastomer pads can reduce the noise.[13]

A countermarch loom, with upper staves attached to the outer ends of the jacks, above. Below the heddles, there are two rows of lamms. The inner ends of the jacks are tied, in bridled pairs, to the upper lamms, which are tied to the treadles. The lower lamms are tied to the bottom staves and to the treadles. The roles of the upper and lower lamms may be swapped.[17]

In countermarch looms, the treadles are tied to lamms,[17][14] which may pivot at one end or slide up and down.[18] Half of the lamms in turn connect to jacks, which also pivot, and push or pull the staves up or down.[17] Some countermarches have two horizontal jacks per shaft, others a single vertical jack.[13] Each treadle is tied to all of the heald frames, moving some of them up and the rest of them down.[13] This allows the complex combinatorial treadles of a jack loom, with the large shed and balanced, even tension of a counterbalance loom, with its quiet, light operation. Unfortunately, countermarch looms are more complex, harder to build, slower to tie up,[17][14][13] and more prone to malfunction.[17][19]

Figure harness and the drawloom

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Drawloom, with drawboy above to control the harnesses, woven as a repeating pattern in an early-18-hundreds piece of Japanese figured silk.

A drawloom is for weaving figured cloth. In a drawloom, a "figure harness" is used to control each warp thread separately,[20] allowing very complex patterns. A drawloom requires two operators, the weaver, and an assistant called a "drawboy" to manage the figure harness.

The earliest confirmed drawloom fabrics come from the State of Chu and date c. 400 BC.[21] Some scholars speculate an independent invention in ancient Syria, since drawloom fabrics found in Dura-Europas are thought to date before 256 AD.[21][22] The draw loom was invented in China during the Han dynasty (State of Liu?);[contradictory][23] foot-powered multi-harness looms and jacquard looms were used for silk weaving and embroidery, both of which were cottage industries with imperial workshops.[24] The drawloom enhanced and sped up the production of silk and played a significant role in Chinese silk weaving. The loom was introduced to Persia, India, and Europe.[23]

Dobby head

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Dobby-loom control mechanism. The pegs driven into the bars (hung in a loop on the left) each lift one "treadle" in a pre-determined pattern, like lifting the teeth of a music box. Hooghly District, West Bengal, 2019

A dobby head is a device that replaces the drawboy, the weaver's helper who used to control the warp threads by pulling on draw threads. "Dobby" is a corruption of "draw boy". Mechanical dobbies pull on the draw threads using pegs in bars to lift a set of levers. The placement of the pegs determines which levers are lifted. The sequence of bars (they are strung together) effectively remembers the sequence for the weaver. Computer-controlled dobbies use solenoids instead of pegs.

Jacquard head

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The Jacquard loom is a mechanical loom, invented by Joseph Marie Jacquard in 1801, which simplifies the process of manufacturing figured textiles with complex patterns such as brocade, damask, and matelasse.[25][26] The loom is controlled by punched cards with punched holes, each row of which corresponds to one row of the design. Multiple rows of holes are punched on each card and the many cards that compose the design of the textile are strung together in order. It is based on earlier inventions by the Frenchmen Basile Bouchon (1725), Jean Baptiste Falcon (1728), and Jacques Vaucanson (1740).[27] To call it a loom is a misnomer. A Jacquard head could be attached to a power loom or a handloom, the head controlling which warp thread was raised during shedding. Multiple shuttles could be used to control the colour of the weft during picking. The Jacquard loom is the predecessor to the computer punched card readers of the 19th and 20th centuries.[28]

Picking (weft insertion)

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Shuttleless tablet weaving, Finland (image of finished band).

The weft may be passed across the shed as a ball of yarn, but usually this is too bulky and unergonomic. Shuttles are designed to be slim, so they pass through the shed; to carry a lot of yarn, so the weaver does not need to refill them too often; and to be an ergonomic size and shape for the particular weaver, loom, and yarn. They may also be designed for low friction.

Stick shuttles

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Unnotched stick shuttles

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At their simplest, these are just sticks wrapped with yarn. They may be specially shaped, as with the bobbins and bones used in tapestry-making (bobbins are used on vertical warps, and bones on horizontal ones).[29][30]

Notched stick shuttles, rag shuttles, and ski shuttles

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Boat shuttles

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Boat shuttles may be closed (central hollow with a solid bottom) or open (central hole goes right through). The yarn may be side-feed or end-feed.[34][35] They are commonly made for 10-cm (4-inch) and 15-cm (6-inch) bobbin lengths.[36]

Flying shuttle

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Hand weavers who threw a shuttle could only weave a cloth as wide as their armspan. If cloth needed to be wider, two people would do the task (often this would be an adult with a child). John Kay (1704–1779) patented the flying shuttle in 1733. The weaver held a picking stick that was attached by cords to a device at both ends of the shed. With a flick of the wrist, one cord was pulled and the shuttle was propelled through the shed to the other end with considerable force, speed and efficiency. A flick in the opposite direction and the shuttle was propelled back. A single weaver had control of this motion but the flying shuttle could weave much wider fabric than an arm's length at much greater speeds than had been achieved with the hand thrown shuttle.

The flying shuttle was one of the key developments in weaving that helped fuel the Industrial Revolution. The whole picking motion no longer relied on manual skill and it was just a matter of time before it could be powered by something other than a human.

Jacquard ribbon loom, showing distinctive sliding ribbon shuttles.

Weft insertion in power looms

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A Picanol rapier loom
Weft insertion at 15 seconds
1906 Toyoda circular weaving loom

Different types of power looms are most often defined by the way that the weft, or pick, is inserted into the warp. Many advances in weft insertion have been made in order to make manufactured cloth more cost effective. Weft insertion rate is a limiting factor in production speed. As of 2010, industrial looms can weave at 2,000 weft insertions per minute.[37]

There are five main types of weft insertion and they are as follows:

