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Textile
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Textile is an umbrella term that includes various fibre-based materials, including fibres, yarns, filaments, threads, and different types of fabric. At first, the word "textiles" only referred to woven fabrics.[1][2][3] However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing.[4] In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns.[3][5][4]
Textiles are divided into two groups: consumer textiles for domestic purposes and technical textiles. In consumer textiles, aesthetics and comfort are the most important factors, while in technical textiles, functional properties are the priority.[4][6] The durability of textiles is an important property, with common cotton or blend garments (such as t-shirts) able to last twenty years or more with regular use and care.
Geotextiles, industrial textiles, medical textiles, and many other areas are examples of technical textiles, whereas clothing and furnishings are examples of consumer textiles. Each component of a textile product, including fibre, yarn, fabric, processing, and finishing, affects the final product. Components may vary among various textile products as they are selected based on their fitness for purpose.[4][7][6]
Fibre is the smallest fabric component; fibres are typically spun into yarn, and yarns are used to manufacture fabrics.[8][7] Fibre has a hair-like appearance and a higher length-to-width ratio. The sources of fibres may be natural, synthetic, or both. The techniques of felting and bonding directly transform fibres into fabric. In other cases, yarns are manipulated with different fabric manufacturing systems to produce various fabric constructions. The fibres are twisted or laid out to make a long, continuous strand of yarn.[9] Yarns are then used to make different kinds of fabric by weaving, knitting, crocheting, knotting, tatting, or braiding.[10][11][5] After manufacturing, textile materials are processed and finished to add value, such as aesthetics, physical characteristics, and utility in certain use cases.[12] The manufacturing of textiles is the oldest industrial art.[13] Dyeing, printing, and embroidery are all different decorative arts applied to textile materials.[14]
Etymology
[edit]Textile
[edit]The word 'textile' comes from the Latin adjective textilis, meaning 'woven', which itself stems from textus, the past participle of the verb texere, 'to weave'.[15] Originally applied to woven fabrics, the term "textiles" is now used to encompass a diverse range of materials, including fibres, yarns, and fabrics, as well as other related items.[9][16][3]
Fabric
[edit]A "fabric" is defined as any thin, flexible material made from yarn, directly from fibres, polymeric film, foam, or any combination of these techniques. Fabric has a broader application than cloth.[17][18] Fabric is synonymous with cloth, material, goods, or piece goods.[4][5] The word 'fabric' also derives from Latin, with roots in the Proto-Indo-European language. Stemming most recently from the Middle French fabrique, or "building," and earlier from the Latin fabrica ('workshop; an art, trade; a skillful production, structure, fabric'), the noun fabrica stems from the Latin faber" artisan who works in hard materials', which itself is derived from the Proto-Indo-European dhabh-, meaning 'to fit together'.[19]
Cloth
[edit]Although cloth is a type of fabric, not all fabrics can be classified as cloth due to differences in their manufacturing processes, physical properties, and intended uses. Materials that are woven, knitted, tufted, or knotted from yarns are referred to as cloth, while wallpaper, plastic upholstery products, carpets, and nonwoven materials are examples of fabrics.[17]
Cloth is a flexible substance typically created through the processes of weaving, felting, or knitting using natural or synthetic materials.[20] The word 'cloth' derives from the Old English clað, meaning "a cloth, woven, or felted material to wrap around one's body', from the Proto-Germanic klaithaz, similar to the Old Frisian klath, the Middle Dutch cleet, the Middle High German kleit and the German kleid, all meaning 'garment'.[21]
History
[edit]
Textiles themselves are too fragile to survive across millennia; the tools used for spinning and weaving make up most of the prehistoric evidence for textile work. The earliest tool for spinning was the spindle, to which a whorl was eventually added. The weight of the whorl improved the thickness and twist of the spun thread. Later, the spinning wheel was invented. Historians are unsure where; some say China, others India.[22]
The precursors of today's textiles include leaves, barks, fur pelts, and felted cloths.[23]
The Banton Burial Cloth, the oldest existing example of warp ikat in Southeast Asia, is displayed at the National Museum of the Philippines. The cloth was most likely made by the native Asian people of northwest Romblon. The first clothes, worn at least 70,000 years ago and perhaps much earlier, were probably made of animal skins and helped protect early humans from the elements. At some point, people learned to weave plant fibres into textiles.
The discovery of dyed flax fibres in a cave in the Republic of Georgia dated to 34,000 BCE suggests that textile-like materials were made as early as the Paleolithic era.[24][25]
The speed and scale of textile production have been altered almost beyond recognition by industrialization and the introduction of modern manufacturing techniques.[26] However, for the main types of textiles, plain weave, twill, or satin weave, there is little difference between the ancient and modern methods.
Textile industry
[edit]The textile industry grew out of art and craft and was kept going by guilds. In the 18th and 19th centuries, during the Industrial Revolution, it became increasingly mechanized. In 1765, when a machine for spinning wool or cotton called the spinning jenny was invented in the United Kingdom, textile production became the first economic activity to be industrialized. In the 20th century, science and technology were driving forces.[27][28] The textile industry exhibits inherent dynamism, influenced by a multitude of transformative changes and innovations within the domain. Textile operations can experience ramifications arising from shifts in international trade policies, evolving fashion trends, evolving customer preferences, variations in production costs and methodologies, adherence to safety and environmental regulations, as well as advancements in research and development.[29]
The textile and garment industries exert a significant impact on the economic systems of numerous countries engaged in textile production.[30]
Naming
[edit]
Most textiles were called by their base-fibre generic names, their place of origin, or were put into groups based loosely on manufacturing techniques, characteristics, and designs.[31][32][33][34]
Bearskin[35] (bearskin cloth) may have received its name from its "shaggy nap".[36]
"Nylon", "olefin", and "acrylic" are generic names for some of the more commonly used synthetic fibres.[37]
| Name | Product | Textiles named by | Description | |
|---|---|---|---|---|
| Cashmere | Wool fibre obtained from cashmere goats | Origin | Kashmir | Cashmere is synonymous with the Kashmir shawl, with the term "cashmere" derived from an anglicization of Kashmir.[38] |
| Calico | Plain weave textile material | Origin | Calicut | The fabric originated in the southwestern Indian city of Calicut. |
| Jaconet | Lightweight cotton fabric in plain weave | Origin | Jagannath Puri | Jaconet is an anglicization of Jagannath, where it was originally produced.[39] |
| Jersey | A type of Knitted fabric | Origin | Jersey, Channel Islands | Jersey fabric was produced first on Jersey in the Channel Islands.[38] |
| Kersey | A coarse woollen cloth | Origin | Kersey, Suffolk | The fabric is named after the town in the east of England.[38] |
| Paisley (design) | A type of motif | Design | Paisley, Renfrewshire | A town situated in the west central Lowlands of Scotland.[38] |
| Dosuti | A handspun cotton cloth | Characteristics | A coarse and thick cotton cloth | In and around the 19th century Punjab and Gujarat were famous for production of various handspun cloths. Dosuti was distinguished by the number of yarns (Do+Suti translates to 'two yarns') used to produce it. Eksuti was another variety using a single thread. |
| Mulmul types such as āb-i-ravān (running water), Baft Hawa (woven air)[42] | Fine muslin fabric variations from Dacca in Bengal | Characteristics | Delicate muslin types | Dacca, in the eastern Indian subcontinent, produced a wide range of handwoven and spun muslins. Baft Hawa, which means "woven air", Shabnam, which means "evening dew", and ab-i-ravan, which means "flowing water" are some poetic names for soft muslins.[42][43] |
| Nainsook | A plain weave fabric with soft hand | Characteristics | Pleasing to the eyes | Nain + Sook translates to "eye-pleasing".[39] |
| Swanskin | A woven flannel cloth | Characteristics | Appears and feels like swan skin | An 18th century fabric developed at Shaftesbury.[44] |
| Tansukh | Another type of Muslin with soft and delicate texture | Characteristics | Pleasing to the body | Tan + Sukh translates to "body pleasing". Tansukh was a fine, soft, and delicate textured cloth. The cloth type is mentioned in the 16th-century Mughal-time records, Ain-i-Akbari.[45] |
Related terms
[edit]The related words "fabric"[11] and "cloth"[20] and "material" are often used in textile assembly trades (such as tailoring and dressmaking) as synonyms for textile. However, there are subtle differences in these terms in specialized usage. Material is an extremely broad term basically meaning consisting of matter, and requires context to be useful. A textile is any material made of interlacing fibres, including carpeting and geotextiles, which may not necessarily be used in the production of further goods, such as clothing and upholstery. A fabric is a material made through weaving, knitting, spreading, felting, stitching, crocheting or bonding that may be used in the production of further products, such as clothing and upholstery, thus requiring a further step of the production. Cloth may also be used synonymously with fabric, but often specifically refers to a piece of fabric that has been processed or cut.[citation needed]
- Greige goods: Textiles that are raw and unfinished are referred to as greige goods. After manufacturing, the materials are processed and finished.[46][12]
- Piece goods: Piece goods were textile materials sold in cut pieces as specified by the buyer. Piece goods were either cut from a fabric roll or made to a specific length, also known as yard goods.[47][48]
Types
[edit]
Textiles are various materials made from fibres and yarns. The term "textile" was originally only used to refer to woven fabrics, but today it covers a broad range of subjects.[16] Textiles are classified at various levels, such as according to fibre origin (natural or synthetic), structure (woven, knitted, nonwoven), finish, etc.[31][32][33][34] However, there are primarily two types of textiles:
Consumer textiles
[edit]Textiles have an assortment of uses, the most common of which are for clothing and for containers such as bags and baskets. In the household, textiles are used in carpeting, upholstered furnishings, window shades, towels, coverings for tables, beds, and other flat surfaces, and in art. Textiles are used in many traditional hand crafts such as sewing, quilting, and embroidery.[4]
Technical textiles
[edit]

Textiles produced for industrial purposes, and designed and chosen for technical characteristics beyond their appearance, are commonly referred to as technical textiles. Technical textiles include textile structures for automotive applications, medical textiles (such as implants), geotextile (used for reinforcement of embankments), agrotextiles (textiles for crop protection), and protective clothing (such as clothing resistant to heat, radiation, or molten metals, and clothing resistant to puncture (for example, stab-resistant or bulletproof clothing)).
