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Textiles
In textile production, longitudinal yarns are referred to as warp and are interlaced with weft or filing yarns to create a woven fabric.
Handmade floral patterns on textiles
The production of textiles which were initially artisanal work, has grown into a vast field today that includes the production of fibres, yarns, fabrics, and various fibrous products for different domestic and industrial usages.
Weaving demonstration on an 1830 handloom in the weaving museum in Leiden

Textile is an umbrella term that includes various fibre-based materials, including fibres, yarns, filaments, threads, and different types of fabric. At first, the word "textiles" only referred to woven fabrics.[1][2][3] However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing.[4] In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.[3][5][4]

Textiles are divided into two groups: consumer textiles for domestic purposes and technical textiles. In consumer textiles, aesthetics and comfort are the most important factors, while in technical textiles, functional properties are the priority.[4][6] The durability of textiles is an important property, with common cotton or blend garments (such as t-shirts) able to last twenty years or more with regular use and care.

Geotextiles, industrial textiles, medical textiles, and many other areas are examples of technical textiles, whereas clothing and furnishings are examples of consumer textiles. Each component of a textile product, including fibre, yarn, fabric, processing, and finishing, affects the final product. Components may vary among various textile products as they are selected based on their fitness for purpose.[4][7][6]

Fibre is the smallest fabric component; fibres are typically spun into yarn, and yarns are used to manufacture fabrics.[8][7] Fibre has a hair-like appearance and a higher length-to-width ratio. The sources of fibres may be natural, synthetic, or both. The techniques of felting and bonding directly transform fibres into fabric. In other cases, yarns are manipulated with different fabric manufacturing systems to produce various fabric constructions. The fibres are twisted or laid out to make a long, continuous strand of yarn.[9] Yarns are then used to make different kinds of fabric by weaving, knitting, crocheting, knotting, tatting, or braiding.[10][11][5] After manufacturing, textile materials are processed and finished to add value, such as aesthetics, physical characteristics, and utility in certain use cases.[12] The manufacturing of textiles is the oldest industrial art.[13] Dyeing, printing, and embroidery are all different decorative arts applied to textile materials.[14]

Etymology

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Textile

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The word 'textile' comes from the Latin adjective textilis, meaning 'woven', which itself stems from textus, the past participle of the verb texere, 'to weave'.[15] Originally applied to woven fabrics, the term "textiles" is now used to encompass a diverse range of materials, including fibres, yarns, and fabrics, as well as other related items.[9][16][3]

Fabric

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A "fabric" is defined as any thin, flexible material made from yarn, directly from fibres, polymeric film, foam, or any combination of these techniques. Fabric has a broader application than cloth.[17][18] Fabric is synonymous with cloth, material, goods, or piece goods.[4][5] The word 'fabric' also derives from Latin, with roots in the Proto-Indo-European language. Stemming most recently from the Middle French fabrique, or "building," and earlier from the Latin fabrica ('workshop; an art, trade; a skillful production, structure, fabric'), the noun fabrica stems from the Latin faber" artisan who works in hard materials', which itself is derived from the Proto-Indo-European dhabh-, meaning 'to fit together'.[19]

Cloth

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Cloth merchant's shop

Although cloth is a type of fabric, not all fabrics can be classified as cloth due to differences in their manufacturing processes, physical properties, and intended uses. Materials that are woven, knitted, tufted, or knotted from yarns are referred to as cloth, while wallpaper, plastic upholstery products, carpets, and nonwoven materials are examples of fabrics.[17]

Cloth is a flexible substance typically created through the processes of weaving, felting, or knitting using natural or synthetic materials.[20] The word 'cloth' derives from the Old English clað, meaning "a cloth, woven, or felted material to wrap around one's body', from the Proto-Germanic klaithaz, similar to the Old Frisian klath, the Middle Dutch cleet, the Middle High German kleit and the German kleid, all meaning 'garment'.[21]

History

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Textile machinery at the Cambrian Factory, Llanwrtyd, Wales in the 1940s.

Textiles themselves are too fragile to survive across millennia; the tools used for spinning and weaving make up most of the prehistoric evidence for textile work. The earliest tool for spinning was the spindle, to which a whorl was eventually added. The weight of the whorl improved the thickness and twist of the spun thread. Later, the spinning wheel was invented. Historians are unsure where; some say China, others India.[22]

The precursors of today's textiles include leaves, barks, fur pelts, and felted cloths.[23]

The Banton Burial Cloth, the oldest existing example of warp ikat in Southeast Asia, is displayed at the National Museum of the Philippines. The cloth was most likely made by the native Asian people of northwest Romblon. The first clothes, worn at least 70,000 years ago and perhaps much earlier, were probably made of animal skins and helped protect early humans from the elements. At some point, people learned to weave plant fibres into textiles.

The discovery of dyed flax fibres in a cave in the Republic of Georgia dated to 34,000 BCE suggests that textile-like materials were made as early as the Paleolithic era.[24][25]

The speed and scale of textile production have been altered almost beyond recognition by industrialization and the introduction of modern manufacturing techniques.[26] However, for the main types of textiles, plain weave, twill, or satin weave, there is little difference between the ancient and modern methods.

Textile industry

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The textile industry grew out of art and craft and was kept going by guilds. In the 18th and 19th centuries, during the Industrial Revolution, it became increasingly mechanized. In 1765, when a machine for spinning wool or cotton called the spinning jenny was invented in the United Kingdom, textile production became the first economic activity to be industrialized. In the 20th century, science and technology were driving forces.[27][28] The textile industry exhibits inherent dynamism, influenced by a multitude of transformative changes and innovations within the domain. Textile operations can experience ramifications arising from shifts in international trade policies, evolving fashion trends, evolving customer preferences, variations in production costs and methodologies, adherence to safety and environmental regulations, as well as advancements in research and development.[29]

The textile and garment industries exert a significant impact on the economic systems of numerous countries engaged in textile production.[30]

Naming

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Sample of calico printed with a six-colour machine by Walter Crum & Co., from Frederick Crace Calvert, Dyeing and Calico Printing (1878)

Most textiles were called by their base-fibre generic names, their place of origin, or were put into groups based loosely on manufacturing techniques, characteristics, and designs.[31][32][33][34]

Bearskin[35] (bearskin cloth) may have received its name from its "shaggy nap".[36]

"Nylon", "olefin", and "acrylic" are generic names for some of the more commonly used synthetic fibres.[37]

Name Product Textiles named by Description
Cashmere Wool fibre obtained from cashmere goats Origin Kashmir Cashmere is synonymous with the Kashmir shawl, with the term "cashmere" derived from an anglicization of Kashmir.[38]
Calico Plain weave textile material Origin Calicut The fabric originated in the southwestern Indian city of Calicut.
Jaconet Lightweight cotton fabric in plain weave Origin Jagannath Puri Jaconet is an anglicization of Jagannath, where it was originally produced.[39]
Jersey A type of Knitted fabric Origin Jersey, Channel Islands Jersey fabric was produced first on Jersey in the Channel Islands.[38]
Kersey A coarse woollen cloth Origin Kersey, Suffolk The fabric is named after the town in the east of England.[38]
Paisley (design) A type of motif Design Paisley, Renfrewshire A town situated in the west central Lowlands of Scotland.[38]
Dosuti A handspun cotton cloth Characteristics A coarse and thick cotton cloth In and around the 19th century Punjab and Gujarat were famous for production of various handspun cloths. Dosuti was distinguished by the number of yarns (Do+Suti translates to 'two yarns') used to produce it. Eksuti was another variety using a single thread.

[40][41]

Mulmul types such as āb-i-ravān (running water), Baft Hawa (woven air)[42] Fine muslin fabric variations from Dacca in Bengal Characteristics Delicate muslin types Dacca, in the eastern Indian subcontinent, produced a wide range of handwoven and spun muslins. Baft Hawa, which means "woven air", Shabnam, which means "evening dew", and ab-i-ravan, which means "flowing water" are some poetic names for soft muslins.[42][43]
Nainsook A plain weave fabric with soft hand Characteristics Pleasing to the eyes Nain + Sook translates to "eye-pleasing".[39]
Swanskin A woven flannel cloth Characteristics Appears and feels like swan skin An 18th century fabric developed at Shaftesbury.[44]
Tansukh Another type of Muslin with soft and delicate texture Characteristics Pleasing to the body Tan + Sukh translates to "body pleasing". Tansukh was a fine, soft, and delicate textured cloth. The cloth type is mentioned in the 16th-century Mughal-time records, Ain-i-Akbari.[45]
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The related words "fabric"[11] and "cloth"[20] and "material" are often used in textile assembly trades (such as tailoring and dressmaking) as synonyms for textile. However, there are subtle differences in these terms in specialized usage. Material is an extremely broad term basically meaning consisting of matter, and requires context to be useful. A textile is any material made of interlacing fibres, including carpeting and geotextiles, which may not necessarily be used in the production of further goods, such as clothing and upholstery. A fabric is a material made through weaving, knitting, spreading, felting, stitching, crocheting or bonding that may be used in the production of further products, such as clothing and upholstery, thus requiring a further step of the production. Cloth may also be used synonymously with fabric, but often specifically refers to a piece of fabric that has been processed or cut.[citation needed]

  • Greige goods: Textiles that are raw and unfinished are referred to as greige goods. After manufacturing, the materials are processed and finished.[46][12]
  • Piece goods: Piece goods were textile materials sold in cut pieces as specified by the buyer. Piece goods were either cut from a fabric roll or made to a specific length, also known as yard goods.[47][48]

Types

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A baby wearing many items of soft winter clothing: headband, cap, fur-lined coat, scarf, and sweater

Textiles are various materials made from fibres and yarns. The term "textile" was originally only used to refer to woven fabrics, but today it covers a broad range of subjects.[16] Textiles are classified at various levels, such as according to fibre origin (natural or synthetic), structure (woven, knitted, nonwoven), finish, etc.[31][32][33][34] However, there are primarily two types of textiles:

Consumer textiles

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Textiles have an assortment of uses, the most common of which are for clothing and for containers such as bags and baskets. In the household, textiles are used in carpeting, upholstered furnishings, window shades, towels, coverings for tables, beds, and other flat surfaces, and in art. Textiles are used in many traditional hand crafts such as sewing, quilting, and embroidery.[4]

Technical textiles

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Technical textile is a branch of textile that focuses on the protection, safety and other functional performance attributes of textiles, unlike domestic textiles, where the primary focus is aesthetics and comfort. A technician wearing an explosive ordnance disposal (EOD) suit.
Nonwoven geotextile bags are much more robust than woven bags of the same thickness.

Textiles produced for industrial purposes, and designed and chosen for technical characteristics beyond their appearance, are commonly referred to as technical textiles. Technical textiles include textile structures for automotive applications, medical textiles (such as implants), geotextile (used for reinforcement of embankments), agrotextiles (textiles for crop protection), and protective clothing (such as clothing resistant to heat, radiation, or molten metals, and clothing resistant to puncture (for example, stab-resistant or bulletproof clothing)).

In the workplace, textiles can be used in industrial and scientific processes such as filtering. Miscellaneous uses include flags, backpacks, tents, nets, cleaning rags, and transportation devices such as balloons, kites, sails, and parachutes; textiles are also used to provide strengthening in composite materials such as fibreglass and industrial geotextiles.[4][6]

Due to the often highly technical and legal requirements of these products, these textiles are typically tested to ensure they meet stringent performance requirements. Other forms of technical textiles may be produced to experiment with their scientific qualities and to explore the possible benefits they may have in the future. For example, threads coated with zinc oxide nanowires, when woven into fabric, have been shown capable of "self-powering nanosystems", using vibrations created by everyday actions like wind or body movements to generate energy.[49][50]

Significance

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Textiles are all around us. The textile is a component of basic needs like food and shelter. Textiles are everywhere in our lives, from bath towels to space suits. Textiles help humans by comforting, protecting, and extending their lives. Textiles meet our clothing needs, keeping us warm in the winter and cool in the summer. There are several applications for textiles, such as medical textiles, intelligent textiles, and automotive textiles. All of them contribute to the well-being of humans.[9]

Serviceability in textiles

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The term "serviceability" refers to a textile product's ability to meet the needs of consumers. The emphasis is on knowing the target market and matching the needs of the target market to the product's serviceability. Serviceability or performance in textiles is the ability of textile materials to withstand various conditions, environments, and hazards. Aesthetics, durability, comfort and safety, appearance retention, care, environmental impact, and cost are the serviceability concepts employed in structuring the material.[clarification needed][51]

Components

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Fibres, yarns, fabric construction, finishes and design are components of a textile product. The selection of specific components varies with the intended use, therefore the fibres, yarns, and fabric manufacturing systems are selected with consideration of the required performance.[51]

Use and applications

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Commercial textiles/ Domestic textiles End uses Technical textiles/ Industrial purpose textiles End uses
Clothing Clothing items for men, women and children. nightwear, sportswear, lingerie, undergarments, swimsuit. Accessories such as caps, umbrella, socks, gloves, and handbags.[4][52] Agro-textiles Agro-textiles are used in agriculture, horticulture, aquaculture, landscape gardening and forestry. Mainly for crop protection, in crop development for instance shade nets, thermal insulation and sunscreen materials, windshield, antibird nets, covering livestock protection, suppressing weed and insect control, etc.[53]
Furnishing Upholstery, curtains, draperies, carpets, towels.[4][52] Geotextile Technical textiles which are used in civil engineering, roads, airfields, railroads, embankments, retaining structures, reservoirs, canals, dams, bank protection, coastal engineering and construction site silt fences, and protection of melting glaciers.[54]
Bedding Bed sheets, khes, blankets, pillows.[4][52] Automotive textile Airbags, seat belts, headliners, upholstery, car carpets, and door card.[55]
Others Shower curtains.[4] Medical textile implants, sutures, dressings, bandages, medical gowns, face masks.[4]
Indutech This particular sector includes conveyor belts, drive belts, ropes and cordages, filtration products, glass battery separators, decatising and bolting cloth, AGM (absorption glass mat) plasma screens, coated abrasives, composite materials, printed circuit boards, printer ribbon, seals, gaskets, paper making fabrics.[6]

