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Hybrid electric vehicle
Hybrid electric vehicle
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The Toyota Prius is the world's best-selling hybrid car, with cumulative global sales of 5 million units up until September 2022[1]
A New Flyer XDE60 Xcelsior articulated hybrid-electric bus operated by MBTA

A hybrid electric vehicle (HEV) is a type of hybrid vehicle that couples a conventional internal combustion engine (ICE) with one or more electric engines into a combined propulsion system. The presence of the electric powertrain, which has inherently better energy conversion efficiency, is intended to achieve either better fuel economy or better acceleration performance than a conventional vehicle. There is a variety of HEV types and the degree to which each functions as an electric vehicle (EV) also varies. The most common form of HEV is hybrid electric passenger cars, although hybrid electric trucks (pickups, tow trucks[2] and tractors), buses, motorboats,[3] and aircraft also exist.

Modern HEVs use energy recovery technologies such as motor–generator units and regenerative braking to recycle the vehicle's kinetic energy to electric energy via an alternator, which is stored in a battery pack or a supercapacitor. Some varieties of HEV use an internal combustion engine to directly drive an electrical generator, which either recharges the vehicle's batteries or directly powers the electric traction motors; this combination is known as a range extender.[4] Many HEVs reduce idle emissions by temporarily shutting down the combustion engine at idle (such as when waiting at the traffic light) and restarting it when needed; this is known as a start-stop system. A hybrid-electric system produces less tailpipe emissions than a comparably sized petrol engine vehicle since the hybrid's petrol engine usually has smaller displacement and thus lower fuel consumption than that of a conventional petrol-powered vehicle. If the engine is not used to drive the car directly, it can be geared to run at maximum efficiency, further improving fuel economy.

Ferdinand Porsche developed the Lohner–Porsche in 1901.[3] But hybrid electric vehicles did not become widely available until the release of the Toyota Prius in Japan in 1997, followed by the Honda Insight in 1999.[5] Initially, hybrid seemed unnecessary due to the low cost of petrol. Worldwide increases in the price of petroleum caused many automakers to release hybrids in the late 2000s; they are now perceived as a core segment of the automotive market of the future.[6][7][better source needed]

As of April 2020, over 17 million hybrid electric vehicles have been sold worldwide since their inception in 1997.[8][9] Japan has the world's largest hybrid electric vehicle fleet with 7.5 million hybrids registered as of March 2018.[10] Japan also has the world's highest hybrid market penetration with hybrids representing 19.0% of all passenger cars on the road as of March 2018, both figures excluding kei cars.[10][11] As of December 2020, the U.S. ranked second with cumulative sales of 5.8 million units since 1999,[12] and, as of July 2020, Europe listed third with 3.0 million cars delivered since 2000.[13]

Global sales are led by the Toyota Motor Corporation with more than 15 million Lexus and Toyota hybrids sold as of January 2020,[8] followed by Honda Motor Co., Ltd. with cumulative global sales of more than 1.35 million hybrids as of June 2014;[14][15][16] As of September 2022, worldwide hybrid sales are led by the Toyota Prius liftback, with cumulative sales of 5 million units.[1] The Prius nameplate had sold more than 6 million hybrids up to January 2017.[17] Global Lexus hybrid sales achieved the 1 million unit milestone in March 2016.[18] As of January 2017, the conventional Prius is the all-time best-selling hybrid car in both Japan and the U.S., with sales of over 1.8 million in Japan and 1.75 million in the U.S.[17][9]

Classification

[edit]

Types of powertrain

[edit]
The Toyota Highlander Hybrid has a series-parallel drivetrain.
The Saturn Vue Green Line is a mild hybrid.
The 2005–06 Chevrolet Silverado Hybrid is a mild hybrid using the electric motor mainly to power the accessories.
The BMW Concept 7 Series ActiveHybrid is a mild hybrid with an electric motor designed to increase power and performance.

Hybrid electric vehicles can be classified according to the way in which power is supplied to the drivetrain:

  • In parallel hybrids, the ICE and the electric motor are both connected to the mechanical transmission and can simultaneously transmit power to drive the wheels, usually through a conventional transmission. Honda's Integrated Motor Assist (IMA) system as found in the Insight, Civic, Accord, as well as the GM Belted Alternator/Starter (BAS Hybrid) system found in the Chevrolet Malibu hybrids are examples of production parallel hybrids.[19] The internal combustion engine of many parallel hybrids can also act as a generator for supplemental recharging. As of 2013, commercialized parallel hybrids use a full size combustion engine with a single, small (<20 kW) electric motor and small battery pack as the electric motor is designed to supplement the main engine, not to be the sole source of motive power from launch. But after 2015 parallel hybrids with over 50 kW are available, enabling electric driving at moderate acceleration. Parallel hybrids are more efficient than comparable non-hybrid vehicles especially during urban stop-and-go conditions where the electric motor is permitted to contribute,[19] and during highway operation.
  • In series hybrids, only the electric motor drives the drivetrain, and a smaller ICE (also called range extender) works as a generator to power the electric motor or to recharge the batteries. They also usually have a larger battery pack than parallel hybrids, making them more expensive. Once the batteries are low, the small combustion engine can generate power at its optimum settings at all times, making them more efficient in extensive city driving.[19]
  • Power-split hybrids have the benefits of a combination of series and parallel characteristics. As a result, they are more efficient overall, because series hybrids tend to be more efficient at lower speeds and parallel tend to be more efficient at high speeds; however, the cost of power-split hybrid is higher than a pure parallel.[19] Examples of power-split (referred to by some as "series-parallel") hybrid powertrains include 2007 models of Ford, General Motors, Lexus, Nissan, and Toyota.[19][20]

In each of the hybrids above it is common to use regenerative braking to recharge the batteries.

Type of hybridization

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  • Full hybrid, sometimes also called a strong hybrid, is a vehicle that can run entirely on its electric motor for a period of time.[21] Ford's hybrid system, Toyota's Hybrid Synergy Drive, Peugeot-Citroën's HYbrid4 and General Motors/Chrysler's Two-Mode Hybrid technologies are full hybrid systems.[22] The Toyota Prius, Peugeot 508 RXH HYbrid4, Ford Escape Hybrid, and Ford Fusion Hybrid are examples of full hybrids, as these cars can be moved forward on battery power alone. A large, high-capacity battery pack is needed for battery-only operation. These vehicles have a split power path allowing greater flexibility in the drivetrain by interconverting mechanical and electrical power, at some cost in complexity.
  • Mild hybrid, is a vehicle that cannot be driven solely on its electric motor, because the electric motor does not have enough power to propel the vehicle on its own.[21][22] Mild hybrids include only some of the features found in hybrid technology, and usually achieve limited fuel consumption savings, up to 15 percent in urban driving and 8 to 10 percent overall cycle.[21][22] A mild hybrid is essentially a conventional vehicle with oversize starter motor, allowing the engine to be turned off whenever the car is coasting, braking, or stopped, yet restart quickly and cleanly. The motor is often mounted between the engine and transmission, taking the place of the torque converter, and is used to supply additional propulsion energy when accelerating. Accessories can continue to run on electrical power while the petrol engine is off, and as in other hybrid designs, the motor is used for regenerative braking to recapture energy. As compared to full hybrids, mild hybrids have smaller batteries and a smaller, weaker motor/generator, which allows manufacturers to reduce cost and weight.[22] Honda's early hybrids including the first generation Insight used this design,[22] leveraging their reputation for design of small, efficient petrol engines; their system is dubbed Integrated Motor Assist (IMA). Starting with the 2006 Civic Hybrid, the IMA system now can propel the vehicle solely on electric power during medium speed cruising. Another example is the 2005–2007 Chevrolet Silverado Hybrid, a full-size pickup truck.[22] Chevrolet was able to get a 10% improvement on the Silverado's fuel efficiency by shutting down and restarting the engine on demand and using regenerative braking. General Motors has also used its mild BAS Hybrid technology in other models such as the Saturn Vue Green Line, the Saturn Aura Greenline, the 2008-2009 Chevrolet Malibu Hybrid and the 2013–2014 Chevrolet Malibu Eco.[22]

Plug-in hybrids (PHEVs)

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The first generation Chevrolet Volt is a plug-in hybrid able to run in all-electric mode up to 35 mi (56 km).

A plug-in hybrid electric vehicle (PHEV), also known as a plug-in hybrid, is a hybrid electric vehicle with rechargeable batteries that can be restored to full charge by connecting a plug to an external electric power source. A PHEV shares the characteristics of both a conventional hybrid electric vehicle, having an electric motor and an internal combustion engine; and of an all-electric vehicle, also having a plug to connect to the electrical grid. PHEVs have a much larger all-electric range as compared to conventional petrol-electric hybrids, and also eliminate the "range anxiety" associated with all-electric vehicles, because the combustion engine works as a backup when the batteries are depleted.[21][23][24]

Flex-fuel hybrid

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First commercial flex-fuel hybrid electric car tested with a Toyota Prius as development mule

In December 2018, Toyota do Brasil announced the development of the world's first commercial hybrid electric car with flex-fuel engine capable of running with electricity and ethanol fuel or petrol. The flexible fuel hybrid technology was developed in partnership with several Brazilian federal universities, and a prototype was tested for six months using a Toyota Prius as development mule.[25] Toyota announced plans to start series production of a flex hybrid electric car for the Brazilian market in the second half of 2019.[25][26]

The twelfth generation of the Corolla line-up was launched in Brazil in September 2019, which included an Altis trim with the first version of a flex-fuel hybrid powered by a 1.8-litre Atkinson engine.[27] By February 2020, sales of the Corolla Altis flex-fuel hybrid represented almost 25% of all Corolla sales in the country.[28]

Energy Management Systems

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To take advantage of the emission reduction potential of hybrid electric vehicles (HEVs), appropriate design of their energy management systems (EMSs) to control the power flow between the engine and the battery is essential.[29]

In a conventional (non-hybrid) vehicle, there is no need for an energy management strategy: the driver decides the instant power delivery using the brake and accelerator pedals and, in manual transmission vehicles, decides which gear is engaged at any time. In a hybrid vehicle, on the other hand, there is an additional decision that must be taken due to its ability to recover energy during braking or driving downhill: how much power is delivered by each of the energy sources on-board of the vehicle. The recovered energy can be stored in the battery and deployed at a later time to assist the prime mover to provide tractive power. This is why all hybrid vehicles include an energy management controller, interposed between the driver and the component controllers. As mentioned, the aim of the energy management system is to determine the optimal power split between the on-board energy sources. The decision regarding what to consider optimal depends on the specific application: in most cases, the strategies tend to minimize the fuel consumption, but optimization objectives could also include the minimization of pollutant emissions, maximization of battery life or—in general—a compromise among all the above goals.[30]

History

[edit]

Early days

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The Lohner–Porsche Mixte Hybrid was the first petrol-electric hybrid automobile.

William H. Patton filed a patent application for a petrol-electric hybrid rail-car propulsion system in early 1889, and for a similar hybrid boat propulsion system in mid-1889.[31][32] He went on to test and market the Patton Motor Car, a gas-electric hybrid system used to drive tram cars and small locomotives. A petrol engine drove a generator that served to charge a lead acid battery in parallel with the traction motors. A conventional series-parallel controller was used for the traction motors. A prototype was built in 1889, an experimental tram car was run in Pullman, Illinois, in 1891, and a production locomotive was sold to a street railway company in Cedar Falls, Iowa, in 1897.[33][34]

In 1896, the Armstrong Phaeton was developed by Harry E. Dey and built by the Armstrong Company of Bridgeport, CT for the Roger Mechanical Carriage Company. Though there were steam, electric, and internal combustion vehicles introduced in the early days, the Armstrong Phaeton was innovative with many firsts. Not only did it have a petrol powered 6.5-litre, two-cylinder engine, but also a dynamo flywheel connected to an onboard battery. The dynamo and regenerative braking were used to charge the battery. Its electric starter was used 16 years before Cadillac's. The dynamo also provided ignition spark and powered the electric lamps. The Phaeton also had the first semi-automatic transmission (no manual clutch). The exhaust system was an integrated structural component of the vehicle. The Armstrong Phaeton's motor was too powerful; the torque damaged the carriage wheels repeatedly.[35]

In 1900, while employed at Lohner Coach Factory, Ferdinand Porsche developed the Mixte,[3][36] a 4WD series-hybrid version of "System Lohner–Porsche" electric carriage that previously appeared in 1900 Paris World Fair.[3][37] George Fischer sold hybrid buses to England in 1901; Knight Neftal produced a racing hybrid in 1902.[38]

Figure 1 of Henri Pieper's 1905 Hybrid Vehicle Patent Application

In 1905, Henri Pieper of Germany/Belgium introduced a hybrid vehicle with an electric motor/generator, batteries, and a small petrol engine. It used the electric motor to charge its batteries at cruise speed and used both motors to accelerate or climb a hill. The Pieper factory was taken over by Impéria, after Pieper died.[39] The 1915 Dual Power, made by the Woods Motor Vehicle electric car maker, had a four-cylinder ICE and an electric motor. Below 15 mph (24 km/h) the electric motor alone drove the vehicle, drawing power from a battery pack, and above this speed the "main" engine cut in to take the car up to its 35 mph (56 km/h) top speed. About 600 were made up to 1918.[40] The Woods hybrid was a commercial failure, proving to be too slow for its price, and too difficult to service. In England, the prototype Lanchester petrol-electric car was made in 1927. It was not a success, but the vehicle is on display in Thinktank, Birmingham Science Museum.[41][42] The United States Army's 1928 Experimental Motorized Force tested a petrol-electric bus in a truck convoy.[citation needed]

In 1931, Erich Gaichen invented and drove from Altenburg to Berlin a 1/2 horsepower electric car containing features later incorporated into hybrid cars. Its maximum speed was 25 miles per hour (40 km/h), but it was licensed by the Motor Transport Office, taxed by the German Revenue Department and patented by the German Reichs-Patent Amt. The car battery was re-charged by the motor when the car went downhill. Additional power to charge the battery was provided by a cylinder of compressed air which was re-charged by small air pumps activated by vibrations of the chassis and the brakes and by igniting oxyhydrogen gas. No production beyond the prototype was reported.[citation needed]

Porsche's Elefant tank destroyer, restored for museum display

During the Second World War, Ferdinand Porsche sought to use his firm's experience in hybrid drivetrain design for powering armoured fighting vehicles for Nazi Germany. A series of designs, starting with the VK 3001 (P), the unsuccessful VK 4501 (P) heavy tank prototype (which became the Elefant tank destroyer) and concluding with the heaviest armoured fighting vehicle ever prototyped, the Panzerkampfwagen Maus of nearly 190 tonnes in weight, were just two examples of a number of planned Wehrmacht "weapons systems" (including the highly-"electrified" subsystems on the Fw 191 bomber project), crippled in their development by the then-substandard supplies of electrical-grade copper, required for the electric final drives on Porsche's armoured fighting vehicle powertrain designs.[citation needed]

Predecessors of present technology

[edit]

The regenerative braking system, a core design concept of most modern production HEVs, was developed in 1967 for the American Motors Amitron and called Energy Regeneration Brake by AMC.[43] This completely battery powered urban concept car was recharged by braking, thus increasing the range of the automobile.[44] The AMC Amitron was first use of regenerative braking technology in the U.S.[45]

A more recent working prototype of the HEV was built by Victor Wouk (one of the scientists involved with the Henney Kilowatt, the first transistor-based electric car) and Dr. Charles L Rosen. Wouk's work with HEVs in the 1960s and 1970s earned him the title as the "Godfather of the Hybrid".[46] They installed a prototype hybrid drivetrain (with a 16-kilowatt (21 hp) electric motor) into a 1972 Buick Skylark provided by GM for the 1970 Federal Clean Car Incentive Program, but the program was stopped by the United States Environmental Protection Agency (EPA) in 1976 while Eric Stork, the head of the EPA's vehicle emissions control program at the time, was accused of a prejudicial coverup.[47]

In 1979 the Fiat 131 Ibrido was presented in Detroit,[48][49] a marching prototype made by the CRF (Fiat Research Center). The engine compartment was composed by the 903cc borrowed from the Fiat 127, set to output 33 hp only and coupled to a 20 kW electric motor. The scheme proposed by Fiat is defined as "parallel hybrid": the petrol engine is connected to the differential with a 1:1 direct gear ratio, without gearbox, instead of the clutch there was an 8-inch torque converter followed by the transmission shaft on which the rotor of the electric motor is keyed, the latter powered by a 12-batteries pack.

