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Label
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A label (as distinct from signage) is a piece of paper, plastic film, cloth, metal, or other material affixed to a container or product. Labels are most often affixed to packaging and containers using an adhesive, or sewing when affixed to clothing. Labels contain printed information or symbols about the product or item. Information printed directly on a container or article can also be considered labelling.
Labels have many uses, including promotion and providing information on a product's origin, the manufacturer (e.g., brand name), use, safety, shelf-life and disposal, some or all of which may be governed by legislation such as that for food in the UK[1] or United States.[2] Methods of production and attachment to packaging are many and various and may also be subject to internationally recognised standards. In many countries, hazardous products such as poisons or flammable liquids must have a warning label.
Uses
[edit]
Labels may be used for any combination of identification, information, warning, instructions for use, environmental advice or advertising. They may be stickers, permanent or temporary labels or printed packaging.
Products
[edit]Permanent product identification by a label is commonplace; labels need to remain secure throughout the life of the product. For example, a VIN plate on an automobile must be resistant to heat, oils and tampering; similarly, a food label must endure until the food has been used. Removable product labels need to bond until they are removed. For example, a label on a new refrigerator has installation, usage and environmental information: the label needs to be able to be removed cleanly and easily from the unit once installed.
Labels for food and beverages typically include critical information pertinent to the contents or ingredients used in a product, and may also state allergy risks such as the presence of gluten or soy. For example, the United States Food and Drug Administration (FDA) provides standards to regulate the information provided on the labels and packaging of wine and spirits. These labels include information like brand name, class and type designation, and alcohol content.[3]
Packaging
[edit]Packaging may have labeling attached to or integral to the package. These may carry pricing, barcodes, UPC identification, usage guidance, addresses, advertising, recipes, and so on.[4] They also may be used to help resist or indicate tampering or pilferage.
Assets
[edit]In industrial or military environments, asset labeling is used to clearly identify assets for maintenance and operational purposes. Such labels are frequently made of engraved Traffolyte or a similar material.[5] They are usually tamper-evident, permanent or frangible and usually contain a barcode for electronic identification using readers. For example, the US Military uses a UID system for its assets.
Shelf / Rack labels
[edit]The storage locations in shelves are often marked with a shelf label (possibly also with a barcode or numbering). They can be self-adhesive, magnetic or slide-in.[citation needed]
Textiles
[edit]Garments normally carry separate care/treatment labels which, in some regions, are subject to legislation.[6][7] These labels typically indicate how the item should be washed (e.g., machine washed vs. dry cleaning), whether bleach can be used. Textile labels may be woven into the garment or attached, and can be heat resistant (so survivable in hot-air dryers and when pressed), colorfast (so does not bleed onto the garment), washable, leather or PVC/Plastic. Printed labels are an alternative to woven labels. Some upholstered furniture and mattresses have labels that are required by law, describing the contents of the stuffing.
Textiles containing pesticides as an ingredient may also require government approval and compulsory labeling. In the USA, for example, labels have to state the pesticide registration number, statement of ingredients, storage and disposal information, and the following statement: "It is a violation of Federal Law to use this product in a manner inconsistent with its labeling”. A label including a company name or identification number and a material content list may also be required.[8]
Mailing
[edit]Mailing labels identify the addressee, the sender and any other information which may be useful in transit. Many software packages such as word processor and contact manager programs produce standardized mailing labels from a data set that comply with postal standards. These labels may also include routing barcodes and special handling requirements to expedite delivery.
Specialized labels
[edit]- Notebook labels are mainly used for identifying the owner and purpose of the notebook. Some information on a label may include name, contents, and date started.
- Piggyback labels are made by combining two layers of adhesive substrate. The bottom layer forms the backing for the top. The label can be applied to any object as normal, the top layer can be a removable label that can be applied elsewhere, which may change the message or marking on the remaining label underneath. Often used on Express mail envelopes. Other applications include price change labels where when being scanned at the till, the till assistant can peel back the price-reduction label and scan the original barcode enabling stock flow management. These labels are also seen on magazine subscription renewals, allowing customers to re-subscribe to the magazine with an easy peel-and-stick label sent back.[9] Also, as the retained label is adhesive free it prevents customers from re-applying the cheaper-priced labels to premium products.
- Smart labels have RFID chips embedded under the label stock.
- Blockout labels are not see-through at all, concealing what lies underneath with a strong gray adhesive.
- Radioactive labels. The use of radioactive isotopes of chemical elements, such as carbon-14, to allow the in vivo tracking of chemical compounds.
- Laser or printer labels are generally die cut on 8.5" x 11" (US letter) or A4 sized sheets, and come in many different shapes, sizes,[10] formats and materials. Laser label material is a nonporous stock made to withstand the intense heat of laser printers and copiers. A drawback of laser labels is that the entire sheet needs to be printed before any labels are used; once labels have been removed the sheet cannot be put through the printer again without damaging the printing mechanism. Inkjet label material is a porous stock made to accept ink and dye from an inkjet printer. One of the more modern inkjet label material stocks is waterproof printable inkjet material commonly used for soap or shower gel containers.