Other uses

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Textiles, textile production, and clothing were necessities of life in prehistory, intertwined with the social, economic, and religious systems. Other than clothing, textile crafts produced utilitarian, symbolic, and opulent items. Archaeological artifacts from the Stone Age and the Iron Age in Central Europe are used to examine prehistoric clothing and its role in forming individual and group identities.[56]

Source of knowledge

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Artifacts unearthed in various archaeological excavations informs us about the remains of past human life and their activities.[57] Dyed flax fibres discovered in the Republic of Georgia indicate that textile-like materials were developed during the Paleolithic period. Radiocarbon dates the microscopic fibres to 36,000 years ago, when modern humans migrated from Africa.[25]

Several textile remnants, such as the Inca Empire's textile arts remnants, which embody the Incas' aesthetics and social ideals, serve as a means for disseminating information about numerous civilizations, customs, and cultures.[58][59]

There are textile museums that display history related to many aspects of textiles. A textile museum raises public awareness and appreciation of the artistic merits and cultural significance of the world's textiles on a local, national, and international scale. The George Washington University Museum and Textile Museum in Washington, D.C., was established in 1925.[60]

Narrative art

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The Bayeux Tapestry is a rare example of secular Romanesque art. The art work depicts the Norman Conquest of England in 1066.[61][62]

Decorative art

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Textiles are also used for decorative art. Appliqué work of pipili is decorative art of Odisha, a state in eastern India, used for umbrellas, wall hangings, lamp shades, and bags. To make a range of decorative products, coloured cloth in the shapes of animals, birds, flowers, are sewn onto a base cloth.[63]

Architextiles

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Architextiles, a combination of the words architecture and textile, are textile-based assemblages. Awnings are a basic type of architectural textile.[64] Mughal Shahi Lal Dera Tent, which was a movable palace, is an example of the architextiles of the Mughal period.[65]

Currency

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Textiles had been used as currency as well. In Africa, textiles were used as currency in addition to being used for clothing, headwear, swaddling, tents, sails, bags, sacks, carpets, rugs, curtains, etc.[66] Along the east–west axis in sub-Saharan Africa, cloth strip, which was typically produced in the savannah, was used as a form of currency.[67]

Votive offering

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Textiles were among the objects offered to the gods [votive offering] in ancient Greece for religious purposes.[68]

Fibre

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The smallest component of a fabric is fibre; fibres are typically spun into yarn, and yarns are used to make fabrics. Fibres are very thin and hair-like structures. The sources of fibres may be natural, synthetic, or both.[9][69]

Global consumption

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Global fibre production per person has increased from 8.4 kilograms in 1975 to 14.3 kilograms in 2021.[clarification needed] After a modest drop due to COVID-19 pandemic in 2020, global fibre output rebounded to 113 million tons in 2021. Global fibre output roughly doubled from 58 million tons in 2000 to 113 million tons in 2021 and is anticipated to reach 149 million tons in 2030.[70]

The demand for synthetic fibres is increasing rapidly. This has numerous causes. Reasons include its low price, the demand-supply imbalance of cotton, and its [Synthetic fibres'] versatility in design and application. Synthetic fibres accounts for 70% of global fibre use, mainly polyester.[71] By 2030, the synthetic fibre market will reach 98.21 billion US dollars. From 2022 to 2030, the market is anticipated to increase by 5.1% per year.[72]

Fibre sources

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  • Natural fibres are obtained from plants, animals and minerals.[73] Since prehistoric times, textiles have been made from natural fibres. Natural fibres are further categorized as cellulosic, protein, and mineral.[74]
  • Synthetic or manmade fibres are manufactured with chemical synthesis.[73]
  • Semi-synthetic: A subset of synthetic or manmade fibres is semi-synthetic fibre. Rayon is a classified as a semi-synthetic fibre, made with natural polymers.

Monomers are the building blocks of polymers. Polymers in fibres are of two types: additive or condensation. Natural fibres, such as cotton and wool, have a condensation polymer type, whereas synthetic fibres can have either an additive or a condensation polymer type. For example, acrylic fibre and olefin fibres have additive polymers, and nylon and polyester are condensation polymers.[75]

Types

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Types of fibres[76]
Natural Synthetic Semi-synthetic
Cellulosic fibres (Vegetable or plant fibres) Protein fibres (Animal fibres) Mineral fibres Petroleum based Cellulose based
Cotton Wool Asbestos Nylon Rayon
Linen Silk Glass fibre Polyester Acetate
Jute Acrylic fibre Triacetate
Hemp Olefin fibre
Bamboo Fibre Spandex
Aramid

Fibre properties

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Fibre properties influence textile characteristics such as aesthetics, durability, comfort, and cost.[77] Fineness is one of the important characteristics of the fibres. They have a greater length-to-width ratio [100 times the diameter]. Fibres need to be strong, cohesive, and flexible. The usefulness of fibres are characterized on the basis of certain parameters such as strength, flexibility, and length to diameter ratio, and spinnability. Natural fibres are relatively short [staple] in length. Synthetic fibres are produced in longer lengths called filaments. Silk is the only natural fibre that is a filament. The classification of fibres is based on their origin, derivation, and generic types.[9][69]

Certain properties of synthetic fibres, such as their diameter, cross section, and colour, can be altered during production.[78]

Cotton: Cotton has a long history of use in the clothing due to its favourable properties. This fibre is soft, moisture-absorbent, breathable, and is renowned for its long durability.

Blends (blended textiles)

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Fabric or yarn produced with a combination of two or more types of different fibres, or yarns to obtain desired traits. Blending is possible at various stages of textile manufacturing. Final composition is liable for the properties of the resultant product. Natural and synthetic fibres are blended to overcome disadvantage of single fibre properties and to achieve better performance characteristics and aesthetic effects such as devoré, heather effect, cross dyeing and stripes pattern etc. Clothing woven from a blend of cotton and polyester can be more durable and easier to maintain than material woven solely from cotton. Other than sharing functional properties, blending makes the products more economical.[79][80]

Union or Union fabrics is the 19th century term for blended fabrics. While it is no longer in use.[81] Mixture or mixed cloth is another term used for blended cloths when different types of yarns are used in warp and weft sides.[82][83]

Blended textiles are not new.

  • Mashru was a 16th-century fabric, is one of the earliest forms of "mixed cloth", a material composed of silk and cotton.[84]
  • Siamoise was a 17th-century cotton and linen material.[85]

Composition

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Fibre composition[86] the fibre blend composition of mixtures of the fibres,[87] is an important criterion to analyse the behaviour, properties such as functional aspects, and commercial classification of the merchandise.[88][89][90]

The most common blend is cotton and polyester. Regular blended fabric is 65% polyester and 35% cotton. It is called a reverse blend if the ratio of cotton predominates—the percentage of the fibres changes with the price and required properties.

Blending adds value to the textiles; it helps in reducing the cost (artificial fibres are less expensive than natural fibres) and adding advantage in properties of the final product.[91][92] For instance, a small amount of spandex adds stretch to the fabrics.[93] Wool can add warmth.[94]

Uses of different fibres

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Natural fibres

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Plant

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Bridal gown made from nettle fibres, probably worn by Eleonora Sophie Rantzau (1779-) at her wedding to Preben Bille-Brahe, Hvedholm Castle. National Museum of Denmark.
  • Grass, rush, hemp, and sisal are all used in making rope.[95] In the first two, the entire plant is used for this purpose, while in the last two, only fibres from the plant are used. Coir (coconut fibre) is used in making twine, and also in floormats, doormats, brushes, mattresses, floor tiles, and sacking.
  • Straw and bamboo are both used to make hats. Straw, a dried form of grass, is also used for stuffing, as is kapok.
  • Fibres from pulpwood trees, cotton, rice, hemp, and nettle are used in making paper.
  • Cotton, flax, jute, hemp, modal, banana, bamboo, lotus, eucalyptus, mulberry, and sugarcane are all used in clothing.[96][97][98] Piña (pineapple fibre) and ramie are also fibres used in clothing, generally with a blend of other fibres such as cotton. Nettles have also been used to make a fibre and fabric very similar to hemp or flax. The use of milkweed stalk fibre has also been reported, but it tends to be somewhat weaker than other fibres like hemp or flax.
  • The inner bark of the lacebark tree is a fine netting that has been used to make clothing and accessories as well as utilitarian articles such as rope.
  • Acetate is used to increase the shininess of certain fabrics such as silks, velvets, and taffetas.
  • Seaweed is used in the production of textiles: a water-soluble fibre known as alginate is produced and is used as a holding fibre; when the cloth is finished, the alginate is dissolved, leaving an open area.
  • Rayon is a manufactured fibre derived from plant pulp.[99] Different types of rayon can imitate feel and texture of silk, cotton, wool, or linen.

Fibres from the stalks of plants, such as hemp, flax, and nettles, are also known as 'bast' fibres. Hemp fibre is yellowish-brown fibre made from the hemp plant. The fibre characteristics are coarser, harsher,[clarification needed] strong and lightweight. Hemp fibre is used primary to make twine, rope and cordage.[100]

Animal

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Animal textiles are commonly made from hair, fur, skin, or silk (in the case of silkworms).[clarification needed]

  • Wool refers to the hair of the domestic sheep or goat, which is distinguished from other types of animal hair in that the individual strands are coated with scales and tightly crimped, and the wool as a whole is coated with a wax mixture known as lanolin (sometimes called wool grease), which is waterproof and dirtproof.[101] The lanolin and other contaminants are removed from the raw wool before further processing.[102] Woollen refers to a yarn produced from carded, non-parallel fibre, while worsted refers to a finer yarn spun from longer fibres which have been combed to be parallel.
  • Silk is an animal textile made from the fibres of the cocoon of the Chinese silkworm which is spun into a smooth fabric prized for its softness. There are two main types of the silk: 'mulberry silk' produced by the Bombyx mori, and 'wild silk' such as Tussah silk (wild silk). Silkworm larvae produce the first type if cultivated in habitats with fresh mulberry leaves for consumption, while Tussah silk is produced by silkworms feeding purely on oak leaves. Around four-fifths of the world's silk production consists of cultivated silk.[103] Silk products include pillow covers, dresses, tops, skirts, bed sheets, curtains.

Microbes

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Bacterial cellulose can be made from industrial organic and agricultural waste, and used as material for textiles and clothing.[104]

Mineral

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  • Asbestos and basalt fibre are used for vinyl tiles, sheeting and adhesives, "transite" panels and siding, acoustical ceilings, stage curtains, and fire blankets.
  • Glass fibre is used in the production of ironing board and mattress covers, ropes and cables, reinforcement fibre for composite materials, insect netting, flame-retardant and protective fabric, soundproof, fireproof, and insulating fibres. Glass fibres are woven and coated with Teflon to produce beta cloth, a virtually fireproof fabric which replaced nylon in the outer layer of United States space suits since 1968.[105]
  • Metal fibre, metal foil, and metal wire have a variety of uses, including the production of cloth-of-gold and jewellery. Hardware cloth (US term only) is a coarse woven mesh of steel wire, used in construction. It is much like standard window screening, but heavier and with a more open weave.

Minerals and natural and synthetic fabrics may be combined, as in emery cloth, a layer of emery abrasive glued to a cloth backing. Also, "sand cloth" is a US term for fine wire mesh with abrasive glued to it, employed like emery cloth or coarse sandpaper.

Synthetic

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In the 20th century, they were supplemented by artificial fibres made from petroleum. Textiles are made in various strengths and degrees of durability, from the finest microfibre made of strands thinner than one denier to the sturdiest canvas.

Synthetic textiles are used primarily in the production of clothing, as well as the manufacture of geotextiles. Synthetic fibres are those that are constructed by humans through chemical synthesis.

  • Polyester fibre is used in all types of clothing, either alone or blended with fibres such as cotton.
  • Aramid fibre (e.g. Twaron) is used for flame-retardant clothing, cut-protection, and armour.
  • Acrylic is a fibre used to imitate wools,[106] including cashmere, and is often used in replacement of them.
  • Nylon is a fibre used to imitate silk; it is used in the production of pantyhose. Thicker nylon fibres are used in rope and outdoor clothing.
  • Spandex (trade name Lycra) is a polyurethane product that can be made tight-fitting without impeding movement. It is used to make activewear, bras, and swimsuits.
  • Olefin fibre is a fibre used in activewear, linings, and warm clothing. Olefins are hydrophobic, allowing them to dry quickly. A sintered felt of olefin fibres is sold under the trade name Tyvek.
  • Ingeo is a polylactide fibre blended with other fibres such as cotton and used in clothing. It is more hydrophilic than most other synthetics, allowing it to wick away perspiration.
  • Lurex is a metallic fibre used in clothing embellishment.
  • Milk proteins have also been used to create synthetic fabric. Milk or casein fibre cloth was developed during World War I in Germany, and further developed in Italy and America during the 1930s.[107] Milk fibre fabric is not very durable and wrinkles easily, but has a pH similar to human skin and possesses anti-bacterial properties. It is marketed as a biodegradable, renewable synthetic fibre.[108]
  • Carbon fibre is mostly used in composite materials, together with resin, such as carbon fibre reinforced plastic. The fibres are made from polymer fibres through carbonization.