The regenerative brake concept was further developed in the early 1980s by David Arthurs, an electrical engineer, using off-the shelf components, military surplus, and an Opel GT.[50] The voltage controller to link the batteries, motor (a jet-engine starter motor), and DC generator was Arthurs'. The vehicle exhibited 75 miles per US gallon (3.1 L/100 km; 90 mpg‑imp) fuel efficiency, and plans for it were marketed by Mother Earth News.[51]

In 1982, Fritz Karl Preikschat invented an electric propulsion and braking system for cars based on regenerative braking.[52] While clearly not the only patent relating to the hybrid electric vehicle, the patent was important based on 120+ subsequent patents directly citing it.[52] The patent was issued in the U.S. and the system was not prototyped or commercialized.

In 1988, Alfa Romeo built three prototypes of the Alfa 33 Hybrid,[53] equipped with the tried and tested Alfasud boxer engine (1,500cc, 95 HP) combined with a three-phase asynchronous electric motor (16 HP, 6.1 kgm of torque) supplied by Ansaldo of Genoa. The design was realistic and already mass production-oriented, with minimal modifications to the standard body and a weight increase of only 150 kg (110 for the batteries, 20 for the electric engine and 10 for power electronics). The Alfa Romeo 33 Ibrida was able to travel up to 60 km/h in full electric mode, with a 5 km range, very good performance for the time.

In 1989, Audi produced its first iteration of the Audi Duo (the Audi C3 100 Avant Duo) experimental vehicle, a plug-in parallel hybrid based on the Audi 100 Avant quattro. This car had a 9.4 kilowatts (12.8 PS; 12.6 bhp) Siemens electric motor which drove the rear roadwheels. A trunk-mounted nickel–cadmium battery supplied energy to the motor that drove the rear wheels. The vehicle's front road wheels were powered by a 2.3-litre five-cylinder petrol engine with an output of 100 kilowatts (136 PS; 134 bhp). The intent was to produce a vehicle which could operate on the engine in the country, and electric mode in the city. Mode of operation could be selected by the driver. Just ten vehicles are believed to have been made; one drawback was that due to the extra weight of the electric drive, the vehicles were less efficient when running on their engines alone than standard Audi 100s with the same engine.[citation needed]

Two years later, Audi, unveiled the second duo generation, the Audi 100 Duo – likewise based on the Audi 100 Avant quattro. Once again, this featured an electric motor, a 21.3 kilowatts (29.0 PS; 28.6 bhp) three-phase machine, driving the rear roadwheels. This time, however, the rear wheels were additionally powered via the Torsen centre differential from the main engine compartment, which housed a 2.0-litre four-cylinder engine.[citation needed]

Research and Development was advancing in the 1990s with projects such as the early BMW 5 Series (E34) CVT hybrid-electric vehicle [54] In 1992, Volvo ECC was developed by Volvo. The Volvo ECC was built on the Volvo 850 platform. In contrast to most production hybrids, which use a petrol piston engine to provide additional acceleration and to recharge the battery storage, the Volvo ECC used a gas turbine engine to drive the generator for recharging.

The Clinton administration initiated the Partnership for a New Generation of Vehicles (PNGV) program on 29 September 1993, that involved Chrysler, Ford, General Motors, USCAR, the DoE, and other various governmental agencies to engineer the next efficient and clean vehicle.[55] The United States National Research Council (USNRC) cited automakers' moves to produce HEVs as evidence that technologies developed under PNGV were being rapidly adopted on production lines, as called for under Goal 2. Based on information received from automakers, NRC reviewers questioned whether the "Big Three" would be able to move from the concept phase to cost effective, pre-production prototype vehicles by 2004, as set out in Goal 3.[56] The program was replaced by the hydrogen-focused FreedomCAR initiative by the George W. Bush administration in 2001,[57] an initiative to fund research too risky for the private sector to engage in, with the long-term goal of developing effectively carbon emission- and petroleum-free vehicles.

1998 saw the Esparante GTR-Q9 became the first Petrol-Electric Hybrid to race at Le Mans, although the car failed to qualify for the main event. The car managed to finished second in class at Petit Le Mans the same year.

Modern hybrids

[edit]
Toyota Prius (first generation)
2000 Honda Insight (first generation)
2010 Honda Insight (second generation)
The 2010 Ford Fusion Hybrid was launched in the U.S. in March 2009.[58]

Automotive hybrid technology became widespread beginning in the late 1990s. The first mass-produced hybrid vehicle was the Toyota Prius, launched in Japan in 1997, and followed by the Honda Insight, launched in 1999 in the United States and Japan.[5] The Prius was launched in Europe, North America and the rest of the world in 2000.[59] The first-generation Prius sedan has an estimated fuel economy of 52 miles per US gallon (4.5 L/100 km; 62 mpg‑imp) in the city and 45 miles per US gallon (5.2 L/100 km; 54 mpg‑imp) in highway driving. The two-door first-generation Insight was estimated at 61 miles per US gallon (3.9 L/100 km; 73 mpg‑imp) in city driving and 68 miles per US gallon (3.5 L/100 km; 82 mpg‑imp) on the highway.[5]

The Toyota Prius sold 300 units in 1997 and 19,500 in 2000, and cumulative worldwide Prius sales reached the one million mark in April 2008.[59] By early 2010, the Prius global cumulative sales were estimated at 1.6 million units.[60][61] Toyota launched a second-generation Prius in 2004 and a third in 2009.[62] The 2010 Prius has an estimated U.S. Environmental Protection Agency combined fuel economy cycle of 50 miles per US gallon (4.7 L/100 km; 60 mpg‑imp).[62][63]

The Audi Duo III was introduced in 1997, based on the Audi B5 A4 Avant, and was the only Duo to ever make it into series production.[3] The Duo III used the 1.9-litre Turbocharged Direct Injection (TDI) diesel engine, which was coupled with a 21 kilowatts (29 PS; 28 bhp) electric motor. Due to low demand for it because of its high price,[clarification needed] only about sixty Audi Duos were produced. Until the release of the Audi Q7 Hybrid in 2008, the Duo was the only European hybrid ever put into production.[3][64]

The Honda Civic Hybrid was introduced in February 2002 as a 2003 model, based on the seventh-generation Civic.[65] The 2003 Civic Hybrid appears identical to the non-hybrid version, but delivers 50 miles per US gallon (4.7 L/100 km; 60 mpg‑imp), a 40 percent increase compared to a conventional Civic LX sedan.[65] Along with the conventional Civic, it received a styling update for 2004. The redesigned 2004 Toyota Prius (second generation) improved passenger room, cargo area, and power output, while increasing energy efficiency and reducing emissions. The Honda Insight first generation stopped being produced after 2006 and has a devoted base of owners. A second-generation Insight was launched in 2010. In 2004, Honda also released a 6-cylinder hybrid version of the Accord but discontinued it in 2007, citing disappointing sales, although production of a 4-cylinder hybrid began in 2012.[66]

The Ford Escape Hybrid, the first hybrid electric sport utility vehicle (SUV), was released in 2005. Toyota and Ford entered into a licensing agreement in March 2004 allowing Ford to use 20 patents[citation needed] from Toyota related to hybrid technology, although Ford's engine was independently designed and built.[citation needed] In exchange for the hybrid licenses, Ford licensed patents involving their European diesel engines to Toyota.[citation needed] Toyota announced calendar year 2005 hybrid electric versions of the Toyota Highlander Hybrid and Lexus RX 400h with 4WD-i, which uses a rear electric motor to power the rear wheels, negating the need for a transfer case.

In 2006, General Motors Saturn Division began to market a mild parallel hybrid, the 2007 Saturn Vue Green Line, which utilized GM's Belted Alternator/Starter (BAS Hybrid) system combined with a 2.4-litre L4 engine and an FWD automatic transmission. The same hybrid powertrain was also used to power the 2008 Saturn Aura Green Line and Malibu Hybrid models. As of December 2009, only the BAS-equipped Malibu is still in (limited) production.

In 2007, Lexus released a hybrid electric version of their GS sport sedan, the GS 450h, with a power output of 335 bhp.[67] The 2007 Camry Hybrid became available in summer 2006 in the United States and Canada. Nissan launched the Altima Hybrid with technology licensed by Toyota in 2007.[68]

Commencing in fall 2007, General Motors began to market their 2008 Two-Mode Hybrid models of their GMT900-based Chevrolet Tahoe and GMC Yukon SUVs, closely followed by the 2009 Cadillac Escalade Hybrid[69] version.[70] For the 2009 model year, General Motors released the same technology in their half-ton pickup truck models, the 2009 Chevrolet Silverado[71] and GMC Sierra[72] Two-Mode Hybrid models.

The Ford Fusion Hybrid officially debuted at the Greater Los Angeles Auto Show in November 2008,[73] and was launched to the U.S. market in March 2009, together with the second-generation Honda Insight and the Mercury Milan Hybrid.[58]

Latest developments

[edit]
The Honda CR-Z hybrid was launched in Japan in February 2010, followed by the US in August 2010.[74]
2009–2010

The Hyundai Elantra LPI Hybrid was unveiled at the 2009 Seoul Motor Show, and sales began in the South Korean domestic market in July 2009. The Elantra LPI (Liquefied Petroleum Injected) is the world's first hybrid vehicle to be powered by an internal combustion engine built to run on liquefied petroleum gas (LPG) as a fuel. The Elantra PLI is a mild hybrid and the first hybrid to adopt advanced lithium polymer (Li–Poly) batteries.[75][76] The Elantra LPI Hybrid delivers a fuel economy rating of 41.9 miles per US gallon (5.61 L/100 km; 50.3 mpg‑imp) and CO2 emissions of 99 g/km to qualify as a Super Ultra Low Emission Vehicle (SULEV).[75]

The Mercedes-Benz S400 BlueHybrid was unveiled in the 2009 Chicago Auto Show,[77] and sales began in the U.S. in October 2009.[78][79] The S400 BlueHybrid is a mild hybrid and the first hybrid car to adopt a lithium-ion battery.[77][80] The hybrid technology in the S400 was co-developed by Daimler AG and BMW.[22][77] The same hybrid technology is being used in the BMW ActiveHybrid 7, expected to go on sales in the U.S. and Europe by mid-2010.[81] In December 2009 BMW began sales of its full hybrid BMW ActiveHybrid X6, while Daimler launched the Mercedes-Benz ML450 Hybrid by lease only.[82][83]

The 2011 Toyota Auris Hybrid is the first mass-produced hybrid electric vehicle built in Europe.[84]

Sales of the Honda CR-Z began in Japan in February 2010, followed by the U.S. and European markets later in the year, becoming Honda's third hybrid electric car in the market.[74][85] Honda also launched the 2011 Honda Fit Hybrid in Japan in October 2010, and unveiled the European version, the Honda Jazz Hybrid, at the 2010 Paris Motor Show, which went on sale in some European markets by early 2011.[86]

Mass production of the 2011 Toyota Auris Hybrid began in May 2010 at Toyota Manufacturing UK (TMUK) Burnaston plant and became the first mass-produced hybrid vehicle to be built in Europe.[84] Sales in the UK began in July 2010, at a price starting at£18,950 (US$27,450), £550 (US$800) less than the Toyota Prius.[87][88] The 2011 Auris Hybrid shares the same powertrain as the Prius, and combined fuel economy is 74.3 mpg‑imp (3.80 L/100 km; 61.9 mpg‑US).[89][90]

The 2011 Lincoln MKZ Hybrid was unveiled at the 2010 New York International Auto Show[91] and sales began in the U.S. in September 2010.[92] The MKZ Hybrid is the first hybrid version ever to have the same price as the petrol-engine version of the same car.[93] The Porsche Cayenne Hybrid was launched in the U.S. in late 2010.[94]

2011–2015
2013 Volkswagen Jetta Hybrid

Volkswagen announced at the 2010 Geneva Motor Show the launch of the 2012 Touareg Hybrid, which went on sale on the U.S. in 2011.[95][96] VW also announced plans to introduce diesel-electric hybrid versions of its most popular models in 2012, beginning with the new Jetta, followed by the Golf Hybrid in 2013 together with hybrid versions of the Passat.[97][98] Other petrol-electric hybrids released in the U.S. in 2011 were the Lexus CT 200h, the Infiniti M35 Hybrid, the Hyundai Sonata Hybrid and its sibling the Kia Optima Hybrid.[99][100]

The Peugeot 3008 HYbrid4 was launched in the European market in 2012, becoming the world's first production diesel-electric hybrid. According to Peugeot the new hybrid delivers a fuel economy of up to 62 miles per US gallon (3.8 L/100 km; 74 mpg‑imp) and CO2 emissions of 99g/km on the European test cycle.[101][102]

The Toyota Prius c was released in the U.S. in March 2012, and was launched in Japan as Toyota Aqua in December 2011.

The Toyota Prius v, launched in the U.S. in October 2011, is the first spinoff from the Prius family. Sales in Japan began in May 2011 as the Prius Alpha. The European version, named Prius +, was launched in June 2012.[103] The Prius Aqua was launched in Japan in December 2011, and was released as the Toyota Prius c in the U.S. in March 2012.[104] The Prius c was launched in Australia in April 2012.[105] The production version of the 2012 Toyota Yaris Hybrid went on sale in Europe in June 2012.[106]

Other hybrids released in the U.S. during 2012 are the Audi Q5 Hybrid, BMW 5 Series ActiveHybrid, BMW 3 series Hybrid, Ford C-Max Hybrid, Acura ILX Hybrid. Also during 2012 were released the next generation of Toyota Camry Hybrid and the Ford Fusion Hybrid, both of which offer significantly improved fuel economy in comparison with their previous generations.[107][108][109] The 2013 models of the Toyota Avalon Hybrid and the Volkswagen Jetta Hybrid were released in the U.S. in December 2012.[110]

Global sales of the Toyota Prius liftback passed the 3 million milestone in June 2013. The Prius liftback is available in almost 80 countries and regions, and it is the world's best-selling hybrid electric vehicle.[111] Toyota released the hybrid versions of the Corolla Axio sedan and Corolla Fielder station wagon in Japan in August 2013. Both cars are equipped with a 1.5-litre hybrid system similar to the one used in the Prius c.[112]

The fourth generation Prius was released in Japan in December 2015.

Sales of the Honda Vezel Hybrid SUV began in Japan began in December 2013.[113] The Range Rover Hybrid diesel-powered electric hybrid was unveiled at the 2013 Frankfurt Motor Show, and retail deliveries in Europe are slated to start in early 2014.[114] Ford Motor Company, the world's second largest manufacturer of hybrids after Toyota Motor Corporation, reached the milestone of 400,000 hybrid electric vehicles produced in November 2014.[115] After 18 years since the introduction of hybrid cars, Japan became in 2014 the first country to reach sales of over 1 million hybrid cars in a single year, and also the Japanese market surpassed the United States as the world's largest hybrid market.[116][117]

The redesigned and more efficient fourth generation Prius was released for retail customers in Japan in December 2015. The 2016 model year Prius Eco surpassed the 2000 first generation Honda Insight as the all-time EPA-rated most fuel efficient petrol-powered car available in the U.S. without plug-in capability.[118][119][120] In late 2017 Chevy introduced the Chevy ZH2 that runs on hydrogen fuel cells. The ZH2 was built especially for the U.S.