  • Shuttle: The first-ever powered looms were shuttle-type looms. Spools of weft are unravelled as the shuttle travels across the shed. This is very similar to projectile methods of weaving, except that the weft spool is stored on the shuttle. These looms are considered obsolete in modern industrial fabric manufacturing because they can only reach a maximum of 300 picks per minute.
  • Air-jet loom: An air-jet loom uses short quick bursts of compressed air to propel the weft through the shed in order to complete the weave. Air jets are the fastest traditional method of weaving in modern manufacturing and they are able to achieve up to 1,500 picks per minute. However, the amounts of compressed air required to run these looms, as well as the complexity in the way the air jets are positioned, make them more costly than other looms.
  • Water-jet loom: Water-jet looms use the same principle as air-jet looms, but they take advantage of pressurized water to propel the weft. The advantage of this type of weaving is that water power is cheaper where water is directly available on site. Picks per minute can reach as high as 1,000.
  • Rapier loom: This type of weaving is very versatile, in that rapier looms can weave using a large variety of threads. There are several types of rapiers, but they all use a hook system attached to a rod or metal band to pass the pick across the shed. These machines regularly reach 700 picks per minute in normal production.
  • Projectile: Projectile looms utilize an object that is propelled across the shed, usually by spring power, and is guided across the width of the cloth by a series of reeds. The projectile is then removed from the weft fibre and it is returned to the opposite side of the machine so it can be reused. Multiple projectiles are in use in order to increase the pick speed. Maximum speeds on these machines can be as high as 1,050 ppm.
  • Circular: Modern circular looms use up to ten shuttles, driven in a circular motion from below by electromagnets, for the weft yarns, and cams to control the warp threads. The warps rise and fall with each shuttle passage, unlike the common practice of lifting all of them at once. Circular looms are used to create seamless tubes of fabric for products such as hosiery, sacks, clothing, fabric hoses (such as fire hoses) and the like.[38]

Battening

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Bone sword beater (2) and adjacent bone pin beater (3), Iron Age, Middle East

The newest weft thread must be beaten against the fell. Battening can be done with a long stick placed in the shed parallel to the weft (a sword batten), a shorter stick threaded between the warp threads perpendicular to warp and weft (a pin batten), a comb, or a reed (a comb with both ends closed, so that it has to be sleyed, that is have the warp threads threaded through it, when the loom is warped). For rigid-heddle looms, the heddle may be used as a reed.

Secondary motions

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Dandy mechanism

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Patented in 1802, dandy looms automatically rolled up the finished cloth, keeping the fell always the same length. They significantly speeded up hand weaving (still a major part of the textile industry in the 1800s). Similar mechanisms were used in power looms.

Temples

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A temple on a loom

The temples act to keep the cloth from shrinking sideways as it is woven. Some warp-weighted looms had temples made of loom weights, suspended by strings so that they pulled the cloth breadthwise.[7] Other looms may have temples tied to the frame, or temples that are hooks with an adjustable shaft between them. Power looms may use temple cylinders. Pins can leave a series of holes in the selvages (these may be from stenter pins used in post-processing).

Frames

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Loom frames can be roughly divided, by the orientation of the warp threads, into horizontal looms and vertical looms. There are many finer divisions. Most handloom frame designs can be constructed fairly simply.[39]

Backstrap loom

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The back-strap loom (also known as belt loom)[40] is a simple loom with ancient roots, still used in many cultures around the world (as in the weaving of Andean textiles, and in Central, East and South Asia).[41] It consists of two sticks or bars between which the warps are stretched. One bar is attached to a fixed object and the other to the weaver, usually by means of a strap around the weaver's back.[42] The weaver leans back and uses their body weight to tension the loom.

Both simple and complex textiles can be woven on backstrap looms. They produce narrowcloth: width is limited to the weaver's armspan. They can readily produce warp-faced textiles, often decorated with intricate pick-up patterns woven in complementary and supplementary warp techniques, and brocading. Balanced weaves are also possible on the backstrap loom.

Warp-weighted loom

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Warp-weighted loom with three heddle-rods for weaving twill

The warp-weighted loom is a vertical loom that may have originated in the Neolithic period. Its defining characteristic is hanging weights (loom weights) which keep bundles of the warp threads taut. Frequently, extra warp thread is wound around the weights. When a weaver has woven far enough down, the completed section (fell) can be rolled around the top beam, and additional lengths of warp threads can be unwound from the weights to continue. This frees the weaver from vertical size constraint. Horizontally, breadth is limited by armspan; making broadwoven cloth requires two weavers, standing side by side at the loom.

Simple weaves, and complex weaves that need more than two different sheds, can both be woven on a warp-weighted loom. They can also be used to produce tapestries.

Pegged or floor loom

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In pegged looms, the beams can be simply held apart by hooking them behind pegs driven into the ground, with wedges or lashings used to adjust the tension. Pegged looms may, however, also have horizontal sidepieces holding the beams apart.

Such looms are easy to set up and dismantle, and are easy to transport, so they are popular with nomadic weavers. They are generally only used for comparatively small woven articles.[45] Urbanites are unlikely to use horizontal floor looms as they take up a lot of floor space, and full-time professional weavers are unlikely to use them as they are unergonomic. Their cheapness and portability is less valuable to urban professional weavers.[46]

Treadle loom

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Elements of a treadle loom:
  1. Wood frame
  2. Seat for weaver
  3. Warp beam- let off
  4. Warp threads
  5. Back beam or platen
  6. Rods – used to make a shed
  7. Heddle frame - heald frame - harness
  8. Heddle- heald - the eye
  9. Shuttle with weft yarn
  10. Shed
  11. Completed fabric
  12. Breast beam
  13. Batten with reed comb
  14. Batten adjustment
  15. Lathe
  16. Treadles
  17. Cloth roll- takeup

In a treadle loom, the shedding is controlled by the feet, which tread on the treadles.

The earliest evidence of a horizontal loom is found on a pottery dish in ancient Egypt, dated to 4400 BC. It was a frame loom, equipped with treadles to lift the warp threads, leaving the weaver's hands free to pass and beat the weft thread.[47]

A pit loom has a pit for the treadles, reducing the stress transmitted through the much shorter frame.[48]

In a wooden vertical-shaft loom, the heddles are fixed in place in the shaft. The warp threads pass alternately through a heddle, and through a space between the heddles (the shed), so that raising the shaft raises half the threads (those passing through the heddles), and lowering the shaft lowers the same threads — the threads passing through the spaces between the heddles remain in place.

A treadle loom for figured weaving may have a large number of harnesses or a control head. It can, for instance, have a Jacquard machine attached to it[49] (see Loom#Shedding methods).

Tapestry looms

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Medieval European haute-lisse tapestry loom. Oddly, while many dangling bobbins are shown, the different colours are not.

Tapestry can have extremely complex wefts, as different strands of wefts of different colours are used to form the pattern. Speed is lower, and shedding and picking devices may be simpler. Looms used for weaving traditional tapestry are called not as "vertical-warp" and "horizontal-warp", but as "high-warp" or "low-warp" (the French terms haute-lisse and basse-lisse are also used in English).[50]

Ribbon, Band, and Inkle weaving

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Inkle looms are narrow looms used for narrow work. They are used to make narrow warp-faced strips such as ribbons, bands, or tape. They are often quite small; some are used on a tabletop. others are backstraps looms with a rigid heddle, and very portable.