In the workplace, textiles can be used in industrial and scientific processes such as filtering. Miscellaneous uses include flags, backpacks, tents, nets, cleaning rags, and transportation devices such as balloons, kites, sails, and parachutes; textiles are also used to provide strengthening in composite materials such as fibreglass and industrial geotextiles.[4][6]
Due to the often highly technical and legal requirements of these products, these textiles are typically tested to ensure they meet stringent performance requirements. Other forms of technical textiles may be produced to experiment with their scientific qualities and to explore the possible benefits they may have in the future. For example, threads coated with zinc oxide nanowires, when woven into fabric, have been shown capable of "self-powering nanosystems", using vibrations created by everyday actions like wind or body movements to generate energy.[49][50]
Significance
[edit]Textiles are all around us. The textile is a component of basic needs like food and shelter. Textiles are everywhere in our lives, from bath towels to space suits. Textiles help humans by comforting, protecting, and extending their lives. Textiles meet our clothing needs, keeping us warm in the winter and cool in the summer. There are several applications for textiles, such as medical textiles, intelligent textiles, and automotive textiles. All of them contribute to the well-being of humans.[9]
Serviceability in textiles
[edit]The term "serviceability" refers to a textile product's ability to meet the needs of consumers. The emphasis is on knowing the target market and matching the needs of the target market to the product's serviceability. Serviceability or performance in textiles is the ability of textile materials to withstand various conditions, environments, and hazards. Aesthetics, durability, comfort and safety, appearance retention, care, environmental impact, and cost are the serviceability concepts employed in structuring the material.[clarification needed][51]
Components
[edit]Fibres, yarns, fabric construction, finishes and design are components of a textile product. The selection of specific components varies with the intended use, therefore the fibres, yarns, and fabric manufacturing systems are selected with consideration of the required performance.[51]
Use and applications
[edit]| Commercial textiles/ Domestic textiles | End uses | Technical textiles/ Industrial purpose textiles | End uses |
|---|---|---|---|
| Clothing | Clothing items for men, women and children. nightwear, sportswear, lingerie, undergarments, swimsuit. Accessories such as caps, umbrella, socks, gloves, and handbags.[4][52] | Agro-textiles | Agro-textiles are used in agriculture, horticulture, aquaculture, landscape gardening and forestry. Mainly for crop protection, in crop development for instance shade nets, thermal insulation and sunscreen materials, windshield, antibird nets, covering livestock protection, suppressing weed and insect control, etc.[53] |
| Furnishing | Upholstery, curtains, draperies, carpets, towels.[4][52] | Geotextile | Technical textiles which are used in civil engineering, roads, airfields, railroads, embankments, retaining structures, reservoirs, canals, dams, bank protection, coastal engineering and construction site silt fences, and protection of melting glaciers.[54] |
| Bedding | Bed sheets, khes, blankets, pillows.[4][52] | Automotive textile | Airbags, seat belts, headliners, upholstery, car carpets, and door card.[55] |
| Others | Shower curtains.[4] | Medical textile | implants, sutures, dressings, bandages, medical gowns, face masks.[4] |
| Indutech | This particular sector includes conveyor belts, drive belts, ropes and cordages, filtration products, glass battery separators, decatising and bolting cloth, AGM (absorption glass mat) plasma screens, coated abrasives, composite materials, printed circuit boards, printer ribbon, seals, gaskets, paper making fabrics.[6] |
Other uses
[edit]Textiles, textile production, and clothing were necessities of life in prehistory, intertwined with the social, economic, and religious systems. Other than clothing, textile crafts produced utilitarian, symbolic, and opulent items. Archaeological artifacts from the Stone Age and the Iron Age in Central Europe are used to examine prehistoric clothing and its role in forming individual and group identities.[56]
Source of knowledge
[edit]Artifacts unearthed in various archaeological excavations informs us about the remains of past human life and their activities.[57] Dyed flax fibres discovered in the Republic of Georgia indicate that textile-like materials were developed during the Paleolithic period. Radiocarbon dates the microscopic fibres to 36,000 years ago, when modern humans migrated from Africa.[25]
Several textile remnants, such as the Inca Empire's textile arts remnants, which embody the Incas' aesthetics and social ideals, serve as a means for disseminating information about numerous civilizations, customs, and cultures.[58][59]
There are textile museums that display history related to many aspects of textiles. A textile museum raises public awareness and appreciation of the artistic merits and cultural significance of the world's textiles on a local, national, and international scale. The George Washington University Museum and Textile Museum in Washington, D.C., was established in 1925.[60]
Narrative art
[edit]The Bayeux Tapestry is a rare example of secular Romanesque art. The art work depicts the Norman Conquest of England in 1066.[61][62]
Decorative art
[edit]Textiles are also used for decorative art. Appliqué work of pipili is decorative art of Odisha, a state in eastern India, used for umbrellas, wall hangings, lamp shades, and bags. To make a range of decorative products, coloured cloth in the shapes of animals, birds, flowers, are sewn onto a base cloth.[63]
This section needs expansion with: summarize article Textile arts to give indication of the range of textile arts.. You can help by adding to it. (September 2023) |
Architextiles
[edit]Architextiles, a combination of the words architecture and textile, are textile-based assemblages. Awnings are a basic type of architectural textile.[64] Mughal Shahi Lal Dera Tent, which was a movable palace, is an example of the architextiles of the Mughal period.[65]
Currency
[edit]Textiles had been used as currency as well. In Africa, textiles were used as currency in addition to being used for clothing, headwear, swaddling, tents, sails, bags, sacks, carpets, rugs, curtains, etc.[66] Along the east–west axis in sub-Saharan Africa, cloth strip, which was typically produced in the savannah, was used as a form of currency.[67]
Votive offering
[edit]Textiles were among the objects offered to the gods [votive offering] in ancient Greece for religious purposes.[68]
Fibre
[edit]The smallest component of a fabric is fibre; fibres are typically spun into yarn, and yarns are used to make fabrics. Fibres are very thin and hair-like structures. The sources of fibres may be natural, synthetic, or both.[9][69]
Global consumption
[edit]Global fibre production per person has increased from 8.4 kilograms in 1975 to 14.3 kilograms in 2021.[clarification needed] After a modest drop due to COVID-19 pandemic in 2020, global fibre output rebounded to 113 million tons in 2021. Global fibre output roughly doubled from 58 million tons in 2000 to 113 million tons in 2021 and is anticipated to reach 149 million tons in 2030.[70]
The demand for synthetic fibres is increasing rapidly. This has numerous causes. Reasons include its low price, the demand-supply imbalance of cotton, and its [Synthetic fibres'] versatility in design and application. Synthetic fibres accounts for 70% of global fibre use, mainly polyester.[71] By 2030, the synthetic fibre market will reach 98.21 billion US dollars. From 2022 to 2030, the market is anticipated to increase by 5.1% per year.[72]
Fibre sources
[edit]- Natural fibres are obtained from plants, animals and minerals.[73] Since prehistoric times, textiles have been made from natural fibres. Natural fibres are further categorized as cellulosic, protein, and mineral.[74]
- Synthetic or manmade fibres are manufactured with chemical synthesis.[73]
- Semi-synthetic: A subset of synthetic or manmade fibres is semi-synthetic fibre. Rayon is a classified as a semi-synthetic fibre, made with natural polymers.
Monomers are the building blocks of polymers. Polymers in fibres are of two types: additive or condensation. Natural fibres, such as cotton and wool, have a condensation polymer type, whereas synthetic fibres can have either an additive or a condensation polymer type. For example, acrylic fibre and olefin fibres have additive polymers, and nylon and polyester are condensation polymers.[75]
Types
[edit]| Natural | Synthetic | Semi-synthetic | ||
|---|---|---|---|---|
| Cellulosic fibres (Vegetable or plant fibres) | Protein fibres (Animal fibres) | Mineral fibres | Petroleum based | Cellulose based |
| Cotton | Wool | Asbestos | Nylon | Rayon |
| Linen | Silk | Glass fibre | Polyester | Acetate |
| Jute | Acrylic fibre | Triacetate | ||
| Hemp | Olefin fibre | |||
| Bamboo Fibre | Spandex | |||
| Aramid | ||||
Fibre properties
[edit]Fibre properties influence textile characteristics such as aesthetics, durability, comfort, and cost.[77] Fineness is one of the important characteristics of the fibres. They have a greater length-to-width ratio [100 times the diameter]. Fibres need to be strong, cohesive, and flexible. The usefulness of fibres are characterized on the basis of certain parameters such as strength, flexibility, and length to diameter ratio, and spinnability. Natural fibres are relatively short [staple] in length. Synthetic fibres are produced in longer lengths called filaments. Silk is the only natural fibre that is a filament. The classification of fibres is based on their origin, derivation, and generic types.[9][69]
Certain properties of synthetic fibres, such as their diameter, cross section, and colour, can be altered during production.[78]
Cotton: Cotton has a long history of use in the clothing due to its favourable properties. This fibre is soft, moisture-absorbent, breathable, and is renowned for its long durability.
Blends (blended textiles)
[edit]Fabric or yarn produced with a combination of two or more types of different fibres, or yarns to obtain desired traits. Blending is possible at various stages of textile manufacturing. Final composition is liable for the properties of the resultant product. Natural and synthetic fibres are blended to overcome disadvantage of single fibre properties and to achieve better performance characteristics and aesthetic effects such as devoré, heather effect, cross dyeing and stripes pattern etc. Clothing woven from a blend of cotton and polyester can be more durable and easier to maintain than material woven solely from cotton. Other than sharing functional properties, blending makes the products more economical.[79][80]
Union or Union fabrics is the 19th century term for blended fabrics. While it is no longer in use.[81] Mixture or mixed cloth is another term used for blended cloths when different types of yarns are used in warp and weft sides.[82][83]
Blended textiles are not new.
- Mashru was a 16th-century fabric, is one of the earliest forms of "mixed cloth", a material composed of silk and cotton.[84]
- Siamoise was a 17th-century cotton and linen material.[85]
Composition
[edit]Fibre composition[86] the fibre blend composition of mixtures of the fibres,[87] is an important criterion to analyse the behaviour, properties such as functional aspects, and commercial classification of the merchandise.[88][89][90]
The most common blend is cotton and polyester. Regular blended fabric is 65% polyester and 35% cotton. It is called a reverse blend if the ratio of cotton predominates—the percentage of the fibres changes with the price and required properties.
Blending adds value to the textiles; it helps in reducing the cost (artificial fibres are less expensive than natural fibres) and adding advantage in properties of the final product.[91][92] For instance, a small amount of spandex adds stretch to the fabrics.[93] Wool can add warmth.[94]
Uses of different fibres
[edit]Natural fibres
[edit]Plant
[edit]
- Grass, rush, hemp, and sisal are all used in making rope.[95] In the first two, the entire plant is used for this purpose, while in the last two, only fibres from the plant are used. Coir (coconut fibre) is used in making twine, and also in floormats, doormats, brushes, mattresses, floor tiles, and sacking.
- Straw and bamboo are both used to make hats. Straw, a dried form of grass, is also used for stuffing, as is kapok.
- Fibres from pulpwood trees, cotton, rice, hemp, and nettle are used in making paper.
- Cotton, flax, jute, hemp, modal, banana, bamboo, lotus, eucalyptus, mulberry, and sugarcane are all used in clothing.[96][97][98] Piña (pineapple fibre) and ramie are also fibres used in clothing, generally with a blend of other fibres such as cotton. Nettles have also been used to make a fibre and fabric very similar to hemp or flax. The use of milkweed stalk fibre has also been reported, but it tends to be somewhat weaker than other fibres like hemp or flax.
- The inner bark of the lacebark tree is a fine netting that has been used to make clothing and accessories as well as utilitarian articles such as rope.
- Acetate is used to increase the shininess of certain fabrics such as silks, velvets, and taffetas.
- Seaweed is used in the production of textiles: a water-soluble fibre known as alginate is produced and is used as a holding fibre; when the cloth is finished, the alginate is dissolved, leaving an open area.
- Rayon is a manufactured fibre derived from plant pulp.[99] Different types of rayon can imitate feel and texture of silk, cotton, wool, or linen.
Fibres from the stalks of plants, such as hemp, flax, and nettles, are also known as 'bast' fibres. Hemp fibre is yellowish-brown fibre made from the hemp plant. The fibre characteristics are coarser, harsher,[clarification needed] strong and lightweight. Hemp fibre is used primary to make twine, rope and cordage.[100]
Animal
[edit]Animal textiles are commonly made from hair, fur, skin, or silk (in the case of silkworms).[clarification needed]
- Wool refers to the hair of the domestic sheep or goat, which is distinguished from other types of animal hair in that the individual strands are coated with scales and tightly crimped, and the wool as a whole is coated with a wax mixture known as lanolin (sometimes called wool grease), which is waterproof and dirtproof.[101] The lanolin and other contaminants are removed from the raw wool before further processing.[102] Woollen refers to a yarn produced from carded, non-parallel fibre, while worsted refers to a finer yarn spun from longer fibres which have been combed to be parallel.