Sales and rankings

[edit]

As of April 2020, more than 17 million hybrid electric vehicles have been sold worldwide since their inception in 1997.[8][9] Japan ranks as the market leader with more than 7.5 million hybrids sold as of March 2018,[10] followed by the United States with cumulative sales of 5.4 million units through 2019[121] while 3.0 million hybrid cars had been sold in Europe by July 2020.[13] Hybrid sales in the rest of the world totaled over 500,000 units by April 2016.[9] As of August 2014, more than 130,000 hybrids have been sold in Canada, of which, over 100,000 are Toyota and Lexus models.[122] In Australia, over 50,000 Lexus and Toyota models have been sold through February 2014.[123][124]

As of January 2020, global hybrid sales led by Toyota Motor Company (TMC) with over 15 million Lexus and Toyota hybrids sold;[8] followed by Honda Motor Co., Ltd. with cumulative global sales of more than 1.35 million hybrids as of June 2014;[14][15][16] Ford Motor Corporation with over 424,000 hybrids sold in the United States through June 2015, of which, around 10% are plug-in hybrids;[125][110][126][127][128] Hyundai Group with cumulative global sales of 200,000 hybrids as of March 2014, including both Hyundai Motors and Kia Motors hybrid models;[129] and PSA Peugeot Citroën with over 50,000 diesel-powered hybrids sold in Europe through December 2013.[130]

The Toyota Prius is the world's all-time top-selling hybrid, and also in both Japan and the U.S.[9]

TMC experienced record sales of hybrid cars during 2013, with 1,279,400 units sold worldwide, and it took nine months to achieve one million hybrid sales.[131][132] Again in 2014, TMC sold a record one million hybrids in nine months.[133] Toyota hybrids combined with Lexus models reached 1 million units in May 2007,[134] and the U.S. reached the 1 million mark of sales of both brands by February 2009.[135] Worldwide sales of TMC hybrids totaled over 2 million vehicles by August 2009,[134] 3 million units by February 2011,[136] 5 million in March 2013,[137] 7 million in September 2014,[133] and the 8 million mark in July 2015.[138] The 9 million sales mark was reached in April 2016, again, selling one million hybrids in just ninth months,[139] and the 10 million milestone in January 2017, achieved one more time just nine months after the previous million.[17] TMC achieved the 15 million sales milestone in January 2020.[8]

Ford experienced record sales of its hybrids models in the U.S. during 2013, with almost 80,000 units sold, almost triple the 2012 total.[140] During the second quarter of 2013 Ford achieved its best hybrid sales quarter ever, up 517% over the same quarter of 2012.[141] In 2013 Toyota's hybrid market share in the U.S. declined from 2012 totals due to new competition, particularly from Ford with the arrival of new products such as the C-Max Hybrid and the new styling of the Fusion. Except for the Prius c, sales of the other models of the Prius family and the Camry Hybrid suffered a decline from 2012, while the Fusion Hybrid experienced a 164.3% increase from 2012, and C-Max Hybrid sales climbed 156.6%.[126] During 2013 Ford increased its market share of the American hybrid market from 7.5% in 2012 to 14.7% in 2013.[126][142]

As of January 2017, global hybrid sales are led by the Prius family, with cumulative sales of 6.0361 million units (excluding plug-in hybrids) representing 60% of the 10 million hybrids sold worldwide by Toyota and Lexus since 1997.[17] As of January 2017, the Toyota Prius liftback is the leading model of the Toyota brand with cumulative sales of 3.985 million units. Ranking second is the Toyota Aqua/Prius c, with global sales of 1.380 million units, followed by the Prius v/α/+ with 671,200, the Camry Hybrid with 614,700 units, the Toyota Auris with 378,000 units, and the Toyota Yaris Hybrid with 302,700.[17] U.S. sales of the Toyota Prius reached the 1.0 million milestone in early April 2011,[143] and cumulative sales of the Prius in Japan exceeded the 1 million mark in August 2011.[144] As of January 2017, sales of the Prius liftback totaled over 1.8 million units in Japan and 1.75 million in the United States, ranking as the all-time best-selling hybrid car in both countries.[17][9]

Global sales of Lexus brand hybrid vehicles worldwide reached the 500,000 mark in November 2012.[145] The 1 million sales milestone was achieved in March 2016.[18] The Lexus RX 400h/RX 450h ranks as the top-selling Lexus hybrid with 363,000 units delivered worldwide as of January 2017, followed by the Lexus CT 200h with 290,800 units, and the Lexus ES 300h with 143,200 units.[17]

Annual sales in top markets

[edit]
Top national markets for hybrid electric vehicles between 2007 and 2015
Country Number of hybrids sold or registered by year
2015 2014 2013 2012 2011 2010 2009 2008[146] 2007[147]
 Japan 633,200(1)[139] Over 1 million[116] 679,100(1)[148] 678,000(1)[149] 316,300(1)[149] 392,200(1)[149] 334,000[150] 94,259 69,015
US 384,404[151] 452,152[127] 495,771[127] 434,498[110] 268,752[152] 274,210[153] 290,271[153] 312,386[153] 352,274[153]
 France(2) 56,030[154] 41,208[154] 46,785[155] 27,730[156] 13,340[157] 9,443[158] 9,399[159] 9,137[159] 7,268[160]
UK 44,580[161] 37,215[162] 29,129[162] 24,900[163] 23,391[164] 22,127[165] 14,645[166] 15,385[166] 15,971[166]
 Italy 25,240[154] 21,154[154] 14,695[167] 5,885[168] 5,244[169]
 Germany 22,529[170] 22,908[171] 24,963[172] 21,438[173] 12,622[174] 10,661[175] 8,374[175] 6,464[175] 7,591[175]
 Spain 18,406[154] 12,083[154] 10,294[176] 10,030[177] 10,350[178]
 Netherlands 13,752[179] 10,341[180] 18,356[181] 19,519[182][183] 14,874[169] 16,111[184] 16,122[185] 11,837[185] 3,013[185]
 Canada Not available ~15,000[186] ~25,000[187] Not available 16,167[188] 19,963[189] 14,828
World Over 1.2 million Over 1.6 million Over 1.3 million Over 1.2 million - - 740,000[190] 511,758 500,405
Notes: (1) Partial sales, includes only Toyota/Lexus sales.[149] (2) French registrations between 2011 and 2013 include plug-in hybrids

Japanese market

[edit]
The Toyota Aqua was the top-selling new car in Japan for three years running, from 2013 to 2015.[191][192][193]

Japan has the largest hybrid electric vehicle fleet in the world, as of March 2018, a total of 7.51 million hybrids registered in the country, excluding kei cars.[10] By 2016 it represented around 45% of cumulative global hybrid sales since their inception in 1997.[9] After 18 years since their introduction in the Japanese market, annual hybrid sales surpassed the 1 million mark for the first time in 2014. With cumulative sales of over 4 million hybrids through December 2014, Japan surpassed the United States as the world's largest hybrid market.[9][116][117] It was also the first time that all eight major Japanese manufacturers offered hybrid vehicles in their lineup.[117]

Japan also has the world's highest hybrid market penetration,[11] as of March 2018, hybrids represented 19.0% of all passenger cars on the road.[10] The hybrid market share of new car sales began to increase significantly in 2009, when the government implemented aggressive fiscal incentives for fuel efficient vehicles and the third generation Prius was introduced. That year, the hybrid market share of new car sales in the country, including kei cars, jumped from less than 5% in 2008 to over 10% in 2009. If only conventional passenger cars are accounted for, the hybrid market share was about 15%. By 2013 the hybrid market share accounted for more than 30% of the 2.9 million standard passenger vehicles sold, and about 20% of the 4.5 million passenger vehicles including kei cars.[194] Sales of standard cars in 2016 totaled 1.49 million units, with the hybrid segment achieving a record 38% market share. Accounting for kei cars, hybrids achieved a market share of 25.7% of new passenger car sales, up from 22.3% in 2015.[11] In 2016 every one of the standard cars listed in the Japanese top-20 best-selling car ranking had a hybrid version on sale.[11] and the two top-selling standard cars were models available only as a hybrid, the Toyota Prius and the Toyota Aqua.[195]

Toyota's hybrid sales in Japan since 1997, including both Toyota and Lexus models, passed the 1 million mark in July 2010,[196] 2 million in October 2012,[197] and topped the 3 million mark in March 2014.[123] As of January 2017, TMC hybrid sales in the country totaled 4,853,000 vehicles, of which, only 4,900 units are commercial vehicles.[17][198] Cumulative sales of the original Prius in Japan reached the 1 million mark in August 2011.[144] Sales of the Prius family vehicles totaled 3,435,800 units through January 2017.[17] The Prius liftback is the top-selling model with 1,812,800 units, followed by the Aqua with 1,154,500 units, the Prius α with 446,400, and the Prius plug-in with 22,100.[17] Cumulative sales of Honda's hybrid vehicles since November 1999 reached 25,239 units by January 2009,[199] and in March 2010, Honda announced that the new 2010 Insight broke through 100,000 sales in Japan in just one year after its introduction.[200]

The Toyota Prius α was launched in Japan in May 2011.

Hybrid sales in Japan almost tripled in 2009 as compared to 2008 as a result of government incentives that included a scrappage program, tax breaks on hybrid vehicles and other low-emission cars and trucks, and a higher levy on petrol that rose prices in the order of US$4.50.[60][190][201] New hybrid car sales jumped from 94,259 in 2008[146] to 334,000 in 2009,[150] and hybrid sales in 2009 represented around 10% of new vehicles sales in Japan. In contrast, the U.S. market share was 2.8% for the same year.[60] These record sales allowed Japan to surpass the U.S. in total new hybrid sales, with the Japanese market representing almost half (48%) of the worldwide hybrid sales in 2009 while the U.S. market represented 42% of global sales.[150] The Toyota Prius became the first hybrid to top annual new car sales in Japan with 208,876 units sold in 2009.[60][202] The Insight ranked fifth in overall sales in 2009 with 93,283 units sold.[60]

A total of 315,669 Priuses were sold domestically in 2010, making the Prius the country's best-selling vehicle for the second straight year. Also the Prius broke Japan's annual sales record for a single model for the first time in 20 years, surpassing the Toyota Corolla, which in 1990 set the previous sales record with 300,008 units.[203] The Prius sold 252,528 units in 2011, becoming the best-selling vehicle for the third-consecutive year. This figure includes sales of the Prius α, launched in May 2011, and the Toyota Aqua, launched in December. Despite keeping to the top-selling spot, total Prius sales for 2011 were 20% lower than 2010 due partly to the disruptions caused by the March 2011 Tōhoku earthquake and tsunami, and also because government incentives for hybrid cars were scaled back.[204][205] Nevertheless, during the 2011 Japanese fiscal year (April 1, 2011 through March 31, 2012), hybrid vehicles accounted for 16% of all new car sales in the country.[206] In May 2012, hybrid sales reached a record market share of 19.7% of new car sales in the country, including kei cars. Sales were led by the conventional Prius followed by the Toyota Aqua. Also during this month, hybrid sales represented 25% of Honda sales and 46% of Toyota sales in the country.[207]

The Toyota Aqua, released in December 2011, ranked as the second top-selling new car in Japan in 2012 after the conventional Prius.[208] Totaling 262,367 units sold in 2013, the Aqua topped new car sales in Japan in 2013, including kei car sales.[191] And with 233,209 units sold during 2014, down 11.1% from 2013, the Aqua was the top-selling new car in Japan for the second consecutive year.[192] Again in 2015, with 215,525 units sold, down 7.6% from 2014, the Aqua ranked as the top-selling new car in Japan.[193] The Toyota Aqua not only was the best-selling new car in Japan for three years running, from 2013 to 2015,[191][192][193] but it is considered the most successful nameplate launch in the Japanese market of the last 20 years.[209] In the first quarter of 2016, the Prius liftback surpassed the Aqua as the best-selling new car,[210] the Prius ended 2016 as the best-selling standard car in the Japanese market with 248,258 units, followed by the Aqua with 168,208 units.[195][211]

American market

[edit]
HEV market share of new car sales in the U.S. between 1999 and 2019[212][110][126][127][151][152][153][213][121]

The market of hybrid electric vehicles in the United States is the second largest in the world after Japan[9] with cumulative sales of 5.4 million units through December 2019.[121] The 3 million mark was achieved in October 2013, and 4 million in April 2016.[9][214] Sales of hybrid vehicles in the U.S. began to decline following the 2008 financial crisis, and after a short recovery, began to decline again in 2014 due to low petrol prices, and had a small rebound in 2019.[9][127][121] Hybrid sales in the American market achieved its highest market share ever in 2013, capturing 3.19% of new carsales that year. At the end of 2015 the hybrid take rate had fallen to 2.21%, dropped to 1.99% in 2016, slightly recovered to 2.4% in 2019.[9][215][121]

Since their inception in 1999, a total of 5,374,000 hybrid electric automobiles and sport utility vehicles have been sold in the country through December 2019.[121] The Toyota Prius family is the market leader with 1,932,805 units sold through April 2016, representing a 48.0% market share of total hybrid sales.[110][126][127][151][152][153][215] The conventional Toyota Prius is the top-selling hybrid model, with 1,643,000 units sold through April 2016, accounting for 40.8% of all hybrids sold in the U.S. since inception.[9] The United States accounted for 44.7% of Toyota Motor Company global hybrid sales through April 2016.[139]

European market

[edit]
The Toyota Auris Hybrid was the top-selling hybrid electric vehicle in Europe with 427,600 units through 2017.[216]

As of July 2020, more than 3.0 million hybrids cars have been sold in Europe since their introduction.[13][9] PSA Peugeot Citroën had sold over 50,000 diesel-powered hybrids in Europe through December 2013,[130] and Toyota and Lexus hybrids totaled 3.0 million units by July 2020.[13] In 2014, one-fourth of all new vehicles sold by Toyota in the European Union were hybrid-electric.[217] The top-selling hybrid markets in 2015 were France, followed by the UK, Italy, Germany, Spain, the Netherlands, and Norway.[154]

As of December 2014, hybrid vehicles accounted for 1.4% of new passenger car registrations in the EU Member States, up from 1.1% in 2012.[217][218] The Netherlands is the leading country within the Union states with a market share of 3.7% of total passenger car sales in 2014, though fewer hybrid vehicles were sold in the Dutch market in 2014 than in previous years. Accounting for all countries in the continent, Norway is the segment leader, with a market share of 6.9% in 2014.[217]

Sales of hybrids in Europe went up from around 9,000 units in 2004 to 39,880 in 2006, with Toyota accounting for 91% of hybrid sales and Honda with 3,410 units sold that year. Cumulative sales of Toyota hybrids since 2000 reached 69,674 units in 2006, while Honda hybrid sales reached over 8,000 units.[219] By January 2009, Honda had sold 35,149 hybrids in Europe, of which 34,757 were Honda Civic Hybrids.[199] During 2008 combined sales of Toyota and Lexus hybrids in Europe were 57,819 units, representing 5.2% of total Toyota sales in the region. Toyota sales were led by Prius with 41,495 units.[220] Cumulative sales of the Toyota Prius reached 100,000 units in 2008 and the 200,000 mark was reached in July 2010. The UK has been one of the leading European markets for the Prius since its inception, with 20% of Prius sales in Europe by 2010.[221]

The Toyota Yaris Hybrid, released in 2012, is available in Europe in lieu of the Prius c.