- Security labels are used for anti-counterfeiting, brand protection, tamper-evident seals and anti-pilferage seals. These combine a number of overt and covert features to make reproduction difficult. The use of security printing, holography, embossing, barcodes, RFID chips, custom printing and weak (or weakened) backings are common. They are used for authentication, theft reduction, and protection against counterfeit and are commonly used on ID cards, credit cards, packaging, and products from CDs to electronics to clothing.
- Antimicrobial labels. With the growth in hospital-acquired infections such as MRSA and E-Coli, the use of antimicrobial labels in infection-sensitive areas of hospitals are helping in combating these types of microbes.
- Fold-out labels, also known as booklet, multi-page, multi-layer, or extended labels, or lablets (combined label + leaflet). Where the pack is not large enough for a single label to carry all the required information, fold-out labels are often preferred to separate leaflets, which can easily be lost. These labels are frequently seen on agricultural chemicals and consumer pharmaceuticals.
- Barcode labels A large proportion of labels produced today carry barcodes, either for product identification, for traceability in items such as freight packages, and on items requiring brand authentication and protection. There are many different formats of barcodes found on labels, but one of the most commonly distributed formats is the International Article Number (EAN). This is the code used to identify retail products worldwide and is found on almost all consumer-level packaging labels.
- Shrink Sleeve labels provide full 360-degree coverage on a container or bottle. Polyvinyl chloride (PVC) and Polyethylene Terephthalate Glycol-modified (PETG) are two commonly used shrink-sleeve materials. Shrink sleeves can be applied to uniquely shaped bottles or standard containers and can be printed with metallic features, textured/raised features, UV inks, and matt or glossy finishes.
Stock types
[edit]Label "stock" is the carrier which is commonly coated on one side with adhesive and printed on the other, and can be:
- Paper - a variety of papers and paperboards can be used as labels
- Nonwoven fabric - for extra durability
- Latex – a lithographic stock with some added latex allows the label to be much more flexible and form around certain curved objects more easily than standard paper;

- Plastics such as acetate, vinyl, and PET film allow a variety of features, such as greater strength, stiffness, transparency and resistance to tearing. They typically require special equipment and printing methods (ultra-violet curing is common) as they do not normally print well with conventional ink. A bumper sticker is usually a vinyl label with a very strong, durable adhesive and lightfast inks. Embossing tape is "printed" by pressing raised elements similar to printing type onto it, which produces raised glyphs that look white due to the discoloration of the plastic. A type known as 'destructible vinyl' is commonly used for asset labels. It combines a very thin frangible face stock with a very strong high tack adhesive, thus making the label impossible to remove without damaging it. Engraved multi-layer Traffolyte labels are frequently used in industrial situations due to their durability;
- Foil – Aluminum foil and vapor-coated plastic films are often chosen for the bright reflective characteristics;
- Thermal – direct thermal label stock will change color (usually black) when heated. A heating element in the shape of letters or images can be used to create an image on the label. Custom labels can be easily made on location in this way. A disadvantage is durability, because another heat source can ruin or obscure the image, or it may fade completely over time;
- Thermal transfer for applications that cannot use thermal (thermal direct) label material because of heat source proximity or short label life, a more widely used material is the thermal transfer label printer. This material has the advantage of a much longer readable life and does not fade with time or heat. Most major manufacturers of thermal printers can be used for either thermal transfer (TT) or thermal (DT) labels. A thermal transfer ribbon will be required to print the labels. The cost of the ribbons + TT labels is similar to that of the DT labels on their own;
- Thermal transfer ribbon types:
- Wax is the most popular as it has some smudge resistance, and is suitable for matte and semi-gloss paper labels;
- Wax and resin are smudge resistant, suitable for semi-gloss paper and some synthetic labels;
- Resin is scratch and chemical-resistant, suitable for coated synthetic labels;
- None – labels can be printed directly on adhesive without using a substrate. Labels made in this manner are extremely fragile, however, and have been rendered virtually obsolete by other printing methods such as silk screen;
The stock type will affect the types of ink that will print well on them. Corona-treating or flame-treating some plastics makes them more receptive to inks, coatings, and other substrates by reducing surface tension and improving the overall adhesion of the plastics.
An alternative method of labelling is weaving the text directly into the fabric.
Attachment
[edit]
Labels can be attached by:
- Heat-activated adhesives: for example, "in-mold labeling" can be part of blow molding containers and employs heat activated adhesives. Hot melt adhesives are also used.
- Pressure-sensitive adhesives (also called PSA or self-stick) are applied with light pressure without activation or heat. PSA labels often have release liners which protect the adhesive and assist label handling.
- Rivets used to attach information plates to industrial equipment.
- Shrink wrap for printed shrinkable labels placed over packages and then heated to shrink them.
- Sewing for fabrics such as clothing, tents, mattresses and industrial sacks.
- Wet glue such as starch, dextrin, PVA or water moistenable gummed adhesive.
- Yarn, twine or plastic tie, usually referred to as a swing tag.
- Static cling, where "stickers" have a static charge enabling them to attach without adhesive to smooth surfaces such as glass.