- Other animal textiles which are made from hair or fur are alpaca wool, vicuña wool, llama wool, chiengora, shatoosh, yak fibre and camel hair, generally used in the production of coats, jackets, ponchos, blankets, and other warm coverings.
- Cashmere, the hair of the Indian cashmere goat, and mohair, the hair of the North African angora goat, are types of wool known for their softness. Pashmina is a type of very fine cashmere wool. Used in the production of sweaters and scarfs.
- Angora refers to the long, thick, soft hair of the angora rabbit. Qiviut is the fine inner wool of the muskox.
- Silk is an animal textile made from the fibres of the cocoon of the Chinese silkworm which is spun into a smooth fabric prized for its softness. There are two main types of the silk: 'mulberry silk' produced by the Bombyx mori, and 'wild silk' such as Tussah silk (wild silk). Silkworm larvae produce the first type if cultivated in habitats with fresh mulberry leaves for consumption, while Tussah silk is produced by silkworms feeding purely on oak leaves. Around four-fifths of the world's silk production consists of cultivated silk.[103] Silk products include pillow covers, dresses, tops, skirts, bed sheets, curtains.
Microbes
[edit]Bacterial cellulose can be made from industrial organic and agricultural waste, and used as material for textiles and clothing.[104]
Mineral
[edit]- Asbestos and basalt fibre are used for vinyl tiles, sheeting and adhesives, "transite" panels and siding, acoustical ceilings, stage curtains, and fire blankets.
- Glass fibre is used in the production of ironing board and mattress covers, ropes and cables, reinforcement fibre for composite materials, insect netting, flame-retardant and protective fabric, soundproof, fireproof, and insulating fibres. Glass fibres are woven and coated with Teflon to produce beta cloth, a virtually fireproof fabric which replaced nylon in the outer layer of United States space suits since 1968.[105]
- Metal fibre, metal foil, and metal wire have a variety of uses, including the production of cloth-of-gold and jewellery. Hardware cloth (US term only) is a coarse woven mesh of steel wire, used in construction. It is much like standard window screening, but heavier and with a more open weave.
Minerals and natural and synthetic fabrics may be combined, as in emery cloth, a layer of emery abrasive glued to a cloth backing. Also, "sand cloth" is a US term for fine wire mesh with abrasive glued to it, employed like emery cloth or coarse sandpaper.
Synthetic
[edit]In the 20th century, they were supplemented by artificial fibres made from petroleum. Textiles are made in various strengths and degrees of durability, from the finest microfibre made of strands thinner than one denier to the sturdiest canvas.
Synthetic textiles are used primarily in the production of clothing, as well as the manufacture of geotextiles. Synthetic fibres are those that are constructed by humans through chemical synthesis.
- Polyester fibre is used in all types of clothing, either alone or blended with fibres such as cotton.
- Aramid fibre (e.g. Twaron) is used for flame-retardant clothing, cut-protection, and armour.
- Acrylic is a fibre used to imitate wools,[106] including cashmere, and is often used in replacement of them.
- Nylon is a fibre used to imitate silk; it is used in the production of pantyhose. Thicker nylon fibres are used in rope and outdoor clothing.
- Spandex (trade name Lycra) is a polyurethane product that can be made tight-fitting without impeding movement. It is used to make activewear, bras, and swimsuits.
- Olefin fibre is a fibre used in activewear, linings, and warm clothing. Olefins are hydrophobic, allowing them to dry quickly. A sintered felt of olefin fibres is sold under the trade name Tyvek.
- Ingeo is a polylactide fibre blended with other fibres such as cotton and used in clothing. It is more hydrophilic than most other synthetics, allowing it to wick away perspiration.
- Lurex is a metallic fibre used in clothing embellishment.
- Milk proteins have also been used to create synthetic fabric. Milk or casein fibre cloth was developed during World War I in Germany, and further developed in Italy and America during the 1930s.[107] Milk fibre fabric is not very durable and wrinkles easily, but has a pH similar to human skin and possesses anti-bacterial properties. It is marketed as a biodegradable, renewable synthetic fibre.[108]
- Carbon fibre is mostly used in composite materials, together with resin, such as carbon fibre reinforced plastic. The fibres are made from polymer fibres through carbonization.
Production methods
[edit]Textile manufacturing has progressed from prehistoric crafts to a fully automated industry.[75] Over the years, there have been continuous improvements in fabric structure and design.[109]
| Production method | Description | Inventors, inventions and milestones in progression | |
|---|---|---|---|
| Barkcloth | Barkcloth is made by pounding bark until it is soft and flat.[110][111] | Bark is an older known fabric; ancient people around the world wore bark cloth daily until woven fabrics replaced it. In Indonesia, the bark cloth is associated with the Torajan people, who made it from the fermentation of inner bark of certain local trees, mulberry and pandanus. The Torajans used stones and wooden beaters to produce bark cloth.[112] | |
| Felt and other nonwoven fabrics | Felting is a method of manufacturing fabric directly from fibres by entangling, interlocking the fibres by mechanical action (like rubbing and pressing) and often aided by heat and moisture.[111] | Felting is another old method of fabric manufacturing. While civilizations in the western Mediterranean improved their weaving skills, nomads in Central Asia learned how to make felt, a non-woven material, from wool.[113][111] Felting involves applying pressure and friction to a mat of fibres, working and rubbing them together until the fibres become interlocked and tangled, forming a nonwoven textile. A liquid, such as soapy water, is usually added to lubricate the fibres, and to open up the microscopic scales on strands of wool.[111] More recently, additional methods have been developed to bond fibres into nonwoven fabrics, including needle punching, adhesives, and chemical binding.[113][111][7] | |
| Weaving | Weaving is a textile production method which involves interlacing a set of longer threads (called the warp) with a set of crossing threads (called the weft). This is done on a frame or machine known as a loom, of which there are a number of types. Some weaving is still done by hand, but the vast majority is mechanized.[114] | Handlooms: Early looms date to 5000 BC. From antiquity until the mediaeval times, the loom improved in both Asia and Europe, despite the fact that the loom's fundamental operation remained unchanged.[115] In 200 BC, the Chinese invented vertical looms and pedal looms, transforming the craft into an industry. By decreasing the worker's workload, innovative solutions improved productivity.
There were harnesses and heddles to govern the movement of the warp yarn, a shuttle to transport the weft yarns, a reed to compact the cloth, and a take up roller to roll down the cloth. By the 1st century AD, all necessary components for a loom were assembled.[116] Power looms: John Kay invented the flying shuttle in 1734 in Bury, Lancashire. It was one of the first innovations in the cotton woven fabric industry.[117] Samuel Crompton invented a spinning machine in 1779 that produced yarn faster than ever before. Then Edmund Cartwright invented the first power loom in 1785.[118] Jacquard loom: The Jacquard machine was a modified version of programmable loom developed in 1804. It was developed by Joseph Marie Jacquard based on earlier inventions by Basile Bouchon (1725), Jean Baptiste Falcon (1728), and Jacques Vaucanson (1740). The industrial revolution in the 18th century led to mass production of yarn and cloth, which led to the growth of the woven fabric part of the textile industry.[119] |
|
| Knitting | Knitting involves interlacing loops of yarn, which are formed either on a knitting needle, needle, or on a crochet hook, together in a line. The processes are different in that knitting has several active loops at one time, on the knitting needle waiting to interlock with another loop.[120] | Hand knitting: Though knitting was developed by Danes around 900 BC it did not reach to other civilizations until 900 AD.[113] Europe learned to knit by hand around 1400. Three to four stockings could be knit in a week by 1450. William Lee invented a stocking frame in 1589 that could knit one stocking per day. Acceptance of Lee's invention and subsequent modifications resulted in a wide range of fabrics in Europe.[121] The machine knitting is separated into two main groups of production processes: warp knitting and weft knitting. | |
| Nålebinding | Nålebinding involves the use of a needle to form loops of yarn, by passing the full length of yarn through each loop (unlike knitting and crocheting). | Nålebinding is a precursor of crocheting and knitting. | |
| Crocheting | Crocheting never involves more than one active stitch on the needle. Knitting can be performed by machine, but crochet can only be performed by hand.[120] | Crocheting was originally practised by Scottish peasants with a small, hooked needle known as a shepherd's hook.[122] | |
| Spread tow | Spread tow is a production method where the tow fibres are spread into thin tapes, and then the tapes are woven as warp and weft. This method is mostly used for composite materials; spread tow fabrics can be made in carbon, aramid and other fibres. | ||
| Braiding or plaiting | Braiding or plaiting involves intertwining threads together into cloth. | ||
| Knotting | Knotting involves tying threads together and is used in making tatting and macrame.[123][124] | ||
| Lace | Lace is made by interlocking threads together to create a fine fabric with open holes in the work. Lace can be made by either hand (e.g. needle lace or bobbin lace) or machine.[125] | ||
| 3D Textiles | Complex interlacement of yarns where the final product has not plain form as flat fabrics, but 3D form. | All technologies - weft knitting, warp knitting, weaving and braiding allow production of complex products with 3D form if suitable machine configuration and pattern are used. This technologies are used for woven heart valves, composite profiles and other. | |
| Additive manufactured textile like structures | Fabric manufacturing by 3D printer employs additive manufacturing, also known as additive layer manufacturing (ALM), a CAD-aided manufacturing technique that builds the object layer by layer. The method is used in manufacturing of Auxetic textiles and in composite materials.[126] |
Important parameters in fabric selection:
The primary consideration in fabric selection is the end use. The fabric needs vary greatly depending on the application. Similar types of fabric may not be suitable for all applications.[127]
Fabric weight is an important criteria while producing different fabrics. A carpet requires a fabric with 1300 GSM, but a robe may be made with 160 GSM. Certainly, fabrics for clothes and carpets have distinct weights.[127]
| GSM (grams per square metre) range | Categorization | Termed as | Suitable for the textile products |
|---|---|---|---|
| 0–50 | Sheer fabric | Sheer curtains, Lingerie items, Wedding dresses, | |
| 50–150 | Light weight | Top weight | Blouse, Lining, Shirt, T-shirt, Dress |
| 150–300 | Medium weight | Bottom weight | Skirts, trousers, denims, and suits |
| 300–600 | Medium to heavy weight | Bull denim | Drapery, overcoat, towel, slipcover, workwear |
| More than 600 | Heavy | Carpet, mat, upholstery, winter coats |
Stretchable fabrics have greater movability and are thus more comfortable than fabrics with no stretch or less stretch.[129]
Textile exports
[edit]| Top five exporters of textiles—2013 ($ billion) | |
|---|---|
| China | 274 |
| India | 40 |
| Italy | 36 |
| Germany | 35 |
| Bangladesh | 28 |
| Source:[130] | |
According to the UN Commodity Trade Statistics Database, the global textiles and apparel export market reached $772 billion in 2013.[131]
Changing dynamics of the market
[edit]China is the largest exporter of textile goods. Most of China's exports consist of apparel, apparel accessories, textile yarns, and textile products. The competitive advantages of the China are low prices and abundant labor, lowered commercial obstacles, and a ready supply of raw materials. China, along with the United States and India, is a major producer of cotton.[132][133]
China's apparel market share has declined in recent years due to various reasons and a shift toward high-end, sophisticated products. Additionally, the investors from China made stakes in Myanmar, Vietnam, and Cambodia. Last year, its market share was 36.7%, or $161 billion, a decline of 8% year-over-year. In other words, China lost $14 billion in garment work orders to other countries in a single year. In 2016, Bangladesh's apparel market share was valued at $28 billion, increasing 7.69 percent from the previous year.
