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Electrical conductor
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In physics and electrical engineering, a conductor is an object or type of material that allows the flow of charge (electric current) in one or more directions. Materials made of metal are common electrical conductors. The flow of negatively charged electrons generates electric current, positively charged holes, and positive or negative ions in some cases.
In order for current to flow within a closed electrical circuit, one charged particle does not need to travel from the component producing the current (the current source) to those consuming it (the loads). Instead, the charged particle simply needs to nudge its neighbor a finite amount, who will nudge its neighbor, and on and on until a particle is nudged into the consumer, thus powering it. Essentially what is occurring is a long chain of momentum transfer between mobile charge carriers; the Drude model of conduction describes this process more rigorously. This momentum transfer model makes metal an ideal choice for a conductor; metals, characteristically, possess a delocalized sea of electrons which gives the electrons enough mobility to collide and thus affect a momentum transfer.
As discussed above, electrons are the primary mover in metals; however, other devices such as the cationic electrolyte(s) of a battery, or the mobile protons of the proton conductor of a fuel cell rely on positive charge carriers. Insulators are non-conducting materials with few mobile charges that support only insignificant electric currents.
Resistance and conductance
[edit]
The resistance of a given conductor depends on the material it is made of, and on its dimensions. For a given material, the resistance is inversely proportional to the cross-sectional area.[1] For example, a thick copper wire has lower resistance than an otherwise-identical thin copper wire. Also, for a given material, the resistance is proportional to the length; for example, a long copper wire has higher resistance than an otherwise-identical short copper wire. The resistance R and conductance G of a conductor of uniform cross section, therefore, can be computed as[1]
where is the length of the conductor, measured in metres [m], A is the cross-section area of the conductor measured in square metres [m2], σ (sigma) is the electrical conductivity measured in siemens per meter (S·m−1), and ρ (rho) is the electrical resistivity (also called specific electrical resistance) of the material, measured in ohm-metres (Ω·m). The resistivity and conductivity are proportionality constants, and therefore depend only on the material the wire is made of, not the geometry of the wire. Resistivity and conductivity are reciprocals: . Resistivity is a measure of the material's ability to oppose electric current.
This formula is not exact: It assumes the current density is totally uniform in the conductor, which is not always true in practical situation. However, this formula still provides a good approximation for long thin conductors such as wires.
Another situation this formula is not exact for is with alternating current (AC), because the skin effect inhibits current flow near the center of the conductor. Then, the geometrical cross-section is different from the effective cross-section in which current actually flows, so the resistance is higher than expected. Similarly, if two conductors are near each other carrying AC current, their resistances increase due to the proximity effect. At commercial power frequency, these effects are significant for large conductors carrying large currents, such as busbars in an electrical substation,[2] or large power cables carrying more than a few hundred amperes.
Aside from the geometry of the wire, temperature also has a significant effect on the efficacy of conductors. Temperature affects conductors in two main ways, the first is that materials may expand under the application of heat. The amount that the material will expand is governed by the thermal expansion coefficient specific to the material. Such an expansion (or contraction) will change the geometry of the conductor and therefore its characteristic resistance. However, this effect is generally small, on the order of 10−6. An increase in temperature will also increase the number of phonons generated within the material. A phonon is essentially a lattice vibration, or rather a small, harmonic kinetic movement of the atoms of the material. Much like the shaking of a pinball machine, phonons serve to disrupt the path of electrons, causing them to scatter. This electron scattering will decrease the number of electron collisions and therefore will decrease the total amount of current transferred.
Conductor materials
[edit]| Material | ρ [Ω·m] at 20 °C | σ [S/m] at 20 °C |
|---|---|---|
| Silver, Ag | 1.59 × 10−8 | 6.30 × 107 |
| Copper, Cu | 1.68 × 10−8 | 5.96 × 107 |
| Aluminum, Al | 2.82 × 10−8 | 3.50 × 107 |
Conduction materials include metals, electrolytes, superconductors, semiconductors, plasmas and some nonmetallic conductors such as graphite and conductive polymers.
Copper has a high conductivity. Annealed copper is the international standard to which all other electrical conductors are compared; the International Annealed Copper Standard conductivity is 58 MS/m, although ultra-pure copper can slightly exceed 101% IACS. The main grade of copper used for electrical applications, such as building wire, motor windings, cables and busbars, is electrolytic-tough pitch (ETP) copper (CW004A or ASTM designation C100140). If high conductivity copper must be welded or brazed or used in a reducing atmosphere, then oxygen-free high conductivity copper (CW008A or ASTM designation C10100) may be used.[3] Because of its ease of connection by soldering or clamping, copper is still the most common choice for most light-gauge wires.