Pressure-sensitive adhesive types
[edit]Pressure-sensitive adhesives for labels are commonly acrylic based adhesives, with a smaller volume made using solvent-coated rubber adhesives and hot-melt coated adhesives. The most common adhesive types are:
- Permanent – Typically not designed to be removed without tearing the stock, damaging the surface, or using solvents. The adhesion strength and speed can also be varied. For example, full adhesion can be nearly instant, or the label can be almost removable for a short period with full adhesion developing in minutes or hours (known as repositionable adhesives).
- Peelable – Adhesion is fairly strong and will not fall off in normal circumstances, but the label can be removed relatively easily without tearing the base stock or leaving adhesive behind on the old surface. The adhesive is usually strong enough to be applied again elsewhere. This type is frequently known as 'removable'. There are many different types of removable adhesives, some are almost permanent, and some are almost 'ultra peelable'.
- Ultra-peelable – Designed principally for use on book covers and glass, when removed these adhesive labels do not leave any residue whatsoever. Adhesion is weak and only suitable for light-duty applications. Normally these labels have very little adhesion to anything once they've been removed.
- Freezer or frost fix – Most permanent and peelable adhesives have a service temperature limit of -10 degrees Celsius, whereas freezer (otherwise known as frost fix) adhesives have a service temperature of -40 degrees Celsius and are suitable for deep freeze use.
- High tack – A type of permanent adhesive that exhibits a high initial grab to the application surfaces, and is commonly used at higher coat weights to enable labels to adhere strongly to difficult, rough or dirty surfaces.
Application
[edit]
Labels may be supplied separately or on a roll or sheet. Many labels are pre-printed by the manufacturer. Others have printing applied manually or automatically at the time of application. Specialized high-speed label printer applicators may be used to apply labels to packages; these and other methods may be subject to recognized standards.[11][12] Some labels have protective overcoats, laminates, or tape to cover them after the final print is applied. This is sometimes before application and sometimes after. Labels are often difficult to peel and apply. A label dispenser can speed up this task.
Usability
[edit]Aspects such as legibility, literacy and interpretation come into play for users of labels, and label writers therefore need some degree of professional writing skill.[13] Depending upon country or region, international standards may be applied.[14] Where literacy may be an issue, pictograms may feature alongside text, such as those advanced by CropLife International in their Responsible Use manual.[15] Labels or printed packaging may include Braille to aid users with visual impairment.
Criticism of label readability is not uncommon; for example, Canadian researchers found that medicine labels did not consistently follow legibility guidelines.[16] In some countries and industries, for example the UK (food)[17] and EU (medicines)[18] label guidelines are not legally binding (the latter using phrases such as "The type size should be as large as possible to aid readers...") and thus are unenforceable. On the other hand, countries may stipulate legal minima for readability, such as the USA's FDA on nutritional information[19] and Australia/New Zealand's code for food labels and packs.[20]
Environmental considerations
[edit]Compliance
[edit]Labels of sustainability standards and certification such as organic food and energy efficiency class labels are often intended to confirm compliance with relevant social and environmental considerations, enabling consumers and other purchasers to make more ethical decisions in terms of the environmental impact of products.
Labels such as the European Eco-label and those issued by sustainability standards organisations may be used by businesses and public bodies to confirm compliance. Public procurement regulations in the European Union and the United Kingdom require that label requirements only include those which are "linked to the subject-matter of the contract".[21]
In June 2023, the Scientific Advice Mechanism to the European Commission concluded that the effectiveness of food labelling related to health impacts was "low to moderate" according to available evidence, and that "shaping the information environment through labelling is necessary but not sufficient to advance healthy and sustainable diets".[22]
The approach of labels can involve a trade-off between financial considerations and higher cost requirements in effort or time for the product-selection from the many available options.[23]
Impact of labels on the environment
[edit]Labels may affect the environment during manufacture, use, and post-use. Choice of backings, coatings, adhesives and liners can be strong factors. Environmental regulations and guidelines can come from many sources. Users of labels on packaging may consider some of the sustainable packaging guidelines. Based on the solid waste hierarchy, the quantity and size of labels should be minimized without reducing the necessary functionality. The material content of a label should comply with applicable regulations. Life cycle assessments of the item being labeled and of the label itself are useful to identify and improve possible environmental effects. For example, reuse or recycling are sometimes aided by a label being removable from a surface.
If a label remains on an item during recycling, a label should be chosen which does not hinder the recyclability of the item.[24][25] For example, when labeled corrugated boxes are recycled, wet strength paper labels do not hinder box recycling: the PSA adhesive stays with the backing and is easily removed. Paper backings without wet strength may release their adhesives, potentially contaminating recycling efforts.[26][27] Labels can aid in recycling and reuse by communicating the material content of the item, instructions for disassembly or recycling directions. An eco-label is used on consumer products (including foods) to identify products that may be less damaging to the environment and/or humans than other related products, such as sustainable seafood encouraged by Friend of the Sea.[28]
Other aspects
[edit]Color
[edit]Ink and base stock color choices commonly conform to the Pantone Matching System (PMS) colors. The Pantone system is very dominant in the label printing industry. Additionally, specialty inks such as metallic, UV ink, magnetic ink, and more are available. Ink is usually transparent however it can be made opaque. It has been known for certain companies to patent "their own" color. Digital labels use process colors to replicate Pantone solid colors.