Toyota's European hybrid sales reached 70,529 vehicles in 2010, including sales of 15,237 Toyota Auris Hybrids.[222] Sales reached 84,839 units in 2011, including 59,161 Toyota and 25,678 Lexus hybrid vehicles. The Auris hybrid sold 32,725 units in 2011. Lexus hybrids made up 85% of total sales in Western Europe in 2011. Toyota and Lexus hybrids represented 10% percent of Toyota's European new car sales in 2011.[223][224] TMC share of hybrid sales out of the company's total European sales climbed from 13% in 2012 to 20% during the first 11 months of 2013.[225]

During the first nine months of 2013, over 118,000 hybrids were sold in Western Europe representing a 1.4% market share of new car sales in the region.[226] A total of 192,664 hybrid cars were sold in the European Union and EFTA countries in 2014. Sales increased 21.5% in 2015, with 234,170 units sold.[154] In 2015, petrol-powered hybrids represented 91.6% of total hybrid registrations.[227] The top-selling model in 2015 was the Toyota Auris Hybrid, with 75,810 units, up 13.0% from 2014; followed by the Yaris Hybrid with 68,902 units, up 22% from 2014. Seven of the top ten hybrids models sold in 2015 were from either Toyota or the Lexus brand.[227] Toyota achieved record hybrid sales in 2015 with 201,500 units delivered.[139] Hybrid registrations in the European Union and EFTA countries totaled 74,796 units during the first quarter of 2016, up 29.7% from the same quarter the previous year.[228]

Cumulative TMC sales since the Prius introduction in Europe in 2000 passed the one million unit milestone in November 2015.[229] As of December 2017, the top-selling Toyota hybrids were the Auris Hybrid (427,600), the Yaris Hybrid (388,900), and the conventional Prius (299,100).[216] The top-selling Lexus models are the Lexus RX 400h/RX 450h with 111,100 units, and the Lexus CT 200h with 78,100 units.[216] European sales of TMC hybrids totaled 3 million cars in July 2020.[13]

UK

Since 2006 hybrid car registrations in the UK totaled 257,404 units up to April 2016, including 11,679 diesel-electric hybrids, which were introduced in 2011.[161][162][163][164][165][166][230] The market share of the British hybrid segment climbed from 1.1% in 2010, to 1.2% in 2012, and achieved 1.5% of new car registrations in 2014.[217]

Since 2000, when the Prius was launched in the UK, 100,000 Toyota hybrids had been sold by May 2014, and almost 50,000 Lexus models since the introduction of the RX 400h in 2005.[231] Honda had sold in the UK more than 22,000 hybrid cars through December 2011 since the Insight was launched in the country in 2000.[232] After 15 years since the launch of the Prius in the British market, combined sales of Toyota and Lexus hybrids reached the 200,000 unit milestone in November 2015.[233]

A total of 37,215 hybrids were registered in 2014, and while petrol-electric hybrids increased 32.6% from 2013, diesel-electric hybrids declined 12.6%.[162] Hybrid registrations totaled a record of 44,580 units in 2015, consisting of 40,707 petrol-powered hybrids and 3,873 powered by diesel; the latter experienced a 36.3% increase from 2014, while petrol-powered hybrid grew by 18.1%. The hybrid segment market shared reached 1.69% of new car registrations in the UK that year.[161]

France

A total of 165,915 hybrid cars have been registered in France between 2007 and 2014,[155][156][157][158][159][160][234] including 33,547 diesel-powered hybrids. French registrations account plug-in hybrid together with conventional hybrids.[155][157][234] Among EU Member States, France had the second largest hybrid market share in 2014, with 2.3% of new car sales, down from 2.6% in 2013.[217]

Diesel hybrid technology, introduced by PSA Peugeot Citroën with the HYbrid4 system in 2011, represented 20.2% of the hybrid car stock sold in France between 2011 and 2014.[155][156][157][234] Among the 13,340 units registered in 2011, the top-selling models in the French market were the Toyota Auris (4,740 units), the Prius (2,429 units), and the Honda Jazz Hybrid (1,857 units). The diesel-powered Peugeot 3008 HYbrid4, launched in late 2011, sold 401 units.[157] Toyota led hybrid sales in the French market in 2013 with 27,536 registrations of its Yaris, Auris and Prius models, followed by the PSA group with 13,400 registrations.[155] During 2014, a total of 42,813 hybrid cars and vans were registered, down 8.5% from 2013. Of these, 9,518 were diesel-electric hybrids, down 31.9% from 13,986 units a year earlier, while registrations of petrol-electric hybrids were up 1.5%.[234] The top-selling models in 2014 were the Toyota Yaris Hybrid with 12,819 units, Toyota Auris with 10,595 and the Peugeot 3008 with 4,189 units.[234] Hybrid registrations in 2014 included 1,519 plug-in hybrids, with sales led by the Mitsubishi Outlander P-HEV, with 820 units.[234][235]

The Netherlands

As of 31 December 2015, hybrid car registrations totaled 131,011 units, up 11.7% from 117,259 a year earlier.[179] By the end of 2009 there were about 39,300 hybrid cars registered in the Netherlands, up from 23,000 the previous year. Most of the registered hybrid cars belonged to corporate fleets due to tax incentives established in the country in 2008.[236][237] During the first eight months of 2013, around 65% of TMC cars sold in the Netherlands have been hybrids, with the technology particularly popular among fleet owners and taxi drivers.[238] Following the same market trend as in 2014, more plug-in hybrids were registered in 2015 (41,226) in the country than conventional hybrids (13,752).[179][180]

As a result of the tax incentives, the country has had for several years the highest hybrid market share among EU Member States. Hybrid sales climbed from 0.7% in 2006 and 2007 to 2.4% in 2008, and reached 4.2% in 2009. Due to the 2008 financial crisis, the market fell for two years to 2.7% in 2011, but recovered to 4.5% in 2012.[218] As fewer hybrid vehicles were sold in the Dutch market in 2014 than in previous years, the hybrid segment market share fell to 3.7% of total passenger car sales in 2014. The sales decline is due to a change in the national vehicle taxation scheme.[217] As of 2014, Japan (~20%) and Norway (6.9%) are the only countries with a higher market share than the Netherlands.[194][217]

Germany

As of January 2016, there were 130,365 hybrid cars registered in Germany,[239] up from 85,575 on the roads on January 1, 2014,[240] and 47,642 vehicles on January 1, 2012.[241] Hybrid car registrations totaled a record of 24,963 units in 2013,[172] and declined to 22,908 in 2014,[171] and to 22,529 in 2015.[170] The German hybrid market share climbed from 0.3% in 2010, to 0.8% in 2013, and declined 0.7% of new car registrations in 2014.[217]

Spain

A total of 10,350 hybrid cars were registered in Spain in 2011, up 22% from 2010 sales. The top-selling hybrids were the Toyota Prius, Toyota Auris HSD and the Lexus CT 200h, which together represented 83,2% of new hybrid car sales in the country.[178] During 2012 hybrid sales remained almost constant with 10,030 units sold, representing 1.44% of new passenger cars sales that year. The top-selling car was the Prius with 3,969 units, followed by the Auris HSD (2,234) and the Lexus CT 200h (1,244). Combined sales of Toyota and Lexus models represented 89.15% of hybrid sales in the Spanish market in 2012.[177] Hybrid sales in 2013 increased 1.72% from 2012, with 10,294 units registered. The Toyota Auris HSD was the top-selling hybrid with 3,644 units, followed by the Prius (2,378) and the Yaris Hybrid (1,587 ).[176]

Republic of Ireland

As of February 2020, Hybrid cars as a proportion of all cars for sale in Ireland was very small, which could be seen in a snapshot (7 February 2020) of four car sales websites (Autotrader.ie, Carsireland.ie, Carzone.ie, and Donedeal.ie) that showed that out of circa 38,000 to 70,000 cars listed for sale, only circa 3.7% to 4.7% were Hybrids (including a small proportion of electric plug-in hybrids (PHEV)), so in real terms only 1,844-2,640 hybrid cars were advertised for sale in the market.

This very low level of Hybrids compared poorly to the circa 25,338 to 46,940 diesel engine cars available for sale on the same date, representing a much larger, circa 64-67% of the market at that time.

The Irish Government (to January 2020) had stated an aim to ban the sale of petrol, diesel and hybrid new ('non-electric') cars from 2030 (compared to the proposed EU ban by 2040, and the UK's proposed ban on the sale of new petrol, diesel and hybrid cars from 2035 as announced in the first week of February, 2020), though car dealers were reported to consider the Irish Government's target for one million electric and plug-in hybrid cars to be in use by 2030, as far too ambitious (The Irish Times, 07/02/2020).

A compromise in terms of transition to Electric Vehicles (EVs), and a non-electric car ban implementation around 2030, maybe for acceptance of Hybrid cars with modest size petrol engines (regardless of whether 'Full' or 'Mild' hybrids), for example those at/ less than 1.6Litre (1600cc) engine capacity, and/ or at circa 100g/km CO2, or less in terms of emissions, or a fuel efficiency rating (L/100 km) for Highway/Extra Urban and 'Combined' journeys.

Technology

[edit]

The varieties of hybrid electric designs can be differentiated by the structure of the hybrid vehicle drivetrain, the fuel type, and the mode of operation.

In 2007, several automobile manufacturers announced that future vehicles will use aspects of hybrid electric technology to reduce fuel consumption without the use of the hybrid drivetrain. Regenerative braking can be used to recapture energy and stored to power electrical accessories, such as air conditioning. Shutting down the engine at idle can also be used to reduce fuel consumption and reduce emissions without the addition of a hybrid drivetrain. In both cases, some of the advantages of hybrid electric technology are gained while additional cost and weight may be limited to the addition of larger batteries and starter motors. There is no standard terminology for such vehicles, although they may be termed mild hybrids.

Engines and fuel sources

[edit]

Petrol

[edit]

Petrol engines are used in most hybrid electric designs and will likely remain dominant for the foreseeable future.[citation needed] While petroleum-derived petrol is the primary fuel, it is possible to mix in varying levels of ethanol created from renewable energy sources. Like most modern ICE powered vehicles, HEVs can typically use up to about 15% bioethanol. Manufacturers may move to flexible fuel engines, which would increase allowable ratios, but no plans are in place at present.

Diesel

[edit]

The most prominent example of a full hybrid diesel system is the HYbrid4 by PSA Peugeot-Citroën. It was discontinued in 2016, following the decline in diesel popularity following the VW Dieselgate scandal. Diesel-electric HEVs use a diesel engine for power generation. Diesels have advantages when delivering constant power for long periods of time, suffering less wear while operating at higher efficiency. [citation needed] The diesel engine's high torque, combined with hybrid technology, may offer substantially improved mileage. Most diesel vehicles can use 100% pure biofuels (biodiesel), so they can use but do not need petroleum at all for fuel (although mixes of biofuel and petroleum are more common). [citation needed] If diesel-electric HEVs were in use, this benefit would likely also apply. Diesel-electric hybrid drivetrains have begun to appear in commercial vehicles (particularly buses); as of 2007, no light duty diesel-electric hybrid passenger cars are widely available, although prototypes exist. Peugeot was expected to produce a diesel-electric hybrid version of its 308 in late 2008 for the European market.[242]

PSA Peugeot Citroën has unveiled two demonstrator vehicles featuring a diesel-electric hybrid drivetrain: the Peugeot 307, Citroën C4 Hybride HDi and Citroën C-Cactus.[243] Volkswagen made a prototype diesel-electric hybrid car that achieved 2 L/100 km (140 mpg‑imp; 120 mpg‑US) fuel economy, but has yet to sell a hybrid vehicle. General Motors has been testing the Opel Astra Diesel Hybrid. There have been no concrete dates suggested for these vehicles, but press statements have suggested production vehicles would not appear before 2009.

At the Frankfurt Motor Show in September 2009 both Mercedes and BMW displayed diesel-electric hybrids.[244]

Robert Bosch GmbH is supplying hybrid diesel-electric technology to diverse automakers and models, including the Peugeot 308.[245]

So far, production diesel-electric engines have mostly[vague] appeared in mass transit buses.[citation needed]

FedEx, along with Eaton Corp. in the US and Iveco in Europe, has begun deploying a small fleet of Hybrid diesel electric delivery trucks.[246] As of October 2007, Fedex operates more than 100 diesel electric hybrids in North America, Asia and Europe.[247]

Human power

[edit]

There are bicycles that consist of an electric motor fitted turned by a generator powered from pedals almost similar to but different from pedal only bicycles. It also combines an Electric battery to store surplus power which can be charged from regenerative braking, from battery chargers like a Battery electric vehicle or Plug-in hybrid and also from the pedal powered generator just like in an internal combustion engine vehicle that uses the engine to charge the battery. It is quite likely that such vehicles are considered hybrids since power to the electric motor is coming from two sources (i.e. pedal power via a generator and battery power).

Liquefied petroleum gas
Hyundai Elantra LPI Hybrid

Hyundai introduced in 2009 the Hyundai Elantra LPI Hybrid, which is the first mass production hybrid electric vehicle to run on liquefied petroleum gas (LPG).[75]

Hydrogen

[edit]

Hydrogen can be used in cars in two ways: a source of combustible heat, or a source of electrons for an electric motor. The burning of hydrogen is not being developed in practical terms; it is the hydrogen fuel-cell electric vehicle (HFEV) which is garnering all the attention. Hydrogen fuel cells create electricity fed into an electric motor to drives the wheels. Hydrogen is not burned, but it is consumed. This means molecular hydrogen, H2, is combined with oxygen to form water. 2H2 (4e) + O2 --> 2H2O (4e). The molecular hydrogen and oxygen's mutual affinity drives the fuel cell to separate the electrons from the hydrogen, to use them to power the electric motor, and to return them to the ionized water molecules that were formed when the electron-depleted hydrogen combined with the oxygen in the fuel cell. Recalling that a hydrogen atom is nothing more than a proton and an electron; in essence, the motor is driven by the proton's atomic attraction to the oxygen nucleus, and the electron's attraction to the ionized water molecule.

An HFEV is an all-electric car featuring an open-source battery in the form of a hydrogen tank and the atmosphere. HFEVs may also comprise closed-cell batteries for the purpose of power storage from regenerative braking, but this does not change the source of the motivation. It implies the HFEV is an electric car with two types of batteries. Since HFEVs are purely electric, and do not contain any type of heat engine, they are not hybrids.

Solar power

[edit]

Some vehicles like mostly cars and occasionally other vehicles combine the solar photovoltaic cell propulsion system with an electric battery that is charged by the solar panel or sometimes like plug-in hybrid vehicles can also be charged from the power grid. These types of vehicles are technically hybrids, although they consist of two types of cells, since both of them use different fuels. The advantage of combining the two systems is that the vehicle can function with the battery if there is no sunlight and also reduces the risk of getting stuck on the road in case of a battery depletion since the solar panels charge the battery simultaneously.

Bio-fuels

[edit]
The Ford Escape Hybrid was the first hybrid electric vehicle with a flex-fuel engine capable of running on E85 fuel.
Demonstration Ford Escape E85 flex-fuel plug-in hybrid

Hybrid vehicles might use an internal combustion engine running on biofuels, such as a flexible-fuel engine running on ethanol or engines running on biodiesel. In 2007 Ford produced 20 demonstration Escape Hybrid E85s for real-world testing in fleets in the U.S.[248][249] Also as a demonstration project, Ford delivered in 2008 the first flexible-fuel plug-in hybrid SUV to the U.S. Department of Energy (DOE), a Ford Escape Plug-in Hybrid, capable of running on petrol or E85.[250]

The Chevrolet Volt plug-in hybrid electric vehicle would be the first commercially available flex-fuel plug-in hybrid capable of adapting the propulsion to the biofuels used in several world markets such as the ethanol blend E85 in the U.S., or E100 in Brazil, or biodiesel in Sweden.[251][252] The Volt will be E85 flex-fuel capable about a year after its introduction.[253][254]

Design considerations

[edit]

In some cases, manufacturers are producing HEVs that use the added energy provided by the hybrid systems to give vehicles a power boost, rather than significantly improved fuel efficiency compared to their traditional counterparts.[255] The trade-off between added performance and improved fuel efficiency is partly controlled by the software within the hybrid system and partly the result of the engine, battery and motor size. In the future, manufacturers may provide HEV owners with the ability to partially control this balance (fuel efficiency vs. added performance) as they wish, through a user-controlled setting.[256] Toyota announced in January, 2006 that it was considering a "high-efficiency" button.[citation needed]

Conversion kits

[edit]

One can buy a stock hybrid or convert a stock petroleum car to a hybrid electric vehicle using an aftermarket hybrid kit.[257]

Environmental impact

[edit]

Fuel consumption

[edit]

Electric hybrids reduce petroleum consumption under certain circumstances, compared to otherwise similar conventional vehicles, primarily by using three mechanisms:[258]

  1. Reducing wasted energy during idle/low output, generally by turning the ICE off
  2. Recapturing waste energy (i.e. regenerative braking)
  3. Reducing the size and power of the ICE, and hence inefficiencies from under-utilization, by using the added power from the electric motor to compensate for the loss in peak power output from the smaller ICE.