Darning looms

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There exist very small hand-held looms known as darning looms. They are made to fit under the fabric being mended, and are often held in place by an elastic band on one side of the cloth and a groove around the loom's darning-egg portion on the other. They may have heddles made of flip-flopping rotating hooks (see Loom#Rotating-hook heddles).[51] Other devices sold as darning looms are just a darning egg and a separate comb-like piece with teeth to hook the warp over; these are used for repairing knitted garments and are like a linear knitting spool.[52] Darning looms were sold during World War Two clothing rationing in the United Kingdom[53] and Canada,[54] and some are homemade.[55][56]

Circular handlooms

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Circular looms are used to create seamless tubes of fabric for products such as hosiery, sacks, clothing, fabric hoses (such as fire hoses) and the like. Tablet weaving can be used to knit tubes, including tubes that split and join.

Small jigs also used for circular knitting are also sometimes called circular looms,[57] but they are used for knitting, not weaving.

Handlooms to power looms

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Two Lancashire looms in the Queen Street Mill weaving shed, Burnley
A 1939 loom working at the Mueller Cloth Mill museum in Euskirchen, Germany.

A power loom is a loom powered by a source of energy other than the weaver's muscles. When power looms were developed, other looms came to be referred to as handlooms. Most cloth is now woven on power looms, but some is still woven on handlooms.[48]

The development of power looms was gradual. The capabilities of power looms gradually expanded, but handlooms remained the most cost-effective way to make some types of textiles for most of the 1800s. Many improvements in loom mechanisms were first applied to hand looms (like the dandy loom), and only later integrated into power looms.

Edmund Cartwright built and patented a power loom in 1785, and it was this that was adopted by the nascent cotton industry in England. The silk loom made by Jacques Vaucanson in 1745 operated on the same principles but was not developed further. The invention of the flying shuttle by John Kay allowed a hand weaver to weave broadwoven cloth without an assistant, and was also critical to the development of a commercially successful power loom.[58] Cartwright's loom was impractical but the ideas behind it were developed by numerous inventors in the Manchester area of England. By 1818, there were 32 factories containing 5,732 looms in the region.[59]

The Horrocks loom was viable, but it was the Roberts Loom in 1830 that marked the turning point.[60][clarification needed] Incremental changes to the three motions continued to be made. The problems of sizing, stop-motions, consistent take-up, and a temple to maintain the width remained. In 1841, Kenworthy and Bullough produced the Lancashire Loom[61] which was self-acting or semi-automatic. This enabled a youngster to run six looms at the same time. Thus, for simple calicos, the power loom became more economical to run than the handloom – with complex patterning that used a dobby or Jacquard head, jobs were still put out to handloom weavers until the 1870s. Incremental changes were made such as the Dickinson Loom, culminating in the fully automatic Northrop Loom, developed by the Keighley-born inventor Northrop, who was working for the Draper Corporation in Hopedale. This loom recharged the shuttle when the pirn was empty. The Draper E and X models became the leading products from 1909. They were challenged by synthetic fibres such as rayon.[62]

By 1942, faster, more efficient, and shuttleless Sulzer and rapier looms had been introduced.[63]

Symbolism and cultural significance

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The loom is a symbol of cosmic creation and the structure upon which individual destiny is woven. This symbolism is encapsulated in the classical myth of Arachne who was changed into a spider by the goddess Athena, who was jealous of her skill at the godlike craft of weaving.[64] In Maya civilization the goddess Ixchel taught the first woman how to weave at the beginning of time.[65]

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See also

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References

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Bibliography

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Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
A loom is a device used to weave cloth and . The basic purpose of any loom is to hold the warp threads under tension to facilitate the interweaving of the weft threads. The earliest looms date from the and consisted of bars or beams fixed in place to form a frame to hold a number of parallel threads in tension. While the basic principles of operation have remained similar, looms have evolved from simple hand-operated frames to complex power-driven machines used in industrial production. Modern looms vary widely in size and complexity, from small handlooms for artisanal to high-speed automated systems capable of producing intricate fabrics at scale.

Etymology and Terminology

Etymology

The name "Loom" for the video messaging platform does not have a publicly documented etymological origin tied to its founding in 2016. It may evoke the idea of ideas or visuals "" into view through shared videos, but this is speculative. The term is distinct from the unrelated historical meaning of "loom" as a device.

Key Terms

In the context of Loom, asynchronous communication (or async) refers to sharing information via recorded videos that recipients can view at their convenience, reducing the need for real-time meetings. Screen recording is a core feature allowing users to capture their computer screen, webcam, and microphone simultaneously to create explanatory videos for tasks like tutorials or updates. Auto-generated transcripts provide text versions of video content, enabling searchable and accessible communication, often enhanced by AI for accuracy. Integrations connect Loom with productivity tools such as Slack, Jira, , and , allowing seamless embedding and sharing of videos within workflows. AI-powered refinement includes automated editing, filler word removal, and message composition to polish videos before sharing.

Basic Components and Structure

Fundamental Elements

The warp beam, positioned at the rear of the loom, serves as the primary supply holder for the warp threads, which are the lengthwise yarns wound tightly onto it prior to to ensure even distribution and initial tension. These threads are drawn forward from the beam during the weaving process, maintaining consistent release to support the formation of the fabric structure. In contrast, the cloth beam, located at the front of the loom, collects and winds the completed as it emerges from the area, rolling it onto an apron rod for secure attachment and gradual buildup. This beam advances incrementally with each weft insertion, pulling the warp forward while preserving the fabric's integrity. Heddles, typically consisting of wire or string loops mounted on movable shafts, are essential for separating the warp threads to form the , the temporary gap through which the weft passes. Each heddle eye accommodates an individual warp thread, allowing selective lifting or lowering of groups of threads to create patterns in basic weaves like plain or . The reed, a rigid comb-like with evenly spaced slots and dents, functions dually to maintain uniform spacing of the warp threads as they pass through it and to beat or press the inserted weft firmly against the fell of the cloth, ensuring a compact weave. Positioned in the beater frame ahead of the heddles, it spaces the warp at a density determined by the reed's dent count, typically measured in dents per inch. In a simple weave on a basic handloom, these elements interact sequentially: warp threads unwind from the rear warp beam under controlled tension, thread through the heddles on the shafts to form the via manual or operation, proceed through the reed for alignment, and advance to the front cloth beam where the weft is beaten in and the fabric is wound. This process repeats, with the warp beam releasing and the cloth beam taking up fabric to advance the weaving width, enabling interlacement of (the crosswise yarns) into a cohesive . Tension maintenance is critical for uniform weaving and is achieved through mechanical systems on both beams, such as ratchet wheels with pawls on the cloth beam to prevent backward slippage and friction brakes or adjustable levers on the warp beam to regulate release and counteract varying yarn diameters as the beam depletes. These devices ensure constant warp tension throughout the process, adjustable by the weaver to accommodate different yarn types and prevent slack or excessive strain that could distort the fabric. In a generic handloom setup, assembly begins with mounting the warp beam horizontally at the back of a wooden or metal frame, followed by installing the shafts with heddles in the center, the reed within the swinging beater at the front, and the cloth beam at the foremost position, all connected via sturdy supports to withstand operational stresses. The warp is then prepared by winding it onto the warp beam, leasing it through the heddles according to the desired , sleying it through the reed, and tying it to the cloth beam's apron rod, creating a taut, parallel sheet ready for weft insertion in a or floor-standing configuration.