Production methods

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Textile manufacturing has progressed from prehistoric crafts to a fully automated industry.[75] Over the years, there have been continuous improvements in fabric structure and design.[109]

Production methods
Production method Description Inventors, inventions and milestones in progression
Barkcloth Barkcloth is made by pounding bark until it is soft and flat.[110][111] Bark is an older known fabric; ancient people around the world wore bark cloth daily until woven fabrics replaced it. In Indonesia, the bark cloth is associated with the Torajan people, who made it from the fermentation of inner bark of certain local trees, mulberry and pandanus. The Torajans used stones and wooden beaters to produce bark cloth.[112]
Barkcloth dress of Lore Bada people in Lore Valley, Poso Regency, Central Sulawesi, Indonesia. This collection of Central Sulawesi Museum was exhibited in Textile Museum Jakarta in November 2016.
Felt and other nonwoven fabrics Felting is a method of manufacturing fabric directly from fibres by entangling, interlocking the fibres by mechanical action (like rubbing and pressing) and often aided by heat and moisture.[111] Felting is another old method of fabric manufacturing. While civilizations in the western Mediterranean improved their weaving skills, nomads in Central Asia learned how to make felt, a non-woven material, from wool.[113][111] Felting involves applying pressure and friction to a mat of fibres, working and rubbing them together until the fibres become interlocked and tangled, forming a nonwoven textile. A liquid, such as soapy water, is usually added to lubricate the fibres, and to open up the microscopic scales on strands of wool.[111] More recently, additional methods have been developed to bond fibres into nonwoven fabrics, including needle punching, adhesives, and chemical binding.[113][111][7]
Kazakh felt yurt
Spunbond nonwoven fabric
Weaving Weaving is a textile production method which involves interlacing a set of longer threads (called the warp) with a set of crossing threads (called the weft). This is done on a frame or machine known as a loom, of which there are a number of types. Some weaving is still done by hand, but the vast majority is mechanized.[114] Handlooms: Early looms date to 5000 BC. From antiquity until the mediaeval times, the loom improved in both Asia and Europe, despite the fact that the loom's fundamental operation remained unchanged.[115] In 200 BC, the Chinese invented vertical looms and pedal looms, transforming the craft into an industry. By decreasing the worker's workload, innovative solutions improved productivity.

There were harnesses and heddles to govern the movement of the warp yarn, a shuttle to transport the weft yarns, a reed to compact the cloth, and a take up roller to roll down the cloth. By the 1st century AD, all necessary components for a loom were assembled.[116]

Power looms: John Kay invented the flying shuttle in 1734 in Bury, Lancashire. It was one of the first innovations in the cotton woven fabric industry.[117] Samuel Crompton invented a spinning machine in 1779 that produced yarn faster than ever before. Then Edmund Cartwright invented the first power loom in 1785.[118]

Jacquard loom: The Jacquard machine was a modified version of programmable loom developed in 1804. It was developed by Joseph Marie Jacquard based on earlier inventions by Basile Bouchon (1725), Jean Baptiste Falcon (1728), and Jacques Vaucanson (1740).

The industrial revolution in the 18th century led to mass production of yarn and cloth, which led to the growth of the woven fabric part of the textile industry.[119]

Warp and weft
Knitting Knitting involves interlacing loops of yarn, which are formed either on a knitting needle, needle, or on a crochet hook, together in a line. The processes are different in that knitting has several active loops at one time, on the knitting needle waiting to interlock with another loop.[120] Hand knitting: Though knitting was developed by Danes around 900 BC it did not reach to other civilizations until 900 AD.[113] Europe learned to knit by hand around 1400. Three to four stockings could be knit in a week by 1450. William Lee invented a stocking frame in 1589 that could knit one stocking per day. Acceptance of Lee's invention and subsequent modifications resulted in a wide range of fabrics in Europe.[121] The machine knitting is separated into two main groups of production processes: warp knitting and weft knitting.
Loop formation. Structure of stockinette stitch in a weft knitted fabric.
Nålebinding Nålebinding involves the use of a needle to form loops of yarn, by passing the full length of yarn through each loop (unlike knitting and crocheting). Nålebinding is a precursor of crocheting and knitting.
Mittens produced by nålebinding
Crocheting Crocheting never involves more than one active stitch on the needle. Knitting can be performed by machine, but crochet can only be performed by hand.[120] Crocheting was originally practised by Scottish peasants with a small, hooked needle known as a shepherd's hook.[122]
Most crochet uses one hook and works upon one stitch at a time. Crochet may be worked in circular rounds without any specialized tools, as shown here.
Spread tow Spread tow is a production method where the tow fibres are spread into thin tapes, and then the tapes are woven as warp and weft. This method is mostly used for composite materials; spread tow fabrics can be made in carbon, aramid and other fibres.
Braiding or plaiting Braiding or plaiting involves intertwining threads together into cloth.
Braiding
Knotting Knotting involves tying threads together and is used in making tatting and macrame.[123][124]
Lace Lace is made by interlocking threads together to create a fine fabric with open holes in the work. Lace can be made by either hand (e.g. needle lace or bobbin lace) or machine.[125]
Bobbin lace in progress
3D Textiles Complex interlacement of yarns where the final product has not plain form as flat fabrics, but 3D form. All technologies - weft knitting, warp knitting, weaving and braiding allow production of complex products with 3D form if suitable machine configuration and pattern are used. This technologies are used for woven heart valves, composite profiles and other.
Additive manufactured textile like structures Fabric manufacturing by 3D printer employs additive manufacturing, also known as additive layer manufacturing (ALM), a CAD-aided manufacturing technique that builds the object layer by layer. The method is used in manufacturing of Auxetic textiles and in composite materials.[126]
3D-printed outfit

Important parameters in fabric selection:

The primary consideration in fabric selection is the end use. The fabric needs vary greatly depending on the application. Similar types of fabric may not be suitable for all applications.[127]

Fabric weight is an important criteria while producing different fabrics. A carpet requires a fabric with 1300 GSM, but a robe may be made with 160 GSM. Certainly, fabrics for clothes and carpets have distinct weights.[127]

Range of fabric weights typically used in various textile products[128]
GSM (grams per square metre) range Categorization Termed as Suitable for the textile products
0–50 Sheer fabric Sheer curtains, Lingerie items, Wedding dresses,
50–150 Light weight Top weight Blouse, Lining, Shirt, T-shirt, Dress
150–300 Medium weight Bottom weight Skirts, trousers, denims, and suits
300–600 Medium to heavy weight Bull denim Drapery, overcoat, towel, slipcover, workwear
More than 600 Heavy Carpet, mat, upholstery, winter coats

Stretchable fabrics have greater movability and are thus more comfortable than fabrics with no stretch or less stretch.[129]

Textile exports

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Top five exporters of textiles—2013
($ billion)
China 274
India 40
Italy 36
Germany 35
Bangladesh 28
Source:[130]

According to the UN Commodity Trade Statistics Database, the global textiles and apparel export market reached $772 billion in 2013.[131]

Changing dynamics of the market

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China is the largest exporter of textile goods. Most of China's exports consist of apparel, apparel accessories, textile yarns, and textile products. The competitive advantages of the China are low prices and abundant labor, lowered commercial obstacles, and a ready supply of raw materials. China, along with the United States and India, is a major producer of cotton.[132][133]

China's apparel market share has declined in recent years due to various reasons and a shift toward high-end, sophisticated products. Additionally, the investors from China made stakes in Myanmar, Vietnam, and Cambodia. Last year, its market share was 36.7%, or $161 billion, a decline of 8% year-over-year. In other words, China lost $14 billion in garment work orders to other countries in a single year. In 2016, Bangladesh's apparel market share was valued at $28 billion, increasing 7.69 percent from the previous year.

In 2016 the leading exporters of apparel were China ($161 billion), Bangladesh ($28 billion), Vietnam ($25 billion), India ($18 billion), Hong Kong ($16 billion), Turkey ($15 billion), and Indonesia ($7 billion).[134]

Garment exports from Bangladesh reached record high in the 2021–2022 fiscal year; China ($220,302 billion), Bangladesh ($38.70 billion), India ($8.127 billion), Pakistan ($19.33 billion).[135]

Finishing

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Early method of bleaching cotton and linen goods on lawns

The fabric, when it leaves a loom or knitting machine, is not readily usable. It may be rough, uneven, or have flaws like skewing. Hence, it is necessary to finish the fabric. Finishing techniques enhance the value of the treated fabrics.[116] After manufacturing, textiles undergo a range of finishing procedures, including bleaching, dyeing, printing, as well as mechanical and chemical finishing.[12]

Coloration

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Textiles are often dyed, with fabrics available in almost every colour. The dyeing process often requires several dozen gallons of water for each pound of clothing.[136] Coloured designs in textiles can be created by weaving together fibres of different colours (tartan or Uzbek Ikat), adding coloured stitches to finished fabric (embroidery), creating patterns by resist dyeing methods, tying off areas of cloth and dyeing the rest (tie-dyeing), drawing wax designs on cloth and dyeing in between them (batik), or using various printing processes on finished fabric. Woodblock printing, still used in India and elsewhere today, is the oldest of these dating back to at least 220 CE in China. Textiles are also sometimes bleached, making the textile pale or white.

Colour matching

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In textiles, colour matching extends beyond selecting the appropriate dyestuffs or pigments and combining them in precise proportions to achieve the desired end product colour.[137] Meeting criteria for fastness, cost, and quality is also essential. This process plays a critical role in materializing a designer's concept into an actual product.[137]

Finishes

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Textile finishing is the process of converting the loomstate or raw goods into a useful product, which can be done mechanically or chemically. Finishing is a broad term that refers to a variety of physical and chemical techniques and treatments that finish one stage of textile production while also preparing for the next. Textile finishing can include aspects like improving surface feel, aesthetical enhancement, and adding advanced chemical finishes.[12] A finish is any process that transforms unfinished products into finished products.[138] This includes mechanical finishing and chemical applications which alter the composition of treated textiles (fibre, yarn or fabric.)

Since the 1990s, with advances in technologies such as permanent press process, finishing agents have been used to strengthen fabrics and make them wrinkle free.[139] More recently, nanomaterials research has led to additional advancements, with companies such as Nano-Tex and NanoHorizons developing permanent treatments based on metallic nanoparticles for making textiles more resistant to things such as water, stains, wrinkles, and pathogens such as bacteria and fungi.[140]

Textiles receive a range of treatments before they reach the end-user. From formaldehyde finishes (to improve crease-resistance) to biocidic finishes and from flame retardants to dyeing of many types of fabric, the possibilities are almost endless. However, many of these finishes may also have detrimental effects on the end user. A number of disperse, acid and reactive dyes, for example, have been shown to be allergenic to sensitive individuals.[141] Further to this, specific dyes within this group have also been shown to induce purpuric contact dermatitis.[142]

Eisengarn, meaning "iron yarn" in English, is a light-reflecting, strong material invented in Germany in the 19th century. It is made by soaking cotton threads in a starch and paraffin wax solution. The threads are then stretched and polished by steel rollers and brushes. The result of the process is a lustrous, tear-resistant yarn which is extremely hardwearing.[143][144]

Finishing techniques
Finishing Fabrics
Brushing Carpets, rugs, velvet, velour, and velveteen, referred to as pile fabrics, are made by interlacing a secondary yarn through woven cloth, creating a tufted layer known as a nap or pile.[145]
Shearing "Shearing machine" is a machine equipped with shearing cylinder, ledger blade, fluff exhaust, and joint seam sensors. The machine operates similarly to a lawn mower.[146][147] Moleskin and velvet are sheared materials in which pile is cut to a certain level.[148]

Environmental and health impacts

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After the oil industry, the fashion industry is the second biggest polluter of agricultural land, which has several harmful impacts on the environment. As the industry grows, the effect on the environment is worsening.[149] Textile manufacturing is one of the oldest and most technologically complicated industries. This industry's fundamental strength stems from its solid manufacturing base of a diverse range of fibres/yarns ranging from natural fibres such as jute, silk, wool, and cotton, to synthetic or manufactured fibres that include polyester, viscose, nylon, and acrylic.

Textile mills and their wastewater have grown in proportion to the increase in demand for textile products, generating a severe pollution concern around the world. Numerous textile industry chemicals pose environmental and health risks. Among the compounds in textile effluent, dyes are considered significant contaminants. Water pollution generated by the discharge of untreated wastewater and the use of toxic chemicals, particularly during processing, account for the majority of the global environmental concerns linked with the textile industry.[150]

Environmental impacts

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Clothing is necessary to meet the fundamental needs of humans. Increased population and living standards have increased the need for clothing, enhancing the demand for textile manufacturing; wet processing needs more water consumption.[151] Conventional machinery and treatment procedures use enormous quantities of water, especially for natural fibres, which require up to 150 kg of water per kg of material.[152] The textile sector is accountable for a substantial number of environmental impacts. However, the discharge of untreated effluents into water bodies is responsible for the majority of environmental harm produced by the textile sector.[153]

The textile sector is believed to use 79 trillion litres of water per year and to discharge around 20% of all industrial effluent into the environment.[154] Reportedly, aromatic and heterocyclic compounds with colour-display and polar groups make up most of the dyes used in textile coloration processes. The structure is more complex and stable, making it more difficult to degrade printing and dyeing wastewater.[155]

In addition, textiles constitute a significant percentage of landfill waste. In 2023, North Carolina State University researchers used enzymes to separate cotton from polyester in an early step towards reducing textile waste, allowing each material to be recycled.[156]

Textiles containing various kinds of plastics like polyesther, polyamide, elastan, polyacrylonitrile, aramid, polypropylene, etc. are also a significant source of environmental pollution and impose health risks through the emission of microplastics.[157]

Health impacts

[edit]

Many kinds of respiratory diseases, skin problems, and allergies may be caused by dyes and pigments discharged into the water.