In 2016 the leading exporters of apparel were China ($161 billion), Bangladesh ($28 billion), Vietnam ($25 billion), India ($18 billion), Hong Kong ($16 billion), Turkey ($15 billion), and Indonesia ($7 billion).[134]
Garment exports from Bangladesh reached record high in the 2021–2022 fiscal year; China ($220,302 billion), Bangladesh ($38.70 billion), India ($8.127 billion), Pakistan ($19.33 billion).[135]
Finishing
[edit]
The fabric, when it leaves a loom or knitting machine, is not readily usable. It may be rough, uneven, or have flaws like skewing. Hence, it is necessary to finish the fabric. Finishing techniques enhance the value of the treated fabrics.[116] After manufacturing, textiles undergo a range of finishing procedures, including bleaching, dyeing, printing, as well as mechanical and chemical finishing.[12]
Coloration
[edit]Textiles are often dyed, with fabrics available in almost every colour. The dyeing process often requires several dozen gallons of water for each pound of clothing.[136] Coloured designs in textiles can be created by weaving together fibres of different colours (tartan or Uzbek Ikat), adding coloured stitches to finished fabric (embroidery), creating patterns by resist dyeing methods, tying off areas of cloth and dyeing the rest (tie-dyeing), drawing wax designs on cloth and dyeing in between them (batik), or using various printing processes on finished fabric. Woodblock printing, still used in India and elsewhere today, is the oldest of these dating back to at least 220 CE in China. Textiles are also sometimes bleached, making the textile pale or white.
Colour matching
[edit]In textiles, colour matching extends beyond selecting the appropriate dyestuffs or pigments and combining them in precise proportions to achieve the desired end product colour.[137] Meeting criteria for fastness, cost, and quality is also essential. This process plays a critical role in materializing a designer's concept into an actual product.[137]
Finishes
[edit]Textile finishing is the process of converting the loomstate or raw goods into a useful product, which can be done mechanically or chemically. Finishing is a broad term that refers to a variety of physical and chemical techniques and treatments that finish one stage of textile production while also preparing for the next. Textile finishing can include aspects like improving surface feel, aesthetical enhancement, and adding advanced chemical finishes.[12] A finish is any process that transforms unfinished products into finished products.[138] This includes mechanical finishing and chemical applications which alter the composition of treated textiles (fibre, yarn or fabric.)
Since the 1990s, with advances in technologies such as permanent press process, finishing agents have been used to strengthen fabrics and make them wrinkle free.[139] More recently, nanomaterials research has led to additional advancements, with companies such as Nano-Tex and NanoHorizons developing permanent treatments based on metallic nanoparticles for making textiles more resistant to things such as water, stains, wrinkles, and pathogens such as bacteria and fungi.[140]
Textiles receive a range of treatments before they reach the end-user. From formaldehyde finishes (to improve crease-resistance) to biocidic finishes and from flame retardants to dyeing of many types of fabric, the possibilities are almost endless. However, many of these finishes may also have detrimental effects on the end user. A number of disperse, acid and reactive dyes, for example, have been shown to be allergenic to sensitive individuals.[141] Further to this, specific dyes within this group have also been shown to induce purpuric contact dermatitis.[142]
Eisengarn, meaning "iron yarn" in English, is a light-reflecting, strong material invented in Germany in the 19th century. It is made by soaking cotton threads in a starch and paraffin wax solution. The threads are then stretched and polished by steel rollers and brushes. The result of the process is a lustrous, tear-resistant yarn which is extremely hardwearing.[143][144]
| Finishing | Fabrics |
|---|---|
| Brushing | Carpets, rugs, velvet, velour, and velveteen, referred to as pile fabrics, are made by interlacing a secondary yarn through woven cloth, creating a tufted layer known as a nap or pile.[145] |
| Shearing | "Shearing machine" is a machine equipped with shearing cylinder, ledger blade, fluff exhaust, and joint seam sensors. The machine operates similarly to a lawn mower.[146][147] Moleskin and velvet are sheared materials in which pile is cut to a certain level.[148] |
Environmental and health impacts
[edit]After the oil industry, the fashion industry is the second biggest polluter of agricultural land, which has several harmful impacts on the environment. As the industry grows, the effect on the environment is worsening.[149] Textile manufacturing is one of the oldest and most technologically complicated industries. This industry's fundamental strength stems from its solid manufacturing base of a diverse range of fibres/yarns ranging from natural fibres such as jute, silk, wool, and cotton, to synthetic or manufactured fibres that include polyester, viscose, nylon, and acrylic.
Textile mills and their wastewater have grown in proportion to the increase in demand for textile products, generating a severe pollution concern around the world. Numerous textile industry chemicals pose environmental and health risks. Among the compounds in textile effluent, dyes are considered significant contaminants. Water pollution generated by the discharge of untreated wastewater and the use of toxic chemicals, particularly during processing, account for the majority of the global environmental concerns linked with the textile industry.[150]
Environmental impacts
[edit]Clothing is necessary to meet the fundamental needs of humans. Increased population and living standards have increased the need for clothing, enhancing the demand for textile manufacturing; wet processing needs more water consumption.[151] Conventional machinery and treatment procedures use enormous quantities of water, especially for natural fibres, which require up to 150 kg of water per kg of material.[152] The textile sector is accountable for a substantial number of environmental impacts. However, the discharge of untreated effluents into water bodies is responsible for the majority of environmental harm produced by the textile sector.[153]
The textile sector is believed to use 79 trillion litres of water per year and to discharge around 20% of all industrial effluent into the environment.[154] Reportedly, aromatic and heterocyclic compounds with colour-display and polar groups make up most of the dyes used in textile coloration processes. The structure is more complex and stable, making it more difficult to degrade printing and dyeing wastewater.[155]
In addition, textiles constitute a significant percentage of landfill waste. In 2023, North Carolina State University researchers used enzymes to separate cotton from polyester in an early step towards reducing textile waste, allowing each material to be recycled.[156]
Textiles containing various kinds of plastics like polyesther, polyamide, elastan, polyacrylonitrile, aramid, polypropylene, etc. are also a significant source of environmental pollution and impose health risks through the emission of microplastics.[157]
Health impacts
[edit]Many kinds of respiratory diseases, skin problems, and allergies may be caused by dyes and pigments discharged into the water.
Although formaldehyde levels in clothing are unlikely to be at levels high enough to cause an allergic reaction,[158] due to the presence of such a chemical, quality control and testing are of utmost importance. Flame retardants (mainly in the brominated form) are also of concern where the environment, and their potential toxicity, are concerned.[159]
Chemicals use, advantage and health impacts
[edit]Certain chemical finishes contain potential hazards to health and the environment. Perfluorinated acids are considered to be hazardous to human health by the US Environmental Protection Agency.[160]
| Name of the substance | Advantage in textile products | Associated health risks and environmental impacts | References |
|---|---|---|---|
| Perfluorooctanoic acid (PFOA), Polytetrafluoroethylene (Teflon) | Hydrophobic effect | Endocrine disruptor | [161][162] |
| Fluorocarbon (PFC) | Hydrophobic effect | May cause respiratory illness | [163] |
| Bromine | Brominated flame retardant | Persistent, bioaccumulative and toxic substances may cause neurobehavioral disorders and endocrine disruption | [164] |
| Silver, silver nanoparticle | Antimicrobial resistance | Environmental impact of silver nanoparticles and toxic effects on human health | [165][166] |
Testing
[edit]Testing for these additives is possible at a number of commercial laboratories. It is also possible to have textiles tested according to the Oeko-tex certification standard, which contains limits levels for the use of certain chemicals in textiles products.
Laws and regulations
[edit]Different countries have certain laws and regulations to protect consumers' interests. The Textile Fiber Products Identification Act is a law that protects consumers in the United States. The act protects producer and consumer interests by implementing labelling (required content disclosure) and advertising requirements on textile products. The Textile Fiber Products Identification Act applies to all textile fibre products besides wool, which is governed by the Wool Product Label Number. The law prohibits misinformation about the fibre content, misbranding, and any unfair advertising practice, as well as requires businesses to operate in a particular manner.[167][4]
Testing of textiles
[edit]Testing occurs at various stages of the textile manufacturing process, from raw material to finished product. The purpose of testing is to evaluate and analyse the regulatory compliance, the product's quality and performance, as well as to measure its specifications. Textile testing encompasses a wide range of methodologies, procedures, equipment, and sophisticated laboratories. Local governments and authorized organization's such as ASTM International, International Organization for Standardization, and American Association of Textile Chemists and Colorists establish standards for testing of textiles.[168][169]
Some examples of tests at different stages:
For fibre: Fibre identification is a necessary test for determining fibre content and classifying products. The labelling of items with their fibre content percentage is a regulatory requirement. Using microscopy, solubility, and burn tests, fibres are distinguished from one another.[170] More fibre relating tests include fibre length, diameter, Micronaire.[171]
For yarn: Yarn count, Denier, Strength, evenness.
For fabric: Dimensional stability, colour fastness, thread count, G.S.M, pilling, flammability.[168][169][172]
Picture gallery
[edit]-
Textile market on the sidewalks of Karachi, Pakistan
-
Magnified view of a plain or tabby weave textile
-
Fabric shop in canal town Mukalla, Yemen
-
Late antique textile, Egyptian, now in the Dumbarton Oaks collection
-
Mrs. Condé Nast wearing a silk Fortuny tea gown
-
Traditional tablecloth, Maramureș, Romania
-
The Banton Burial Cloth, the oldest existing example of warp ikat in Southeast Asia, displayed at the National Museum of the Philippines. The cloth was most likely made by the native Asia people of northwest Romblon.
-
Advertisement for Zepel, the trade name used to market Teflon as a fabric treatment
-
Textile machinery at the Cambrian Factory, Llanwrtyd, Wales, in the 1940s
-
Cotton fibre
-
Nylon
-
A textile factory in Israel, 1969
-
Woven tartan of Clan Campbell, Scotland
-
Embroidered skirts by the Alfaro-Nùñez family of Cochas, Peru, using traditional Peruvian embroidery methods[174]
-
A modern umbrella fabric has specific requirements for colour fastness to light, water and wet rubbing, and permeability.
-
Appliqué cross. The edges are covered and stitches are hidden. It is overlaid with decorative gold thread.
-
Clothing made of textiles, Thailand
-
A fabric tunnel in Moulvibazar District, Bangladesh
-
A modern Manila hemp made on industrial weaving machines
-
Textile doll (11th century), Chancay culture, found near Lima, Walters Art Museum. Of their small size, dolls are frequently found in ancient Peruvian tombs.[175]
See also
[edit]- Bamboo textile – Textile made from various parts of the bamboo plant
- Clothing in the ancient world – What people wore in antiquity as inferred from archaeological and historical evidence
- Green textile – Textiles or fibers produced sustainably
- International Down and Feather Testing Laboratory
- List of textile fibres
- Sustainable fashion – Reduction of environmental impacts of the fashion industry
- Technical textile – Textile product valued for its functional characteristics
- Textile arts – Form of arts and crafts using fibers
- Textile manufacturing – Industry which produces textiles
- Textile printing – Method for applying patterns to cloth using printing techniques
- Textile recycling – Method of reusing or reprocessing used clothing, fibrous material and rags
- Timeline of clothing and textiles technology
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Sources
[edit]- Birrell, Verla Leone (1973). The textile arts: a handbook of weaving, braiding, printing, and other textile techniques. New York: Schocken Books. ISBN 978-0-8052-0390-5.
- Chapman, R. (2010). Applications of Nonwovens in Technical Textiles. Elsevier Science. ISBN 978-1-84569-437-1.
- Smith, Betty F. (1982). Textiles in perspective. Englewood Cliffs, N.J.: Prentice-Hall. ISBN 978-0-13-912808-0.