Collectability
[edit]Collecting labels is a worldwide phenomenon, from labels used on matchboxes and foodstuffs (e.g., cheese), wine, to printed packages.[4] Collectors are attracted to labels both for their influence on artistic design and the history of retailing.[29]
See also
[edit]References
[edit]- ^ "UK Food Labelling & Packaging". Retrieved 5 Mar 2014.
- ^ "FDA Food Label Requirements in a Nutshell". Retrieved 12 June 2015.
- ^ "Alcoholic Beverage Labeling and Advertising". Alcohol and Tobacco Tax and Trade Bureau. 2017-03-24. Archived from the original on 2018-07-01. Retrieved 2018-02-20.
- ^ a b Eiland, Murray (2015). "Heraldry on Crate Labels". The Armiger's News. 37 (3): 1–4 – via academia.edu.
- ^ Paula, K; Ashraf, A (January 4, 2013). "Asset Labels, Asset Sticker, Property ID, Property Labels: Asset Label Generator". Asset Labels Australia. Archived from the original on March 2, 2013. Retrieved February 5, 2013.
- ^ "Clothes Captioning: Complying with the Care Labeling Rule". (November 2001). Bureau of Consumer Protection, Federal Trade Commission (United States)
- ^ "Textile Industry Affairs: Writing a care label". Retrieved 5 Mar 2014.
- ^ "Threading Your Way Through the Labeling Requirements Under the Textile and Wool Acts". (May 2005). Bureau of Consumer Protection, Federal Trade Commission (United States)
- ^ "What is Kiss Cutting, What are Piggyback Labels?". www.printindustry.com. Retrieved 2018-02-20.
- ^ "Examples of printer label formats" (PDF). Iidsolutions.co.uk. Archived from the original (PDF) on 2013-10-29. Retrieved 2013-10-28.
- ^ ASTM D5375 Standard Test Methods for Liner removal at High Speeds from Pressure-Sensitive Label Stock. ASTM
- ^ ASTM D6252 Standard Test Method for Peel Adhesion of Pressure Sensitive Label Stocks at 90 deg Angle. ASTM
- ^ Gold, Karen (13 June 1992). If all else fails, read the instructions. New Scientist.
- ^ ASTM D7298-06 Standard Test Method for Measurement of Comparative Legibility by Means of Polarizing Filter Instrumentation. ASTM
- ^ "The Responsible and Effective Use of Crop Protection Products" (PDF). Archived from the original (PDF) on 20 December 2014. Retrieved 14 December 2014.
- ^ "Small font, all capitals makes prescription labels too hard to read". Retrieved 14 July 2014.
- ^ "Food Standards Agency - Clear food labelling - Guidance" (PDF). Archived from the original (PDF) on 15 July 2014. Retrieved 14 July 2014.
- ^ "Eurpopean Commission: Guideline of the readability of the labelling and package leaflet of medicinal products for human use" (PDF). Retrieved 14 July 2014.
- ^ "FDA - Labeling and Nutrition". Food and Drug Administration. Archived from the original on March 26, 2013. Retrieved 14 July 2014.
- ^ "Food Standards Australia New Zealand" (PDF). Archived from the original (PDF) on 12 February 2014. Retrieved 14 July 2014.
- ^ EUR-Lex, Directive 2014/24/EU of 26 February 2014 on public procurement and repealing Directive 2004/18/EC, Article 43, accessed 28 December 2022
- ^ "Towards sustainable food consumption – SAPEA". Retrieved 2023-06-29.
- ^ d’Adda, Giovanna; Gao, Yu; Tavoni, Massimo (April 2022). "A randomized trial of energy cost information provision alongside energy-efficiency classes for refrigerator purchases". Nature Energy. 7 (4): 360–368. Bibcode:2022NatEn...7..360D. doi:10.1038/s41560-022-01002-z. hdl:2434/922959. ISSN 2058-7546. S2CID 248033760.
- ^ Kovach, A; Brown, S. (July 1, 2008). "Label recycling: a materials issue". Packaging Digest.
- ^ Katz, S. (July 2008). "Waste Recycling". Label and Narrow Web. Archived from the original on 2009-01-06. Retrieved 2009-01-13.
- ^ Jensen, Timothy (April 1999). "Packaging Tapes:To Recycle of Not". Adhesives and Sealants Council. Archived from the original on 2007-11-09. Retrieved 2007-11-06.
- ^ Gruenewald, L. E.; Sheehan, R. L. (1997). "Consider box closures when considering recycling". J. Applied Manufacturing Systems. 9 (1). St Thomas Technology Press: 27–29. ISSN 0899-0956.
- ^ "Sustainable Seafood Products Certification". Retrieved 17 May 2014.
- ^ Opie, Robert (1987). The Art of the Label. Simon & Schuster. p. 140. ISBN 0671654411.