Although formaldehyde levels in clothing are unlikely to be at levels high enough to cause an allergic reaction,[158] due to the presence of such a chemical, quality control and testing are of utmost importance. Flame retardants (mainly in the brominated form) are also of concern where the environment, and their potential toxicity, are concerned.[159]

Chemicals use, advantage and health impacts

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Certain chemical finishes contain potential hazards to health and the environment. Perfluorinated acids are considered to be hazardous to human health by the US Environmental Protection Agency.[160]

Name of the substance Advantage in textile products Associated health risks and environmental impacts References
Perfluorooctanoic acid (PFOA), Polytetrafluoroethylene (Teflon) Hydrophobic effect Endocrine disruptor [161][162]
Fluorocarbon (PFC) Hydrophobic effect May cause respiratory illness [163]
Bromine Brominated flame retardant Persistent, bioaccumulative and toxic substances may cause neurobehavioral disorders and endocrine disruption [164]
Silver, silver nanoparticle Antimicrobial resistance Environmental impact of silver nanoparticles and toxic effects on human health [165][166]

Testing

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Testing for these additives is possible at a number of commercial laboratories. It is also possible to have textiles tested according to the Oeko-tex certification standard, which contains limits levels for the use of certain chemicals in textiles products.

Laws and regulations

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Different countries have certain laws and regulations to protect consumers' interests. The Textile Fiber Products Identification Act is a law that protects consumers in the United States. The act protects producer and consumer interests by implementing labelling (required content disclosure) and advertising requirements on textile products. The Textile Fiber Products Identification Act applies to all textile fibre products besides wool, which is governed by the Wool Product Label Number. The law prohibits misinformation about the fibre content, misbranding, and any unfair advertising practice, as well as requires businesses to operate in a particular manner.[167][4]

Testing of textiles

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Testing occurs at various stages of the textile manufacturing process, from raw material to finished product. The purpose of testing is to evaluate and analyse the regulatory compliance, the product's quality and performance, as well as to measure its specifications. Textile testing encompasses a wide range of methodologies, procedures, equipment, and sophisticated laboratories. Local governments and authorized organization's such as ASTM International, International Organization for Standardization, and American Association of Textile Chemists and Colorists establish standards for testing of textiles.[168][169]

Some examples of tests at different stages:

For fibre: Fibre identification is a necessary test for determining fibre content and classifying products. The labelling of items with their fibre content percentage is a regulatory requirement. Using microscopy, solubility, and burn tests, fibres are distinguished from one another.[170] More fibre relating tests include fibre length, diameter, Micronaire.[171]

For yarn: Yarn count, Denier, Strength, evenness.

For fabric: Dimensional stability, colour fastness, thread count, G.S.M, pilling, flammability.[168][169][172]

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See also

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References

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Sources

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Further reading

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Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
A textile is any flexible material produced by interlacing, intertwining, or otherwise assembling natural or synthetic fibers into or filaments, resulting in fabrics or cloths suitable for applications such as apparel, furnishings, and technical uses.

Common production methods include , in which yarns are interlaced at right angles; , involving looped interconnections of ; and non-woven processes like felting or bonding, which assemble fibers without continuous . Fibers derive from sources such as , , or synthetics like , with processing stages encompassing spinning from raw fibers, fabric formation, , and finishing to enhance and . The origins of textile production trace to prehistoric eras, with archaeological evidence of spun fibers from around 27,000 BCE and woven fabrics emerging by 6000 BCE in regions like using , followed by cultivation in the Indus Valley circa 5000 BCE. As a foundational industry, textiles underpin global and employment, generating an estimated USD 1.11 trillion in market value in 2024 while supplying essential goods for protection, utility, and cultural expression across societies.

Etymology

Origins of Key Terms

The term textile entered English in the early , derived from Latin textilis (""), the past participle of texere ("to "), emphasizing constructed materials formed by interlacing fibers rather than raw substances. This etymology highlights a practical focus on weaving as the defining process, as evidenced in Roman trade records where textilis denoted finished woven goods like sails or garments, distinct from unprocessed fibers such as or . In contrast, fabric originates from Latin fabrica ("workshop" or "structure"), from fabricare ("to make" or "construct"), entering around the late to describe built frameworks, later applied to the interwoven structure of textiles by the . This term underscores craftsmanship in assembly, appearing in medieval European trade ledgers for "fabric of cloth" to indicate durable, engineered sheets used in apparel or sails, separate from mere pliable material. Cloth, meanwhile, traces to clāþ (Proto-Germanic klaiþą, "garment" or "woven covering"), with obscure pre-Indo-European roots possibly denoting pliability; it referred empirically to finished woven pieces in Anglo-Saxon inventories, such as those for vestments or trade bolts, without implying complex fabrication. Ancient parallels include vastra, denoting cloth or garment in Vedic texts around 1500 BCE, used for woven wraps in and daily records, reflecting similar utility in networks for bodily coverage. These terms evolved from functional descriptors in and production, avoiding later abstractions, with "textile" preserving the weave-centric origin amid distinctions: fabric for structural , cloth for tangible output.

History

Prehistoric and Ancient Production

The earliest archaeological evidence for textiles consists of impressions preserved in fired clay from sites in the , such as and Pavlov, dating to approximately 27,000 years (BP), indicating the use of woven plant or animal s for items like nets, baskets, or rudimentary . These impressions suggest early twisting or spinning techniques to create cordage, likely from local , as direct fiber preservation is rare due to organic decay. Spun fibers recovered from Georgian sites provide complementary evidence of fiber processing around 30,000 years ago, potentially for ropes or early fabrics. In the period, emerged as a primary for textiles in the , with evidence of cultivation and processing for production appearing in the (ca. 9500–7000 BCE) across sites from the to , where large-seeded varieties indicate selection for over oil. Basic spinning tools, such as spindle whorls—small perforated stones or clay weights providing rotational momentum—appear in these contexts, enabling drop-spinning to twist into , while ground stone tools facilitated extraction and preparation. likely occurred on simple frame anchored by weights, as inferred from loom weight clusters in European settlements, producing plain weaves for mats or garments. By the ancient period, textile production scaled with settled agriculture. In , from was manufactured systematically by 3000 BCE, as evidenced by high-quality woven fragments from tombs and cultivation records, with the —dated to ca. 3480–2890 BCE—representing one of the oldest preserved garments, featuring plain tabby weave. In the Indus Valley Civilization, textiles date to at least 3000 BCE, with a fabric fragment adhering to a silver vase from confirming use, supported by spindle whorls and cotton impressions at sites like . These early textiles played a causal role in adaptation and societal by providing durable, portable against environmental stressors, such as cold climates during migrations out of warmer regions, where fiber-based outperformed skins in insulation and . Their production fostered specialization, as fiber processing integrated with , yielding surplus for and storage, which underpinned early urban centers by enabling economic exchange beyond subsistence.

Medieval Advancements and Trade

In the 6th century CE, the under Emperor ended China's monopoly on production by sponsoring two Nestorian monks who smuggled silkworm eggs () from , concealed in hollow canes, around 552 CE. This act of enabled sericulture in the Mediterranean, with weaving spreading to and by the 9th century, fostering luxury textile production that integrated warp-weighted and emerging horizontal techniques. Concurrently, horizontal frame looms with foot treadles appeared in by the 13th century, as depicted in pictorial records, allowing greater efficiency in warp tension and pattern complexity compared to earlier vertical setups, particularly for and fabrics. Wool dominated European textile output, comprising the primary material for garments and exports due to its availability from in regions like and , while served undergarments and finer weaves from cultivation. By the , craft guilds in cities across , , and the standardized production quality, regulated apprenticeships, and enforced techniques like to shrink and felt wool cloth, reducing variability and enabling scaled output for markets. These guilds, such as weavers' associations in and , controlled dyeing with natural mordants like for colorfastness, elevating textile craftsmanship amid rising urban demand. Textile trade propelled medieval commerce, with the —networks linking , , and —facilitating silk exports from that reached Byzantine and Italian ports, exchanging for woolens and metals in volumes that sustained caravan economies from the 7th to 14th centuries. In , wool from , processed in Flemish draperies, drove economic growth; by the late , English wool exports to and generated revenues equivalent to half the kingdom's customs income, funding monarchs and urban infrastructure like ' cloth halls. Venetian merchants, leveraging Adriatic access, re-exported Oriental silks alongside northern wools, with silk alone comprising a significant portion of their Levantine trade by the , underscoring textiles' role in interregional wealth accumulation.

Industrial Revolution Transformations

The mechanization of textile production during the Industrial Revolution began with inventions that addressed bottlenecks in spinning and weaving. James Hargreaves invented the spinning jenny in 1764, a multi-spindle machine that enabled a single worker to spin multiple threads simultaneously, vastly increasing yarn production efficiency compared to the traditional spinning wheel. This was followed by Richard Arkwright's water frame in 1769, which produced stronger yarn suitable for warp threads using roller spinning powered by water. Edmund Cartwright's power loom, patented in 1785, automated the weaving process by mechanically replicating the actions of handloom operators, allowing continuous operation in mills. These innovations collectively shifted production from labor-intensive manual methods to machine-driven processes, enabling unprecedented scale. The adoption of these technologies facilitated the transition from the cottage industry—where spinning and weaving occurred in domestic settings via the —to centralized factory systems. Water-powered mills, such as Arkwright's established in 1771, concentrated machinery and workers under one roof, reducing dependency on skilled home-based labor and minimizing losses. By the early , steam engines further decoupled factories from water sources, accelerating expansion. This systemic change lowered production costs through and division of labor, as fixed machinery costs were spread over higher outputs. Mechanization drove dramatic gains, evidenced by British consumption surging from approximately 5 million pounds in 1760 to 366 million pounds by 1830, reflecting the capacity to process vastly more . goods, previously luxury items, became mass-produced staples, with prices falling sharply; for instance, cloth costs dropped by over 80% between 1770 and 1830 due to technological efficiencies. This affordability enabled broader access to clean clothing, correlating with hygiene improvements as frequent changes and laundering became feasible for working classes, contributing to long-term advances amid challenges.

20th-Century Mass Production and Synthetics

The 20th century marked a pivotal shift in textile production through the widespread adoption of synthetic fibers, enabling unprecedented scale and efficiency. Nylon, the first fully synthetic fiber, was developed by Wallace Carothers and his team at DuPont, with the initial sample of nylon 6,6 produced on February 28, 1935. Commercial production began in 1939, initially for women's hosiery, offering superior strength and elasticity compared to natural silk. Polyester followed, invented by British chemists John Whinfield and James Dickson in 1941 as Terylene, with DuPont commercializing it as Dacron in the United States by the mid-1950s. These innovations, derived from petroleum-based polymers, facilitated mass production by reducing reliance on variable natural supplies and enabling continuous filament extrusion processes. Synthetic fibers rapidly dominated global output due to their performance advantages, including greater durability and resistance to shrinkage than . For instance, exhibits minimal shrinkage under laundering, maintaining shape better than , which can contract up to 5-10% after initial washes, while synthetics resist wrinkling and stretching for longer wear life. By 1965, synthetic fibers comprised 63% of worldwide textile production, rising to 72% by the early 1970s, reflecting a boom fueled by post-World War II demand and industrial scalability. This growth doubled effective fiber availability in many applications, as synthetics required less material for equivalent strength and allowed for automated spinning and weaving at higher speeds. In industrializing economies like , the textile sector leveraging synthetics drove economic expansion in the and 1960s. Textiles accounted for 34% of Japan's exports by value in , supporting recovery from wartime devastation through low-cost synthetic apparel and fabrics exported globally. This export orientation contributed to Japan's GDP growth averaging over 10% annually during the period, with textiles serving as an entry point for prowess before heavier industries dominated. Synthetics' cost advantages—polyester production costs fell below equivalents by the 1960s—enabled competitive pricing, though the sector's share later declined as Japan shifted to and automobiles. Overall, these developments transformed textiles from artisanal goods to commoditized products, prioritizing volume over traditional quality variations.