Loom Frame Variations

Loom frames have evolved significantly to accommodate diverse weaving needs, with early variations emphasizing simplicity and adaptability. The warp-weighted loom, one of the oldest documented frame types, features a vertical orientation where warp threads hang from an upper beam and are tensioned by weights attached to their ends, as evidenced by archaeological finds of clay loom weights from Neolithic sites in Europe, the Near East, and ancient Greece dating back to around 5000 BCE. This setup provided inherent stability for seated weavers, enabling the production of rectangular fabrics suitable for garments and sails, but its fixed upright structure limited portability and scalability to smaller domestic outputs. In contrast, the backstrap loom utilizes a highly flexible, frameless design where the warp is stretched between a stationary anchor—such as a tree or post—and a padded strap secured around the weaver's back or waist, with origins traced to approximately 2500 BCE in regions of Central and , as well as . This configuration prioritizes portability, allowing weavers to transport the minimal setup easily and work in varied environments, though it demands constant body adjustment for tension, reducing stability and restricting fabric width to the weaver's reach, typically under one meter. Rigid wooden characterize traditional floor looms, which adopt a horizontal orientation with front and back beams to hold the warp, emerging prominently in medieval by the 13th century as depicted in early pictorial records. These sturdy structures enhance overall stability by distributing weight evenly and supporting mechanisms for larger sheds, facilitating wider fabrics and higher production volumes in stationary workshops, albeit at the cost of immobility compared to backstrap or warp-weighted variants. The horizontal layout also improves for prolonged use, contrasting the vertical pull of earlier upright . Over time, loom frame materials transitioned from wood to metal, particularly during the , as wooden constructions proved insufficient for mechanized operations. The power loom, invented by in 1785, introduced cast-iron frames that offered superior durability, vibration resistance, and scalability for factory settings, enabling continuous operation and fabric widths exceeding several meters. This evolution markedly increased stability for high-speed weaving while supporting industrial expansion, though it diminished the portability inherent in pre-industrial wooden designs.

Primary Weaving Mechanisms

Shedding

Shedding is the foundational mechanism in weaving that separates the parallel warp yarns into two distinct layers—an upper shed of raised yarns and a lower shed of stationary yarns—to form a clear, triangular gap known as the , through which the weft yarn is inserted. The process begins with the warp yarns, which are taut and threaded through the eyes of heddles mounted on ; these frames are then selectively lifted or lowered, typically in alternation, to create the opening. This cyclic motion repeats for each of weft, ensuring the yarns remain organized and accessible for interlacement. The 's , including its height and angle, directly influences the ease of weft passage and overall fabric quality. In primitive looms, such as backstrap or ground-based designs used in early societies, shedding relies on manual hand-lifting of alternate warp threads by the weaver's fingers, a stick, or rudimentary heddles to form the gap. This labor-intensive technique limits the scale and complexity of fabrics but exemplifies the basic principle of warp separation, often performed in small groups to manage tension and alignment without mechanical aids. Such methods persist in traditional handloom practices, highlighting shedding's origins in dexterity. The role of shedding varies by weave type; in plain weave, it alternates the raising of odd and even warp threads across two heald frames, producing a balanced, basket-like interlacement where each weft passes over one warp and under the next. In contrast, weave requires a shifting shedding sequence, such as raising two warps while lowering one and progressing diagonally, which creates the characteristic ridges and enhanced of the fabric. These patterns demonstrate how controlled shedding dictates the basic structure and texture. Beyond enabling weft insertion, shedding is essential for , as the precise selection and timing of raised warps govern the interlacement design, influencing fabric aesthetics, strength, and functionality. By systematically separating the warp sheet, it also prevents thread tangling during operation, maintaining even tension and avoiding disruptions that could lead to defects or breakage. This separation ensures the integrity of the process from primitive to modern contexts.

Picking

Picking is the process by which the weft thread is inserted across the shed, the gap formed between the separated warp yarns, to with the warp and form the fabric structure. In basic , the weft is thrown or carefully placed from one side of the loom to the opposite side, a motion repeated for each to build successive rows of the weave. This insertion alternates direction—left to right and then right to left—to promote even distribution of tension and selvedge formation, resulting in a balanced fabric without or . In manual picking, weavers faced significant challenges, particularly thread breakage caused by the forceful propulsion required to traverse wider sheds, which could snap delicate yarns under strain. Maintaining even tension was equally demanding, as uneven pulling often led to puckered or loose sections in the cloth, demanding constant skill and adjustment to achieve uniform density. These issues not only reduced but also increased in pre-industrial practices. Historically, picking represented a highly labor-intensive phase of , originating in primitive handlooms around 5000 BCE where operators manually repeated the insertion thousands of times per piece, constrained by physical endurance and limiting output to mere yards per day. This step's repetitive nature made it a bottleneck in production until the , when mechanical innovations automated weft placement, dramatically boosting speed and reducing physical demands on workers.

Battening

Battening, also known as beating-up or beat-up, is the third primary motion in the process, occurring after the weft yarn has been inserted through the . This action involves using a beater to push the newly laid weft pick firmly against the previously woven edge of the fabric, known as the fell of the cloth, thereby compacting the weft rows to achieve the desired fabric . The process ensures that the weft threads are evenly spaced and interlocked with the warp, forming a stable structure without irregularities. The force applied during battening varies depending on the type of fabric being produced. For open weaves, such as lightweight or lace-like textiles, a light touch or even gentle placement of the weft is sufficient to maintain spacing and avoid excessive compression, allowing for and . In contrast, denser textiles like require heavier battening to pack the weft tightly, creating a weft-faced fabric where the horizontal threads dominate and conceal the warp entirely. This variation in force is crucial for controlling the final fabric's texture and appearance, with weighted beaters often employed in high-density to cram the weft securely into place. Effective battening significantly impacts fabric quality by preventing gaps between picks that could lead to weak spots or unraveling, while also eliminating loose ends that might cause uneven edges or selvedge issues. By compacting the weave uniformly, it enhances the overall and aesthetic consistency of the , ensuring that the interlacement is tight enough to withstand handling and use. Poor battening, such as insufficient force, can result in a loose fabric prone to distortion, underscoring the motion's role in achieving professional-grade results.