Silver is 6% more conductive than copper, but due to cost it is not practical in most cases. However, it is used in specialized equipment, such as satellites, and as a thin plating to mitigate skin effect losses at high frequencies. Famously, 14,700 short tons (13,300 t) of silver on loan from the United States Treasury were used in the making of the calutron magnets during World War II due to wartime shortages of copper.[4]
Aluminum wire is the most common metal in electric power transmission and distribution. Although only 61% of the conductivity of copper by cross-sectional area, its lower density makes it twice as conductive by mass. As aluminum is roughly one-third the cost of copper by weight, the economic advantages are considerable when large conductors are required.
The disadvantages of aluminum wiring lie in its mechanical and chemical properties. It readily forms an insulating oxide, making connections heat up. Its larger coefficient of thermal expansion than the brass materials used for connectors causes connections to loosen. Aluminum can also "creep", slowly deforming under load, which also loosens connections. These effects can be mitigated with suitably designed connectors and extra care in installation, but they have made aluminum building wiring unpopular past the service drop.
Very few organic compounds conduct electricity. For example, hydrocarbon oils, such as octane, are a common transformer insulator. Typical organic compounds do not conduct because they lack charge carriers. They are uncharged molecules, unable to perform ionic conduction; and their electrons are imperturbable at low energy, localized to relatively inert covalent bonds. Rare organic conductors arise from a failure of either condition: certain ionic liquids conduct through ion transport and conductive polymers delocalize a substantial portion of their electrons in a π system.
While pure water is not an electrical conductor, even a small portion of ionic impurities, such as salt, can rapidly transform it into a conductor.
Wire size
[edit]Wires are measured by their cross sectional area. In many countries, the size is expressed in square millimetres. In North America, conductors are measured by American wire gauge for smaller ones, and circular mils for larger ones.
Conductor ampacity
[edit]The ampacity of a conductor, that is, the amount of current it can carry, is related to its electrical resistance: a lower-resistance conductor can carry a larger value of current. The resistance, in turn, is determined by the material the conductor is made from (as described above) and the conductor's size. For a given material, conductors with a larger cross-sectional area have less resistance than conductors with a smaller cross-sectional area.
For bare conductors, the ultimate limit is the point at which power lost to resistance causes the conductor to melt. Aside from fuses, most conductors in the real world are operated far below this limit, however. For example, household wiring is usually insulated with PVC insulation that is only rated to operate to about 60 °C, therefore, the current in such wires must be limited so that it never heats the copper conductor above 60 °C, causing a risk of fire. Other, more expensive insulation such as Teflon or fiberglass may allow operation at much higher temperatures.
Isotropy
[edit]If an electric field is applied to a material, and the resulting induced electric current is in the same direction, the material is said to be an isotropic electrical conductor. If the resulting electric current is in a different direction from the applied electric field, the material is said to be an anisotropic electrical conductor.
See also
[edit]| εr″/εr′ | Current conduction | Field propagation |
|---|---|---|
| 0 | perfect dielectric lossless medium | |
| low-conductivity material poor conductor |
low-loss medium good dielectric | |
| lossy conducting material | lossy propagation medium | |
| high-conductivity material good conductor |
high-loss medium poor dielectric | |
| perfect conductor |
- Bundle conductor
- Charge transfer complex
- Electrical cable
- Electrical resistivity and conductivity
- Fourth rail
- Overhead line
- Stephen Gray, first to identify electrical conductors and insulators
- Superconductivity
- Third rail
References
[edit]- ^ a b "Wire Sizes and Resistance" (PDF). Retrieved 2018-01-14.
- ^ Fink and Beaty, Standard Handbook for Electrical Engineers 11th Edition, pages 17–19
- ^ "High conductivity coppers (electrical)". Copper Development Association (U.K.). Archived from the original on 2013-07-20. Retrieved 2013-06-01.
- ^ "From Treasury Vault to the Manhattan Project" (PDF). American Scientist. Retrieved 2022-10-27.
Further reading
[edit]Pioneering and historical books
[edit]- William Henry Preece. On Electrical Conductors. 1883.
- Oliver Heaviside. Electrical Papers. Macmillan, 1894.