Post-2000 Globalization and Challenges

Following China's accession to the World Trade Organization in 2001, the global textile industry experienced accelerated offshoring to Asia, with China capturing approximately 37% of the world apparel market by 2010 through low-cost labor and scaled production. This shift enabled rapid export growth, as evidenced by Bangladesh's ready-made garment exports rising from $3.38 billion in 2000 to over $45 billion by the early 2020s, multiplying roughly 13-fold and establishing it as the second-largest apparel exporter. Such globalization fostered job creation in developing economies, employing around 60 million workers across Asia's garment, textiles, and footwear sectors by the 2020s, which contributed to poverty reduction by integrating low-skilled labor, particularly women, into formal employment and driving economic development in countries like Bangladesh and Vietnam. Global production reached a record 124 million metric tons in 2023, reflecting sustained demand amid these supply chain dynamics, while U.S. domestic textile, man-made , and apparel shipments hovered around $65 billion in 2023, underscoring a reliance on imports for markets. In Western economies, combined with led to manufacturing job declines, yet the causal mechanism of in labor-intensive textiles demonstrably elevated living standards in by channeling revenues into and , despite uneven wage growth and working conditions. Post-2020 challenges intensified with disruptions from the , followed by inflationary pressures and escalating tariffs; for instance, U.S. tariffs imposed in 2025 on imports from and other Asian producers raised costs by up to 50% on certain home textiles, prompting diversification to alternatives like , whose apparel market share doubled to 6.9% by 2025 as China's declined. Economic uncertainty, including currency fluctuations and slowed demand in major markets like the U.S. and , further strained exporters, with eroding margins and accelerating nearshoring efforts, though high barriers limited rapid shifts away from established Asian hubs. These pressures highlight the trade-offs of , where efficiency gains coexist with vulnerability to geopolitical tariffs and macroeconomic shocks.

Fibers

Natural Fiber Sources

Natural fibers are derived from renewable biological sources, including and animals, with mineral-based options historically limited due to concerns. These fibers exhibit variability in yield influenced by , , and agricultural practices, contributing to their fluctuating , which comprised approximately 30% of global production in 2023 amid rising synthetic alternatives driven by supply consistency. Plant-based fibers dominate production volumes, followed by animal-derived ones, while mineral fibers like have been largely discontinued owing to carcinogenic properties confirmed in epidemiological studies linking inhalation to and . Plant sources yield bast, seed, and leaf fibers through harvesting stems, bolls, or fronds, often requiring retting or ginning for fiber extraction. Cotton (Gossypium spp.), the preeminent seed fiber, accounted for about 25 million metric tons globally in 2023, primarily from rain-fed and irrigated fields in India, China, and the United States, though its cultivation demands a total water footprint of roughly 8,920 liters per kilogram of lint, encompassing green (rainfall), blue (irrigation), and grey (pollution dilution) components. This high resource intensity stems from evapotranspiration needs in arid growing regions, contrasting with bast fibers like flax (Linum usitatissimum), which yielded around 900,000 metric tons of fiber and tow worldwide in recent years, favoring cooler temperate climates with lower irrigation demands due to efficient root systems and crop rotation benefits. Hemp (Cannabis sativa) production remains niche at approximately 200,000 metric tons annually, prized for rapid growth (up to 4 meters in 100 days) and dual-use potential but limited by regulatory hurdles and processing costs. Harvesting cotton involves labor-intensive boll picking, often manual in low-wage regions to minimize fiber damage, yielding 1-2 tons of lint per hectare under optimal conditions, whereas flax and hemp pulling preserves long fibers for linen-like textiles but constrains scalability due to seasonal windows and field retting dependencies. Animal sources provide protein-based fibers via shearing or cocoon reeling, with outputs tied to livestock cycles and feed efficiency. Wool, chiefly from sheep (Ovis aries), generated about 1 million metric tons of clean fiber in 2023, concentrated in , , and , where annual shearing per animal yields 3-6 kilograms, limited by seasonal molting and pasture availability that caps global supply despite low water needs (around 200-300 liters per kg via animal consumption). emerges from silkworm () cocoons, with global raw production nearing 40,000 metric tons in 2023-2024, dominated by and ; each kilogram requires rearing approximately 2,000-3,000 larvae on mulberry leaves, entailing high land and labor inputs for a luxury fiber output of just 0.3-0.5 kg per cycle. These processes underscore causal trade-offs: wool's renewability via herd management versus silk's batch-limited reeling, both prone to biotic stresses like parasites or diseases that amplify yield variability compared to monocrop plants. Resource efficiency comparisons reveal 's dominance in volume but inefficiency in and (0.5-1.5 tons lint per ), versus wool's superior per-animal yield from grazed pastures (minimal ) yet constraints from risks and ethical shearing demands. Natural fibers' collective decline from historical peaks reflects climatic unpredictability—e.g., droughts slashing yields by 20-50% in affected years—prompting shifts toward controlled synthetic production, though plant and animal sources persist for biodegradability and tactile properties unverifiable in lab-derived alternatives.

Synthetic and Regenerated Fibers

Synthetic fibers are polymers derived entirely from , primarily petrochemical feedstocks, offering uniform properties independent of natural variability. , the first fully synthetic fiber, was developed by at and patented in 1938, with commercial production beginning in 1939 for applications like . , another dominant synthetic, emerged from similar research in and entered commercial textile use in the , prized for its strength and wrinkle resistance. These fibers enable precise control over tensile strength, elasticity, and thermal stability through processes, yielding consistent performance metrics such as polyester's modulus of elasticity around 10 GPa, surpassing many natural alternatives in load-bearing capacity. Regenerated fibers, by contrast, start from natural polymers like extracted from wood pulp, which is chemically dissolved and extruded to reform filaments, blending biological origins with synthetic processing. Viscose rayon, the primary regenerated variant, involves steeping pulp in to form alkali cellulose, reacting it with to create a soluble , and regenerating the fiber in an for spinning. This yields fibers with properties akin to , such as high absorbency (up to 13% moisture regain), but with engineered uniformity absent in unprocessed sources. Global production underscores synthetics' dominance, comprising 69% of total output at 132 million tonnes in 2024, driven by scalability and lower resource demands compared to agriculture-dependent fibers. alone accounts for 57-59% of all fibers, equating to over 75 million tonnes annually, far outpacing nylon's 5% share within synthetics. is evident in use: requires approximately 62 liters per unit of fabric versus cotton's 20,000-22,000 liters per , avoiding and enabling production without vast . Performance data confirms synthetics' durability edge, with garments exhibiting 2-3 times the abrasion resistance of equivalents in standardized tests like Martindale cycles, thereby extending service life and reducing replacement rates by up to 50% in high-wear applications. This consistency mitigates batch-to-batch variations inherent in natural fibers, supporting reliable metrics like nylon's elongation at break exceeding 20%, which enhances resilience under mechanical stress. Regenerated options like viscose offer complementary benefits, such as dye uptake efficiency 20-30% higher than , but share synthetics' advantage in controlled molecular weight distribution for predictable tensile strength around 2-3 cN/dtex.

Key Properties and Blends

Textile fibers are characterized by mechanical properties such as tenacity, defined as the tensile strength per unit , commonly measured in grams per denier (g/den) or centinewtons per tex (cN/tex) under standards like ASTM D2256. Tenacity quantifies resistance to breaking under axial load, with values varying by fiber type and condition (dry or wet); for example, typically ranges from 3.0 to 5.0 g/den dry, while achieves 5.0 to 7.0 g/den. Elongation at break, the strain before rupture, assesses extensibility and elasticity, tested via similar tensile methods. Natural fibers like exhibit low elongation (3-7%), contributing to crispness but limited stretch recovery, whereas synthetics such as show higher values (10-30%), enabling better deformation resistance in dynamic applications. regain, the equilibrium content as a of oven-dry under standard conditions (65% relative , 20°C), influences hygroscopic behavior and processing; regains about 8.5%, promoting but risking microbial growth, contrasted with 's 0.4%, which minimizes swelling yet reduces wicking.
FiberTenacity (g/den, dry)Elongation (%)Moisture Regain (%)
3.0–5.03–78.5
5.0–7.010–300.4
1.0–2.525–4013–18
4.0–8.020–404.0
4.0–5.015–2511.0
Data derived from standardized tensile and conditioning tests; values approximate and fiber-specific. Blends integrate fibers to leverage complementary attributes, optimizing for end-use without relying solely on natural superiority; cotton-polyester mixtures, often 50/50 ratios, merge cotton's absorbency with polyester's dimensional stability, yielding reduced wrinkling, shrinkage under laundering, and enhanced abrasion resistance compared to pure . Such synergies arise from polyester's low interaction mitigating cotton's swelling, while maintaining tactile comfort, as verified in assessments per AATCC standards. Wool-acrylic blends similarly bolster resilience against felting, prioritizing empirical performance over material purity.

Production Processes

Raw Material Preparation

Raw material preparation in textile production begins with cleaning processes tailored to specific types to remove impurities and prepare them for alignment and spinning. For , ginning mechanically separates the lint fibers from seeds and trash after harvest, involving initial drying, cleaning, and extraction steps to optimize quality and efficiency. Modern ginning facilities can up to 60 bales per hour, reflecting mechanized improvements in throughput. For , scouring employs a series of wash bowls with detergent liquor to eliminate grease (), dirt, and soluble impurities, followed by mechanical squeezing and drying, which prepares the for subsequent handling without damaging its crimp . Following cleaning, fibers undergo and optional combing to disentangle, align, and parallelize them into slivers suitable for spinning. uses toothed rollers rotating at differential speeds to open fiber tufts, remove short fibers (neps) and impurities, and orient the majority of fibers longitudinally, producing a web that is condensed into a sliver. Combing, applied to longer staples like premium or , further refines the sliver by drawing out and discarding shorter fibers (typically 10-15% by weight), enhancing parallelism and uniformity for finer s. These mechanical steps mechanize what was historically manual disentangling, causally boosting efficiency by standardizing fiber orientation and reducing defects that could propagate into yarn breaks during spinning. The culminating stage, spinning, drafts and twists aligned slivers or rovings into , where has driven profound productivity gains through higher operational speeds. Traditional manual spinning on wheels achieves effective yarn delivery rates below 2 meters per minute due to human limitations in drafting and twist insertion. In contrast, automated ring spinning delivers yarn at 15-30 meters per minute via controlled front roller speeds and spindle rotation, while open-end () systems reach 100-200 meters per minute—6 to 8 times faster than ring—by pneumatically opening and recondensing fibers in a rotor without continuous bobbin rotation. These speed differentials directly translate to output increases, with open-end enabling coarser yarns at lower costs but ring preferred for finer, stronger counts due to better fiber migration control. For synthetic fibers, preparation centers on polymer extrusion rather than mechanical cleaning, where thermoplastic resins like are melted at 250-300°C and forced through spinnerets to form continuous filaments, followed by drawing to align molecular chains for strength. Modern closed-loop systems recycle production scrap back into the melt process, minimizing generation to under 10% through efficient and re-extrusion, enhancing material yield over virgin . This approach contrasts with natural fiber variability, providing consistent filament diameters (1-20 denier) and enabling high-speed wind-up rates exceeding 3,000 meters per minute post-drawing.

Weaving, Knitting, and Nonwoven Methods

Weaving constructs textiles by interlacing longitudinal yarns with transverse yarns at right angles, yielding fabrics with high tensile strength and dimensional stability due to the orthogonal structure. This method prioritizes load-bearing capacity, as the interlocking prevents slippage under tension, making it suitable for durable applications like apparel and . Modern shuttleless looms, including and air-jet variants, insert weft at speeds of 700 to over 1,100 picks per minute, surpassing traditional shuttle looms' 150-225 picks per minute and enabling scalable output while maintaining integrity. Knitting forms fabric through interlocking loops of , creating extensible structures that conform to shapes without requiring seams, thus reducing assembly labor relative to weaving's cut-and-sew requirements. Circular and flat machines operate at high speeds, producing tubular or flat webs efficiently for and garments, where loop governs elasticity and recovery from deformation. This scales via automated needle systems, minimizing manual intervention and supporting just-in-time manufacturing with lower defect rates from consistent loop formation. Nonwoven methods assemble fibers or filaments via mechanical, , or chemical , bypassing interlacing to produce cost-effective, porous sheets optimized for absorbency and over woven rigidity. The spunbond technique extrudes melts into continuous filaments, lays them randomly, and bonds them thermally, yielding lightweight disposables like diapers and wipes with uniform pore distribution for fluid management. This enables rapid production lines for products, where the market for nonwoven materials grows at a compound annual rate of 5.3% through 2034, driven by for single-use absorbents. Structural in nonwovens relies on entanglement and strength, allowing tailored properties like without the of knits or weaves.

Dyeing, Printing, and Finishing Techniques

Dyeing processes apply colorants to textiles through methods such as exhaust dyeing, where fabrics are immersed in baths, and continuous pad dyeing, which involves passing material through solutions followed by fixation. Reactive dyes, predominant for cellulosic fibers like , form covalent bonds with hydroxyl groups, yielding fixation rates exceeding 90% in optimized pad-batch or salt-free systems, thereby minimizing unfixed hydrolysis and effluent load. Global annual consumption of textile dyes reached approximately 1.9 million metric tons in 2024, with reactive dyes comprising a significant portion due to their versatility on natural fibers. Printing techniques transfer patterns onto textiles using block, screen, or digital methods. Traditional requires multiple paste applications and washing cycles, consuming substantial water and energy. In contrast, digital inkjet printing applies dyes directly via nozzles, reducing water usage by up to 95% compared to conventional screen processes by eliminating rinse steps and enabling on-demand production without screens. This efficiency stems from pigment or reactive inks that fix without extensive post-treatment, though pigment systems offer better light fastness on synthetics. Finishing techniques modify textile surfaces post-dyeing to enhance properties like durability, handle, and functionality. employs repellents, which create low-surface-energy barriers against liquids, though perfluorinated compounds raise persistence concerns in effluents. finishes incorporate agents such as silver nanoparticles or quaternary ammonium compounds, bonded via padding or exhaustion, to inhibit . Recent innovations include low-temperature plasma technology, which activates surfaces for functional monomers without solvents or high heat, achieving durable water-repellent and effects in setups. Closed-loop systems in and finishing recycle process water and recover dyes, reducing from effluents by up to 70% through minimized discharge and reuse.