Advanced Shedding Techniques

Manual Shedding Methods

Manual shedding methods involve direct physical manipulation of warp threads to form the , the temporary separation that allows passage of the weft yarn, relying on simple tools rather than powered mechanisms. These techniques emphasize the weaver's hands-on control, often using portable setups suitable for traditional and nomadic practices. Common approaches include heddle-bar or rod systems, with cards, and rigid heddles for narrow bands. In heddle-bar or rod systems, a wooden rod or bar is threaded with loops of or that encircle alternate warp threads, creating a basic alternating when the bar is lifted or pushed. This method supports simple plain or weaves by manually shifting the rod to alternate the raised and lowered threads, often employed in backstrap or frame looms for its straightforward setup. For instance, the weaver pulls the heddle rod to raise every other warp thread, forming one , then uses a shed stick to create the opposite configuration. Tablet weaving, also known as card weaving, utilizes square cards with holes at the corners through which warp threads are passed, twisting the threads to form sheds as the cards are rotated. Each quarter-turn of the cards—forward or backward—reorients the threads, producing a new shed for weft insertion, enabling patterned bands through sequenced turns. This technique allows for intricate designs via thread color arrangements and turn patterns, though it requires consistent tension management. Rigid heddles consist of a flat frame with slots and eyes that hold warp threads in fixed positions, lifted as a unit to create a single shed for or combined with for variations. Particularly suited for inkle bands, these heddles are inserted into narrow looms or used freestanding, where the weaver slots alternate threads up and down before raising the entire heddle. This setup facilitates quick band production without multiple harnesses. These methods offer high portability, as they require minimal —often just , cards, or a single heddle frame—that can be carried or tensioned against the body, making them ideal for mobile crafting. Their simplicity allows beginners to achieve basic structures with low cost and setup time, fostering direct tactile feedback that enhances weave quality in small-scale production. However, manual operation limits complexity, typically restricting weavers to 4-8 effective harness equivalents through multiple rods or cards, beyond which intricate designs become labor-intensive or impractical without additional tools. Traditional examples abound, such as in Navajo weaving, where an upright loom employs a shed rod pushed forward and a heddle rod pulled to alternate sheds, enabling the creation of rugs with geometric patterns through weft interlock techniques. In Scandinavian traditions, particularly among Sami communities, rigid heddles on body-tensioned setups produce warp-faced bands with picked motifs, valued for their durability in straps and trims.

Mechanical Shedding Systems

Mechanical shedding systems represent a significant advancement in loom technology, enabling the automated formation of sheds for weaving complex patterns without constant manual intervention. These systems primarily include -controlled harnesses, dobby mechanisms, and Jacquard heads, each designed to lift and lower warp threads via mechanical linkages or programmed controls, thereby separating the warp to create openings for weft insertion. -controlled harnesses, for instance, utilize foot-operated pedals connected to heddle frames, allowing weavers to selectively raise multiple harnesses per to form basic to moderately complex sheds. Dobby heads extend this capability by providing pre-programmed control over harness movements, typically accommodating up to 32 to 40 harnesses for intricate weave structures that exceed the limitations of simple treadling. These mechanisms employ pegged bars, chains, or early cam systems to sequence the lifting of individual or groups of harnesses, automating pattern repeats without requiring a separate operator. In contrast, Jacquard heads, invented in 1804 by French inventor , use perforated cards strung together to direct the independent movement of thousands of warp threads, enabling virtually unlimited motif complexity far beyond dobby constraints. The evolution of these systems traces back to drawlooms, which relied on a dedicated assistant—known as a draw boy—to manually pull cords for pattern sheds, a labor-intensive process that limited production efficiency. By the early , mechanical innovations like the Jacquard head eliminated this dependency, transitioning to fully independent operations that reduced workforce needs and increased output speeds. Dobby mechanisms followed as a bridge between manual and fully automated systems, incorporating mechanical selectors to handle patterns unsuitable for treadles alone, thus streamlining during industrialization. In 19th-century applications, these systems were instrumental in producing luxurious textiles such as and , where reversible or raised patterns demanded precise, individualized warp control. Jacquard-equipped looms, for example, could weave up to two feet of intricate daily, revolutionizing the scale of fine fabric production for , , and ecclesiastical vestments.

Weft Insertion Methods

Handheld Shuttles

Handheld shuttles represent the foundational tools for manual weft insertion in traditional , enabling to pass the weft through the by hand or with mechanical assistance on narrow to medium-width looms. These devices vary in to accommodate different types, loom sizes, and weaving speeds, with the simplest forms dating back centuries and more advanced variants emerging during the early . Stick shuttles, the most basic type, consist of a flat, narrow piece of wood or similar material, often with notches at each end for winding the weft . Unnotched versions are preferred for to prevent , while notched or rag shuttles feature deeper grooves suitable for coarse materials like rags or thick fibers, allowing secure holding of bulkier weft. These shuttles are lightweight and versatile, typically measuring 8 to 20 inches in length depending on the weaving width. Boat shuttles, shaped like small boats with an enclosed compartment, incorporate a pivoting or rotating mechanism mounted on a central rod, which allows the weft to unwind smoothly as the shuttle glides through the . The spins freely to release under tension, providing consistent feed and reducing tangles during throws. This design enhances efficiency on handlooms by leveraging the shuttle's momentum for controlled passage across the warp. The , a pivotal innovation, features a wooden casing enclosing a and equipped with picking hammers or cords to propel it rapidly across wider warps from either end of the . Invented by English engineer John Kay and patented in May 1733 as part of a machine for dressing , it enabled a single weaver to handle fabrics up to twice the previous width without assistance, significantly boosting proto-industrial production speeds. Unlike manual throws, it used mechanical force for the shuttle's flight, marking a transition toward mechanized . In usage, stick shuttles excel for narrow widths under 20 inches on table or rigid-heddle looms, where direct hand passage suffices without needing . Boat shuttles are ideal for handlooms requiring to traverse medium sheds, with their weight and —often 11 to 13 inches—dictating throw and speed for balanced selvedges. The , by contrast, facilitated faster on broader setups, doubling output for wide warps in early factories and home-based production. Traditional handheld shuttles were primarily crafted from hardwoods like or dogwood for durability and smooth gliding, though was used in some ethnographic contexts for finer work and metal reinforcements appeared in later variants for added strength. Dimensions and weight are tailored to yarn type: slimmer profiles for delicate threads to minimize , and heavier builds for coarse wefts to maintain momentum without excessive force.