Reference books
[edit]- Annual Book of ASTM Standards: Electrical Conductors. American Society for Testing and Materials. (every year)
- IET Wiring Regulations. Institution for Engineering and Technology. wiringregulations.net Archived 2021-04-02 at the Wayback Machine
External links
[edit]- BBC: Key Stage 2 Bitesize: Electrical Conductors
- The discovery of conductors and insulators by Gray, Dufay and Franklin.
Electrical conductor
View on GrokipediaFundamentals
Definition and principles
An electrical conductor is a substance that permits the flow of electric charge with minimal opposition, primarily due to the presence of free electrons that can move relatively freely through the material.[3] Typically, these are metals where valence electrons are delocalized, enabling efficient charge transport under an applied electric field. In contrast, insulators exhibit tightly bound electrons that resist charge movement, while semiconductors occupy an intermediate state with conductivity modulated by factors like temperature or doping.[4] In electrical circuits, conductors serve as essential pathways for the directed movement of electrons, forming components such as wires and busbars that connect power sources to loads in devices ranging from simple batteries to complex networks.[5] This role ensures the completion of the circuit, allowing current to flow and enabling the conversion of electrical energy into other forms, such as light or motion, while preventing unintended leakage that insulators help to avoid.[6] The fundamental physics of conduction in metals is described by the free electron model, where valence electrons behave as a gas of non-interacting particles within a lattice of positive ions, drifting under an electric field to produce current.[7] In this classical Drude framework, electrons accelerate between collisions with lattice ions, resulting in a net drift velocity proportional to the field strength, which underpins the material's ability to carry charge.[8] Resistivity, a key material property, arises from these scattering events and quantifies the opposition to flow.[9] Early observations of electrical phenomena trace back to around 600 BCE, when Thales of Miletus noted that rubbed amber could attract lightweight objects, hinting at charge effects without understanding conduction.[10] This evolved in 1600 with William Gilbert's systematic experiments on electrification, distinguishing electrical attraction from magnetism and laying groundwork for later theories by demonstrating conduction in various substances.[11] These insights culminated in the 19th century with Georg Simon Ohm's empirical relation, stating that the voltage drop across a conductor equals the product of current and resistance (V = IR), providing a foundational principle for analyzing conductive behavior.[12]Conductivity and resistivity
Electrical conductivity, denoted by the symbol σ, is a measure of a material's ability to conduct electric current, quantifying how easily free electrons or ions can move under an applied electric field. In the Drude model of metals, conductivity arises from the drift of conduction electrons and is given by the equation σ = n e μ, where n is the electron density (number of free electrons per unit volume), e is the elementary charge, and μ is the electron mobility (average drift velocity per unit electric field strength).[13] The SI unit of conductivity is the siemens per meter (S/m), reflecting its role as a material-specific property that determines current density J = σ E, where E is the electric field.[14] Electrical resistivity, denoted by ρ, is the reciprocal of conductivity, defined as ρ = 1/σ, and represents the intrinsic opposition of a material to the flow of electric current. Its SI unit is the ohm-meter (Ω·m), a measure that normalizes resistance to account for material properties alone. Resistivity exhibits a strong temperature dependence in most conductors, particularly metals, where it increases with rising temperature due to enhanced lattice vibrations scattering charge carriers; this is approximated by the linear relation ρ(T) = ρ₀ (1 + α ΔT), with ρ₀ as the resistivity at a reference temperature, α as the temperature coefficient of resistivity (typically positive for metals, around 0.0039 K⁻¹ for copper), and ΔT as the temperature change.[15][14] Resistivity values are influenced by factors such as temperature, which modulates phonon scattering, and impurities or defects, which introduce additional electron scattering sites that elevate ρ beyond the pure material baseline. For precise measurement of resistivity, especially in thin films or bulk samples, the four-point probe technique is widely used; it involves passing a known current through two outer probes while measuring the voltage drop across two inner probes, thereby eliminating contact resistance errors and yielding accurate sheet or bulk resistivity via geometric correction factors.[16][17] This method adheres to SI standards and is essential for applications requiring high precision, such as semiconductor characterization.[18] Unlike resistance, which depends on a conductor's dimensions (length and cross-sectional area), resistivity is a bulk intrinsic property independent of geometry, allowing direct comparison across materials regardless of sample shape; this stems from its definition as the resistance of a unit cube of the material under unit field conditions.[19] The following table compares room-temperature (20°C) resistivity values for selected common metallic conductors, highlighting silver's superior performance:| Material | Resistivity (Ω·m) at 20°C |