Any combination of these three primary hybrid advantages may be used in different vehicles to realize different fuel usage, power, emissions, weight and cost profiles. The ICE in an HEV can be smaller, lighter, and more efficient than the one in a conventional vehicle, because the combustion engine can be sized for slightly above average power demand rather than peak power demand. The drive system in a vehicle is required to operate over a range of speed and power, but an ICE's highest efficiency is in a narrow range of operation, making conventional vehicles inefficient. On the contrary, in most HEV designs, the ICE operates closer to its range of highest efficiency more frequently. The power curve of electric motors is better suited to variable speeds and can provide substantially greater torque at low speeds compared with internal-combustion engines. The greater fuel economy of HEVs has implication for reduced petroleum consumption and vehicle air pollution emissions worldwide[259]

Many hybrids use the Atkinson cycle, which gives greater efficiency, but less power for the size of engine.

Noise

[edit]

Reduced noise emissions resulting from substantial use of the electric motor at idling and low speeds, leading to roadway noise reduction,[260] in comparison to conventional petrol or diesel powered engine vehicles, resulting in beneficial noise health effects (although road noise from tires and wind, the loudest noises at highway speeds from the interior of most vehicles, are not affected by the hybrid design alone). Reduced noise may not be beneficial for all road users, as blind people or the visually impaired consider the noise of combustion engines a helpful aid while crossing streets and feel quiet hybrids could pose an unexpected hazard.[261] Tests have shown that vehicles operating in electric mode can be particularly hard to hear below 20 mph (32 km/h).[262][263]

A 2009 study conducted by the NHTSA found that crashes involving pedestrian and bicyclist have higher incidence rates for hybrids than internal combustion engine vehicles in certain vehicle maneuvers. These accidents commonly occurred on in zones with low speed limits, during daytime and in clear weather.[264]

In January 2010 the Japanese Ministry of Land, Infrastructure, Transport and Tourism issued guidelines for hybrid and other near-silent vehicles.[265] The Pedestrian Safety Enhancement Act of 2010 was approved by the U.S. Congress in December 2010,[266][267][268] and the bill was signed into law by President Barack Obama on January 4, 2011.[269] A proposed rule was published for comment by the National Highway Traffic Safety Administration (NHTSA) in January, 2013. It would require hybrids and electric vehicles traveling at less than 18.6 mph (30 km/h) to emit warning sounds that pedestrians must be able to hear over background noises.[270][271] The rules are scheduled to go into effect in September 2014.[271][272] In April 2014 the European Parliament approved legislation that requires the mandatory use of Acoustic Vehicle Alerting Systems (AVAS) for all new electric and hybrid electric vehicles, and car manufacturers have to comply within five years.[273]

As of mid-2010, and in advance of upcoming legislation, some carmakers announced their decision to address this safety issue shared by regular hybrids and all types of plug-in electric vehicles, and as a result, the Nissan Leaf and Chevrolet Volt, both launched in late 2010, and the Nissan Fuga hybrid and the Fisker Karma plug-in hybrid, both launched in 2011, include synthesized sounds to alert pedestrians, the blind and others to their presence.[274][275][276][277] Toyota introduced its Vehicle Proximity Notification System (VPNS) in the United States in all 2012 model year Prius family vehicles, including the Prius v, Prius Plug-in Hybrid and the standard Prius.[278][279]

There is also aftermarket technology available in California to make hybrids sound more like conventional combustion engine cars when the vehicle goes into the silent electric mode (EV mode).[280] In August 2010 Toyota began sales in Japan of an onboard device designed to automatically emit a synthesized sound of an electric motor when the Prius is operating as an electric vehicle at speeds up to approximately 25 kilometres per hour (16 mph). Toyota plans to use other versions of the device for use in petrol-electric hybrids, plug-in hybrids, electric vehicles as well as fuel-cell hybrid vehicles planned for mass production.[265]

Top ten EPA-rated hybrids

[edit]

The following table shows the fuel economy ratings and pollution indicators for the top ten most fuel efficient hybrids rated by the U.S. Environmental Protection Agency as of June 2016, for model year 2015 and 2016 available in the American market.

'Economic and environmental performance comparison
among EPA's top ten 2015/16 model year most fuel efficient hybrid models available in the U.S. market[281][282]
Vehicle Year
model
EPA
Combined
mileage
(mpg)
EPA
City
(mpg)
EPA
Highway
(mpg)
Annual
fuel
cost (1)
(USD)
Tailpipe
emissions
(grams per
mile CO2)
EPA
Air Pollution
Score
(2)
Annual
Petroleum
Use
(barrel)
Toyota Prius Eco 2016 56 58 53 US$650 158 NA 5.9
Toyota Prius (4th gen) 2016 52 54 50 US$700 170 NA 6.3
Toyota Prius c 2015/16 50 53 46 US$700 178 7/8* 6.6
Toyota Prius (3rd gen) 2015 50 51 48 US$700 179 7/9* 6.6
Honda Accord (2nd gen) 2015 47 50 45 US$750 188 7/8* 7.0
Chevrolet Malibu Hybrid 2016 46 47 46 US$750 212 7/8* 7.8
Honda Civic Hybrid (3rd gen) 2015 45 44 47 US$800 196 7/9* 7.3
Volkswagen Jetta Hybrid 2015 45 42 48 US$950 200 7/9* 7.3
2016 44 42 48 7.5
Ford Fusion (2nd gen) 2015/16 42 44 41 US$850 211 7/9* 7.8
2017 42 43 41 210 9/10
Toyota Prius v 2015/16 42 44 40 US$850 211 7/8* 7.8
Source: U.S. Department of Energy and U.S. Environmental Protection Agency[281]
Notes: (1) Estimates assumes 15,000 miles (24,000 km) per year (45% highway, 55% city) using average fuel price of US$2.34/gallon for regular petrol and US$2.57/gallon for premium petrol
(national average as of 7 June 2016). (2) All states except California and Northeastern states, * otherwise.[281]

Vehicle types

[edit]

Motorcycles

[edit]

Companies such as Zero Motorcycles[283] and Vectrix have market-ready all-electric motorcycles available now, but the pairing of electrical components and an internal combustion engine (ICE) has made packaging cumbersome, especially for niche brands.[284]

Also, eCycle Inc produces series diesel-electric motorcycles, with a top speed of 80 mph (130 km/h) and a target retail price of $5500.[285][286]

Peugeot HYmotion3 compressor,[287][288] a hybrid scooter is a three-wheeler that uses two separate power sources to power the front and back wheels. The back wheel is powered by a single cylinder 125 cc, 20 bhp (15 kW) single cylinder motor while the front wheels are each driven by their own electric motor. When the bike is moving up to 10 km/h only the electric motors are used on a stop-start basis reducing the amount of carbon emissions.[289]

SEMA has announced that Yamaha is going to launch one in 2010, with Honda following a year later, fueling a competition to reign in new customers and set new standards for mobility. Each company hopes to provide the capability to reach 60 miles (97 km) per charge by adopting advanced lithium-ion batteries to accomplish their claims. These proposed hybrid motorcycles could incorporate components from the upcoming Honda Insight car and its hybrid powertrain. The ability to mass-produce these items helps to overcome the investment hurdles faced by start-up brands and bring new engineering concepts into mainstream markets.[284]

Automobiles and light trucks

[edit]

High-performance cars

[edit]
Mercedes F1 W06 Hybrid, driven by Nico Rosberg, during the 2015 Malaysian Grand Prix, using 1.6 L turbocharged V6 hybrid engine

As emissions regulations become tougher for manufacturers to adhere to, a new generation of high-performance cars will be powered by hybrid technology (for example the Porsche GT3 hybrid racing car). Aside from the emissions benefits of a hybrid system, the immediately available torque which is produced from electric motor(s) can lead to performance benefits by addressing the power curve weaknesses of a traditional combustion engine.[290] Hybrid racecars have been very successful, as is shown by the Audi R18 and Porsche 919, which have won the 24 hours of Le Mans using hybrid technology.[citation needed]

Formula One

[edit]

Since 2014, Formula One cars have used 1.6 L turbocharged V6 engines, limited to 15,000 rpm. These engines allow Formula One cars to reach speeds of 372 km/h (231 mph),[291] as recorded by Valtteri Bottas at the 2016 Mexican Grand Prix.

Taxis

[edit]
A Toyota Prius hybrid taxi in Singapore

In 2000, North America's first hybrid electric taxi was put into service in Vancouver, British Columbia, operating a 2001 Toyota Prius which traveled over 332,000 km (206,000 mi) before being retired.[292][293] In 2015, a taxi driver in Austria claimed to have covered 1,000,000 km (620,000 mi) in his Toyota Prius with the original battery pack.[294]

Many of the major cities in the world are adding hybrid taxis to their taxicab fleets, led by San Francisco and New York City.[295] By 2009 15% of New York's 13,237 taxis in service are hybrids, the most in any city in North America, and also began retiring its original hybrid fleet after 300,000 and 350,000 miles (480,000 and 560,000 km) per vehicle.[295][296] Other cities where taxi service is available with hybrid vehicles include Tokyo, London, Sydney, Melbourne, and Rome.[297]

Buses

[edit]
Hybrid-powered bus

Hybrid technology for buses has seen increased attention since recent battery developments decreased battery weight significantly. Drivetrains consist of conventional diesel engines and gas turbines. Some designs concentrate on using car engines, recent designs have focused on using conventional diesel engines already used in bus designs, to save on engineering and training costs. As of 2007, several manufacturers were working on new hybrid designs, or hybrid drivetrains that fit into existing chassis offerings without major re-design. A challenge to hybrid buses may still come from cheaper lightweight imports from the former Eastern bloc countries or China, where national operators are looking at fuel consumption issues surrounding the weight of the bus, which has increased with recent bus technology innovations such as glazing, air conditioning and electrical systems. A hybrid bus can also deliver fuel economy though through the hybrid drivetrain. Hybrid technology is also being promoted by environmentally concerned transit authorities.

Trucks

[edit]
Hino hybrid diesel-electric truck

In 2003, GM introduced a hybrid diesel-electric military (light) truck, equipped with a diesel electric and a fuel cell auxiliary power unit. Hybrid electric light trucks were introduced in 2004 by Mercedes-Benz (Sprinter) and Micro-Vett SPA (Daily Bimodale). International Truck and Engine Corp. and Eaton Corp. have been selected to manufacture diesel-electric hybrid trucks for a US pilot program serving the utility industry in 2004. In mid-2005 Isuzu introduced the Elf Diesel Hybrid Truck on the Japanese Market. They claim that approximately 300 vehicles, mostly route buses are using Hinos HIMR (Hybrid Inverter Controlled Motor & Retarder) system. In 2007, high petroleum price means a hard sell for hybrid trucks[298] and appears the first U.S. production hybrid truck (International DuraStar Hybrid).[299]

Other vehicles are:

Other hybrid petroleum-electric truck makers are DAF Trucks, MAN with MAN TGL Series, Nissan Motors and Renault Trucks with Renault Puncher.

Hybrid electric truck technology and powertrain maker: ZF Friedrichshafen, EPower Engine Systems.

By a voice vote, the United States House of Representatives approved the Heavy Duty Hybrid Vehicle Research, Development, and Demonstration Act of 2009 ( for heavy duty plug-in hybrid vehicles) authored by representative James Sensenbrenner.

Military vehicles

[edit]

Some 70 years after Porsche's pioneering efforts in hybrid-drivetrain armoured fighting vehicles in World War II, the United States Army's manned ground vehicles of the Future Combat System all use a hybrid electric drive consisting of a diesel engine to generate electrical power for mobility and all other vehicle subsystems. However, all FCS land vehicles were put on hold in the 2010 DOD budget. Other military hybrid prototypes include the Millenworks Light Utility Vehicle, the International FTTS, HEMTT model A3, and the Shadow RST-V.[citation needed]

China's Type 100 tank, which debuted in 2025, is the world's first hybrid armoured fighting vehicle in service.[citation needed]

Locomotives

[edit]

In May 2003, JR East started test runs with the so-called NE (new energy) train and validated the system's functionality (series hybrid with lithium-ion battery) in cold regions. In 2004, Railpower Technologies had been running pilots in the US with the so-called Green Goats,[302] which led to orders by the Union Pacific[303] and Canadian Pacific[304] Railways starting in early 2005.

Railpower offers hybrid electric road switchers,[305] as does GE.[306] Diesel-electric locomotives may not always be considered HEVs, not having energy storage on board, unless they are fed with electricity via a collector for short distances (for example, in tunnels with emission limits), in which case they are better classified as dual-mode vehicles.

Marine and other aquatic

[edit]

For large boats that are already diesel-electric, the upgrade to hybrid can be as straightforward as adding a large battery bank and control equipment; this configuration can provide fuel saving for the operators as well as being more environmentally sensitive.[307][308]

Producers of marine hybrid propulsion include:

Aircraft

[edit]

A hybrid electric aircraft is an aircraft with a hybrid electric powertrain, as the energy density of lithium-ion batteries is much lower than aviation fuel, it effectively increase the range compared to pure electric aircraft. By May 2018, there were over 30 projects, and short-haul hybrid-electric airliners are envisioned by 2032. The most advanced are the Zunum Aero 10-seater, the Airbus E-Fan X demonstrator, the VoltAero Cassio, the UTC modified Bombardier Dash 8, and the Ampaire Electric EEL.

Hybrid premium and showroom cost parity

[edit]
Fuel use in vehicle designs
Vehicle type Fuel used
Combustion-only vehicle
(ICE)
Exclusively uses petroleum or other fuel.
Micro hybrid electric vehicle
(μHEV)
Exclusively uses petroleum or other fuel,
but can shut off engine to consume less.
Mild hybrid electric vehicle
(MHEV, BAHV)
Exclusively uses petroleum or other fuel,
but has electric battery to consume less.
Plug-in hybrid vehicle
(PHEV)
Uses mixture of petroleum or other fuel
and electricity from power grid.
All-electric vehicle
(BEV, AEV)
Exclusively uses electricity from power grid.
Fuel cell vehicle
(FCV, FCEV)
Exclusively uses hydrogen or other fuel
to generate electricity.

HEVs can be initially more expensive (the so-called "hybrid premium") than pure fossil-fuel-based ICE vehicles, due to extra batteries, more electronics and in some cases other design considerations (although battery renting can be used to reach the cost parity). The trade-off between higher initial cost (also called showroom costs) and lower fuel costs (difference often referred to as the payback period) is dependent on usage – miles traveled, or hours of operation, fuel costs, and in some cases, government subsidies. Traditional economy vehicles may result in a lower direct cost for many users (before consideration of any externality).

Consumer Reports ran an article in April 2006 stating that HEVs would not pay for themselves over five years of ownership. However, this included an error with charging the "hybrid premium" twice.[310] When corrected, the Honda Civic Hybrid and Toyota Prius did have a payback period of slightly less than five years.[311] This includes conservative estimates with depreciation (seen as more depreciation than a conventional vehicle, although that is not the prevailing norm) and with progressively higher gas prices. In particular, the Consumer Reports article assumed $2/U.S. gallon for three years, $3/U.S. gallon for one year and $4/U.S. gallon the last year. As recent events have shown, this is a volatile market and hard to predict. For 2006, gas prices ranged from low $2 to low $3, averaging about $2.60/U.S. gallon.

A January 2007 analysis by Intellichoice.com shows that all 22 available HEVs will save their owners money over a five-year period. The most savings is for the Toyota Prius, which has a five-year cost of ownership 40.3% lower than the cost of comparable non-hybrid vehicles.[312]

A report in the Greeley Tribune says that over the five years it would typically take for a new car owner to pay off the vehicle cost differential, a hybrid Camry driver could save up to US$6,700 in petrol at June 2007 petrol prices, with hybrid tax incentives as an additional saving.[313]

In countries with incentives to fight against global warming and contamination and promote vehicle fuel efficiency, the pay-back period can be immediate, and all-combustion-engine vehicles can cost more than hybrids because they generate more pollution.