Mechanical and Power-Assisted Insertion

Mechanical and power-assisted insertion methods represent a significant in loom technology, transitioning from the labor-intensive introduced in 1733 to automated systems powered by mechanical and in the 19th and 20th centuries. This shift began with 19th-century adaptations, such as James Henry Northrop's 1894 invention of automatic filling replenishment, which enabled continuous weft supply without halting the loom, thereby boosting productivity in early power looms. Unlike handheld shuttles that demanded manual propulsion across the , these methods integrate power sources like motors and to automate weft delivery, fundamentally reducing operator intervention. Rapier looms employ flexible or rigid gripping arms, known as , to carry the weft through the . In rigid rapier systems, a single arm extends from one side to transfer the yarn , while flexible rapiers use a tape-like band with a gripper head that withdraws after insertion; telescopic variants combine both for wider . Commercialized in the and , these mechanisms allow versatile handling of diverse yarn types, including multicolored wefts, without the need for heavy shuttles. Projectile looms, also called gripper or bullet looms, utilize small metal projectiles—resembling bullets with built-in clamps—to grip and propel the weft across the shed via mechanical torsion or pneumatic assistance. The projectile is launched from one side, releases the yarn mid-shed via a transfer gripper, and is retracted by a conveyor chain for reuse, enabling efficient insertion from stationary bobbins. Developed in the mid-20th century by companies like Sulzer, this system supports high-volume production of uniform fabrics. Projectile looms hold significant importance in the industrial textile sector alongside rapier and air-jet looms, with the global market valued at approximately USD 2.5 billion in 2023 and projected to reach USD 3.8 billion by 2032. Air-jet and water-jet systems, pioneered after the , eliminate physical carriers entirely by propelling the weft directly through the using or high-pressure streams. The first commercial emerged in in 1950, with industrial adoption accelerating in the 1970s; water-jet variants followed soon after, refined in during the 1960s for synthetic fibers. In these fluid-jet methods, solenoid-controlled nozzles release precise bursts to accelerate the to initial speeds of 20-30 meters per second, achieving seamless insertion. These power-assisted techniques have dramatically enhanced weaving efficiency in modern textile mills, attaining weft insertion rates up to 2000 picks per minute—far surpassing manual methods—and minimizing labor requirements through of yarn handling and fault detection. This results in higher output, lower operational costs, and reduced , with shuttleless systems like rapiers and jets outperforming traditional shuttles in speed and versatility for large-scale production.

Secondary Mechanisms and Accessories

Tension and Take-Up Devices

Tension and take-up devices are essential components in looms that ensure the warp yarns remain under controlled tension throughout the process, facilitating smooth formation and preventing yarn breakage or uneven fabric production. These mechanisms work in coordination with primary motions like battening to advance the woven cloth while maintaining consistent pick density. Lease rods, also known as laze rods, serve as a key tension device by separating the warp yarns into alternating groups, preserving the threading order and aiding in the creation of a clear during . This separation helps distribute tension evenly across the warp sheet, reducing tangling and allowing for precise control during manual or mechanical operations. Take-up rolls, positioned at the front of the loom, function to wind the newly woven fabric onto the cloth beam at a regulated rate, synchronized with the battening action to withdraw the cloth from the weaving zone without disrupting warp tension. In traditional setups, these rolls use geared mechanisms, such as the 7-wheel take-up system, to ensure intermittent or continuous motion that matches the loom's cycle, preventing slack in the fabric. The primary role of these devices is to avoid slack or excessive tightening of the warp, which can lead to irregular sheds or yarn stress; early looms employed manual for adjustment, while modern power looms incorporate automatic sensors and feedback control systems for real-time tension regulation. For instance, electronic let-off systems in contemporary looms use load cells to monitor and adjust tension dynamically, minimizing variations during high-speed operation. In power looms, mechanisms—often consisting of a pivoted back rest or weighted roller—provide additional even tension distribution across the warp by compensating for elasticity and machine vibrations, ensuring stability during rapid cycles. Proper functioning of these devices directly impacts fabric quality, as uniform warp tension promotes straight selvedges and consistent weave density, reducing defects like skewed patterns or uneven thickness.

Loom Accessories

Loom accessories encompass a range of supplementary tools designed to improve the efficiency, precision, and quality of weaving by supporting fabric maintenance, yarn handling, and preparatory processes. These items are essential for both handweaving and industrial applications, allowing weavers to achieve consistent results without altering the loom's core structure. Temples, also known as stretchers, are adjustable clamps attached to the loom's fell of cloth to maintain the fabric's width during weaving, preventing draw-in or narrowing of the selvedges caused by yarn tension. Typically made of wood or metal with teeth or pins that grip the fabric edges, temples come in various sizes to accommodate different project widths and are particularly useful for open-weave structures like lace or gauze. Pirns serve as specialized weft bobbins for end-delivery shuttles, holding that unwinds from the tapered tip to ensure smooth, snag-free insertion during . Constructed from or plastic and wound from the base toward the point, pirns maintain constant tension as the shuttle moves, making them indispensable for high-speed or continuous operations. Stands provide stable support for portable looms, such as rigid-heddle or table models, enabling ergonomic in various settings without compromising stability. These adjustable, often foldable frames elevate the loom to a comfortable , facilitating hands-free operation and portability for weavers working away from fixed setups. A swift is a rotating device used in yarn preparation to hold hanks or skeins under tension while winding them into usable balls or cones, streamlining the of readying weft or warp yarns for the loom. Available in wooden or metal constructions, swifts prevent tangling and ensure even winding, which is critical for maintaining yarn integrity in production. Sizing equipment applies a protective , typically or synthetic polymers, to warp yarns prior to to enhance abrasion resistance and reduce breakage under loom tension. This occurs on specialized machines that beam the yarns uniformly, with modern units incorporating controlled and stretching for optimal adhesion, thereby improving overall weaving efficiency. Since the 1980s, electronic sensors have emerged as key modern accessories in computerized looms, providing real-time monitoring and automatic adjustment of warp tension to minimize defects and optimize fabric quality. These devices, often load cells or absolute position sensors integrated into the loom's , detect variations in pull and to electronic controllers for precise corrections during high-speed operation.