|---|---|
| Silver | 1.59 × 10⁻⁸ |
| Copper | 1.68 × 10⁻⁸ |
| Gold | 2.44 × 10⁻⁸ |
| Aluminum | 2.65 × 10⁻⁸ |
| Iron | 9.71 × 10⁻⁸ |
Electrical Properties
Resistance and conductance
In electrical circuits, resistance represents the total opposition to the flow of electric current through a conductor, quantified by the formula , where is the resistivity of the material, is the length of the conductor, and is its cross-sectional area. This relationship arises from Ohm's law, , combined with the material's intrinsic properties, and it scales directly with length while inversely with area, meaning longer or thinner conductors exhibit higher resistance./University_Physics_II_-Thermodynamics_Electricity_and_Magnetism(OpenStax)/09%3A_Current_and_Resistance/9.02%3A_Resistivity_and_Resistance) Microscopically, resistance derives from the current density , where is conductivity and is the electric field; integrating this over the conductor's volume yields the macroscopic resistance by relating current to voltage drop . Conductance is the reciprocal of resistance, defined as and measured in siemens (S), representing the ease with which current flows through the conductor. In practical terms, conductance facilitates circuit design by allowing engineers to predict current flow for given voltages, particularly in networks where multiple conductors are combined. Several factors influence resistance beyond basic geometry. At high frequencies in alternating current (AC) systems, the skin effect confines current to the outer surface of the conductor, increasing effective resistance compared to direct current (DC) by reducing the usable cross-sectional area. For instance, in power transmission lines, this effect becomes significant above 50-60 Hz, necessitating larger conductors or specialized designs to mitigate losses. In circuit configurations, resistances combine predictably: for conductors in series, the total resistance is the sum , while in parallel, it follows ./University_Physics_II_-Thermodynamics_Electricity_and_Magnetism(OpenStax)/10%3A_Direct-Current_Circuits/10.03%3A_Resistors_in_Series_and_Parallel) These rules apply directly to wiring applications, such as household circuits where parallel branches ensure even voltage distribution, or series strings in low-voltage lighting to limit current per bulb. Resistance also varies with temperature, approximated linearly for metals as , where is the resistance at a reference temperature, is the temperature coefficient, and is the change in temperature. For copper, a common conductor, at 20°C, causing resistance to increase by about 0.39% per degree Celsius rise, which must be accounted for in thermal environments like motors or transformers.Ampacity and current-carrying capacity
Ampacity refers to the maximum current, measured in amperes, that an electrical conductor can carry continuously under specified conditions without exceeding its temperature rating, as defined in standards such as the National Electrical Code (NEC) Article 100.[21] This rating ensures safe operation by preventing excessive heat buildup that could damage the conductor or its insulation. Key factors influencing ampacity include the conductor's cross-sectional size, material (e.g., copper or aluminum), insulation type (e.g., thermoplastic or thermoset), ambient temperature, and installation conditions like bundling or enclosure, which affect heat dissipation.[22] For instance, higher ambient temperatures reduce ampacity because they limit the conductor's ability to shed heat effectively.[23] The primary heating mechanism in conductors is Joule heating, where electrical power loss manifests as thermal energy according to the relation , with as power dissipated, as current, and as resistance (building on resistance principles from prior discussions). This heat causes a temperature rise in the conductor until a steady-state equilibrium is reached, where generated heat balances dissipation through convection (air movement), radiation (electromagnetic emission), and conduction to surrounding materials. Excessive current beyond ampacity limits this balance, leading to overheating that can degrade insulation or cause failure. In steady-state, ampacity calculations model this thermal equilibrium to maintain conductor temperatures below insulation limits, typically 60–90°C depending on the material.[24] Ampacity is determined using empirical formulas and tables from authoritative standards like those in IEEE 835 or IEC 60287, which account for thermal resistances and environmental factors for specific installations, such as copper wires in free air.[25] These methods often involve base ampacity values adjusted by derating factors; for example, at a 40°C ambient temperature, the ampacity of a conductor rated for 90°C insulation might be reduced by a factor of 0.91 to avoid exceeding thermal limits.[26] Derating is also applied for bundling, where multiple conductors in close proximity increase mutual heating, potentially reducing capacity by 20–50% based on the number of current-carrying conductors.