Further reading
[edit]- Fairley M, "Encyclopedia of Label Technology". 2nd Edition, Tarsus Publishing, 2014,ISBN 978-1910507001,
- Holkham, T., "Label Writing and Planning – A guide to good customer communication", Chapman & Hall 1995, ISBN 0-7514-0361-X
- Hollander, Stanley C. (1956). History of labels : a record of the past developed in the search for the origins of an industry. OCLC 4924708.
- Yam, K. L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009, ISBN 978-0-470-08704-6
- ASTM D7932 Standard Specification for Printed, Pressure-Sensitive Adhesive Labels for Use in Extreme Distribution Environments
External links
[edit]Label
View on GrokipediaHistory
Origins in ancient and pre-industrial eras
In ancient Egypt, bone and ivory tags inscribed with early hieroglyphs, dating to approximately 3200 BCE, were attached to containers to denote places of origin, institutions involved, and goods such as grain and fabrics, as evidenced by artifacts from Tomb U-j at Abydos.[10] These precursors to labels facilitated trade and administrative tracking in predynastic and early dynastic contexts, with inscriptions often listing royal or institutional affiliations.[11] In the Roman era, amphorae—large ceramic vessels for liquids like wine, oil, and fish sauces—bore tituli picti, hand-painted inscriptions applied before firing or after to indicate producer names, contents, volumes, and quality assurances, enabling identification during transport across the empire.[12] Such markings, found on Dressel 20-type amphorae from Baetica (modern Spain) circa 30 BCE to 270 CE, supported commercial logistics without adhesive methods, relying instead on direct application to the vessel.[13] Medieval European trade saw the rise of guild marks—stamped symbols on goods like textiles and metalwork—to certify craftsmanship and prevent counterfeiting, regulated by urban guilds from the 11th century onward.[14] Merchants supplemented these with handwritten parchment or paper tags detailing provenance and contents for bulk commodities, driven by expanding commerce rather than state mandates, as seen in records from guilds in cities like Florence and London. The invention of movable type by Johannes Gutenberg around 1450 enabled reproducible printed slips, transitioning from manual inscription to mechanized marking; by the 18th century, such printed tags were affixed to books via pasting and to spice containers for origin and variety notation in European markets, predating adhesive standardization.[15] This shift, utilizing letterpress techniques, supported growing colonial trade volumes, with examples preserved in apothecary and mercantile archives.[16]Development of modern adhesive labels
In 1935, R. Stanton Avery invented the first pressure-sensitive self-adhesive label, utilizing a die-cutting machine constructed from repurposed parts to produce labels that adhered upon pressure without requiring moisture or heat.[17] [18] This innovation addressed the limitations of traditional gummed labels, which demanded manual wetting and often led to inconsistent adhesion or mess. Avery secured a patent for the label-making machine and founded Avery Adhesives (initially Kum-Kleen Products) in Los Angeles with a $100 investment, targeting applications in merchandising and product identification where quick, clean labeling was in demand.[19] [6] The early commercialization of these labels spurred entrepreneurial growth, as Avery's dispensers facilitated on-site application, reducing labor and errors compared to manual methods. By the late 1930s, the company rebranded and expanded production, supplying labels for industries like retail and manufacturing, where self-adhesives offered versatility for temporary or semi-permanent uses. Demand was driven by the need for efficient inventory and pricing tags, enabling small businesses to compete without specialized equipment.[17] [20] Following World War II, advancements in synthetic adhesives, particularly rubber-based formulations like styrene-butadiene rubber (SBR) developed amid natural rubber shortages, enhanced label durability and removability. These post-1945 synthetics, refined in the 1950s with tackifiers such as terpene and petroleum resins, improved shear strength and peel properties, allowing labels to withstand varied environmental conditions while remaining repositionable.[21] [22] This era marked a transition from manual die-cutting and application to mechanized roll-fed production lines, which Avery and competitors adopted to scale output, cutting per-unit costs by enabling continuous processing and minimizing waste in packaging operations.[23]Post-1930s industrialization and technological evolution
Following the invention of pressure-sensitive adhesive labels in the 1930s, label production underwent rapid industrialization driven by advancements in printing technologies and the expansion of consumer markets. Flexographic printing, which had origins in the early 20th century but suffered from poor ink quality, saw significant improvements in the 1950s and 1960s through better anilox rolls and solvent-based inks, enabling high-speed production suitable for corrugated packaging and labels.[24] By the 1960s and 1970s, flexography became dominant for label manufacturing due to its compatibility with a wide range of substrates and inks, facilitating the mass production required for the post-World War II consumer goods boom.[25] This period coincided with the proliferation of supermarkets, which by 1960 accounted for 70% of U.S. grocery sales, necessitating standardized, durable labels for thousands of packaged products per store.[26] The adoption of plastic substrates, such as polyethylene and polypropylene films, accelerated in the 1970s and 1980s, replacing paper in many applications for enhanced durability and moisture resistance, particularly in shrink sleeve labels that gained traction outside Japan during this era.[27] These developments allowed label output to scale efficiently, with flexographic presses achieving speeds up to 1,000 feet per minute by the late 1980s, reducing per-unit costs amid rising demand from branded goods.