Types of Looms

Handheld and Simple Looms

Handheld and simple looms represent the most basic forms of weaving technology, emphasizing portability and minimal equipment for small-scale production. These devices rely on manual tensioning and simple mechanisms, making them accessible for individual without the need for fixed structures or power sources. They have been essential in traditional and prehistoric societies for creating utilitarian items, serving as foundational tools for learning the craft. One prominent type is the backstrap loom, where tension on the warp threads is maintained by a strap secured around the weaver's and back, with the opposite end fixed to a stationary object like a tree or post. This body-integrated design allows for precise control, enabling techniques such as brocading with supplementary wefts directly into the fabric. Originating in ancient times, backstrap looms have been used across , , and the , particularly in pre-Columbian where they supported advanced . Another early variant is the warp-weighted loom, a vertical setup where warp threads hang freely and are held taut by weights, such as clay or stone objects attached to the ends. Archaeological evidence, including loom weights from sites like Ulucak Höyük in , dates this loom to the period around 6200–6000 BCE, marking it as one of the earliest known weaving devices in and the . In , mud and stone loom weights discovered at indicate their use for maintaining warp tension, likely in domestic settings during the New Kingdom. This loom facilitated upright weaving, often by standing weavers, and produced fabrics of varying widths depending on the number of weighted threads. The inkle loom, a compact frame designed for narrow , uses pegs or skewers to tension the warp while allowing the weaver to pick patterns manually. Originating in 16th-century for producing "linckle" tapes—strong, narrow fabrics like garters and laces—the modern tabletop version was popularized in the 1930s from English designs. It remains a favored tool for creating continuous lengths of trim without selvages. These looms are primarily employed for weaving narrow fabrics, such as belts, sashes, straps, and bands, often under 1 meter in width due to physical constraints like the weaver's body size or frame dimensions. Backstrap looms, for instance, are typically limited to widths of about 70 cm, dictated by the weaver's waist circumference. Inkle looms excel at even narrower outputs, usually 2.5–10 cm, making them ideal for accessories or as introductory tools for novices to grasp basic weaving principles. Warp-weighted looms, while capable of broader pieces in skilled hands, were historically constrained by the weaver's reach and weight distribution for simple setups. Culturally, backstrap looms hold deep significance in Andean communities, where they produce textiles integral to identity, such as intricately patterned garments from wool that convey and heritage. In and , these looms support ongoing traditions of fiber arts tied to Quechua language and herding practices. Similarly, warp-weighted looms in ancient Egyptian contexts contributed to household linen production, as evidenced by weights in residential excavations, reflecting everyday textile needs in Nile Valley societies.

Floor and Table Looms

Floor looms and table looms represent stationary weaving devices designed for broader fabric production, utilizing foot or hand controls to manage the shedding process. These looms are particularly suited for home and studio environments, allowing weavers to create textiles wider than those produced on handheld or simple frames. Floor looms typically feature a treadle system where the weaver's feet operate pedals connected to harnesses, freeing the hands for weft insertion and beating, while table looms employ hand levers for similar control in a more compact setup. Treadle floor looms commonly incorporate multiple harnesses, ranging from 4 to 16, enabling complex patterns through the lifting and lowering of warp threads. These designs often include a countermarch or counterbalance mechanism to maintain even tension across the , with weaving widths typically spanning 1 to 2 meters to accommodate scarves, yardage, or rugs. Table looms, by contrast, are optimized for compact spaces and frequently utilize a rising mechanism, where selected harnesses are raised while others remain stationary, facilitating portability and ease of storage. Advanced features in both types include integration of dobby or cam controls for automated pattern selection; dobby mechanisms can handle up to 24 harnesses for intricate designs, while cams suit simpler repeats limited to 6-8 harnesses. Tension control is achieved through brakes or ratchet systems on the warp beam, and adjustable beaters accommodate various reed densities. These elements build on manual ding principles, where harnesses are selectively raised to form the shed for weft passage. In modern hobbyist weaving, floor and table looms with collapsible or folding frames have gained popularity since the early , enabling home use without requiring dedicated large spaces. Innovations like the Structo metal looms introduced in the and folding designs patented in the 1930s made these tools accessible for recreational and educational purposes, supporting a revival of handweaving as a . Today, they remain staples for artisans producing custom textiles in domestic settings.

Specialized and Industrial Looms

Specialized looms are engineered for particular fabric types or high-volume industrial production, optimizing mechanisms for unique requirements such as low tension, tubular structures, or complex patterning. These machines often incorporate advanced shedding, insertion, and control systems to achieve precision in niche applications, distinguishing them from general-purpose floor or table looms. Tapestry looms, typically high-warp or low-warp frames, operate under low tension to facilitate discontinuous weft insertion for pictorial designs, where weavers hand-pick colored yarns to create detailed images without continuous patterning. The warp yarns are attached to two beams and divided into odd and even sets, allowing weft bobbins to interlock at color boundaries for a weft-faced fabric that emphasizes visual over uniform structure. Circular looms produce seamless tubular fabrics, such as or bags, by arranging warp tapes in a circular configuration and inserting weft via shuttles that the . Configurations range from 4 to 12 shuttles, enabling widths from 30 cm to over 2 meters in double lay-flat, with precise tension control to minimize defects in materials. Power looms equipped with Jacquard mechanisms are tailored for fabrics, using electronic controls to select individual warp ends for intricate motifs like damasks or brocades on durable, patterned s. These systems integrate with or air-jet insertion for high-speed production of cloth or decorative seat covers, ensuring consistent quality in heavy-duty applications. Industrial advancements in the included multi-box looms, which employ drop-box motions to switch between up to seven colored weft shuttles per side, enabling patterned fabrics without frequent stops. Configurations like 4x1 or 2x1 box setups, using mechanical or chain-driven selectors, facilitated multi-color weft insertion in shuttle looms, boosting efficiency for decorative textiles. From the 1980s onward, computerized looms integrated (CAD) and (CAM) systems, allowing digital pattern preparation and direct control of shedding via electronic Jacquard heads. These adaptations built on traditional logic to support and customization in both artistic and industrial weaving, with user-friendly interfaces for vocational training and production. Velvet looms incorporate wire insertion to form pile loops, where after weaving two to four ground weft rows, a thin metal wire is passed through the and beaten up, creating uniform cut or uncut pile upon withdrawal and shearing. This double-cloth structure separates into two layers, ideal for luxurious or apparel with a soft, raised surface. Narrow fabric looms, often needle or shuttle types, produce ribbons and tapes up to 66 mm wide, weaving multiple strips simultaneously with jacquard patterning for elastic or decorative bands. These machines handle synthetic yarns like or at high speeds, supporting applications in apparel trims and industrial with precise edge control via temples.