- Joseph, Marjory L. (1977). Introductory textile science. New York : Holt: Rinehart and Winston. ISBN 978-0-03-089970-6.
- Kadolph, Sara J. (1998). Textiles. Upper Saddle River, N.J.: Merrill. ISBN 978-0-13-494592-7.
- Elsasser, Virginia Hencken (2005). Textiles: concepts and principles. New York, NY: Fairchild Publications. ISBN 978-1-56367-300-9.
- Weibel, Adèle Coulin (1952). Two thousand years of textiles; the figured textiles of Europe and the Near East. New York: Pantheon Books.
- Humphries, Mary (1996). Fabric reference. Upper Saddle River, N.J.: Prentice Hall. ISBN 978-0-13-349671-0.
Further reading
[edit]- Boucher, François. 20,000 Years of Fashion: The history of costume and personal adornment. New York: Harry N. Abrams, 1987 ISBN 0-8109-1693-2.
- Conrad, James L. "'Drive That Branch': Samuel Slater, the Power Loom, and the Writing of America's Textile History". Technology and culture 36.1 (1995): 1–28. online.
- Jenkins, David, ed.: The Cambridge History of Western Textiles, Cambridge, UK: Cambridge University Press, 2003, ISBN 0-521-34107-8.
- Payne, Blanche; Winakor, Geitel; Farrell-Beck Jane (1992) The History of Costume, from the Ancient Mesopotamia to the Twentieth Century, 2nd Edn, HarperCollins ISBN 0-06-047141-7.
- Piponnier, Françoise; Perrine Mane (1997), Dress in the Middle Ages. Yale UP. ISBN 0-300-06906-5.
- Postrel, Virginia (10 November 2020). The Fabric of Civilization: How Textiles Made the World (Hardcover ed.). New York, NY: Basic Books. ISBN 978-1-5416-1760-5.
- Fisher, Nora (1994). Rio Grande Textiles (Paperbound ed.). Museum of New Mexico Press. ISBN 0-89013-266-6. Introduction by Teresa Archuleta-Sagel. 196 pages with 125 black and white as well as colour plates. Fisher is Curator Emirta, Textiles & Costumes of the Museum of International Folk Art.
- Good, Irene (2017). "Textiles as a Medium of Exchange in Third Millennium B.C.E. Western Asia". Contact and Exchange in the Ancient World. pp. 191–214. doi:10.1515/9780824841676-010. ISBN 978-0-8248-4167-6.
- Arai, Masanao (1998). "From Kitsch to Art Moderne: Popular Textiles for Women in theFirst Half of Twentieth-Century Japan". Textile Society of America Symposium Proceedings.
External links
[edit]Textile
View on GrokipediaCommon production methods include weaving, in which warp and weft yarns are interlaced at right angles; knitting, involving looped interconnections of yarn; and non-woven processes like felting or bonding, which assemble fibers without continuous yarns.[3] Fibers derive from sources such as cotton, wool, silk, or synthetics like polyester, with processing stages encompassing spinning yarns from raw fibers, fabric formation, dyeing, and finishing to enhance durability and aesthetics.[4] The origins of textile production trace to prehistoric eras, with archaeological evidence of spun fibers from around 27,000 BCE and woven fabrics emerging by 6000 BCE in regions like Anatolia using wool, followed by cotton cultivation in the Indus Valley circa 5000 BCE.[5] As a foundational industry, textiles underpin global trade and employment, generating an estimated USD 1.11 trillion in market value in 2024 while supplying essential goods for protection, utility, and cultural expression across societies.[6][7]
Etymology
Origins of Key Terms
The term textile entered English in the early 17th century, derived from Latin textilis ("woven fabric"), the past participle of texere ("to weave"), emphasizing constructed materials formed by interlacing fibers rather than raw substances.[8] This etymology highlights a practical focus on weaving as the defining process, as evidenced in Roman trade records where textilis denoted finished woven goods like sails or garments, distinct from unprocessed fibers such as wool or flax.[9] In contrast, fabric originates from Latin fabrica ("workshop" or "structure"), from fabricare ("to make" or "construct"), entering Middle English around the late 15th century to describe built frameworks, later applied to the interwoven structure of textiles by the 18th century.[10] This term underscores craftsmanship in assembly, appearing in medieval European trade ledgers for "fabric of cloth" to indicate durable, engineered sheets used in apparel or sails, separate from mere pliable material.[11] Cloth, meanwhile, traces to Old English clāþ (Proto-Germanic klaiþą, "garment" or "woven covering"), with obscure pre-Indo-European roots possibly denoting pliability; it referred empirically to finished woven pieces in Anglo-Saxon inventories, such as those for ecclesiastical vestments or trade bolts, without implying complex fabrication.[12] [13] Ancient parallels include Sanskrit vastra, denoting cloth or garment in Vedic texts around 1500 BCE, used for woven wraps in ritual and daily records, reflecting similar utility in fiber networks for bodily coverage.[14] These terms evolved from functional descriptors in commerce and production, avoiding later abstractions, with "textile" preserving the weave-centric origin amid distinctions: fabric for structural integrity, cloth for tangible output.History
Prehistoric and Ancient Production
The earliest archaeological evidence for textiles consists of impressions preserved in fired clay from sites in the Czech Republic, such as Dolní Věstonice and Pavlov, dating to approximately 27,000 years before present (BP), indicating the use of woven plant or animal fibers for items like nets, baskets, or rudimentary clothing.[15] These impressions suggest early twisting or spinning techniques to create cordage, likely from local flora, as direct fiber preservation is rare due to organic decay.[16] Spun flax fibers recovered from Georgian cave sites provide complementary evidence of fiber processing around 30,000 years ago, potentially for ropes or early fabrics.[17] In the Neolithic period, flax emerged as a primary fiber for textiles in the Near East, with evidence of cultivation and processing for linen production appearing in the Pre-Pottery Neolithic (ca. 9500–7000 BCE) across sites from the Levant to Europe, where large-seeded varieties indicate selection for fiber over oil.[18] Basic spinning tools, such as spindle whorls—small perforated stones or clay weights providing rotational momentum—appear in these contexts, enabling drop-spinning to twist fibers into yarn, while ground stone tools facilitated fiber extraction and preparation.[19] Weaving likely occurred on simple frame looms anchored by weights, as inferred from loom weight clusters in European Neolithic settlements, producing plain weaves for mats or garments.[20] By the ancient period, textile production scaled with settled agriculture. In Egypt, linen from flax was manufactured systematically by 3000 BCE, as evidenced by high-quality woven fragments from tombs and cultivation records, with the Tarkhan Dress—dated to ca. 3480–2890 BCE—representing one of the oldest preserved garments, featuring plain tabby weave.[21][22] In the Indus Valley Civilization, cotton textiles date to at least 3000 BCE, with a fabric fragment adhering to a silver vase from Mohenjo-daro confirming Gossypium arboreum use, supported by spindle whorls and cotton impressions at sites like Harappa.[23] These early textiles played a causal role in human adaptation and societal complexity by providing durable, portable protection against environmental stressors, such as cold climates during migrations out of warmer regions, where fiber-based clothing outperformed skins in insulation and hygiene.[24] Their production fostered specialization, as fiber processing integrated with agriculture, yielding surplus goods for trade and storage, which underpinned early urban centers by enabling economic exchange beyond subsistence.[25]Medieval Advancements and Trade
In the 6th century CE, the Byzantine Empire under Emperor Justinian I ended China's monopoly on silk production by sponsoring two Nestorian monks who smuggled silkworm eggs (Bombyx mori) from Central Asia, concealed in hollow canes, around 552 CE.[26] This act of industrial espionage enabled sericulture in the Mediterranean, with silk weaving spreading to Italy and Sicily by the 9th century, fostering luxury textile production that integrated warp-weighted and emerging horizontal techniques.[26] Concurrently, horizontal frame looms with foot treadles appeared in Europe by the 13th century, as depicted in pictorial records, allowing greater efficiency in warp tension and pattern complexity compared to earlier vertical setups, particularly for wool and linen fabrics.[27] Wool dominated European textile output, comprising the primary material for garments and exports due to its availability from sheep farming in regions like England and Flanders, while linen served undergarments and finer weaves from flax cultivation.[28] By the 12th century, craft guilds in cities across France, Italy, and the Low Countries standardized production quality, regulated apprenticeships, and enforced techniques like fulling to shrink and felt wool cloth, reducing variability and enabling scaled output for markets.[29] These guilds, such as weavers' associations in Florence and Bruges, controlled dyeing with natural mordants like alum for colorfastness, elevating textile craftsmanship amid rising urban demand. Textile trade propelled medieval commerce, with the Silk Roads—networks linking China, Central Asia, and Europe—facilitating silk exports from Asia that reached Byzantine and Italian ports, exchanging for woolens and metals in volumes that sustained caravan economies from the 7th to 14th centuries.[30] In Europe, wool from England, processed in Flemish draperies, drove economic growth; by the late 13th century, English wool exports to Italy and Flanders generated revenues equivalent to half the kingdom's customs income, funding monarchs and urban infrastructure like Bruges' cloth halls.[28] Venetian merchants, leveraging Adriatic access, re-exported Oriental silks alongside northern wools, with silk alone comprising a significant portion of their Levantine trade by the 14th century, underscoring textiles' role in interregional wealth accumulation.[31]Industrial Revolution Transformations
The mechanization of textile production during the Industrial Revolution began with inventions that addressed bottlenecks in spinning and weaving. James Hargreaves invented the spinning jenny in 1764, a multi-spindle machine that enabled a single worker to spin multiple threads simultaneously, vastly increasing yarn production efficiency compared to the traditional spinning wheel.[32] This was followed by Richard Arkwright's water frame in 1769, which produced stronger yarn suitable for warp threads using roller spinning powered by water.[33] Edmund Cartwright's power loom, patented in 1785, automated the weaving process by mechanically replicating the actions of handloom operators, allowing continuous operation in mills.[34] These innovations collectively shifted production from labor-intensive manual methods to machine-driven processes, enabling unprecedented scale. The adoption of these technologies facilitated the transition from the cottage industry—where spinning and weaving occurred in domestic settings via the putting-out system—to centralized factory systems. Water-powered mills, such as Arkwright's Cromford Mill established in 1771, concentrated machinery and workers under one roof, reducing dependency on skilled home-based labor and minimizing material handling losses.[35] By the early 19th century, steam engines further decoupled factories from water sources, accelerating expansion. This systemic change lowered production costs through economies of scale and division of labor, as fixed machinery costs were spread over higher outputs.[36] Mechanization drove dramatic productivity gains, evidenced by British cotton consumption surging from approximately 5 million pounds in 1760 to 366 million pounds by 1830, reflecting the capacity to process vastly more raw material.[37] Cotton goods, previously luxury items, became mass-produced staples, with prices falling sharply; for instance, cotton cloth costs dropped by over 80% between 1770 and 1830 due to technological efficiencies.[38] This affordability enabled broader access to clean clothing, correlating with hygiene improvements as frequent changes and laundering became feasible for working classes, contributing to long-term public health advances amid urbanization challenges.[39][40]20th-Century Mass Production and Synthetics