[25] In the 1990s, labels integrated smart technologies to improve supply chain traceability, beginning with widespread barcode adoption—standardized by the Uniform Code Council in 1973 but ubiquitous in retail by the decade's start—and early RFID precursors for automated inventory tracking.[28] RFID labels, leveraging passive tags embedded in adhesives, emerged for logistics applications, enabling non-line-of-sight reading and reducing manual scanning errors in warehouses.[29] These innovations enhanced efficiency, with RFID systems demonstrated to cut inventory discrepancies by up to 50% in early pilots compared to barcodes alone.[30] The early 2000s marked a shift to digital printing technologies, such as inkjet and electrophotographic systems, optimized for short-run production and variable data printing, which minimized setup waste associated with traditional plate-based methods.[31] Studies on just-in-time manufacturing showed digital label printing reduced material waste by 20-40% through on-demand runs, eliminating excess inventory and plate costs while supporting customization for diverse SKUs.[32] This evolution supported lean production principles, with adoption driven by retailers' need for rapid prototyping and compliance labeling amid global supply chains.[33]Types and Materials
Stock and substrate varieties
Paper-based label stocks, including matte, gloss, and thermal variants, are favored for their cost-effectiveness in short-lifespan applications such as dry goods or indoor packaging, where exposure to moisture or abrasion is limited, as these materials leverage inexpensive wood pulp or recycled fibers without requiring advanced processing.[34][35] These stocks typically exhibit lower tensile strength compared to synthetics but provide adequate opacity for standard printing and are compatible with common die-cut processes for custom shapes.[36] Plastic film substrates, such as biaxially oriented polypropylene (BOPP) and polyethylene terephthalate (PET), deliver enhanced resistance to water, oils, chemicals, and tearing, with BOPP offering particular clarity and stiffness for high-end uses like beverage or food labeling.[37][38] PET films provide similar durability with greater transparency options, prioritizing compatibility with irregular surfaces over paper's limitations in humid environments, though at higher material costs due to polymerization requirements.[39][40] Thickness, often ranging from 2 to 14 mils, influences flexibility and rigidity, with thinner mils (e.g., 2.6 mil BOPP) suiting flexible packaging and thicker ones (e.g., 10-14 mil synthetics) enhancing tear resistance.[41][42] Foil and laminate substrates incorporate metallic or overlaid layers for superior barrier properties and durability in premium applications, while eco-variants like recycled paper stocks reduce energy use by 28-70% and water consumption by up to 55% in production, supporting recyclability rates of approximately 85% in compatible paper streams.[43][44][45] Selection criteria emphasize opacity levels for ink adherence and legibility, alongside die-cut precision to minimize waste and ensure substrate integrity during application.[35][46]Specialized and functional labels
Specialized labels incorporate engineered features to provide security, interactivity, or compliance beyond standard identification, such as tamper detection or data encoding. Tamper-evident labels, including holographic variants, utilize multilayer constructions with optical diffraction patterns in a transparent carrier layer bonded to an adhesive substrate, causing irreversible fracturing or message revelation like "VOID" upon removal attempts.[47] These function effectively on non-porous surfaces within one minute of application, with customizable sizes such as 30x75mm incorporating 3D barcodes and serial numbers for enhanced verification.[48] [49] Smart labels embed radio-frequency identification (RFID) or near-field communication (NFC) chips, enabling wireless data transmission for tracking; RFID operates at frequencies supporting read ranges up to 30 feet or more in modern RAIN variants, while NFC facilitates short-range interactions like smartphone pairing.[50] Adoption surged post-2010, driven by retail and logistics demands, with RFID capturing 38.32% market share in 2024 and NFC projected at a 20.13% compound annual growth rate through 2030; overall smart label market value reached USD 11.43 billion in 2024, forecasted to hit USD 17.33 billion by 2029.[51] [52] Destructible labels, often used for warranty seals, employ brittle vinyl substrates approximately 3 mil thick with aggressive adhesives that fragment into tiny pieces upon tampering, preventing intact removal from metals or plastics.[53] [54] Thermal transfer variants support variable data printing, transferring wax or resin inks via heated ribbon to encode unique serial numbers, barcodes, or date codes on demand, suitable for high-durability environments.[55] [56] In pharmaceuticals and medical applications, functional labels adhere to ISO 11607 standards for materials and sterile barrier systems in terminally sterilized devices, ensuring microbial impermeability through validated packaging processes.[57] Sterile-compliant stocks are produced in ISO 5 cleanrooms and gamma-irradiated to eliminate contaminants, with symbols per ISO 15223-1 denoting sterility methods like ethylene oxide or radiation.[58] [59]Applications
Product and consumer goods labeling