Toyota and Honda have already said they've halved the incremental cost of electric hybrids and see cost parity in the future (even without incentives).[314]

Raw materials shortage

[edit]

The rare-earth element dysprosium is required to fabricate many of the advanced electric motors and battery systems in hybrid propulsion systems.[315][316]

However, nearly all the rare-earth elements in the world come from China,[317] and in 2008 one analyst estimated that an overall increase in Chinese electronics manufacturing may consume this entire supply by 2012.[316] In addition, export quotas on Chinese rare-earth exports have resulted in a generally shaky supply of those metals.[315][318]

A few non-Chinese sources such as the advanced Hoidas Lake project in northern Canada and Mt Weld in Australia were under development,[318] however it is not known if these sources will be developed before a shortage hits.

Legislation and incentives

[edit]

In order to encourage the purchase of HEVs, several countries have introduced legislation for incentives and ecotaxes.

Canada

[edit]

Residents of Ontario and Quebec in Canada can claim a rebate on the Provincial Retail Sales Tax of up to Can$2,000 on the purchase or lease of a hybrid electric vehicle.[319] Ontario has a green license plate for hybrid car users and was to announce a slew of benefits to go along with it in 2008.[320] Residents in British Columbia are eligible for a 100% reduction of sales tax up to a maximum of $2,000 if the hybrid electric vehicle is purchased or leased before April 1, 2011 (extended in 2007/2008 budget from March 31, 2008, and expanded from a maximum of only $1,000 from April 1, 2008, to March 31, 2009, at which point the concession was scheduled to expire).[321] Prince Edward Island residents can claim rebates on the Provincial Sales Tax of up to Can$3,000 on the purchase or lease of any hybrid vehicles since March 30, 2004.[322]

Israel

[edit]

In Haifa, hybrid vehicles are entitled to a free parking in city's parking lots for domestic citizens. Other cities, such as Petah-Tikva, have quickly adopted similar free parking for hybrid cars.

Japan

[edit]
Mitsuoka Motor Ryugi hybrid (E165)

In 2009 the Japanese government implemented a set of policies and incentives that included a scrappage program, tax breaks on hybrid vehicles and other low emission cars and trucks, and a higher levy on petrol that raised prices in the order of US$4.50 per gallon. New hybrid car sales for 2009 were almost triple those for 2008.[60][201]

Jordan

[edit]

In Jordan, customs and sales tax reduced for all hybrid vehicles from 55% to 25% of the vehicle list price, 12.5% customs fees and sales tax, if the new hybrid is a replacement for an old car (more than 10 years age). However, in March 2018, the government resorted to imposing the 55% customs and sales tax back again in its efforts to increase revenue.

Malaysia

[edit]

In Malaysia, since mid 2014 all (CBU) fully imported hybrid and EV cars sold in Malaysia significantly increased in price after the CBU hybrid and EV incentive package that expired on December 31, 2013. The affected cars are Toyota Prius, Toyota Prius c, Honda Civic Hybrid, Honda Insight, Honda CR-Z, Lexus CT200h, Audi A6 Hybrid, Mitsubishi i-MiEV and Nissan Leaf. However the exemption of excise duties and import taxes for hybrids and EV will be extended for models that are (CKD) assembled in Malaysia. The exemption will be extended until December 31, 2015, for hybrids and December 31, 2017, for EVs. Only the locally assembled Honda Jazz Hybrid, Mercedes-Benz S400 L Hybrid, Toyota Camry Hybrid and the facelifted Nissan Serena S-Hybrid are entitled for hybrid inducements.

Netherlands

[edit]

In the Netherlands, the vehicle registration tax (VRT), payable when a car is sold to its first buyer, can earn the owner of an HEV a discount up to 6,000.

New Zealand

[edit]

In Christchurch, hybrid vehicles are entitled to an hour free parking in city council parking buildings. Where those buildings already provide an hour free, hybrid vehicles are entitled to an extra hour free.

Republic of Ireland

[edit]

In the Republic of Ireland, a discount of up to €1500 on VRT for hybrids, and up to €2500 for plugin hybrids was available until 31 December 2012.[323] Previously there was a potential reduction of 50% of VRT applicable before July 2008, when VRT rates were based on engine size, rather than the CO2 emissions system.[324] Some concerns were raised regarding the loss of VRT revenue due to the high number of expensive, luxury SUV hybrids imported, and also noting their large engine size, that in highway/extra-urban, and combined driving conditions may have negated much of the Hybrid engine arrangement emissions benefits (The Irish Times 11/11/2006).

Sweden

[edit]

In Sweden there is an "Eco car" subsidy of SEK 10,000 (~ US$1,600) cash payout to private car owners. For fringe benefit cars there is a reduction of the benefit tax of 40% for EVs and HEVs and 20% for other "Eco cars".[325]

United Kingdom

[edit]

Drivers of HEVs in the United Kingdom benefit from the lowest band of vehicle excise duty (car tax), which is based on carbon dioxide emissions. In central London, these vehicles are also exempt from the £11.5 daily London congestion charge.[326] Due to their low levels of regulated emissions, the greenest cars are eligible for 100% discount under the incentive system. To be eligible the car had to be on the Power Shift Register.[327] As of 2007, these included the cleanest LPG and natural gas cars and most hybrid-, battery- and fuel cell-electric vehicles.

United States

[edit]

Federal

[edit]

Through to December 31, 2010, the IRS permitted the purchaser of a hybrid electric car a federal income tax credit up to $3,400.[328] The tax credit was to be phased out two calendar quarters after the manufacturer reached 60,000 new cars sold in the following manner: it was reduced to 50% if delivered in either the third or fourth quarter after the threshold was reached, to 25% in the fifth and sixth quarters, and 0% thereafter.[329]

As of April 2010, three auto manufactures reached the 60,000 cap; Toyota Motor Company reached it in 2007, Honda in 2008, and as of April 1, 2010, no Ford Motor Company hybrid vehicles remained eligible for this tax credit.[330] Vehicles purchased after December 31, 2010, are not eligible for this credit, as this benefit will expire on this date.[328][330]

States and local

[edit]
  • Certain states (e.g., California, Florida, New York, and Virginia) allowed singly occupied HEVs to enter the HOV lanes on the highway. Initially, the Federal Highway Administration ruled that this was a violation of federal statute[331] until August 10, 2005, when George W. Bush signed the Transportation Equity Act of 2005 into law. In California, a total of 85,250 owners of the three eligible hybrid models benefited from free access to HOV lanes from 2004 to mid-2011.[332] This incentive expired on July 1, 2011, and now hybrids are required to comply the minimum passenger requirements to use the HOV lanes.[333]
  • Some states, e.g., California, exempted hybrid electric cars from the biennial smog inspection, which costs over $50 (as of 2004).
  • Until 2007, the city of San Jose, California, issued a free parking tag for hybrid electric cars purchased at San Jose dealerships, after which the tag began being issued for a fee annually. The qualified owners did not have to pay for parking in any city garage or at roadside parking meters.[citation needed]
  • Beginning October 1, 2004, the city of Los Angeles, California, offers free parking to all HEVs. The experiment is an extension to an existing offer of free parking for all pure electrical vehicles.
  • In October 2005, the city of Baltimore, Maryland, started to offer discount on monthly parking in the city parking lots, and is considering free meter parking for HEVs.
  • On 3 November 2005, The Boston Globe reported that Boston's city council was considering the same treatment for hybrid electric cars.
  • Annual vehicle registration fees in Washington, D.C., are $36, half those paid for conventional vehicles ($72).[citation needed]

See also

[edit]

Notes

[edit]

References

[edit]
[edit]
Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
A hybrid electric vehicle (HEV) is a powered by the combination of an and one or more electric motors that draw energy from rechargeable batteries, enabling propulsion through either or both systems to enhance overall efficiency via mechanisms such as and electric-only operation at low speeds. Unlike pure battery electric vehicles, HEVs do not require external charging, as their batteries are recharged primarily by the engine and kinetic energy recovery. The foundational concepts of hybrid propulsion emerged in the late 19th and early 20th centuries, with engineering the Lohner-Porsche Mixte in 1901 as the first production hybrid electric vehicle, featuring wheel-hub electric motors supplemented by a engine generator. Commercial viability remained limited until the launch of the , the first mass-produced HEV, which popularized the technology amid rising concerns over fuel dependency and emissions following the 1970s oil crises. Subsequent adoption accelerated, with parallel hybrid architectures—where both engine and motors directly drive the wheels—demonstrating empirical fuel savings of up to 24% over comparable vehicles in controlled analyses. HEVs achieve notable reductions in fuel consumption and tailpipe emissions through optimized management, though lifecycle assessments reveal that impacts from batteries and electronics can offset some operational gains, particularly when for ancillary systems derives from fossil-heavy grids. Real-world varies by driving conditions, with parallel hybrids yielding 25-50% savings in urban cycles due to frequent stops enabling , but benefits diminish on highways where the engine dominates. While HEVs have facilitated incremental progress toward lower reliance without full electrification's infrastructure demands, debates persist over their net environmental superiority, as total reductions depend on vehicle lifespan, usage patterns, and upstream emissions from rare earth materials and battery production.

Classification

Powertrain Configurations

Hybrid electric vehicle powertrains are categorized into series, parallel, and power-split (series-parallel) configurations, each defining the mechanical and electrical pathways between the (), (s), and wheels. These architectures determine , complexity, and suitability for different driving conditions. In series hybrid configurations, the connects only to a generator that produces to charge the or directly power the electric , which solely drives the wheels via no mechanical linkage from the engine. This isolates engine operation from vehicle speed, allowing the to run at peak efficiency points independent of road speed, which intuitively seems more efficient by decoupling the engine from varying loads to maintain constant optimal RPM for improved combustion. However, the multiple energy conversions—fuel to mechanical (~30-35% efficient in the ICE), mechanical to electrical (~90-95% via generator), electrical transmission and storage (including inverter and battery losses ~90-95% round-trip), then electrical to mechanical (~90-95% at the traction motor)—result in overall tank-to-wheel efficiency of ~25-30%, with 20-30% lost in these conversions compared to direct mechanical paths, offsetting the operational decoupling benefits. Series setups suit stop-start urban duty or as range extenders in electric vehicles, appearing in heavy-duty applications like buses since the early . Parallel hybrid systems mechanically couple both the and one or more electric motors to the transmission or driveline, enabling from the alone, motor alone, or both simultaneously. This direct mechanical path from the minimizes conversion inefficiencies at highway speeds while providing electric torque fill for acceleration and . Parallel designs dominate non-plug-in full hybrids due to their simplicity and higher overall efficiency in varied cycles, as seen in systems introduced by in the 2000 model with 67 hp combined output. Power-split or series-parallel hybrids integrate a planetary gearset to dynamically allocate , permitting simultaneous series (engine-to-generator) and parallel (engine-to-wheels) paths for seamless mode switching without clutches. This optimizes engine loading across speeds, enhancing fuel economy by 20-30% over conventional vehicles in real-world tests. Toyota's , debuting in the 1997 Prius with a 1.5L Atkinson-cycle engine and 44 kW motor yielding 70 hp total, exemplifies this, enabling electric-only launches up to 42 km/h; the system allows the engine to directly drive the wheels or generate power with minimal conversion losses for balanced operation. In contrast, Honda's e:HEV primarily uses electric drive in most scenarios via a traction motor, with the engine acting as a generator, switching to direct drive at high speeds to reduce losses.

Degrees of Hybridization

Hybrid electric vehicles are categorized by their degree of hybridization, which measures the relative contribution of the electric to and the capability for electric-only operation. This ranges from mild systems that provide limited assistance to the (ICE) to full hybrids capable of pure electric driving for short durations, and plug-in variants with external charging for extended electric range. The classification influences , emissions, and cost, with higher degrees generally offering greater but requiring more complex systems. Mild hybrids, also known as micro or weak hybrids, integrate a small —typically powered by a 48-volt battery—and to assist the primarily during acceleration, start-stop functions, and coasting. These systems cannot propel the solely on , as the motor's output (often 10-20 kW) is insufficient for independent drive, instead recovering energy to improve overall by 10-20% compared to conventional vehicles. Introduced commercially in models like the 2007 in and later in with Volkswagen's 2014 , mild hybrids reduce fuel consumption through downsized engines and torque fill but rely heavily on the for propulsion. Full hybrids, or strong hybrids, feature a larger battery and more powerful enabling electric-only operation for limited distances, typically 1-2 miles at low speeds, alongside parallel or series-parallel configurations where the and can operate independently or together. Self-charging via and engine-driven generators, these vehicles achieve 40-50% better fuel economy than equivalent models, as demonstrated by the since its 1997 debut, which combined a 1.5-liter Atkinson-cycle with a 50 kW motor for seamless mode switching. Unlike mild hybrids, full hybrids optimize energy management through planetary gear sets or similar transmissions, allowing the system to prioritize electric drive in urban conditions. Plug-in hybrids extend full hybrid capabilities with batteries 5-10 times larger (typically 8-20 kWh), supporting external charging via AC outlets or DC fast chargers and electric-only ranges of 20-50 miles, after which they function as full hybrids. This design enables zero-emission commuting for many users, with the (2011) pioneering extended-range capability through a series configuration where a gasoline engine generates post-battery depletion. Efficiency gains can exceed 50% in electric mode, though real-world benefits depend on charging frequency; without plugging in, they perform similarly to full hybrids but with added weight from the larger battery.
TypeElectric-Only RangeCharging MethodTypical Efficiency GainExample Models
Mild HybridNoneRegenerative only10-20%2014 Volkswagen Golf, 2020 Honda Accord
Full Hybrid<2 milesSelf-charging40-50%1997 Toyota Prius, 2000 Honda Insight
Plug-in Hybrid20-50 milesExternal + regenerative>50% in EV mode2011 Chevrolet Volt, 2012 Toyota Prius Plug-in
Higher degrees of hybridization correlate with reduced reliance on fossil fuels but increase upfront costs due to advanced batteries and , with empirical data from U.S. Department of Energy testing showing plug-ins achieving up to 100+ MPGe in blended modes when charged regularly.

Specialized Variants

Hybrid electric buses, optimized for urban transit routes with frequent stops, employ series or parallel configurations to leverage and electric assist for enhanced efficiency. Real-world testing demonstrates fuel economy improvements of 16% to 48% over conventional diesel buses, depending on driving cycles. For example, hybrid school buses in achieved an average of 8.94 miles per gallon compared to 6.42 mpg for diesel counterparts. National Renewable Energy Laboratory evaluations of first-generation hybrid transit buses reported 37% higher fuel economy than diesel models in urban operations. Heavy-duty hybrid trucks adapt electric propulsion for demanding workloads, providing torque fill during acceleration and potential for auxiliary power export. The Chevrolet Silverado Hybrid, produced from 2009 to 2013, featured a 6.0-liter paired with a two-mode hybrid system delivering 332 horsepower and improved city fuel economy for light-duty pickups. These variants prioritize durability alongside efficiency, though production volumes remained limited due to higher upfront costs and market preferences for diesel powertrains in work applications. Military hybrid electric vehicles emphasize stealth, logistics reduction, and onboard power for tactical operations. Oshkosh Defense's ProPulse hybrid diesel-electric system, deployed in the (HEMTT) A3 and (MTVR), achieves up to 20% economy gains while enabling silent watch modes and output sufficient for equipment recharging. In 2024, adapted a HD into a hybrid platform for roles, combining electric drive with diesel for enhanced range and reduced thermal signatures. The U.S. continues evaluating hybrids for fighting vehicles like the Bradley successor, prioritizing exportable power and reduced logistical footprints over full .