The 20th century marked a pivotal shift in textile production through the widespread adoption of synthetic fibers, enabling unprecedented scale and efficiency. Nylon, the first fully synthetic fiber, was developed by Wallace Carothers and his team at DuPont, with the initial sample of nylon 6,6 produced on February 28, 1935.[41] Commercial production began in 1939, initially for women's hosiery, offering superior strength and elasticity compared to natural silk.[42] Polyester followed, invented by British chemists John Whinfield and James Dickson in 1941 as Terylene, with DuPont commercializing it as Dacron in the United States by the mid-1950s.[43] These innovations, derived from petroleum-based polymers, facilitated mass production by reducing reliance on variable natural supplies and enabling continuous filament extrusion processes.[44] Synthetic fibers rapidly dominated global output due to their performance advantages, including greater durability and resistance to shrinkage than cotton.[45] For instance, polyester exhibits minimal shrinkage under laundering, maintaining shape better than cotton, which can contract up to 5-10% after initial washes, while synthetics resist wrinkling and stretching for longer wear life.[46] By 1965, synthetic fibers comprised 63% of worldwide textile production, rising to 72% by the early 1970s, reflecting a boom fueled by post-World War II consumer demand and industrial scalability.[42] This growth doubled effective fiber availability in many applications, as synthetics required less material for equivalent strength and allowed for automated spinning and weaving at higher speeds.[44] In industrializing economies like Japan, the textile sector leveraging synthetics drove economic expansion in the 1950s and 1960s. Textiles accounted for 34% of Japan's exports by value in 1956, supporting recovery from wartime devastation through low-cost synthetic apparel and fabrics exported globally.[47] This export orientation contributed to Japan's GDP growth averaging over 10% annually during the period, with textiles serving as an entry point for manufacturing prowess before heavier industries dominated.[48] Synthetics' cost advantages—polyester production costs fell below cotton equivalents by the 1960s—enabled competitive pricing, though the sector's share later declined as Japan shifted to electronics and automobiles.[44] Overall, these developments transformed textiles from artisanal goods to commoditized products, prioritizing volume over traditional quality variations.Post-2000 Globalization and Challenges
Following China's accession to the World Trade Organization in 2001, the global textile industry experienced accelerated offshoring to Asia, with China capturing approximately 37% of the world apparel market by 2010 through low-cost labor and scaled production.[49] This shift enabled rapid export growth, as evidenced by Bangladesh's ready-made garment exports rising from $3.38 billion in 2000 to over $45 billion by the early 2020s, multiplying roughly 13-fold and establishing it as the second-largest apparel exporter.[50] Such globalization fostered job creation in developing economies, employing around 60 million workers across Asia's garment, textiles, and footwear sectors by the 2020s, which contributed to poverty reduction by integrating low-skilled labor, particularly women, into formal employment and driving economic development in countries like Bangladesh and Vietnam.[51][52] Global fiber production reached a record 124 million metric tons in 2023, reflecting sustained demand amid these supply chain dynamics, while U.S. domestic textile, man-made fiber, and apparel shipments hovered around $65 billion in 2023, underscoring a reliance on imports for consumer markets.[53][54] In Western economies, offshoring combined with automation led to manufacturing job declines, yet the causal mechanism of comparative advantage in labor-intensive textiles demonstrably elevated living standards in Asia by channeling export revenues into infrastructure and education, despite uneven wage growth and working conditions.[55] Post-2020 challenges intensified with supply chain disruptions from the COVID-19 pandemic, followed by inflationary pressures and escalating tariffs; for instance, U.S. tariffs imposed in 2025 on imports from China and other Asian producers raised costs by up to 50% on certain home textiles, prompting diversification to alternatives like Vietnam, whose apparel market share doubled to 6.9% by 2025 as China's declined.[56][57] Economic uncertainty, including currency fluctuations and slowed demand in major markets like the U.S. and EU, further strained exporters, with global inflation eroding margins and accelerating nearshoring efforts, though high investment barriers limited rapid shifts away from established Asian hubs.[58][59] These pressures highlight the trade-offs of globalization, where efficiency gains coexist with vulnerability to geopolitical tariffs and macroeconomic shocks.Fibers
Natural Fiber Sources
Natural fibers are derived from renewable biological sources, including plants and animals, with mineral-based options historically limited due to health concerns. These fibers exhibit variability in yield influenced by climate, soil, and agricultural practices, contributing to their fluctuating market share, which comprised approximately 30% of global fiber production in 2023 amid rising synthetic alternatives driven by supply consistency.[60] Plant-based fibers dominate production volumes, followed by animal-derived ones, while mineral fibers like asbestos have been largely discontinued owing to carcinogenic properties confirmed in epidemiological studies linking inhalation to mesothelioma and lung cancer.[61] Plant sources yield bast, seed, and leaf fibers through harvesting stems, bolls, or fronds, often requiring retting or ginning for fiber extraction. Cotton (Gossypium spp.), the preeminent seed fiber, accounted for about 25 million metric tons globally in 2023, primarily from rain-fed and irrigated fields in India, China, and the United States, though its cultivation demands a total water footprint of roughly 8,920 liters per kilogram of lint, encompassing green (rainfall), blue (irrigation), and grey (pollution dilution) components.[62][63] This high resource intensity stems from evapotranspiration needs in arid growing regions, contrasting with bast fibers like flax (Linum usitatissimum), which yielded around 900,000 metric tons of fiber and tow worldwide in recent years, favoring cooler temperate climates with lower irrigation demands due to efficient root systems and crop rotation benefits.[64] Hemp (Cannabis sativa) production remains niche at approximately 200,000 metric tons annually, prized for rapid growth (up to 4 meters in 100 days) and dual-use potential but limited by regulatory hurdles and processing costs.[65] Harvesting cotton involves labor-intensive boll picking, often manual in low-wage regions to minimize fiber damage, yielding 1-2 tons of lint per hectare under optimal conditions, whereas flax and hemp pulling preserves long fibers for linen-like textiles but constrains scalability due to seasonal windows and field retting dependencies. Animal sources provide protein-based fibers via shearing or cocoon reeling, with outputs tied to livestock cycles and feed efficiency. Wool, chiefly from sheep (Ovis aries), generated about 1 million metric tons of clean fiber in 2023, concentrated in Australia, New Zealand, and China, where annual shearing per animal yields 3-6 kilograms, limited by seasonal molting and pasture availability that caps global supply despite low water needs (around 200-300 liters per kg via animal consumption).[66] Silk emerges from silkworm (Bombyx mori) cocoons, with global raw production nearing 40,000 metric tons in 2023-2024, dominated by China and India; each kilogram requires rearing approximately 2,000-3,000 larvae on mulberry leaves, entailing high land and labor inputs for a luxury fiber output of just 0.3-0.5 kg per cycle.[67] These processes underscore causal trade-offs: wool's renewability via herd management versus silk's batch-limited reeling, both prone to biotic stresses like parasites or diseases that amplify yield variability compared to monocrop plants. Resource efficiency comparisons reveal cotton's dominance in volume but inefficiency in water and land (0.5-1.5 tons lint per hectare), versus wool's superior per-animal yield from grazed pastures (minimal tillage) yet constraints from overgrazing risks and ethical shearing demands.[68] Natural fibers' collective decline from historical peaks reflects climatic unpredictability—e.g., droughts slashing cotton yields by 20-50% in affected years—prompting shifts toward controlled synthetic production, though plant and animal sources persist for biodegradability and tactile properties unverifiable in lab-derived alternatives.[69]Synthetic and Regenerated Fibers
Synthetic fibers are polymers derived entirely from chemical synthesis, primarily petrochemical feedstocks, offering uniform properties independent of natural variability. Nylon, the first fully synthetic fiber, was developed by Wallace Carothers at DuPont and patented in 1938, with commercial production beginning in 1939 for applications like hosiery.[42] Polyester, another dominant synthetic, emerged from similar research in the 1930s and entered commercial textile use in the 1950s, prized for its strength and wrinkle resistance.[41] These fibers enable precise control over tensile strength, elasticity, and thermal stability through polymerization processes, yielding consistent performance metrics such as polyester's modulus of elasticity around 10 GPa, surpassing many natural alternatives in load-bearing capacity.[70] Regenerated fibers, by contrast, start from natural polymers like cellulose extracted from wood pulp, which is chemically dissolved and extruded to reform filaments, blending biological origins with synthetic processing. Viscose rayon, the primary regenerated cellulose variant, involves steeping pulp in sodium hydroxide to form alkali cellulose, reacting it with carbon disulfide to create a soluble xanthate, and regenerating the fiber in an acid bath for spinning.[71] This yields fibers with properties akin to silk, such as high absorbency (up to 13% moisture regain), but with engineered uniformity absent in unprocessed cellulose sources.[72] Global production underscores synthetics' dominance, comprising 69% of total fiber output at 132 million tonnes in 2024, driven by scalability and lower resource demands compared to agriculture-dependent fibers.[73] Polyester alone accounts for 57-59% of all fibers, equating to over 75 million tonnes annually, far outpacing nylon's 5% share within synthetics.[60] Resource efficiency is evident in water use: polyester requires approximately 62 liters per unit of fabric versus cotton's 20,000-22,000 liters per kilogram, avoiding irrigation and enabling production without vast arable land.[74] [75] Performance data confirms synthetics' durability edge, with polyester garments exhibiting 2-3 times the abrasion resistance of cotton equivalents in standardized tests like Martindale cycles, thereby extending service life and reducing replacement rates by up to 50% in high-wear applications.[76] This consistency mitigates batch-to-batch variations inherent in natural fibers, supporting reliable metrics like nylon's elongation at break exceeding 20%, which enhances resilience under mechanical stress.[77] Regenerated options like viscose offer complementary benefits, such as dye uptake efficiency 20-30% higher than cotton, but share synthetics' advantage in controlled molecular weight distribution for predictable tensile strength around 2-3 cN/dtex.[78]Key Properties and Blends
Textile fibers are characterized by mechanical properties such as tenacity, defined as the tensile strength per unit linear density, commonly measured in grams per denier (g/den) or centinewtons per tex (cN/tex) under standards like ASTM D2256.[79] [80] Tenacity quantifies resistance to breaking under axial load, with values varying by fiber type and condition (dry or wet); for example, cotton typically ranges from 3.0 to 5.0 g/den dry, while polyester achieves 5.0 to 7.0 g/den.[79] [81] Elongation at break, the percentage strain before rupture, assesses extensibility and elasticity, tested via similar tensile methods.[82] Natural fibers like cotton exhibit low elongation (3-7%), contributing to crispness but limited stretch recovery, whereas synthetics such as polyester show higher values (10-30%), enabling better deformation resistance in dynamic applications.[79] Moisture regain, the equilibrium moisture content as a percentage of oven-dry weight under standard conditions (65% relative humidity, 20°C), influences hygroscopic behavior and processing; cotton regains about 8.5%, promoting breathability but risking microbial growth, contrasted with polyester's 0.4%, which minimizes swelling yet reduces wicking.[83] [84]| Fiber | Tenacity (g/den, dry) | Elongation (%) | Moisture Regain (%) |
|---|---|---|---|
| Cotton | 3.0–5.0 | 3–7 | 8.5 |
| Polyester | 5.0–7.0 | 10–30 | 0.4 |
| Wool | 1.0–2.5 | 25–40 | 13–18 |
| Nylon | 4.0–8.0 | 20–40 | 4.0 |
| Silk | 4.0–5.0 | 15–25 | 11.0 |
Production Processes
Raw Material Preparation
Raw material preparation in textile production begins with cleaning processes tailored to specific fiber types to remove impurities and prepare them for alignment and spinning. For cotton, ginning mechanically separates the lint fibers from seeds and trash after harvest, involving initial drying, cleaning, and extraction steps to optimize fiber quality and gin efficiency.[90] Modern ginning facilities can process up to 60 bales per hour, reflecting mechanized improvements in throughput.[91] For wool, scouring employs a series of wash bowls with detergent liquor to eliminate grease (lanolin), dirt, and soluble impurities, followed by mechanical squeezing and drying, which prepares the fiber for subsequent handling without damaging its crimp structure.[92] Following cleaning, fibers undergo carding and optional combing to disentangle, align, and parallelize them into slivers suitable for spinning. Carding uses toothed rollers rotating at differential speeds to open fiber tufts, remove short fibers (neps) and impurities, and orient the majority of fibers longitudinally, producing a web that is condensed into a sliver.[93] Combing, applied to longer staples like premium cotton or wool, further refines the sliver by drawing out and discarding shorter fibers (typically 10-15% by weight), enhancing parallelism and uniformity for finer yarns.[94] These mechanical steps mechanize what was historically manual disentangling, causally boosting efficiency by standardizing fiber orientation and reducing defects that could propagate into yarn breaks during spinning. The culminating stage, spinning, drafts and twists aligned slivers or rovings into yarn, where mechanization has driven profound productivity gains through higher operational speeds. Traditional manual spinning on wheels achieves effective yarn delivery rates below 2 meters per minute due to human limitations in drafting and twist insertion. In contrast, automated ring spinning delivers yarn at 15-30 meters per minute via controlled front roller speeds and spindle rotation, while open-end (rotor) systems reach 100-200 meters per minute—6 to 8 times faster than ring—by pneumatically opening and recondensing fibers in a rotor without continuous bobbin rotation.[95] These speed differentials directly translate to output increases, with open-end enabling coarser yarns at lower costs but ring preferred for finer, stronger counts due to better fiber migration control.[96] For synthetic fibers, preparation centers on polymer extrusion rather than mechanical cleaning, where thermoplastic resins like polyester are melted at 250-300°C and forced through spinnerets to form continuous filaments, followed by drawing to align molecular chains for strength.[97] Modern closed-loop systems recycle production scrap back into the melt process, minimizing waste generation to under 10% through efficient filtration and re-extrusion, enhancing material yield over virgin production.[98] This approach contrasts with natural fiber variability, providing consistent filament diameters (1-20 denier) and enabling high-speed wind-up rates exceeding 3,000 meters per minute post-drawing.[99]Weaving, Knitting, and Nonwoven Methods