Historical Development

Ancient and Pre-Industrial Looms

The earliest evidence of textile production, which implies the use of simple weaving frames or backstrap looms, comes from impressions of interlaced woven plant fibers preserved on fired clay artifacts from the site of Pavlov I in the , dating to approximately 26,000 years ago. These impressions represent the oldest known examples of structured techniques, suggesting early humans employed rudimentary devices to interlace fibers into fabrics for practical or symbolic purposes. Spindle whorls, weighted tools used to twist fibers into for , first appear in archaeological records around 10,000 BCE in Natufian contexts in the , marking the development of spinning separate from initial . By the , horizontal ground looms became prominent in around 3000 BCE, featuring warp threads stretched between fixed beams anchored to the ground with pegs, allowing for the production of larger and more uniform textiles. These looms facilitated the of and fabrics essential to Mesopotamian , as evidenced by textile remains and tool assemblages from sites like . In , horizontal looms appeared even earlier during the Predynastic period around 4400 BCE, as depicted on vessels from Badari showing operating ground-anchored frames with multiple heddle bars for pattern creation. These Egyptian innovations supported the production of fine cloths, integral to daily life and burial practices, with evidence from confirming their widespread use by the 4th millennium BCE. Regional variations continued to evolve, with developing advanced drawlooms for by around 200 BCE during the , as demonstrated by miniature loom models from the Laoguanshan tomb in . These drawlooms used a complex system of levers and heddles to select individual warp threads, enabling intricate patterned silks that were exported along trade routes and symbolized imperial luxury. In pre-industrial , vertical warp-weighted looms gained prominence during the medieval period for production, particularly from the onward, where clay or stone weights hung from warp threads suspended between an upper beam and ground, allowing artisans to create detailed pictorial weaves like those in Gothic-era wall hangings. This loom type, adapted for high-quality figurative work, supported the flourishing tapestry industry in regions such as and , with surviving examples illustrating its role in ecclesiastical and secular decoration.

Transition to Power Looms

The transition from hand-operated looms to power-driven machinery marked a pivotal shift in textile production during the late 18th and early 19th centuries, driven by the need to increase efficiency amid rising demand for cloth. This period saw the introduction of mechanized looms powered initially by water and steam, which automated the weaving process and reduced reliance on manual labor. The , introduced earlier, had already widened fabrics but required complementary power mechanisms to fully mechanize production. A foundational invention was the power loom patented by English clergyman in 1785, which used steam or water power to drive the weaving action, though early models suffered from frequent breakdowns and low output. Improvements followed, notably William Horrocks's 1813 power loom featuring a sturdy iron frame that enhanced durability and allowed for faster operation compared to wooden handlooms. These advancements enabled factories to produce cloth at rates far exceeding manual methods, with one power loom capable of matching the output of several handlooms. The rapid adoption of power looms provoked significant social upheaval, as they displaced skilled handloom weavers and lowered wages for remaining workers. In , this fueled the rebellions from 1811 to 1816, where artisans destroyed machinery in protests against job losses and factory conditions, leading to government crackdowns and military intervention. Despite resistance, power looms spurred the growth of centralized mills; in , the number of mills rose from around 250 in 1800 to over 1,100 by 1833, concentrating production in industrial hubs like . In the United States, the industry expanded similarly, with mills increasing from a handful in the early 1800s to 878 by the Civil War era, employing over 100,000 workers and leveraging water power from rivers. By the late , technological progress shifted power sources from to , with electric motors first applied to machinery in the , enabling more precise control and higher speeds in loom operation. This laid the groundwork for modern automated , transforming the industry into a cornerstone of .

Cultural and Symbolic Aspects

Symbolism in Art and Culture

In , the loom served as a profound metaphor for the weaving of human destiny, embodied by the , or , who spun the thread of life; , who measured its length; and , who cut it to end mortality. These goddesses, often depicted at a loom, underscored the inescapable nature of fate, where life's course was likened to threads intertwined in an unalterable fabric, a concept echoed in ancient texts like Hesiod's . In literature, the loom symbolizes cunning, fidelity, and temporal manipulation, as seen in Homer's , where Penelope weaves and unweaves a shroud for Laertes to delay her suitors, representing her patient resistance and preservation of household order amid uncertainty. This act transforms the loom into a tool of agency, inverting its domestic role to embody strategic deferral and loyalty, a motif that highlights weaving's dual function as both creation and in epic narrative. Across many societies, the loom has symbolized women's labor as an emblem of , , and creative expression, often tied to communal and familial bonds in anthropological accounts of traditions. In various cultures, weaving required meticulous skill and repetitive motion, fostering resilience and through patterns that encoded social values, positioning it as a for the steady, transformative work of nurturing communities. In , the loom reemerged as a vehicle for abstract symbolism and material exploration, exemplified by ' Bauhaus-era works, where threads became carriers of meaning akin to a , blending ancient with modernist to evoke structure, rhythm, and tactile experience. Albers' pictorial weavings, such as those incorporating innovative fibers, elevated the loom beyond utility, symbolizing the interplay of order and improvisation in 20th-century design. In Indigenous rituals, particularly among the , ceremonial cloaks known as kākahu embody ancestry and spiritual connection, woven from native materials like harakeke to trace (genealogy) and invoke protective values during rites of passage or leadership ceremonies. These garments, often featuring intricate patterns, serve as living (treasures) that link wearers to forebears, reinforcing communal identity and the sacred continuity of cultural narratives through weaving practices.

Modern Uses and Significance

In the modern , power looms dominate global fabric production, accounting for over 99% of output as handloom products represent only a small fraction of the market, valued at approximately $9 billion compared to the $1.11 trillion global sector in the mid-2020s. This mechanized approach enables high-volume manufacturing for apparel, home furnishings, and , with innovations like smart looms integrating for real-time defect detection. These AI systems, such as the WiseEye platform, employ and to identify flaws like holes, stains, or weave irregularities during production, reducing waste and improving in industrial settings. A notable revival of handloom practices has emerged within movements, emphasizing ethical production and environmental benefits over mass mechanization. In , —a hand-spun and hand-woven fabric—has seen renewed prominence through initiatives promoting decentralized, low-impact that uses natural dyes and minimizes and waste, aligning with global demands for eco-friendly textiles. Similarly, traditional Scandinavian handloom techniques, exemplified by rya rugs with their thick piles, contribute to sustainable crafts by utilizing local, renewable fibers and supporting communities in creating durable, timeless pieces for contemporary interiors. Technological innovations in weaving have expanded looms' applications beyond conventional fabrics, particularly in high-performance sectors. 3D weaving produces integrated composite structures with enhanced strength and reduced weight, finding critical use in for thermal protection systems, such as NASA's fused quartz fiber preforms that withstand extreme temperatures while maintaining structural integrity. In fashion, digital Jacquard looms, advanced since the early 2000s, enable precise, computer-controlled patterning for custom designs, allowing designers to create intricate, personalized textiles efficiently without traditional punch cards. These developments underscore looms' enduring significance, bridging industrial efficiency, artisanal heritage, and cutting-edge engineering to meet diverse modern needs.

References

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