Historical Development

Pioneering Concepts and Prototypes

The Lohner-Porsche Mixte, developed by for Lohner-Werke and unveiled in 1900 at the Paris World Exhibition, is recognized as the world's first hybrid electric vehicle prototype. This series hybrid configuration employed two small Daimler internal combustion engines to drive generators, which supplied electricity to electric motors integrated into the front wheel hubs, eliminating the need for a conventional . Each hub motor delivered 2.5 to 3.5 horsepower continuously, with peaks up to 7 horsepower, enabling a top speed of approximately 50 km/h (31 mph) and a range extended by the hybrid setup over pure electric variants. Porsche's design addressed battery limitations of the era by using the engines to generate power on demand, allowing for all-wheel drive in later iterations through additional rear hub motors. Approximately 300 units of the Lohner-Porsche electric and hybrid models were produced between 1900 and 1905, primarily for urban use, though high costs and the rise of inexpensive limited broader adoption. The wooden and body construction reflected early automotive practices, with the demonstrating practical integration of combustion and electric propulsion for improved range and performance. Subsequent early prototypes built on similar principles but remained experimental. In 1903, Belgian inventor Henri Pieper patented a series featuring a gasoline coupled to a for charging batteries that powered electric motors, though no significant production followed. These pioneering efforts highlighted the potential for hybrids to combine the power density of fuels with electric efficiency, yet they were overshadowed by the dominance of pure internal combustion vehicles until resource constraints revived interest decades later.

Mid-20th Century Experiments

In the 1960s, amid growing concerns over urban , , and potential fuel shortages, conducted experiments with hybrid electric propulsion as part of broader efforts to develop efficient urban vehicles. These initiatives culminated in the "Progress of Power" exhibition, showcasing prototypes that integrated small internal combustion engines with electric motors and batteries to optimize low-speed city driving while minimizing emissions and fuel use. One key prototype was the XP-512 hybrid (also designated XP-512H), an ultra-compact two-seater designed for minimal weight and operating costs, featuring a small that generated to charge batteries and power an electric drive motor. This series-hybrid configuration allowed for electric-only operation in urban settings, with the activating primarily as a , achieving improved efficiency over conventional vehicles of the era. The XP-512's innovative design emphasized lightweight construction and modular powertrains, reflecting GM's exploration of scalable hybrid architectures for future mass production, though it remained a non-commercial demonstrator. Complementing this was the XP-883, a commuter car also unveiled in , equipped with a 12-cubic-inch coupled to an and rechargeable batteries that could be topped up via a standard household outlet. Intended for short daily commutes, the XP-883 enabled electric-only travel for typical urban distances, with the providing supplemental power for longer trips, demonstrating early concepts of charge-sustaining hybrid operation. These GM experiments highlighted the feasibility of hybrids for reducing reliance on fossil fuels in dense populations but faced technological hurdles like battery limitations and high costs, preventing near-term commercialization. Earlier in the mid-20th century, hybrid development was sparse, with most automotive research focusing on pure electric vehicles or turbine engines rather than integrated hybrid systems, as battery technology lagged and remained abundant and inexpensive post-World War II. No major production hybrids emerged from European or Japanese automakers during the or , though isolated conceptual work laid groundwork for later innovations.

Commercialization in the Late 20th Century

The Toyota Prius marked the advent of mass-produced hybrid electric vehicles, with production commencing at Toyota's Takaoka plant in Aichi, Japan, in December 1997. This series-parallel hybrid system integrated a 1.5-liter Atkinson-cycle gasoline engine with an electric motor, enabling regenerative braking and electric-only operation at low speeds, achieving fuel economy of approximately 28 km/L (66 mpg US) in Japanese testing. Initial sales in Japan totaled around 18,000 units in the first two years, reflecting cautious consumer adoption amid high pricing at ¥2.05 million (about $17,000 USD at the time) and unfamiliar technology. Honda followed with the , a lightweight parallel hybrid coupe introduced in on November 1, 1999, and entering the market in December 1999 as the first hybrid available there. Featuring an ultra-efficient 1.0-liter three-cylinder engine paired with a permanent magnet and nickel-metal hydride battery, it emphasized aerodynamic design and low weight (under 1,000 kg) to deliver 3.4 L/100 km (69 mpg ) highway under EPA ratings. sales reached about 17,000 units through 2006, constrained by its two-seater configuration and manual transmission option, though it demonstrated viability in niche markets. These early models faced infrastructural and perceptual hurdles, including limited service networks for hybrid components and skepticism over long-term battery reliability, yet they laid groundwork for broader acceptance by proving superior efficiency without sacrificing drivability. No prior large-scale occurred in the late , as preceding efforts remained prototypes or limited runs without achieving market scale.

Expansion and Refinements in the 21st Century

The second-generation Toyota Prius, introduced in 2003, featured enhanced aerodynamics, a more powerful 1.5-liter engine paired with improved electric motor integration, and achieved EPA-estimated fuel economy of 52 mpg city/45 mpg highway, driving annual U.S. sales to approximately 24,000 units by 2003, doubling initial projections. This model's redesigned planetary gearset and nickel-metal hydride battery refinements enabled smoother parallel-series hybrid operation, contributing to Toyota's cumulative global hybrid sales exceeding 10 million units by 2017. Ford introduced the Escape Hybrid in 2004 as the first mass-produced hybrid SUV, utilizing a 2.3-liter Atkinson-cycle with electric motors for 155 horsepower total output and EPA ratings of 36 mpg city/31 mpg highway in front-wheel-drive configuration, expanding hybrid technology beyond sedans to address larger vehicle segments. This development prompted competitors like to launch the Highlander Hybrid in 2005, a midsize variant achieving similar efficiency gains through shared Prius-derived components. Plug-in hybrid electric vehicles (PHEVs) emerged commercially with ' in late 2010, offering 35-40 miles of from a before switching to range-extender operation, marking a refinement allowing external charging for reduced dependence in short trips. followed with the Prius Plug-in Hybrid in 2012, providing about 11 miles of electric-only driving, which spurred broader adoption as battery costs declined and charging grew. Throughout the 2010s, hybrid refinements included widespread adoption of lithium-ion batteries over nickel-metal hydride for higher and lighter weight, as seen in models like the 2010 with 34 mpg combined . U.S. hybrid sales escalated from roughly 8,000 units in 2000 to 200,000 by 2006, reflecting consumer response to price volatility and mandates. By 2023, global market value reached approximately USD 203 billion, with projections for continued growth driven by refined powertrains balancing performance and emissions without full electrification. These advancements prioritized empirical savings over unsubstantiated narratives, as real-world data confirmed hybrids' durability in diverse climates.

Technical Fundamentals

Core Components and Integration

Hybrid electric vehicles (HEVs) primarily consist of an , one or more electric motors/generators, a , including inverters and converters, and a specialized transmission or power-split device. The ICE, usually a gasoline engine, generates mechanical power and can operate as the primary propulsion source or a generator for electrical energy, with typical displacements ranging from 1.5 to 2.5 liters in passenger vehicles for efficiency. Electric motors, often permanent magnet synchronous types, provide torque for propulsion, especially at low speeds, and function as generators during regenerative braking to recapture kinetic energy, converting it to electrical form with efficiencies up to 90%. The , commonly nickel-metal (NiMH) in early models or lithium-ion in modern ones, stores for the and auxiliary systems, with capacities typically 1-2 kWh in non-plug-in HEVs to enable short electric-only operation without external charging. manage flow: inverters convert battery DC to AC for the motor and vice versa for charging, while DC-DC converters step down high-voltage (200-600V) to 12V for vehicle accessories. integrates with hydraulic or friction brakes, where the motor's generator mode slows the vehicle and recharges the battery, recovering 10-30% of braking depending on speed and conditions. System integration occurs through the powertrain architecture, enabling coordinated operation of components for optimized efficiency. In parallel configurations, the ICE and electric motor mechanically couple to the transmission, allowing simultaneous or independent drive to the wheels, as both sources deliver torque directly via a shared shaft or belt. Series setups route all mechanical power from the ICE to a generator, producing electricity to charge the battery or power the traction motor, decoupling engine speed from vehicle speed for steady-state operation. Series-parallel (or power-split) systems, exemplified by Toyota's Hybrid Synergy Drive since 1997, use a planetary gearset to variably blend power paths, permitting the ICE to charge the battery, drive wheels directly, or both, with the electric motor adjusting ratios for seamless transitions. This integration relies on a central controller that monitors throttle, speed, battery state-of-charge (SOC, maintained 40-80% to prolong life), and load to apportion power, minimizing fuel use by running the ICE at peak efficiency points (e.g., 2000-3000 RPM) and leveraging electric assist for acceleration. Such coordination achieves system-level efficiencies 30-50% higher than conventional ICE vehicles through energy recuperation and downsized engines.

Energy Storage and Conversion

In hybrid electric vehicles (HEVs), the rechargeable energy storage system (RESS) primarily consists of batteries that store electrical energy for propulsion assistance and ancillary loads, with capacities typically ranging from 1 to 5 kWh to prioritize high power density over energy density for short bursts of electric drive. These batteries are charged via the internal combustion engine (ICE) generator or regenerative braking, enabling energy recovery without external plugging in non-plug-in hybrids. Nickel-metal hydride (NiMH) batteries dominated early HEV designs due to their reliability, tolerance for high discharge rates, and lower cost, achieving specific powers up to 1000 W/kg suitable for acceleration assist, though with energy densities of 60-120 Wh/kg. By the , lithium-ion (Li-ion) batteries increasingly supplanted NiMH in HEVs for their superior (150-250 Wh/kg) and power (up to 2000 W/kg), enabling lighter packs and improved efficiency, with cell voltages reaching 3.6 V compared to NiMH's 1.2 V. Li-ion systems offer higher charge-discharge efficiency (90-95% round-trip) versus NiMH (70-80%), reducing thermal management needs, though they require sophisticated battery management systems (BMS) to mitigate risks like . For power-assist HEVs, Li-ion packs emphasize pulse power for peak demands, with cycle lives exceeding 10,000 shallow discharges under hybrid duty cycles. Hybrid variants may incorporate ultracapacitors for supplemental high-power bursts, but batteries remain dominant for sustained storage. Energy conversion in HEVs relies on electric motors and generators—often permanent magnet synchronous or induction types—that bidirectionally transform to mechanical and vice versa, integrated via for precise control. Traction inverters convert DC battery output to variable-frequency AC for motor operation, enabling speeds up to 10,000 rpm and efficiencies over 95%, while DC-DC converters step down high-voltage battery power (typically 200-600 ) for low-voltage systems. reverses this flow: the motor acts as a generator during deceleration, converting to via the inverter, recovering 10-30% of braking energy depending on conditions and battery state-of-charge, thus boosting overall by 20-30% in urban cycles. Bidirectional converters ensure seamless energy routing, with losses minimized through (SiC) or (GaN) semiconductors in modern designs, which handle higher voltages and frequencies for reduced heat generation.

Control Systems and Algorithms

Hybrid electric vehicle control systems oversee the coordination of multiple power sources, including the (ICE), /generator, and battery, to achieve objectives such as fuel economy maximization, battery state-of-charge (SOC) maintenance, and seamless drivability. These systems operate at a supervisory level, distinct from low-level or speed controllers, by determining power split ratios, mode transitions (e.g., electric-only, hybrid, or engine-only), and gear selection in real time. Implementation typically occurs via electronic control units (ECUs) processing sensor data on vehicle speed, accelerator/brake pedal positions, SOC, and engine/ states. Rule-based algorithms form the foundation of many production HEV controls due to their simplicity and low computational demands, enabling deterministic or decision-making without extensive optimization. Deterministic rule-based strategies use if-then logic to switch modes based on thresholds, such as engaging the when SOC falls below 30% or vehicle speed exceeds 40 km/h, as seen in early systems prioritizing charge sustenance. variants incorporate membership functions to handle imprecise inputs like "low SOC" or "high load," improving smoothness over binary rules but still yielding suboptimal —typically 5-10% below theoretical optima—due to reliance on designer expertise rather than global minimization. Optimization-based energy management strategies (EMS) address rule-based limitations by solving formulated problems to minimize fuel use or emissions, often subject to SOC trajectory constraints. Offline methods like Dynamic Programming (DP) discretize driving cycles into states (e.g., SOC, speed) and compute backward-optimal paths via Bellman's principle, achieving near-global minima (e.g., 45-50% fuel savings in simulations) but requiring full route knowledge, limiting them to design validation rather than real-time use. Online equivalents, such as Equivalent Consumption Minimization Strategy (ECMS), approximate optimality by penalizing electric power with an equivalence factor (λ) that converts battery discharge to equivalent fuel consumption, iteratively minimizing instantaneous costs; adaptive ECMS tunes λ via proportional-integral control or GPS-predicted profiles to track reference SOC, demonstrating 3-7% efficiency gains over rule-based in experimental hardware-in-the-loop tests. Stochastic DP and Markov models extend this for uncertain traffic by probabilistic state transitions. Model Predictive Control (MPC) integrates prediction horizons (e.g., 10-30 seconds ahead) with optimization, rolling out solutions like to balance , SOC, and emissions while respecting limits; applied to power-split HEVs, it yields 4-8% better economy than ECMS under varying cycles, though high dimensionality demands simplified models or GPU acceleration for onboard feasibility as of 2021 implementations. Emerging learning-based algorithms, including (DRL), train agents via or policy gradients on simulated environments to maximize rewards (e.g., negative plus SOC deviation penalties), adapting to driver styles without explicit models; a 2024 review notes DRL achieving parity with DP in savings (up to 15% over baselines) while handling real-world noise, as validated in parallel HEV prototypes, though challenges persist in sample inefficiency and safety guarantees during training. Causal factors influencing algorithm efficacy include —series HEVs favor battery buffering via simpler commands, while parallel types require precise —and real-world deviations from assumed cycles, underscoring the need for robust tuning; empirical data from SAE benchmarks show hybrid EMS reducing fuel by 20-40% versus conventional vehicles, contingent on accurate and fault-tolerant logic to prevent mode instability.

Operational Performance

Efficiency Metrics and Real-World Data

Hybrid electric vehicles (HEVs) typically achieve fuel efficiencies 20-50% higher than comparable conventional (ICE) vehicles, primarily through optimized engine cycles, assist, and . For instance, the 2024 , a power-split HEV, earns EPA ratings of 57 mpg city, 56 mpg highway, and 57 mpg combined, surpassing the 35-40 mpg combined typical for non-hybrid compact sedans like the . These gains stem from the Atkinson-cycle engine's higher (around 40% versus 30-35% for Otto-cycle ICEs) and seamless transitions to electric-only propulsion at low speeds. Nonetheless, HEVs remain inferior to battery electric vehicles (BEVs) in overall energy efficiency, with BEVs achieving 30-50% further reductions in lifecycle energy consumption and emissions relative to HEVs; plug-in hybrids (PHEVs) approach BEV levels when charged regularly. Real-world data often aligns closely with EPA figures for HEVs under mixed driving but diverges under extreme conditions. Empirical road tests indicate power-split HEVs like the Prius can realize up to 53.6% savings over conventional vehicles, while parallel hybrids achieve 25.5%. The U.S. EPA's Automotive Trends Report notes model-year 2023 HEVs contributed to fleet-wide fuel economy reaching 26.4 mpg, a record high, with real-world adjustments based on on-road showing minimal degradation for hybrids compared to vehicles. recovers 20-30% of in urban cycles, converting it to battery charge with over 90% in the process, though total system recovery varies with speed and battery state-of-charge; this enables self-charging HEVs with system power exceeding 150 HP, such as certain Toyota and Honda models, to achieve fuel consumption below 7 l/100 km in city driving. Efficiency reductions in real-world scenarios arise from factors like ambient temperature, terrain, and driver behavior. Cold weather increases consumption by up to 20-30% due to heightened battery resistance and auxiliary heating demands, with road load (tires, ) identified as the dominant winter penalty in HEV studies. Highway driving at speeds above 60 mph limits electric assist, yielding real-world figures 10-15% below EPA highway ratings, as aerodynamic drag dominates over regenerative opportunities. Aggressive further erodes gains, though HEV control algorithms mitigate this better than in vehicles by prioritizing electric . Overall, lifecycle analyses confirm HEVs deliver verifiable savings in diverse fleets, with U.S. Department of Energy data showing average HEV users attaining 40-50 in varied conditions.