Product and consumer goods labeling entails the direct application of labels to items like food containers, cosmetic bottles, and electronic housings to deliver regulatory-mandated disclosures such as nutritional data, ingredient lists, safety warnings, and compliance certifications, while also enabling visual branding that distinguishes products amid retail competition.[60] These labels serve a dual function: ensuring consumer access to verifiable product attributes to mitigate health risks and supporting market differentiation through design elements like logos and color schemes that convey brand identity.[61] In the food industry, the Nutrition Labeling and Education Act of 1990 requires most packaged foods to bear a standardized Nutrition Facts panel specifying serving sizes, calorie counts, macronutrients, and key micronutrients like vitamin D and potassium, with updates finalized in 2016 to reflect contemporary dietary guidelines.[62] Major food allergens—encompassing milk, eggs, fish, crustacean shellfish, tree nuts, peanuts, wheat, soybeans, sesame, and their derivatives—must be explicitly declared in plain language on labels to prevent accidental ingestion, as mandated by the Food Allergen Labeling and Consumer Protection Act of 2004. Empirical evidence demonstrates that precise allergen disclosure reduces unintended exposures; for instance, surveys of food-allergic individuals attribute up to 20-30% of accidental reactions to labeling misinterpretations or omissions, underscoring the causal link between clear labeling and lowered error rates.[63][64] Cosmetic products require labels on the principal display panel stating the product identity (e.g., "shampoo" or descriptive term), net quantity of contents in both metric and U.S. units, and an ingredient list in descending order of predominance, with fragrances potentially aggregated under a single term unless allergens like limonene must be specified under forthcoming Modernization of Cosmetics Regulation Act rules effective December 2023.[65] Warnings for hazards, such as eye irritants, are obligatory where risks exist, ensuring safe use without implying unverified therapeutic claims, as cosmetics are regulated under the Federal Food, Drug, and Cosmetic Act but exempt from pre-market approval.[66] For electronics, labels must include FCC identifiers for devices emitting radiofrequency energy to certify compliance with electromagnetic interference limits under Part 15 rules, often formatted as "Contains FCC ID: [unique code]" on the exterior or battery compartment.[67] Energy-efficient models may display the ENERGY STAR mark, administered by the Environmental Protection Agency since 1992, verifying adherence to specific efficiency thresholds that, per program data, have conserved over 4 trillion kilowatt-hours of energy since inception by guiding consumer selection toward lower-consumption options.[68] These compliance elements, combined with branding, facilitate retail differentiation, as distinctive labels influence up to 70% of purchase decisions in competitive categories by signaling quality and origin.[69] Overall, such labeling mitigates consumer risks—evidenced by reduced allergic incidents through better-informed avoidance—while empirically bolstering sales via perceptual advantages in crowded shelves, though effectiveness hinges on legibility and avoidance of misleading claims scrutinized by agencies like the Federal Trade Commission.[70][71]Packaging and logistics
In packaging and logistics, labels facilitate the secure containment, tracking, and shipment of goods across supply chains, enabling efficient movement from manufacturers to distributors and end-users. Barcoded shipping labels, such as those employing the Universal Product Code (UPC), have been integral since their commercial debut on June 26, 1974, when the first UPC was scanned on a pack of Wrigley's chewing gum at a Marsh Supermarket in Troy, Ohio.[72][73] These labels encode product identifiers, batch numbers, and destinations, supporting automated scanning for inventory control and reducing manual errors during transit; by standardizing data capture, UPC systems have streamlined global commerce, with billions of scans processed daily in distribution networks.[74] For hazardous materials, placards serve as mandatory diamond-shaped labels affixed to transport vehicles and containers under U.S. Department of Transportation (DOT) regulations outlined in 49 CFR Part 172. These placards, measuring at least 250 mm (9.84 inches) per side with a solid inner border, denote hazard classes such as flammables, corrosives, or explosives using standardized colors, symbols, and UN numbers to alert handlers and emergency responders.[75][76] Compliance requires placarding on all four sides of vehicles carrying over 454 kg of certain materials, enhancing safety by minimizing risks of incompatible shipments or spills during logistics operations.[77] Advanced labeling technologies like RFID-embedded tags further bolster traceability, with implementations demonstrating substantial error reductions; for instance, an RFID system at a distribution center achieved a 99.1% drop in delivery inaccuracies by automating verification without line-of-sight scanning.[78] Shrink sleeves and wrap-around labels provide tamper-evident, multi-surface coverage for irregularly shaped packages, conforming via heat application to encase containers fully and withstand handling stresses in transit, thereby preserving label integrity and supporting serialized tracking in high-volume logistics.[79][80]Industrial and asset management
Industrial labels for asset management are designed for permanent attachment to fixed equipment, machinery, and inventory in manufacturing and warehouse environments, prioritizing identification, traceability, and regulatory compliance over temporary or consumer applications. These labels often employ engraved or etched metal substrates, such as anodized aluminum or stainless steel, to withstand mechanical wear and environmental stressors, ensuring readability for the equipment's operational lifespan.[81][82] For instance, engraved metal tags are commonly affixed to pumps, motors, valves, and generators in industrial plants to denote serial numbers, specifications, and maintenance history.[83] Safety and compliance drive label specifications, with designs adhering to standards like OSHA 1910.145 for cautionary and warning placards on hazardous machinery, and ISO 45001 for occupational health management systems that include durable identification markers.[84][85] In manufacturing, such labels facilitate tool tracking by embedding barcodes or QR codes, enabling rapid inventory audits and reducing asset loss through integration with warehouse management systems.[86][87] Durability metrics are validated through rigorous testing protocols, including ASTM G154 for UV exposure simulating accelerated weathering, where labels must retain legibility after thousands of hours of fluorescent light cycles.[88] Chemical resistance is assessed via immersion in solvents like oils and acids, with qualified materials showing no delamination or ink degradation after 24-168 hours of exposure.[89] Thermal endurance extends to extremes, such as continuous operation up to 300°F or intermittent peaks to 600°F, confirming suitability for high-heat processes without adhesive failure.[90][91] These tests ensure labels outlast the assets they identify, supporting long-term traceability in sectors like oil refining and utilities.[92]Textiles, apparel, and personal uses