Weaving constructs textiles by interlacing longitudinal warp yarns with transverse weft yarns at right angles, yielding fabrics with high tensile strength and dimensional stability due to the orthogonal structure.[100] This method prioritizes load-bearing capacity, as the interlocking prevents slippage under tension, making it suitable for durable applications like apparel and upholstery. Modern shuttleless looms, including rapier and air-jet variants, insert weft at speeds of 700 to over 1,100 picks per minute, surpassing traditional shuttle looms' 150-225 picks per minute and enabling scalable output while maintaining yarn integrity.[101] [102] [103] Knitting forms fabric through interlocking loops of yarn, creating extensible structures that conform to shapes without requiring seams, thus reducing assembly labor relative to weaving's cut-and-sew requirements.[104] Circular and flat knitting machines operate at high speeds, producing tubular or flat webs efficiently for hosiery and garments, where loop density governs elasticity and recovery from deformation.[105] This process scales via automated needle systems, minimizing manual intervention and supporting just-in-time manufacturing with lower defect rates from consistent loop formation.[106] Nonwoven methods assemble fibers or filaments via mechanical, thermal, or chemical bonding, bypassing interlacing to produce cost-effective, porous sheets optimized for absorbency and filtration over woven rigidity.[107] The spunbond technique extrudes polymer melts into continuous filaments, lays them randomly, and bonds them thermally, yielding lightweight disposables like diapers and wipes with uniform pore distribution for fluid management.[108] This enables rapid production lines for hygiene products, where the market for nonwoven hygiene materials grows at a compound annual rate of 5.3% through 2034, driven by demand for single-use absorbents.[109] Structural integrity in nonwovens relies on fiber entanglement and bonding strength, allowing tailored properties like breathability without the density of knits or weaves.[110]Dyeing, Printing, and Finishing Techniques
Dyeing processes apply colorants to textiles through methods such as exhaust dyeing, where fabrics are immersed in dye baths, and continuous pad dyeing, which involves passing material through dye solutions followed by fixation. Reactive dyes, predominant for cellulosic fibers like cotton, form covalent bonds with hydroxyl groups, yielding fixation rates exceeding 90% in optimized pad-batch or salt-free systems, thereby minimizing unfixed dye hydrolysis and effluent load.[111][112] Global annual consumption of textile dyes reached approximately 1.9 million metric tons in 2024, with reactive dyes comprising a significant portion due to their versatility on natural fibers.[113] Printing techniques transfer patterns onto textiles using block, screen, or digital methods. Traditional screen printing requires multiple paste applications and washing cycles, consuming substantial water and energy. In contrast, digital inkjet printing applies dyes directly via nozzles, reducing water usage by up to 95% compared to conventional screen processes by eliminating rinse steps and enabling on-demand production without screens.[114][115] This efficiency stems from pigment or reactive inks that fix without extensive post-treatment, though pigment systems offer better light fastness on synthetics.[116] Finishing techniques modify textile surfaces post-dyeing to enhance properties like durability, handle, and functionality. Waterproofing employs fluorocarbon repellents, which create low-surface-energy barriers against liquids, though perfluorinated compounds raise persistence concerns in effluents.[117] Antimicrobial finishes incorporate agents such as silver nanoparticles or quaternary ammonium compounds, bonded via padding or exhaustion, to inhibit bacterial growth. Recent innovations include low-temperature plasma technology, which activates fiber surfaces for grafting functional monomers without solvents or high heat, achieving durable water-repellent and antimicrobial effects in atmospheric pressure setups.[118][119] Closed-loop systems in dyeing and finishing recycle process water and recover dyes, reducing pollution from effluents by up to 70% through minimized discharge and reuse.[120]Types of Textiles
Consumer-Oriented Textiles
Consumer-oriented textiles encompass fabrics intended for apparel, bedding, upholstery, and other household uses, prioritizing attributes such as comfort, durability, and visual appeal over specialized functional properties. Woven and knitted structures predominate in this category, with wovens providing structured integrity suitable for items like upholstery and knitted fabrics offering flexibility for casual wear. These textiles constitute the bulk of non-industrial production, driven by demand for accessible, everyday materials that support personal and domestic applications.[6] Denim, a durable cotton twill weave, exemplifies woven consumer textiles commonly used in casual pants, while jersey knits, valued for their softness and stretch from interlooped yarns, are staples in t-shirts and loungewear. Such fabrics enable broad adoption through scalable manufacturing, reducing costs and enhancing availability across global markets. The emphasis on aesthetic versatility and tactile comfort distinguishes these from performance-oriented variants, fostering their dominance in personal consumption.[121] Apparel represents a core segment, with clothing textiles capturing 41.8% of the textile and apparel market in 2023. Home furnishings, including upholstery, added substantial volume, valued at USD 254.37 billion worldwide in 2023. Following the 2020 pandemic, athleisure textiles—often knitted blends combining moisture-wicking synthetics with natural fibers—experienced accelerated growth, reflecting shifts toward versatile, home-friendly activewear. The global athleisure market reached USD 389.47 billion in 2024, projected to expand at a 9.2% CAGR through 2034 due to sustained preferences for multifunctional apparel.[122][123][124] Mass production techniques, including automated weaving and knitting, have lowered barriers to entry, enabling consumer-oriented textiles to permeate diverse economies and demographics. This accessibility underpins their market leadership, with apparel alone valued at USD 1.84 trillion in 2025, comprising a pivotal share of global textile consumption.[125]Technical and Industrial Textiles
Technical textiles encompass engineered fabrics designed for functional performance in industrial applications, emphasizing properties like mechanical strength, chemical resistance, and durability over aesthetic appeal. Unlike consumer textiles, these materials are optimized through advanced fiber selection, such as high-tenacity synthetics or specialty polymers, and precise manufacturing processes including weaving, knitting, or nonwovens to meet engineering specifications. Common categories include agrotech for agricultural protection, medtech for healthcare uses, and protech for hazard mitigation, with innovations focusing on tailored metrics like tensile strength exceeding 3,000 MPa in aramid variants.[126][127] The sector's growth is propelled by demand for lightweight composites in transportation, with the global market projected to reach USD 215.58 billion in 2025, reflecting advancements in automotive and aerospace integrations where textiles enable structural reinforcements with superior strength-to-weight ratios.[128] In agrotech, nonwoven crop covers made from polypropylene provide UV resistance and porosity for moisture control, reducing water usage by up to 30% in protected cultivation while preventing pest damage through physical barriers.[129] Medtech textiles, such as braided polyester sutures, deliver knot security strengths of 5-15 kg and biocompatibility for wound closure, with antimicrobial coatings via silver ions enhancing infection resistance in implants and dressings.[130] Protech fabrics incorporate aramid fibers like Kevlar, which exhibit tensile strength approximately five times that of steel on a weight basis (around 3,620 MPa versus steel's 400-550 MPa), enabling ballistic vests and cut-resistant gloves with energy absorption capacities over 1,000 J/m².[131][132] Aramids further provide inherent flame resistance, with limiting oxygen indices above 28% and self-extinguishing behavior without melting or dripping, outperforming treated cottons in exposure to temperatures exceeding 400°C.[133][134] In composites for automotive and aerospace, woven glass or carbon fiber textiles form prepregs that achieve compressive strengths up to 1,500 MPa, facilitating 40-50% weight reductions in components like aircraft fuselages or car chassis for improved fuel efficiency and fatigue resistance under cyclic loads.[135][136] These innovations underscore causal advantages in performance, such as reduced material density enabling higher payload capacities in aerospace without compromising structural integrity.[137]Applications
Apparel and Personal Protection
Textiles have served as primary materials for apparel since prehistoric times, with evidence of rudimentary wraps made from animal skins and plant fibers dating back over 100,000 years, providing essential protection against environmental hazards and enabling human migration into varied climates.[138] Woven fabrics from natural fibers like wool, used for over 4,000 years, and flax, traceable to 5,000 BC, marked advancements in durability and fit, reducing chafing and exposure to parasites such as body lice, whose evolutionary divergence from head lice coincided with clothing's emergence around 170,000 years ago.[139][140] The introduction of synthetic fibers, beginning with rayon in 1910 and nylon in the 1930s, shifted apparel toward blends offering enhanced tensile strength and disposability, allowing for more frequent changes that empirically lowered bacterial colonization on skin by facilitating regular washing.[42] Modern apparel incorporates synthetic blends for targeted functionalities, such as polyester-cotton mixes treated with antimicrobial agents that inhibit microbial growth by up to 99% against bacteria like Staphylococcus aureus, as demonstrated in laboratory assays on treated fabrics.[141] These treatments, often involving quaternary ammonium compounds or silver nanoparticles, extend fabric lifespan under wear while reducing odor-causing microbes, with peer-reviewed tests confirming sustained efficacy after multiple launderings.[142] Similarly, synthetic fibers like nylon and polyester provide inherent ultraviolet protection factors (UPF) exceeding 50, outperforming untreated cotton's UPF of 5-10 by tightly packing polymer chains that block UVA/UVB rays, thereby lowering skin cancer risk in empirical exposure studies.[143] The affordability of synthetics, produced at scales enabling per capita clothing ownership to rise from fewer than two outfits in pre-industrial eras to dozens today in developed regions, has causally contributed to hygiene gains, including a documented decline in lice-borne diseases like typhus following 19th-century mass production.[42] In personal protective equipment (PPE), textiles evolved from leather and canvas barriers to synthetic nonwovens, which surged in demand during the 2020 COVID-19 pandemic, with global production of items like masks and gowns increasing by factors of 10-40 times in key manufacturers by mid-2020.[144] Polypropylene-based meltblown nonwovens, forming breathable yet virus-filtering layers with pore sizes trapping 95% of 0.3-micron particles per ASTM F1862 standards, enabled scalable PPE that reduced healthcare worker infection rates by supporting single-use protocols over reusable natural-fiber alternatives prone to contamination.[145] Pre-pandemic projections for medical nonwovens growth at 5% annually were eclipsed by pandemic-driven expansions, where synthetic disposability minimized cross-transmission; field trials showed disposable gowns outperforming cloth in containing bodily fluids, correlating with 20-30% lower nosocomial infection incidences in controlled hospital settings.[146][147] Insecticide-impregnated synthetics further exemplify protection, with randomized trials in malaria-endemic areas demonstrating 50-80% reductions in parasite infection rates among wearers due to permethrin's mosquito-repellent action persisting through 20-50 washes.[148] These developments underscore textiles' causal role in elevating safety standards, grounded in material properties that prioritize barrier efficacy over natural fibers' limitations in sterility and durability.[149]Household and Decorative Uses