Types of Textiles

Consumer-Oriented Textiles

Consumer-oriented textiles encompass fabrics intended for apparel, , , and other household uses, prioritizing attributes such as comfort, durability, and visual appeal over specialized functional properties. Woven and knitted structures predominate in this category, with wovens providing structured integrity suitable for items like and knitted fabrics offering flexibility for . These textiles constitute the bulk of non-industrial production, driven by demand for accessible, everyday materials that support personal and domestic applications. Denim, a durable twill weave, exemplifies woven consumer textiles commonly used in casual pants, while knits, valued for their softness and stretch from interlooped yarns, are staples in t-shirts and loungewear. Such fabrics enable broad adoption through scalable , reducing costs and enhancing availability across global markets. The emphasis on aesthetic versatility and tactile comfort distinguishes these from performance-oriented variants, fostering their dominance in personal consumption. Apparel represents a core segment, with clothing textiles capturing 41.8% of the textile and apparel market in 2023. Home furnishings, including , added substantial volume, valued at USD 254.37 billion worldwide in 2023. Following the 2020 pandemic, textiles—often knitted blends combining moisture-wicking synthetics with natural fibers—experienced accelerated growth, reflecting shifts toward versatile, home-friendly activewear. The global market reached USD 389.47 billion in 2024, projected to expand at a 9.2% CAGR through 2034 due to sustained preferences for multifunctional apparel. Mass production techniques, including automated and , have lowered , enabling consumer-oriented textiles to permeate diverse economies and demographics. This accessibility underpins their market leadership, with apparel alone valued at USD 1.84 trillion in 2025, comprising a pivotal share of global textile consumption.

Technical and Industrial Textiles

encompass engineered fabrics designed for functional performance in industrial applications, emphasizing properties like mechanical strength, chemical resistance, and over aesthetic appeal. Unlike consumer textiles, these materials are optimized through advanced selection, such as high-tenacity synthetics or specialty polymers, and precise processes including weaving, knitting, or nonwovens to meet engineering specifications. Common categories include agrotech for agricultural protection, medtech for healthcare uses, and protech for hazard mitigation, with innovations focusing on tailored metrics like tensile strength exceeding 3,000 MPa in variants. The sector's growth is propelled by demand for lightweight composites in transportation, with the global market projected to reach USD 215.58 billion in 2025, reflecting advancements in automotive and integrations where textiles enable structural reinforcements with superior strength-to-weight ratios. In agrotech, nonwoven crop covers made from provide UV resistance and porosity for moisture control, reducing water usage by up to 30% in protected cultivation while preventing pest damage through physical barriers. Medtech textiles, such as braided sutures, deliver knot security strengths of 5-15 kg and for closure, with antimicrobial coatings via silver ions enhancing infection resistance in implants and dressings. Protech fabrics incorporate fibers like , which exhibit tensile strength approximately five times that of on a weight basis (around 3,620 MPa versus steel's 400-550 MPa), enabling ballistic vests and with energy absorption capacities over 1,000 J/m². Aramids further provide inherent flame resistance, with limiting oxygen indices above 28% and self-extinguishing behavior without melting or dripping, outperforming treated cottons in exposure to temperatures exceeding 400°C. In composites for automotive and , woven or carbon fiber textiles form prepregs that achieve compressive strengths up to 1,500 MPa, facilitating 40-50% weight reductions in components like fuselages or car chassis for improved and fatigue resistance under cyclic loads. These innovations underscore causal advantages in , such as reduced enabling higher capacities in without compromising structural integrity.

Applications

Apparel and Personal Protection

Textiles have served as primary materials for apparel since , with evidence of rudimentary wraps made from animal s and plant fibers dating back over 100,000 years, providing essential protection against environmental hazards and enabling into varied climates. Woven fabrics from natural fibers like , used for over 4,000 years, and , traceable to 5,000 BC, marked advancements in durability and fit, reducing chafing and exposure to parasites such as body lice, whose evolutionary divergence from head lice coincided with clothing's emergence around 170,000 years ago. The introduction of synthetic fibers, beginning with in 1910 and in the 1930s, shifted apparel toward blends offering enhanced tensile strength and disposability, allowing for more frequent changes that empirically lowered bacterial colonization on by facilitating regular . Modern apparel incorporates synthetic blends for targeted functionalities, such as polyester-cotton mixes treated with antimicrobial agents that inhibit microbial growth by up to 99% against bacteria like , as demonstrated in laboratory assays on treated fabrics. These treatments, often involving quaternary ammonium compounds or silver nanoparticles, extend fabric lifespan under wear while reducing odor-causing microbes, with peer-reviewed tests confirming sustained efficacy after multiple launderings. Similarly, synthetic fibers like and provide inherent ultraviolet protection factors (UPF) exceeding 50, outperforming untreated cotton's UPF of 5-10 by tightly packing chains that block UVA/UVB rays, thereby lowering risk in empirical exposure studies. The affordability of synthetics, produced at scales enabling per capita clothing ownership to rise from fewer than two outfits in pre-industrial eras to dozens today in developed regions, has causally contributed to hygiene gains, including a documented decline in lice-borne diseases like following 19th-century . In (PPE), textiles evolved from and barriers to synthetic nonwovens, which surged in demand during the 2020 , with global production of items like masks and gowns increasing by factors of 10-40 times in key manufacturers by mid-2020. Polypropylene-based meltblown nonwovens, forming breathable yet virus-filtering layers with pore sizes trapping 95% of 0.3-micron particles per ASTM F1862 standards, enabled scalable PPE that reduced healthcare worker rates by supporting single-use protocols over reusable natural-fiber alternatives prone to contamination. Pre-pandemic projections for medical nonwovens growth at 5% annually were eclipsed by pandemic-driven expansions, where synthetic disposability minimized cross-transmission; field trials showed disposable gowns outperforming cloth in containing bodily fluids, correlating with 20-30% lower nosocomial incidences in controlled settings. Insecticide-impregnated synthetics further exemplify protection, with randomized trials in malaria-endemic areas demonstrating 50-80% reductions in parasite rates among wearers due to permethrin's mosquito-repellent action persisting through 20-50 washes. These developments underscore textiles' causal role in elevating safety standards, grounded in material properties that prioritize barrier efficacy over natural fibers' limitations in sterility and durability.

Household and Decorative Uses

Household textiles encompass a range of products including bedding such as sheets, duvets, and pillows; window treatments like curtains and drapes; and bathroom items like towels and mats, which provide functional comfort and privacy in domestic settings. Upholstery fabrics for furniture and table linens further contribute to everyday utility, often selected for their ability to withstand repeated use through metrics like pilling resistance and color fastness under laundering. The global home textile market, valued at approximately USD 124.72 billion in 2023, reflects demand driven by these practical applications, with projections estimating growth to USD 185.97 billion by 2030 at a compound annual growth rate of 6.0%. Safety enhancements, particularly flame-retardant finishes on curtains and , mitigate fire risks in households; these treatments slow ignition and flame spread, complying with standards such as NFPA 701, which tests for after-flame time and char length to ensure materials self-extinguish. In regions like , regulations under the Textile Flammability Regulations mandate such performance for consumer products to reduce burn injury hazards. Decorative textiles extend functionality with aesthetic roles, including carpets, cushions, and tapestries that enhance interior cohesion while offering acoustic absorption and . Tapestries, woven from durable or blends, have historically served as pictorial records of events and narratives, with medieval examples demonstrating through tight weaves that resist fraying over centuries of display and storage. Recent trends incorporate recycled from post-consumer sources into these items, with home furnishing firms increasing adoption to improve material efficiency without compromising tensile strength.

Industrial and Medical Applications

Industrial textiles find extensive use in systems for air, liquids, and particulates, where s achieve particle capture efficiencies exceeding 99% under high-pressure conditions. Conveyor and drive belts incorporate textile reinforcements to endure tensile stresses up to 2000 N/mm, supporting continuous in sectors like and . These applications leverage textile composites for hoses and tires, where higher volume fractions correlate with reduced wear rates, as demonstrated in composites exhibiting inverse proportionality between content and abrasion loss. Empirical data from frameworks in textile-integrated systems indicate that durable reinforcements can decrease by up to 69%, directly attributable to enhanced material integrity preventing mechanical failures. In medical contexts, textiles form biocompatible implants such as vascular grafts and surgical sutures, engineered for long-term tissue integration without eliciting adverse immune responses. dressings incorporating silver nanoparticles provide antimicrobial action by reducing bacterial and on contact surfaces, with studies showing significant inhibition of pathogens like Staphylococcus aureus and Escherichia coli. Silver-impregnated dressings have demonstrated efficacy in lowering surgical site infection rates in colorectal procedures, with one analysis reporting statistically reduced risks compared to non-silver alternatives. Functionalized textile dressings accelerate empirically, as evidenced by trials where treated groups achieved complete closure by day 5, outperforming controls through minimized inflammation and promoted epithelialization. Advancements in smart textiles embed s for real-time physiological monitoring, with 2023 clinical trials validating systems that accurately track like and respiration via wireless textile-integrated devices. In industrial settings, these sensor-enabled fabrics facilitate for machinery, correlating strain with precursors to preempt . Such integrations causally enhance reliability, as sensor feedback loops enable timely interventions that sustain operational uptime based on direct correlations between monitored textile stress and equipment longevity.

Cultural and Economic Roles

In ancient Mesoamerican societies, such as the Classic Maya, textiles functioned as a form of , serving as an exchange medium, measure of value, means of payment, and store of , which facilitated beyond immediate consumption needs. Cotton mantles, for instance, were valued alongside cacao beans and used for higher-value transactions in Aztec markets, evidencing their role in economic systems where portability and durability made them preferable to perishable goods. This process enabled accumulation and specialization among producers, as demand for finely woven, dyed cloths supported dedicated artisans who could focus on intricate techniques rather than subsistence activities. Textiles also held profound cultural significance, often embodying narratives through motifs that conveyed social identity, status, and cosmological beliefs. In Andean cultures spanning over 3,000 years, woven patterns incorporated symbolic elements from rituals and daily life, used in votive offerings, funerary wrappings, and ceremonial garments to link the living with ancestors and deities. Similarly, in , textiles denoted communal affiliations and spiritual roles, with their production and exchange reinforcing social hierarchies and enabling the transmission of cultural knowledge across generations. Archaeological evidence from sites like reveals specialized workshops producing these items, underscoring how their non-utilitarian value—tied to efficacy and prestige—drove economic incentives for quality and innovation in . Trade networks amplified these roles, as textiles' capacity for symbolic encoding and wealth storage propelled long-distance exchanges, from silks to African cloth bundles accepted as currency in medieval economies. This dual functionality—economic instrument and cultural artifact—fostered societal complexity, where control over production granted political leverage, as seen in elite Maya contexts where textiles symbolized power and reciprocity in alliances. In rituals worldwide, from ceremonies to Andean shrines, textiles' material presence invoked sacred powers, their motifs serving as votive communications that preserved traditions amid changing environments.

Economic Significance

Global Market Size and Trade

The global textile market was valued at $1.11 trillion in , reflecting production across , yarns, fabrics, and finished goods. This encompasses both natural and synthetic materials, with global production hitting a record 124 million metric tons in 2023, up 7% from the prior year. China leads in trade volume, exporting $301.1 billion in textiles, garments, and accessories in 2024—a 2.8% increase from 2023—and capturing about 32% of global clothing exports. Major importing markets like the relied heavily on Asian suppliers, with U.S. apparel imports totaling $79.3 billion in 2023. From 2023 to 2025, U.S.- tariffs and escalating trade tensions accelerated diversification, boosting export shares from and as manufacturers shifted production to mitigate costs. 's textile sector, in particular, expanded amid preferential access, though emerging U.S. tariffs on non- origins introduced new pressures by mid-2025. In developing economies, textile exports underpin value chains, often comprising 7-13% of national GDP in key producers like and , fueling foreign exchange and industrial growth.

Employment and Poverty Alleviation

The textile and apparel sector employs over 90 million workers globally in garment production alone, with broader industry estimates reaching hundreds of millions when including upstream and supply chains, predominantly in developing Asian economies where women comprise up to 80% of the . In , the ready-made garments industry, a subset of textiles, supports more than 4 million jobs, mainly for women from rural areas, and has driven national through export-led growth that doubled shares from 12% in 1985 to 24% by the early 2000s. This sector's expansion correlates with 's poverty rate falling from 48.9% in 2000 to 20.5% by 2019, as higher wages—often exceeding agricultural alternatives—enable household income gains and skills transfer that foster long-term . Empirical analyses of post-Multi-Fibre Arrangement quota confirm that textile job creation in outperforms subsistence sectors in alleviation, with causal pathways via direct absorption and for ancillary services. Automation introduces challenges by displacing some low-skill tasks, potentially affecting 10-20% of positions in labor-intensive operations, yet firm-level studies in developing countries show negligible net job losses due to productivity-driven output expansion and creation of complementary skilled roles.