Care labels in textiles and apparel provide instructions for washing, drying, ironing, bleaching, and professional cleaning to preserve garment integrity and extend usability.[93] In the United States, the Federal Trade Commission's Care Labeling Rule mandates permanent labels on textile wearing apparel with at least one safe cleaning method, such as laundering or drycleaning instructions, to inform consumers and prevent damage from improper handling.[94] These labels often employ standardized symbols outlined in ASTM D5489, including a tub for washing temperature, a triangle for bleaching, a square for drying, and an iron for pressing, ensuring consistent communication across products.[95] Woven labels, typically made from durable materials like satin polyester or taffeta, are sewn into seams for permanence and skin-friendly contact, displaying care symbols and brand details.[96] Satin variants offer a smooth, shiny finish suitable for inner garments, while embroidered labels integrate branding through stitched threads for a premium, tactile aesthetic without added bulk.[97] Heat transfer labels, applied via heat pressing, provide a tagless option ideal for sportswear and performance apparel, embedding instructions directly into fabric to minimize irritation during active use.[98] By specifying care procedures, these labels maintain fabric properties like colorfastness and shape retention post-laundering, reducing wear-related failures that contribute to consumer dissatisfaction.[99] Accurate sizing and care guidance on labels addresses fit discrepancies, a primary driver of returns accounting for 70 percent of apparel returns per industry analysis, thereby lowering dispute rates and supporting sustainable consumption through informed maintenance.[100] Custom printed or woven elements also reinforce brand identity, aiding traceability and perceived quality in personal items like undergarments and outerwear.[101]Mailing and postal services
Adhesive postage stamps emerged in the 1840s as a pivotal innovation for mailing services, enabling prepaid postage via self-adhesive paper labels affixed to envelopes. The Penny Black, issued by the United Kingdom on May 1, 1840, represented the world's first such stamp, featuring a profile of Queen Victoria and designed to streamline payment collection by shifting the burden from recipients to senders. This system rapidly reduced postal fraud and handling delays, with over 63 million Penny Black stamps printed in its initial year of circulation.[102] In the United States, adhesive stamps were adopted officially in 1847 following earlier private experiments, further embedding labels in domestic postal operations for address and postage indication. Modern adhesive labels extend this function to include barcoded tracking elements, such as the USPS Intelligent Mail Barcode (IMb), developed starting in 2003 and released for specifications in 2006 with full implementation by 2009. The IMb encodes routing, tracking, and confirmation data on labels, supporting automated sorting and real-time visibility that has correlated with sustained high delivery performance, including average First-Class Mail delivery in 2.6 days and service to 98 percent of the U.S. population within three days as of 2023.[103][104] Internationally, adhesive labels adhere to Universal Postal Union (UPU) standards for addressing and customs, such as S42 templates for postal address components, which ensure interoperability across 192 member countries by specifying label formats for origin, destination, and declaration details. These standards, updated periodically to incorporate barcodes and electronic data interchange, facilitate efficient cross-border routing and compliance, with UPU guidelines mandating adhesive customs labels for dutiable items to minimize processing errors at borders. Tracking-enabled labels have thereby reduced misrouting incidents in postal networks by enabling precise machine-readable identification during transit.[105][106]Production and Attachment
Printing and manufacturing technologies
Flexographic printing dominates high-volume label production due to its high-speed capabilities, often exceeding 300 meters per minute, and cost-effectiveness for runs over 10,000 units, where per-unit costs drop significantly compared to shorter runs.[107][108] This method uses flexible photopolymer plates and anilox rollers for ink transfer, minimizing waste through efficient plate reuse and suitable for substrates like paper, film, and foil, though setup times can reach several hours for plate mounting and registration.[109] Offset printing, less common for labels but used in sheet-fed applications, offers superior image sharpness and color consistency for large volumes, with unit costs reducing by up to 50% beyond 50,000 impressions, leveraging wet-on-wet ink transfer for vibrant results on coated stocks.[110][111]| Printing Method | Suitable Volume | Typical Speed | Cost Efficiency | Waste Metrics |
|---|---|---|---|---|
| Flexographic | High (>10,000 units) | 200-600 m/min | Low per-unit for long runs; high setup | Low solvent use; plate wear minimal in volume |
| Offset | High (>50,000 impressions) | 10,000-15,000 sheets/hour | Scales inversely with quantity | Plate and ink waste higher initially |
| Digital/Inkjet | Low-to-medium (short/custom runs) | 50-200 m/min | Fixed low setup; higher per-unit | Near-zero waste from no plates |