[27] For short-term overloads, the fusing current represents the approximate limit before the conductor melts, estimated by Preece's empirical formula , where is the fusing current in amperes, is the conductor diameter, and is a material-dependent constant (e.g., around 10,244 for copper in inches).[28] This formula, derived from early experiments on wire fusing, provides a quick assessment for fault conditions but does not account for insulation or long-term effects. Ampacity ratings incorporate safety margins, typically setting the continuous current at 70–80% of the fusing current, to prevent gradual insulation degradation from prolonged elevated temperatures, which can lead to cracking, reduced dielectric strength, or accelerated aging.[29] These margins ensure reliability over the conductor's lifespan, accounting for variables like load fluctuations and environmental stresses, while fusing current serves as a protective threshold for instantaneous faults.[30]Isotropy and anisotropy
In electrical conductors, isotropy refers to the uniformity of electrical properties, such as conductivity, in all directions, which is a characteristic feature of polycrystalline metals like copper due to their random grain orientations that average out directional variations.[31] This uniform behavior aligns with the scalar nature of conductivity as a baseline property, where the electric field and current density relate simply via .[32] In contrast, anisotropy manifests as direction-dependent conductivity, observed in materials like single-crystal metals or composites, where the relationship between and is described by a resistivity tensor rather than a scalar, leading to off-diagonal components that couple different directions.[33] For instance, in single-crystal metals, the crystal lattice orientation dictates varying electron mobility along different crystallographic axes, resulting in measurable differences in resistivity.[31] The primary causes of anisotropy include the inherent crystal lattice structure and processing effects; for example, in graphite, the layered hexagonal structure yields in-plane conductivity approximately times higher than perpendicular to the planes due to delocalized -electrons within layers versus weak interlayer bonding.[32] Similarly, mechanical processes like drawing or rolling can induce preferred orientations (textures) in metals, enhancing conductivity along the deformation direction while reducing it transversely.[31] Measurement of anisotropic conductivity typically involves techniques such as the anisotropic Hall effect, where a magnetic field reveals off-diagonal tensor components through asymmetric voltage responses, or directional resistivity probes that apply current along specific axes to map variations.[34] These methods, often using van der Pauw configurations adapted for anisotropy, allow precise determination of tensor elements in thin films or bulk samples.[33] The implications of anisotropy are minimal in standard polycrystalline wires, where randomness ensures near-isotropic performance, but become critical in semiconductors and nanomaterials; for example, carbon nanotubes exhibit axial conductivity up to S/cm along their length due to ballistic electron transport, vastly outperforming radial directions and enabling specialized applications in nanoelectronics.[35]Conductor Materials
Common metallic conductors
Copper is the most widely used metallic conductor due to its high electrical conductivity of approximately 5.96 × 10^7 S/m, making it ideal for power distribution cables, building wiring, and electronic components.[36][37] This material's excellent balance of conductivity, ductility, and tensile strength allows it to carry large currents with minimal energy loss, while alloys such as brass—composed primarily of copper and zinc—enhance mechanical durability for applications like connectors and fittings without significantly compromising performance.[38] Aluminum serves as a cost-effective alternative with a conductivity of about 3.77 × 10^7 S/m, roughly 63% that of copper, but its lower density makes it preferable for overhead power transmission lines where weight reduction is critical.[39][40] However, aluminum's tendency to form an insulating oxide layer on its surface can increase contact resistance in connections, often necessitating copper cladding or specialized terminations to mitigate oxidation-related issues.[41] Among other metals, silver offers the highest conductivity at around 6.30 × 10^7 S/m and is employed in high-performance applications such as RF connectors and specialized electronics where minimal signal loss is essential, though its high cost limits broader use.[42][43] Gold, with a conductivity of approximately 4.10 × 10^7 S/m, excels in corrosion resistance and is commonly plated on connectors in harsh environments like aerospace and medical devices to ensure reliable, long-term contacts.[36][44] Steel, particularly stainless varieties with conductivity near 1.45 × 10^6 S/m, finds application in armored cables for mechanical protection against physical damage in underground or industrial installations.[45][46] The selection of metallic conductors hinges on factors including electrical conductivity, density for weight-sensitive uses, cost, corrosion resistance, and mechanical strength to withstand installation and operational stresses.[47] The following table compares key properties for these common materials:| Material | Conductivity (S/m) | Density (kg/m³) | Approximate Cost (USD/kg, 2025) |