Competitive Dynamics and Shifts

The model, exemplified by 's Zara and Group, has intensified competition through rapid design-to-shelf cycles, enabling responsiveness to consumer trends and contributing to market growth at a compound annual rate of approximately 10% from 2024 onward. This agility has allowed leaders like Zara to outpace rivals, with achieving stronger revenue growth than between 2020 and 2024, amid a sector valued at USD 148.23 billion in 2024. However, emerging ultra-fast players like have captured nearly one-fifth of the global market by 2022, leveraging data-driven supply chains to undercut traditional incumbents on speed and price. Geopolitical tensions and have prompted production shifts, including nearshoring to , where U.S. imports from the region rose over 17% year-on-year as of . 's December hikes—35% on finished apparel and 15% on textile inputs—aim to shield domestic producers, accelerating reshoring from and complicating low-cost Asian dominance. Globally, China's apparel export share has declined amid rising costs and trade barriers, with Vietnam's exports reaching USD 34 billion in (up 9%) and / gaining as alternative hubs. Technological innovations, such as 3D , are reshaping efficiency by enabling seamless, waste-reducing fabric production, with the market projected to grow from USD 32.8 million in 2025 to USD 59.7 million by 2030. This method integrates fibers in three dimensions, minimizing post-weave assembly and supporting applications from apparel to composites, driven by demands for customization and reduced material use. Material competition favors synthetic fibers, which have eroded cotton's market position through lower production costs and price stability; synthetics' decreasing raw material expenses have enhanced their edge in end-products, contributing to cotton's share decline amid performance and trend shifts. Virgin fossil-based synthetics increased their global fiber market share in 2023, underscoring how cost-driven substitution compels efficiency across natural fiber sectors.

Environmental Impacts

Resource Use and Emissions Data

The textile industry consumes approximately 79 billion cubic meters of water annually for processes including cultivation, , and finishing, positioning it as the second-largest industrial user after . production drives much of this demand, requiring up to 10,000 liters per kilogram of due to needs in water-scarce regions. Synthetic fibers such as , derived from , substantially reduce water inputs during raw material production, often to less than one-third that of on a per-kilogram basis. Global CO2 emissions from textiles total around 10% of anthropogenic sources, exceeding international and shipping combined but remaining below the transportation sector's overall share of 14-24%. Natural fibers like contribute through land-intensive farming, which occupies 2.5% of worldwide, while synthetics shift burdens to extraction and processing, yielding higher energy demands—polyester requires approximately 1.7 times the energy of per kilogram (around 125 megajoules versus 55-70 for ).
Metric (per kg fiber)CottonPolyester
Energy Use (MJ)55-70~125
Water Use (liters)~10,000<3,000
Data reflect cradle-to-gate production; cotton's water figure includes irrigation, while polyester's excludes downstream textile processing common to both. The sector generates about 92 million metric tons of waste yearly, primarily post-consumer garments and production scraps, equivalent to one garbage truck per second entering landfills or incinerators. These inputs support essential human protection against elemental exposure, surpassing pre-industrial subsistence levels where limited textile access heightened vulnerability to hypothermia and injury.

Waste Management and Lifecycle Effects

Textile waste management is dominated by disposal in landfills and incineration, with global estimates indicating that approximately 87% of discarded apparel and textiles are directed to these endpoints rather than reuse or recycling. In the United States, textile generation reached 17 million tons in 2018, of which only 14.7% was recycled, leaving the majority—around 85%—to be landfilled or incinerated, contributing to landfill volumes and methane emissions from anaerobic decomposition of natural fibers. Incineration, often with energy recovery, processes a portion of this waste efficiently in regions with advanced facilities, recovering heat equivalent to avoiding fossil fuel use, though it releases CO2 from synthetic fibers and potential dioxins if not controlled. Recycling technologies, primarily mechanical processes that shred waste into fibers for downcycling into lower-value products like insulation, currently recover only a small fraction of materials, with global collection for reuse and recycling at 15-20% of total textile waste. Fiber-to-fiber recycling remains limited to under 1% globally due to contamination, blending of fiber types, and quality degradation, though exported second-hand textiles account for much of the "reuse" figure, often ending in landfills abroad after short secondary use. For apparel specifically, annual global production of 100 billion garments results in about 92 million tons of waste, predominantly landfilled within one year of purchase due to fast fashion cycles. From a lifecycle perspective, synthetic fibers like exhibit greater durability—often lasting 2-3 times longer under wear than natural fibers such as —reducing the frequency of replacements and thereby lowering cumulative production emissions per year of garment use, even accounting for higher upfront energy in petroleum-derived manufacturing. Natural fibers biodegrade in landfills over decades, potentially mitigating long-term volume but generating leachate and odors, while synthetics persist, though their non-biodegradability avoids methane from decomposition; overall, extended service life of synthetics can yield 20-50% lower total lifecycle greenhouse gas emissions when normalized by functional unit (e.g., wears per year). In the European Union, separate collection systems for textile waste became mandatory from January 1, 2025, aiming to divert streams from mixed municipal waste and facilitate sorting, with extended producer responsibility schemes targeting improved recovery rates amid annual generation of 12.6 million tons. End-of-life management influences microplastic releases minimally compared to use-phase shedding via laundering, where synthetics contribute up to 35% of ocean microfibers; landfilling buries particles, and incineration destroys them, contrasting with uncontrolled dumping that could exacerbate dispersion.

Innovations Reducing Footprints

Closed-loop recycling systems have advanced textile sustainability by reprocessing post-consumer waste into high-quality fibers, reducing dependence on virgin materials. Adidas, for example, committed in 2017 to replacing 100% of virgin polyester with recycled polyester by the end of 2024 where technically feasible, achieving 96% recycled content across its polyester products by April 2023, which substantially lowered inputs of new petroleum-derived feedstocks. This market-driven shift, propelled by consumer demand for durable performance apparel, demonstrates how recycled synthetics can scale to divert waste from landfills while maintaining material integrity, outperforming less scalable natural alternatives like hemp in global volume and consistency. Biotechnological innovations, including enzymatic treatments for desizing, scouring, and dyeing, minimize resource intensity in wet processing. Enzymes replace harsh chemicals, cutting energy use by 20-50% and reducing effluent pollution through targeted catalysis that operates under milder conditions. Bio-based auxiliaries derived from renewable feedstocks further lower the carbon footprint of auxiliaries, which traditionally contribute to high wastewater loads. These processes enable up to 90% water savings in select applications compared to conventional methods, as enzymes facilitate dye fixation without extensive rinsing, though enzymatic scalability depends on cost reductions for broader industrial uptake. Waterless dyeing technologies, such as supercritical carbon dioxide systems, eliminate aqueous solvents entirely, recycling the CO2 medium and reducing energy demands by avoiding heating and drying steps. Adopted by brands seeking efficiency gains, these innovations cut dyeing-related water consumption—historically 100-150 liters per kilogram of fabric—to near zero, while preserving dye performance. Complementary advances in bio-based pigments from microbial fermentation offer biodegradable colorants that degrade faster than synthetic dyes, addressing effluent toxicity without compromising vibrancy. Market data reflects growing adoption of certified circular fibers, with global fiber production from verified sustainable sources rising; for instance, certified cotton reached 34% of total production by 2024, driven by voluntary supply chain commitments rather than mandates. Such verifiable progress underscores how competitive pressures favor innovations that deliver measurable reductions in virgin material use and emissions, prioritizing scalable synthetics over resource-intensive naturals where lifecycle efficiency prevails.

Social and Health Considerations

Labor Conditions and Economic Benefits

The garment sector of the textile industry has been associated with challenging labor conditions, including long hours, low wages relative to developed economies, and safety risks in factories across developing countries. The 2013 in Bangladesh, where an eight-story building housing multiple garment factories failed due to structural deficiencies, resulted in over 1,100 deaths, predominantly among young female workers, highlighting systemic issues like inadequate building codes and pressure to meet production quotas despite visible cracks. Similar incidents, such as the 2012 Tazreen Fashions fire, underscore vulnerabilities in densely packed facilities often located in low-regulation environments. Post-Rana Plaza, initiatives like the —a legally binding agreement signed by over 200 brands and unions—have inspected and remediated thousands of factories, upgrading electrical systems, fire escapes, and structural integrity for an estimated 2.5 million workers, with compliance rates in structural safety rising significantly from pre-2013 levels. Independent audits under such programs have proven effective in addressing fire safety and basic occupational hazards, though challenges persist with wage/hour violations and worker voice due to audit limitations like short notice and factory deception. Voluntary corporate codes of conduct, while criticized for uneven enforcement, have correlated with incremental improvements in verifiable standards when combined with multi-stakeholder oversight, countering claims of total ineffectiveness. Economically, the global garment industry employs approximately 75 million workers, primarily in Asia, providing formal jobs in regions with limited alternatives and contributing to GDP growth in export-oriented economies like , , and . In , garment exports have driven poverty reduction by absorbing low-skilled rural migrants into wage labor, with household income studies showing sustained lifts out of extreme poverty for participants. These roles, often filled by women (up to 80% in some countries), enable remittances that support family education and health, fostering intergenerational mobility in line with historical patterns in early-industrializing nations. Wages in textile manufacturing frequently exceed local unskilled alternatives; for instance, Vietnam's garment workers average around $300 monthly, surpassing rural agricultural earnings and minimums in comparator countries like Bangladesh ($95), while providing steady employment amid seasonal farming volatility. Empirical analyses indicate causal links to poverty alleviation, as export-led textile growth correlates with declining extreme poverty rates in urbanizing areas of developing economies, outpacing non-manufacturing sectors. Critics of sweatshop-like conditions often overlook that factory closures displace workers to inferior options, such as subsistence agriculture yielding lower and irregular incomes, urban scavenging, or prostitution, which entail higher risks without benefits like skill acquisition or legal protections. Workers' voluntary retention in these jobs, despite hardships, reflects revealed preferences over baselines like field labor under harsh weather or informal sex work, supporting the view that textiles serve as a transitional ladder in capital-scarce contexts rather than an endpoint of exploitation.

Health Risks from Chemicals and Fibers

Certain azo dyes used in textiles can metabolically cleave into aromatic amines, some classified by the International Agency for Research on Cancer as Group 1 carcinogens, posing theoretical risks if unregulated. However, in jurisdictions enforcing pre-market testing under frameworks like EU REACH, approved dyes exhibit cleavage products below detection thresholds for 22 banned amines, with epidemiological data showing no elevated cancer incidence linked to compliant consumer textiles as of 2023. Post-testing compliance rates exceed 99% in audited supply chains, underscoring that regulatory thresholds mitigate dermal or inhalational risks to below 0.1% of theoretical maximum exposure. Dermal absorption studies reveal limited skin penetration for textile chemicals, with intact epidermis acting as a barrier; for instance, benzothiazole migration from fabrics yields permeation rates under 1% of applied dose in in vitro models, insufficient for systemic toxicity in adults. Vulnerable groups like infants face higher relative exposure from unwashed garments, yet modeled hazard quotients remain below 1 for alkylphenol ethoxylates, indicating no acute health thresholds exceeded. Population-level surveillance, including U.S. National Health and Nutrition Examination Survey data through 2022, detects no clusters of textile-attributable dermatitis or neoplasia epidemics, consistent with low bioavailable doses from everyday wear. Fiber-related irritation stems primarily from mechanical factors like diameter and crimp rather than immunogenicity; coarse (>25 μm) induces pruritus via frictional stimulation, but superfine (<19 μm) elicits responses comparable to smooth synthetics in patch tests, debunking inherent wool allergy. Synthetic fibers, while often smoother and less irritating for coarse variants, can provoke from additives, with no empirical superiority in hypoallergenicity across blinded trials. Protective textiles counterbalance risks through proven efficacy; flame-retardant fabrics reduce second- and third-degree burn area by up to 50% in simulations per ASTM F1930 standards. impregnations, such as silver or polyhexamethylene , achieve ≥3-log bacterial reduction in clinical laundering cycles, correlating with 20-30% lower rates in linens versus untreated controls. These applications demonstrate net gains, as from engineered textiles outweighs residual chemical exposures in risk-benefit analyses.

Public Health Advancements from Textiles

The widespread adoption of mass-produced textiles during the facilitated universal coverage, enabling populations previously limited by handmade luxuries to protect from environmental pathogens, UV , and abrasions, thereby reducing incidence of cutaneous infections through physical barriers. Prior to mechanized production, scarcity in lower socioeconomic groups correlated with higher exposure to soil-borne and parasites, but standardized sizing and cost reductions post-19th century allowed broad improvements, as evidenced by declining and rates in urbanizing from 1850 onward. In healthcare settings, antimicrobial-impregnated textiles have demonstrably lowered microbial contamination on linens and garments, contributing to fewer hospital-acquired infections (HAIs). Treatment of patient textiles with ionic silver post-laundering achieved significant bacterial load reductions, with studies reporting up to 99.999% decreases in viable like . Similarly, - and silver-embedded fabrics in scrubs reduced pathogen acquisition rates by limiting surface transfer, with one trial showing decreased non-MRSA, VRE, and CRE-related contaminations compared to untreated controls. These interventions operate via release disrupting bacterial cell walls, offering causal protection beyond standard laundering. Textile-based (PPE), such as cloth and surgical , played a key role in mitigating respiratory transmission during the 2020 by filtering aerosols and droplets. Multi-layer achieved filtration efficiencies of 50-80% for particles in the 0.1-1 μm range, reducing source transmission from infected wearers by up to 70% in controlled tests. Population-level mask mandates correlated with 20-30% drops in case growth rates in regions with high compliance, underscoring textiles' role in scalable, low-cost barriers when medical-grade supplies were scarce. Insulating textiles have prevented in cold-exposure scenarios by minimizing convective and radiative heat loss, with layered fabrics trapping air to boost thermal resistance. In perioperative care, passive thermal blankets reduced inadvertent incidence by 40-60% versus no insulation, maintaining core temperatures above 36°C during . Rescue blankets and multi-layer ensembles in prehospital settings provided insulation values equivalent to 1-2°C core temperature preservation per hour in windy conditions below -10°C, enabling survival in otherwise lethal exposures. Affordable synthetic fills, like , democratized this protection, contrasting historical reliance on scarce or furs limited to elites.