Household textiles encompass a range of products including bedding such as sheets, duvets, and pillows; window treatments like curtains and drapes; and bathroom items like towels and mats, which provide functional comfort and privacy in domestic settings.[150] Upholstery fabrics for furniture and table linens further contribute to everyday utility, often selected for their ability to withstand repeated use through metrics like pilling resistance and color fastness under laundering.[151] The global home textile market, valued at approximately USD 124.72 billion in 2023, reflects demand driven by these practical applications, with projections estimating growth to USD 185.97 billion by 2030 at a compound annual growth rate of 6.0%.[152] Safety enhancements, particularly flame-retardant finishes on curtains and upholstery, mitigate fire risks in households; these treatments slow ignition and flame spread, complying with standards such as NFPA 701, which tests for after-flame time and char length to ensure materials self-extinguish.[153] In regions like Canada, regulations under the Textile Flammability Regulations mandate such performance for consumer products to reduce burn injury hazards.[154] Decorative textiles extend functionality with aesthetic roles, including carpets, cushions, and tapestries that enhance interior cohesion while offering acoustic absorption and thermal insulation.[155] Tapestries, woven from durable wool or silk blends, have historically served as pictorial records of events and narratives, with medieval examples demonstrating longevity through tight weaves that resist fraying over centuries of display and storage.[156] Recent trends incorporate recycled polyester from post-consumer sources into these items, with home furnishing firms increasing adoption to improve material efficiency without compromising tensile strength.[157]Industrial and Medical Applications
Industrial textiles find extensive use in filtration systems for air, liquids, and particulates, where nonwoven fabrics achieve particle capture efficiencies exceeding 99% under high-pressure conditions.[158] Conveyor and drive belts incorporate textile reinforcements to endure tensile stresses up to 2000 N/mm, supporting continuous material handling in manufacturing sectors like mining and agriculture. These applications leverage textile composites for hoses and tires, where higher fiber volume fractions correlate with reduced wear rates, as demonstrated in thermoplastic composites exhibiting inverse proportionality between fiber content and abrasion loss.[159] Empirical data from maintenance frameworks in textile-integrated systems indicate that durable reinforcements can decrease equipment downtime by up to 69%, directly attributable to enhanced material integrity preventing mechanical failures.[160] In medical contexts, textiles form biocompatible implants such as vascular grafts and surgical sutures, engineered for long-term tissue integration without eliciting adverse immune responses.[161] Wound dressings incorporating silver nanoparticles provide antimicrobial action by reducing bacterial adhesion and bioburden on contact surfaces, with studies showing significant inhibition of pathogens like Staphylococcus aureus and Escherichia coli.[162] Silver-impregnated dressings have demonstrated efficacy in lowering surgical site infection rates in colorectal procedures, with one analysis reporting statistically reduced risks compared to non-silver alternatives.[163] Functionalized textile dressings accelerate wound healing empirically, as evidenced by trials where treated groups achieved complete closure by day 5, outperforming controls through minimized inflammation and promoted epithelialization.[164] Advancements in smart textiles embed sensors for real-time physiological monitoring, with 2023 clinical trials validating systems that accurately track vital signs like heart rate and respiration via wireless textile-integrated devices.[165] In industrial settings, these sensor-enabled fabrics facilitate predictive analytics for machinery, correlating strain data with failure precursors to preempt downtime.[166] Such integrations causally enhance reliability, as sensor feedback loops enable timely interventions that sustain operational uptime based on direct correlations between monitored textile stress and equipment longevity.[159]Cultural and Economic Roles
In ancient Mesoamerican societies, such as the Classic Maya, textiles functioned as a form of currency, serving as an exchange medium, measure of value, means of payment, and store of wealth, which facilitated trade beyond immediate consumption needs.[167] Cotton mantles, for instance, were valued alongside cacao beans and used for higher-value transactions in Aztec markets, evidencing their role in economic systems where portability and durability made them preferable to perishable goods.[168] This monetization process enabled wealth accumulation and specialization among producers, as demand for finely woven, dyed cloths supported dedicated artisans who could focus on intricate techniques rather than subsistence activities.[169] Textiles also held profound cultural significance, often embodying narratives through motifs that conveyed social identity, status, and cosmological beliefs. In Andean cultures spanning over 3,000 years, woven patterns incorporated symbolic elements from rituals and daily life, used in votive offerings, funerary wrappings, and ceremonial garments to link the living with ancestors and deities.[170] Similarly, in Mesoamerica, textiles denoted communal affiliations and spiritual roles, with their production and exchange reinforcing social hierarchies and enabling the transmission of cultural knowledge across generations.[171] Archaeological evidence from sites like Motul de San José reveals specialized workshops producing these items, underscoring how their non-utilitarian value—tied to ritual efficacy and prestige—drove economic incentives for quality and innovation in weaving.[169] Trade networks amplified these roles, as textiles' capacity for symbolic encoding and wealth storage propelled long-distance exchanges, from Silk Road silks to African cloth bundles accepted as currency in medieval Sahel economies.[172] This dual functionality—economic instrument and cultural artifact—fostered societal complexity, where control over production granted political leverage, as seen in elite Maya contexts where textiles symbolized power and reciprocity in alliances.[167] In rituals worldwide, from Pueblo ceremonies to Andean shrines, textiles' material presence invoked sacred powers, their motifs serving as votive communications that preserved traditions amid changing environments.[173]Economic Significance
Global Market Size and Trade
The global textile market was valued at $1.11 trillion in 2024, reflecting production across fibers, yarns, fabrics, and finished goods.[6] This encompasses both natural and synthetic materials, with global fiber production hitting a record 124 million metric tons in 2023, up 7% from the prior year.[53] China leads in trade volume, exporting $301.1 billion in textiles, garments, and accessories in 2024—a 2.8% increase from 2023—and capturing about 32% of global clothing exports.[174][175] Major importing markets like the United States relied heavily on Asian suppliers, with U.S. apparel imports totaling $79.3 billion in 2023.[176] From 2023 to 2025, U.S.-China tariffs and escalating trade tensions accelerated supply chain diversification, boosting export shares from Vietnam and India as manufacturers shifted production to mitigate costs.[177][178] Vietnam's textile sector, in particular, expanded amid preferential access, though emerging U.S. tariffs on non-China origins introduced new pressures by mid-2025.[179] In developing economies, textile exports underpin value chains, often comprising 7-13% of national GDP in key producers like Bangladesh and Cambodia, fueling foreign exchange and industrial growth.[180][181]Employment and Poverty Alleviation
The textile and apparel sector employs over 90 million workers globally in garment production alone, with broader industry estimates reaching hundreds of millions when including upstream textile manufacturing and supply chains, predominantly in developing Asian economies where women comprise up to 80% of the workforce.[182][183] In Bangladesh, the ready-made garments industry, a subset of textiles, supports more than 4 million jobs, mainly for women from rural areas, and has driven national poverty reduction through export-led growth that doubled manufacturing employment shares from 12% in 1985 to 24% by the early 2000s.[184][185] This sector's expansion correlates with Bangladesh's poverty rate falling from 48.9% in 2000 to 20.5% by 2019, as higher manufacturing wages—often exceeding agricultural alternatives—enable household income gains and skills transfer that foster long-term economic mobility.[186][187][188] Empirical analyses of post-Multi-Fibre Arrangement quota liberalization confirm that textile job creation in Asia outperforms subsistence sectors in poverty alleviation, with causal pathways via direct employment absorption and induced demand for ancillary services.[188][189] Automation introduces challenges by displacing some low-skill tasks, potentially affecting 10-20% of positions in labor-intensive operations, yet firm-level studies in developing countries show negligible net job losses due to productivity-driven output expansion and creation of complementary skilled roles.[190][191]Competitive Dynamics and Shifts
The fast fashion model, exemplified by Inditex's Zara and H&M Group, has intensified competition through rapid design-to-shelf cycles, enabling responsiveness to consumer trends and contributing to market growth at a compound annual rate of approximately 10% from 2024 onward.[192] [193] This agility has allowed leaders like Zara to outpace rivals, with Inditex achieving stronger revenue growth than H&M between 2020 and 2024, amid a sector valued at USD 148.23 billion in 2024.[194] However, emerging ultra-fast players like Shein have captured nearly one-fifth of the global fast fashion market by 2022, leveraging data-driven supply chains to undercut traditional incumbents on speed and price.[195] Geopolitical tensions and protectionism have prompted production shifts, including nearshoring to Mexico, where U.S. imports from the region rose over 17% year-on-year as of 2024.[196] Mexico's December 2024 tariff hikes—35% on finished apparel and 15% on textile inputs—aim to shield domestic producers, accelerating reshoring from Asia and complicating low-cost Asian dominance.[197] [198] Globally, China's apparel export share has declined amid rising costs and trade barriers, with Vietnam's exports reaching USD 34 billion in 2024 (up 9%) and India/Bangladesh gaining as alternative hubs.[49] [199] Technological innovations, such as 3D weaving, are reshaping efficiency by enabling seamless, waste-reducing fabric production, with the market projected to grow from USD 32.8 million in 2025 to USD 59.7 million by 2030.[200] This method integrates fibers in three dimensions, minimizing post-weave assembly and supporting applications from apparel to composites, driven by demands for customization and reduced material use.[201] [202] Material competition favors synthetic fibers, which have eroded cotton's market position through lower production costs and price stability; synthetics' decreasing raw material expenses have enhanced their edge in end-products, contributing to cotton's share decline amid performance and trend shifts. [203] Virgin fossil-based synthetics increased their global fiber market share in 2023, underscoring how cost-driven substitution compels efficiency across natural fiber sectors.[60]Environmental Impacts
Resource Use and Emissions Data
The textile industry consumes approximately 79 billion cubic meters of water annually for processes including fiber cultivation, dyeing, and finishing, positioning it as the second-largest industrial user after agriculture.[204] [205] Cotton production drives much of this demand, requiring up to 10,000 liters per kilogram of fiber due to irrigation needs in water-scarce regions.[75] Synthetic fibers such as polyester, derived from petroleum, substantially reduce water inputs during raw material production, often to less than one-third that of cotton on a per-kilogram basis.[206] Global CO2 emissions from textiles total around 10% of anthropogenic sources, exceeding international aviation and shipping combined but remaining below the transportation sector's overall share of 14-24%.[207] [208] Natural fibers like cotton contribute through land-intensive farming, which occupies 2.5% of arable land worldwide, while synthetics shift burdens to fossil fuel extraction and processing, yielding higher energy demands—polyester requires approximately 1.7 times the energy of cotton per kilogram (around 125 megajoules versus 55-70 for cotton).[209]| Metric (per kg fiber) | Cotton | Polyester |
|---|---|---|
| Energy Use (MJ) | 55-70 | ~125 |
| Water Use (liters) | ~10,000 | <3,000 |