|---|---|---|---|
| Silver | 6.30 × 10^7 | 10,500 | 1,711 |
| Copper | 5.96 × 10^7 | 8,960 | 10.89 |
| Gold | 4.10 × 10^7 | 19,300 | 141,400 |
| Aluminum | 3.77 × 10^7 | 2,700 | 2.86 |
| Steel | 1.45 × 10^6 | 7,850 | 0.90 |
Superconductors and advanced materials
Superconductors represent a class of materials that display zero electrical resistance and perfect diamagnetism, expelling magnetic fields via the Meissner effect below a critical temperature .[53] This expulsion occurs up to a critical magnetic field , beyond which superconductivity is destroyed./University_Physics_III_-Optics_and_Modern_Physics(OpenStax)/09%3A_Condensed_Matter_Physics/9.09%3A_Superconductivity) Superconductors are classified into Type I and Type II based on their response to magnetic fields. Type I superconductors, such as mercury with K, fully expel fields up to a single and are typically elemental metals or simple alloys.[54] In contrast, Type II superconductors, exemplified by yttrium barium copper oxide (YBCO) with K, permit magnetic flux penetration in vortex form between a lower critical field and upper , allowing operation in stronger fields.[55][56] The breakthrough in high-temperature superconductors began with the 1986 discovery by J. Georg Bednorz and K. Alex Müller of superconductivity at 35 K in a lanthanum-barium-copper oxide ceramic, earning them the Nobel Prize in Physics in 1987.[57] This ushered in the era of cuprate superconductors, layered copper-oxide compounds that achieve higher values, such as YBCO's 93 K, enabling cooling with inexpensive liquid nitrogen at 77 K rather than helium.[58] These materials support applications like powerful MRI magnets, where Type II behavior sustains high fields for imaging, and superconducting power transmission lines that minimize energy losses over long distances.[56][59] Beyond traditional superconductors, advanced materials like graphene, carbon nanotubes (CNTs), and metallic glasses offer exceptional conduction properties for next-generation electronics. Graphene, a single layer of carbon atoms in a hexagonal lattice, exhibits electrical conductivity significantly higher than copper in two-dimensional configurations, with sheet conductances enabling ballistic transport over micrometer scales.[60] CNTs, particularly metallic single-walled variants, achieve conductivities up to 100 MS/m, surpassing copper's 59.6 MS/m, while providing mechanical flexibility.[61] Metallic glasses, amorphous alloys such as Zr-based compositions, combine high strength with conductivity approaching that of crystalline metals in composites, making them suitable for flexible conductors in wearable devices.[62] These materials hold promise for lightweight, bendable electronics where traditional metals falter. Despite their advantages, adoption of superconductors and advanced materials faces significant hurdles compared to conventional metallic conductors. Cuprates are brittle and expensive to fabricate as wires, while cryogenic cooling for low- types adds operational costs; high- variants still require cooling below ambient temperatures.[59] Scaling production for graphene and CNTs remains challenging due to defects reducing performance, and metallic glasses suffer from lower conductivity in pure form versus optimized metals. Recent 2025 progress includes ternary hydrides like Li₂MgH₁₆, predicted to show room-temperature superconductivity under multimegabar pressures, though ambient-pressure realizations remain unverified amid ongoing debates over prior claims.[63] These materials are not yet mainstream for everyday wiring due to cost and complexity outweighing benefits over copper or aluminum, but their zero-resistance or superior traits drive niche growth. In quantum computing, superconducting circuits form qubits for scalable processors, while in fusion reactors, high-field magnets confine plasma, as in ITER's HTS designs.[64][65]Practical Implementation
Wire sizing and gauges
Wire sizing refers to the standardized methods for specifying the dimensions of electrical conductors to ensure compatibility, performance, and safety in circuit design. In North America, the American Wire Gauge (AWG) system is widely used, providing a logarithmic scale for wire diameters where lower gauge numbers indicate thicker conductors capable of carrying more current. The diameter in inches is given by the formula , with as the gauge number; for example, AWG 10 has a diameter of approximately 0.1019 inches, while AWG 18 is about 0.0403 inches.[66] This system originated from wire-drawing dies developed in the mid-19th century and was standardized in 1857 by J.R. Brown and Lucien Sharpe of the Brown & Sharpe Manufacturing Company to unify varying manufacturer practices.[66] Internationally, wire sizes are often specified by cross-sectional area in square millimeters (mm²) under the International Electrotechnical Commission (IEC) standard 60228, which defines nominal areas ranging from 0.5 mm² to 3500 mm² for conductors in power cables and cords; the standard was first published in 1966 and has been revised periodically, with the latest edition in 2023.[67] AWG sizes can be converted to metric equivalents for global compatibility, as shown in the following representative table based on standard conversions:[68]| AWG | Approximate Cross-Sectional Area (mm²) |
|---|---|
| 18 | 0.823 |
| 14 | 2.081 |
| 12 | 3.309 |
| 10 | 5.261 |