Regulations and Standards

Trade and Tariff Policies

The (WTO) governs global textile trade under the General Agreement on Tariffs and Trade (GATT) 1994 following the phase-out of quotas via the Agreement on Textiles and Clothing (ATC), which integrated the sector into normal rules by January 1, 2005. This transition eliminated the Multi-Fibre Arrangement's restrictive quotas, enabling freer and contributing to expanded global trade volumes, with textiles and clothing exports reaching significant growth post-2005 as barriers diminished. Protectionist measures, such as the U.S. tariffs imposed on Chinese imports starting in under Section 301, applied rates of 10-25% to textiles and apparel, affecting over $3.7 billion in goods by September and leading to higher input costs passed to U.S. consumers and firms. Empirical analysis indicates these tariffs reduced U.S. by approximately $1.4 billion monthly by late through elevated prices and disrupted supply chains, while short-term domestic gains in protected sectors were offset by broader economic inefficiencies. In response, U.S. apparel sourcing diversified away from , with imports from alternative Asian suppliers like and increasing through 2025, reflecting amid ongoing pressures. Bilateral agreements like the United States-Mexico-Canada Agreement (USMCA), effective July 1, 2020, promote regional textile by enforcing strict —requiring yarn-forward production for preferential treatment—and enhancing customs verification to curb . These provisions have supported , with and expanding across the region since implementation, fostering efficiency gains over fragmented despite tighter short-supply limits compared to NAFTA. Overall, data underscores that reduced barriers yield lower consumer prices and higher volumes, whereas impose net welfare losses through cost exceeding localized job preservation.

Quality and Safety Certifications

Quality and safety certifications for textiles encompass both voluntary and mandatory schemes that verify product reliability, chemical harmlessness, and performance under hazards like fire. Voluntary certifications, such as Standard 100, involve independent laboratory testing of textiles—from raw fibers to finished goods—for over 100 harmful substances, including , , and pesticides, which could cause skin allergies or carcinogenic risks. These tests apply risk-based limits tailored to product end-use, with stricter thresholds for items contacting infants, thereby enabling manufacturers to demonstrate compliance beyond basic legal minima and appeal to health-conscious consumers. Mandatory standards, particularly in regions like the , enforce flammability resistance to mitigate fire-related injuries, as governed by the Consumer Product Safety Commission (CPSC). For instance, NFPA 701 outlines pass/fail criteria for textiles used in curtains and draperies, requiring materials to self-extinguish within seconds after flame removal, with annual recertification needed due to potential degradation. Non-compliance has led to recalls, such as those for infant sleepwear failing 16 CFR 1610 standards, underscoring how these tests prevent widespread hazards by mandating verifiable ignition resistance. Quality management certifications like ISO 9001, adopted by many textile producers, establish systematic processes for defect prevention and continual improvement, correlating with reduced production variability and fewer post-market issues. from industry analyses indicates that rigorous pre-market testing under such frameworks lowers incidences by identifying flaws early, as inadequate verification has been linked to costly defects and brand damage in global supply chains. Market competition drives voluntary adoption, as certified products gain consumer trust and preferential access to retailers demanding proof of , fostering self-regulation over punitive enforcement.

Labor and Environmental Compliance

The (ILO) has established core conventions, including No. 87 on and No. 29 on forced labor abolition, ratified by most major textile-producing nations, to address prevalent issues like excessive working hours and inadequate wages in the sector. Similarly, the European Union's REACH regulation, effective since 2007, restricts over 240 substances of very high concern in textiles, mandating registration, evaluation, and authorization to mitigate environmental and health risks from dyes and finishes. Enforcement relies on third-party audits, with ILO's Better Work program reporting average compliance rates of 60-75% in participating garment factories for standards like , though persistent gaps in wage payments and exceed 30% non-compliance in audited Asian facilities as of 2023. Despite these frameworks, overregulation often imposes substantial compliance burdens, including and monitoring expenses that elevate production costs and hinder competitiveness in developing economies where textiles drive for millions. Empirical analyses indicate that mandatory standards can delay industrialization by diverting resources from capital investment, with limited evidence of proportional labor standard improvements in low-income settings post-ratification. In contrast, voluntary (CSR) mechanisms, such as certifications, yield tangible benefits through price premiums—averaging 10-25% for certified producers—enhancing incomes and working conditions without coercive mandates, as evidenced in global studies. Market-driven corrections supplement regulations, as reputational pressures from consumer boycotts prompt rapid reforms; for instance, following the 2013 Rana Plaza factory collapse in , which killed over 1,100 workers, international brands faced sales declines and accelerated factory upgrades via alliances like the Accord on Fire and Building Safety. Analogous backlash against brands sourcing Xinjiang cotton amid forced labor allegations in led to swift audits and diversification, demonstrating how boycotts enforce accountability more dynamically than bureaucratic oversight, though enforcement remains uneven in non-certified operations. Overall, while regulations provide essential baselines, their inefficiencies—stemming from weak local enforcement and high administrative loads—underscore the efficacy of incentivized, decentralized approaches in fostering genuine compliance.

Testing and Analysis

Material Property Evaluations

Material property evaluations assess the fundamental mechanical attributes of textiles through controlled laboratory procedures, focusing on properties like tensile strength and elongation to establish baseline performance independent of end-use conditions. These tests provide quantitative data essential for and in . Tensile testing, governed by ASTM D5035, determines the breaking force and elongation of fabrics using raveled strip or cut strip methods, where specimens are clamped and extended at a constant rate until failure, yielding metrics in newtons for force and percentages for elongation. This standard applies to woven, knitted, and nonwoven fabrics, enabling precise evaluation of load-bearing capacity and extensibility. Elongation values exceeding 20% signify adequate stretch for fabrics intended for elastic applications, such as those blended with , guiding formulation to meet specific deformability requirements while maintaining structural integrity. Such empirical thresholds help optimize compositions, ensuring across batches. Microscopy complements mechanical tests by revealing defects at the or level, such as irregularities or damage, through magnified inspection that correlates visual anomalies with property variances. These evaluations collectively minimize production risks by verifying intrinsic uniformity, thereby enhancing predictability in textile performance.

Performance and Durability Tests

Performance and durability tests for textiles simulate end-use conditions through controlled, accelerated wear trials to forecast material lifespan under repeated mechanical, chemical, and environmental stresses. Abrasion resistance is commonly assessed via the Martindale method, where a fabric sample mounted on a Lissajous figure-eight path is rubbed against a standard abradant, such as or emery paper, until endpoints like pilling, breakage, or weight loss occur; the number of cycles endured correlates to expected wear life in applications like or . For instance, heavy-duty fabrics are often rated for 20,000 to 50,000 cycles to mimic occupational abrasion over months of use, enabling manufacturers to predict replacement intervals based on empirical wear data. Wash fastness testing, exemplified by AATCC Test Method 61, accelerates laundering cycles using , water, and balls in a rotating to replicate or industrial ; color change and staining on adjacent fabrics are graded on a 1-5 scale, with higher ratings indicating retention of appearance after 5 to 50 simulated washes. This method draws from real-world data to estimate stability, where textiles failing below grade 3-4 after 20 cycles may degrade prematurely in frequent-use scenarios like uniforms. UV exposure durability is evaluated through cyclic weathering protocols, such as AATCC TM186, exposing samples to arc lamps mimicking solar radiation combined with moisture sprays; degradation metrics include tensile strength loss or fading after 40-100 hours, predicting outdoor lifespan for awnings or protective gear. These tests use irradiance levels calibrated to natural exposure rates, allowing of longevity from accelerated degradation rates. In the 2020s, accelerated aging protocols for smart textiles incorporate sensor-embedded fabrics subjected to combined stressors like repeated flexing, humidity, and UV cycles to assess electronic durability; for example, wash-durability trials simulate 50-200 laundering events while monitoring , revealing failure modes such as after 100 cycles in conductive yarns. Such tests, informed by field wear data, enable predictive modeling of operational lifespan, where smart workwear might be certified for 500 flex-wear cycles before sensor drift exceeds 10% accuracy thresholds. Overall, these simulated trials ground durability claims in quantifiable endpoints, distinguishing robust textiles from those prone to early failure under realistic demands.

Controversies and Debates

Fast Fashion Critiques and Defenses

Critiques of center on its environmental footprint, waste generation, and labor practices. The apparel sector is estimated to contribute between 2% and 10% of global emissions, with the higher figure often cited by organizations like the , though recent analyses peg it closer to 2% based on 944 million tonnes in 2023. Textile production generates approximately 92 million tonnes of waste annually, much of which ends up in landfills due to short garment lifespans and limited . Labor conditions in supply chains, particularly in developing countries, frequently involve low wages—less than 2% of workers earning a —and excessive hours, exacerbating exploitation in regions like and . Defenses highlight fast fashion's role in democratizing access to and driving . In the United States, household spending on apparel has declined from about 10-14% of income in the early to roughly 2.6-3% today, enabling broader affordability and reducing as a barrier to for low-income families. The industry employs around 430 million globally in 2025, providing entry-level jobs that have historically lifted wages in hubs through scale and competition. Relative to other sectors, fashion's environmental impact remains minor—agriculture and food systems account for over 20% of global greenhouse gases—while fast fashion's rapid cycles foster innovation in materials and supply chains, such as efficient production that lowers per-unit emissions compared to slower alternatives. Proponents argue that alternatives like face scalability constraints, including higher production costs and limited supply of sustainable materials, which restrict their ability to meet global demand without price hikes that disproportionately burden consumers in developing economies. shows labor conditions improve over time via economic prosperity enabled by apparel exports, as seen in rising wages post-globalization in , countering static narratives of perpetual exploitation. While environmental and social costs warrant targeted reforms, such as better , exaggerated critiques overlook fast fashion's net benefits in alleviation and how curbing it could stifle without viable substitutes at scale.

Synthetic vs. Natural Fiber Disputes

Natural fibers are frequently promoted as inherently sustainable due to their biodegradability and renewable origins, yet this overlooks production-related drawbacks such as from monocultures, which deplete nutrients and exacerbate degradation through intensive and lack of . Synthetic fibers, derived primarily from , face criticism for non-biodegradability and dependence, but their greater durability—often lasting 2-3 times longer than pure in abrasion tests—reduces replacement rates and associated resource demands per wear cycle. Life cycle assessments (LCAs) incorporating reveal that synthetics frequently exhibit lower cumulative environmental burdens than naturals when extends functional use, as shorter-lived natural garments necessitate more frequent and disposal. For instance, polyester's resistance to outperforms cotton's tendency to pill and weaken, yielding gains in energy and material inputs over multiple uses, countering myths that equate natural origin with overall superiority. Biodegradability advantages of pure fibers are overstated in practice, as most consumer textiles incorporate blends (e.g., cotton-polyester), rendering them non-compostable due to synthetic components that resist microbial breakdown and complicate separation. Synthetics, conversely, support mechanical at scale for homogeneous streams, though contamination from dyes and blends poses challenges; this recyclability edge highlights causal inefficiencies in biomass-heavy natural systems versus petrochemical precision. Empirical evidence favors hybrid blends for optimal performance, combining synthetic tensile strength with moisture management to enhance and functionality without sacrificing comfort, as seen in activewear where such mixes reduce failure rates under stress. Anti-synthetic narratives, often rooted in origin-based heuristics rather than full LCAs, ignore these data-driven realities and the thermodynamic efficiency of fossil-derived polymers over land-intensive .

Global Supply Chain Ethics

The , enacted on December 23, 2021, established a rebuttable presumption that imports from China's Uyghur Autonomous Region, including textiles, involve forced labor unless importers provide clear evidence to the contrary. This measure responded to reports of systemic coerced labor in production, with U.S. and Protection detaining over 7,000 shipments valued at more than $3 billion by mid-2024 under the act. Similar concerns have prompted audits revealing forced labor indicators in 36% of global social audits across supply chains, including textiles, based on data from over 100,000 assessments. In response, textile firms have diversified sourcing, reducing reliance on Xinjiang cotton from 20% of global supply in 2019 to under 5% by 2023 through shifts to regions like and , while adopting technologies. and protocol-based systems, such as the U.S. Cotton Trust Protocol, enable end-to-end verification, with participating entities reporting compliance rates exceeding 95% in audited traces for non- origins. These tools record production details immutably, countering opacity in multi-tier chains and allowing rebuttals to presumptions of abuse. Empirical evidence indicates global textile supply chains have raised wages in participating firms, with exporting manufacturers paying 10-20% premiums over domestic averages due to scale and , per micro-level studies in developing economies. disruptions, including factory shutdowns in 2020 that idled 40% of global apparel capacity, underscored market-driven resilience, as diversified networks and price signals enabled rapid rerouting—restoring 80% of pre-pandemic volumes by late 2021 without centralized intervention. Humanitarian measures like import bans, while targeting abuses, have , including factory closures and job losses in vulnerable economies; for instance, U.S. tariffs on apparel post-2021 coup led to thousands of layoffs by reducing orders 30-50%. Such interventions can exacerbate absent alternatives, highlighting that robust property rights—enabling voluntary contracts and —form the causal basis for ethical improvements, as secure incentivizes and over coercive mandates.

References

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