Driving Dynamics and Limitations

Hybrid electric vehicles (HEVs) exhibit distinctive driving dynamics primarily due to the integration of electric motors, which deliver instant for enhanced low-speed responsiveness compared to conventional (ICE) vehicles. This electric assist enables seamless power transitions between the engine and motor, often resulting in smoother acceleration without the typical gear shifts of traditional automatics. For instance, many full HEVs achieve 0-60 mph times in the 7-10 second range, competitive with similarly sized ICE counterparts, as the electric motor compensates for the smaller displacement of the ICE. Handling in HEVs benefits from the low-mounted , which lowers the center of and improves stability during cornering, though the added mass—typically 500-1,000 pounds more than equivalent models—increases and can reduce in spirited driving. Empirical studies indicate that this weight penalty elevates understeer tendencies and extends stopping distances under high loads, despite regenerative systems aiding initial deceleration. Performance-oriented hybrids mitigate this through tuned suspensions, but base models often prioritize efficiency over dynamic sharpness. Regenerative braking represents a core dynamic feature, recapturing during deceleration to recharge the battery, which can improve overall by 10-20% in urban cycles but alters pedal feel to a more progressive, less immediate response. Limitations include reduced effectiveness at very low speeds or during stops, where brakes must supplement to meet deceleration demands exceeding motor limits—often capping regen at 0.2-0.3g. Drivers may perceive "spongy" braking in older systems lacking blended , necessitating adaptive habits for consistent control. Additional constraints arise from system complexity, such as potential hesitation during mode switches under aggressive throttle, and the continuous variable transmission (CVT) in many designs, which can produce a droning noise under load rather than engaging gear ratios. Over time, battery degradation may subtly diminish electric boost, though HEVs maintain drivability longer than pure EVs due to ICE fallback. These factors position HEVs as competent for everyday commuting but less ideal for track or high-performance applications relative to lightweight ICE sports cars.

Durability and Longevity Comparisons

Hybrid electric vehicles (HEVs) exhibit durability profiles comparable to or exceeding those of conventional (ICE) vehicles, with empirical data from owner surveys and fleet analyses showing average lifespans of 200,000 to 300,000 miles or more under routine . Toyota and Honda hybrids are particularly noted for their reliability and low operating costs. For instance, models, a benchmark for HEV , frequently achieve 300,000 miles or higher, with documented cases surpassing 465,000 miles on original components including the hybrid battery and . This stems from design factors such as , which reduces mechanical wear on friction brakes by up to 60-70% compared to ICE vehicles, and hybrid powertrains that operate the primarily at efficient RPM ranges, minimizing and extending engine life. In contrast to battery electric vehicles (BEVs), which face higher rates of propulsion-related failures due to larger battery packs and thermal management demands, HEVs benefit from smaller batteries (typically 1-2 kWh) subjected to shallower discharge cycles, resulting in slower degradation. ' annual reliability surveys indicate that non-plug-in HEVs experience fewer problems overall than both BEVs (42% more issues than ICE) and plug-in hybrids (146% more), with hybrid-specific components like batteries and electric motors proving robust in long-term use; degradation concerns for modern hybrid batteries are overblown, as they hold up well under high-mileage intensive scenarios, often lasting 200,000-300,000 miles or more. Battery replacement rates for HEVs remain low, often under 5% within the first 150,000 miles, supported by manufacturer warranties covering 8-10 years or 100,000-150,000 miles—though commercial use can complicate claims, many owners still receive coverage—after which many packs retain 70-80% capacity. Direct comparisons reveal HEVs' edge in certain wear-prone areas: ICE vehicles average around 200,000 miles before major overhauls, while HEVs' electric assist distributes load, potentially yielding 10-20% longer service intervals for transmissions and engines. However, added system complexity introduces risks like inverter failures, though real-world failure rates are mitigated by redundant designs in leading models, as evidenced by ratings where select HEVs score 80-86/100 for long-term dependability. Factors influencing include adherence, climate (extreme heat accelerates battery aging by 1-2% per year above 30°C), and usage patterns, with urban stop-start driving favoring HEVs due to frequent regenerative opportunities. Overall, HEVs' hybrid architecture promotes causal durability advantages over pure through load-sharing, without the high-voltage stresses inherent to BEVs.

Economic Realities

Hybrid electric vehicle (HEV) sales have expanded steadily worldwide, driven by consumer demand for improved without reliance on external charging . In , global electrified vehicle sales, including HEVs, reached approximately 43% of new auto sales in the first quarter, a sharp rise from 9% in , with non-plug-in hybrids comprising a significant portion amid slower (BEV) growth. , the leading HEV producer, reported a 21.1% year-over-year increase in hybrid model sales globally for , accounting for 40.8% of its total vehicle volume, up from 34% in 2023. Adoption rates vary by region, reflecting differences in fuel prices, infrastructure, and policy incentives that often prioritize plug-in variants over non-plug-in HEVs. In , HEVs hold a dominant position, with hybrids comprising over 50% of new light-duty vehicle sales in recent years, bolstered by domestic manufacturers like and limited BEV appeal due to grid constraints and consumer preference for seamless drivetrains. The saw HEV market share climb to around 10% of new sales in 2024, with total electrified sales (including hybrids) at 22% in Q1 2025, as buyers shifted from BEVs amid high upfront costs and charging limitations. In , HEV penetration remains lower at about 15-20% of new registrations in 2024, trailing BEVs due to stringent emission mandates and subsidies favoring zero-tailpipe-emission models, though hybrid sales rose 14.1% year-over-year in August 2025 amid BEV subsidy cuts in markets like . Globally, the HEV market is projected to grow from USD 278 billion in 2025 to USD 1.95 trillion by 2035 at a 21.5% CAGR, with analysts non-plug-in hybrids to capture 12% of the global market by 2030 as infrastructure challenges persist for full . This trend underscores HEVs' role as a bridge technology, appealing to consumers valuing range and refueling convenience over policy-driven BEV mandates.
RegionHEV Market Share (2024 est.)Key Driver
>50%Manufacturer dominance, consumer familiarity
~10%Rising fuel costs, BEV slowdown
15-20%Policy shifts from BEV subsidies
Global~20-25% (electrified incl.)Infrastructure gaps for BEVs

Upfront and Ownership Costs

Hybrid electric vehicles (HEVs) typically carry a higher upfront than comparable conventional -powered vehicles, with premiums averaging $1,300 for sedans and up to $3,000 for SUVs as of 2025, stemming from the added costs of batteries, electric motors, and integrated systems. For example, a 2024 Hybrid lists at approximately $28,000 base MSRP compared to $26,000 for the version, reflecting a roughly 8% differential across mid-size sedans. This premium can vary by model and market incentives but generally ranges from $1,000 to $4,000, influenced by in production that have narrowed the gap since early 2000s hybrids. Over the ownership period, however, HEVs often yield lower total costs due to substantial savings offsetting the initial outlay, with payback periods typically 3 to 7 years for drivers averaging 12,000-15,000 miles annually at U.S. average gas prices around $3.50 per . The American Automobile Association's 2024 Your Driving Costs analysis reports hybrid operating costs at 66.07 cents per mile—lower than gasoline vehicles' 80-90 cents per mile—driven by averaging 45-55 versus 25-35 for comparably sized models, alongside reduced maintenance from and less frequent engine idling. ' 2023 lifecycle analysis, based on empirical ownership data, projects $4,100 in net savings for a typical HEV owner over 12 years or 150,000 miles compared to a equivalent, factoring in and . Maintenance expenses for HEVs remain comparable to or below those of vehicles, at around $400-600 annually after the initial warranty period, benefiting from extended life (often 100,000+ miles) and fewer changes due to electric assist reducing runtime. High-voltage battery replacements, potentially costing $2,000-$5,000, are rare within manufacturer warranties of 8-10 years or 100,000-150,000 miles, with rates under 1% in fleet data from models like the . Insurance premiums may rise 5-10% due to perceived repair complexity, but hybrids' stronger resale values—depreciating 20-30% slower than counterparts—further bolster long-term . Overall, empirical studies confirm HEVs' TCO advantage for moderate-to-high mileage drivers, though low-mileage urban use may extend payback beyond vehicle lifespan.

Influence of Subsidies and Mandates

subsidies and regulatory mandates have significantly influenced the of hybrid electric vehicles (HEVs) by reducing effective purchase prices and compelling manufacturers to prioritize hybrid technologies over alternatives. In the United States, the introduced federal tax credits of up to $3,400 for qualifying HEVs, such as the , which expired for most models by 2010 but were succeeded by credits for plug-in hybrids under subsequent legislation like the of 2022, offering up to $7,500 for eligible advanced technology vehicles including certain HEVs. State-level incentives, including California's Clean Vehicle Rebate Project (2009–2023), provided additional rebates averaging $2,500 per HEV, correlating with a surge in hybrid registrations from 1% of new vehicle sales in to over 3% by 2008. In the , CO2 emission fleet-average targets, tightened progressively to 95 g/km by 2020 under Regulation (EU) 2019/631, incentivized HEV adoption through penalties for non-compliance, with member states offering purchase subsidies like Germany's up to €4,000 environmental bonus until its partial phase-out in 2023. Japan's top-runner program and fuel economy standards encouraged domestic HEV development with minimal direct consumer subsidies, relying instead on voluntary corporate targets that propelled Toyota's hybrid market share to 10% globally by 2009. Empirical analyses demonstrate that these interventions directly boosted HEV sales, though the magnitude varies by type and structure. A $1,000 increase in rebates raised hybrid by 31–38% in affected quarters, with exemptions proving more effective than credits due to broader accessibility. For the , federal credits introduced in 2004 increased unit sales by approximately 20%, but manufacturers and dealers captured up to 50% of the value through price adjustments, reducing net benefits. In , contributed to HEVs comprising 25% of new car registrations in 2023, though stagnation in 2024 followed reductions amid high energy costs and supply chain issues. (CAFE) standards in the U.S., escalating to 49 mpg by 2025 for cars, similarly drove HEV production, with non-compliant manufacturers purchasing credits from efficient producers like , effectively subsidizing hybrid output. Critics argue that subsidies and mandates introduce market distortions by overriding consumer preferences and imposing fiscal burdens without commensurate long-term benefits. Economic modeling indicates that U.S. EV/HEV incentives, totaling over $15 billion annually by 2023, yield a cost of $32,000 per additional sold, with benefits skewed toward higher-income buyers who would have purchased efficient vehicles absent intervention. Mandates like the EU's proposed 2035 zero-emission sales requirement compel automakers to allocate resources to HEVs and battery electrics at the expense of cost-effective improvements, potentially raising average prices by 10–20% and transferring wealth from taxpayers to select industries. Phase-outs reveal dependency: Norwegian HEV/PHEV sales dipped 10% post-2022 subsidy cuts, and U.S. hybrid growth slowed after early credits expired, suggesting artificially inflated adoption rather than sustained demand driven by . While proponents cite environmental gains, such as reduced CO2 from subsidized fleets, independent assessments highlight opportunity costs, including foregone investments in grid infrastructure or alternative fuels, with net social benefits often below 2:1 per spent when accounting for deadweight losses.

Environmental Evaluation

Emission Profiles: Tailpipe vs. Lifecycle

Hybrid electric vehicles produce tailpipe emissions of (CO₂), (NOx), and particulate matter from their during phases, though these are mitigated by assistance, , and optimized engine operation that enhance . Unlike battery electric vehicles, HEVs do not achieve zero tailpipe emissions, but real-world and EPA-certified data indicate 25-40% reductions in CO₂ and other pollutants compared to equivalent conventional (ICE) vehicles, attributable to 30-50% higher fuel economy. For instance, the 2023 HEV records EPA combined fuel economy of 56 miles per gallon, yielding tailpipe CO₂ emissions of approximately 159 g/mi (derived from 8,887 g CO₂ per gallon of divided by mpg), versus 278 g/mi for the non-hybrid at 32 mpg combined. Lifecycle emissions analyses, incorporating raw material extraction, , fuel , operational use, and end-of-life disposal, demonstrate that HEVs generate 20-30% lower total (GHG) emissions than comparable ICE vehicles over typical lifetimes of 150,000-200,000 miles, though full electric vehicles (EVs) reduce emissions 30-50% further than HEVs depending on grid carbon intensity, with plug-in hybrids (PHEVs) approaching EV levels if charged regularly. This advantage stems primarily from reduced operational fuel use, with emissions elevated by 10-20% due to the small (typically 1-2 kWh) but recouped through gains within 20,000-50,000 miles. Using the Argonne National Laboratory's for a small over 200,000 miles on U.S. average grid and E10 , a conventional HEV emits 29% fewer carbon tons than an ICEV, with operational emissions at 18 tons versus 48 tons for the ICEV's fuel combustion phase dominating its profile. Non-plug-in HEVs avoid grid electricity dependencies, confining their energy inputs to onboard regenerative capture (negligible emissions) and refined , unlike plug-in hybrids or EVs where upstream grid decarbonization variability can amplify or diminish lifecycle benefits. Peer-reviewed lifecycle assessments confirm HEVs' consistent edge over vehicles across diverse fuels and regions, though gains diminish at low annual mileage below 10,000 miles where battery production burdens persist longer. and particulate matter reductions mirror CO₂ trends, often 20-35% lower in urban cycles due to frequent electric-only operation at low speeds.

Resource Extraction and Supply Chain Burdens

Hybrid electric vehicles (HEVs) incorporate batteries and electric motors that rely on critical minerals such as lithium, nickel, cobalt, and rare earth elements (REEs), whose extraction imposes significant environmental and logistical burdens. Battery chemistries in HEVs, including nickel-metal hydride (NiMH) in older models and lithium-ion (Li-ion) in newer ones, demand nickel for cathodes and, in Li-ion variants, lithium and cobalt, with global mining concentrated in regions like Australia for lithium, Indonesia for nickel, and the Democratic Republic of Congo (DRC) for over 70% of cobalt supply as of 2023. REEs like neodymium and dysprosium, used in permanent magnet motors for efficiency, are predominantly sourced from China, which controls about 60% of mining and 85% of processing capacity in 2024. Although HEV batteries are typically 1-5 kWh—far smaller than those in battery electric vehicles (BEVs)—scaling production to millions of units amplifies cumulative resource demands, with projections indicating REE needs for automotive electrification could reach 315,000 tons annually by mid-century in high-adoption scenarios. Extraction processes for these minerals generate substantial ecological harm, including water depletion and contamination. Lithium brine extraction in South America's "" consumes up to 500,000 gallons of water per ton of , exacerbating scarcity in arid regions and leading to soil salinization. Cobalt and mining in the DRC and often involves open-pit methods that release and into waterways, with studies documenting elevated toxicity in surrounding ecosystems and human populations near DRC sites. REE mining produces radioactive tailings from and byproducts, contributing to and long-term soil pollution, as evidenced by legacy sites in where processing has contaminated over 20% of farmland in as of 2020. These upfront impacts contrast with internal combustion engine (ICE) vehicles' reliance on abundant materials like but underscore HEVs' dependence on scarcer, geopolitically sensitive inputs. Supply chain vulnerabilities heighten these burdens, with over 90% of refining and processing dominated by as of 2024, exposing HEV manufacturers to price volatility and export restrictions, as seen in China's 2023 graphite curbs and 2025 REE policy shifts. Bottlenecks in mineral supply could constrain HEV deployment, with and identified as primary chokepoints for battery scaling, potentially increasing emissions from delayed transitions if alternatives lag. Ethical concerns compound risks, including documented child labor and unsafe conditions in DRC artisanal mines, which supply up to 15% of global output despite regulatory efforts. Recycling offers partial mitigation, potentially reducing virgin and demand by 25% and by 40% by 2050 in optimized scenarios, though current HEV battery recovery rates remain below 5% globally due to collection inefficiencies and technological hurdles. Efforts to develop REE-free or low- cathodes are emerging but face performance trade-offs, highlighting persistent extraction dependencies without broader supply diversification.

Broader Ecological and Health Effects

Hybrid electric vehicles (HEVs) contribute to improved outcomes primarily through substantial reductions in tailpipe emissions of criteria pollutants such as nitrogen oxides (NOx), particulate matter (PM), and (CO), which are linked to respiratory diseases, cardiovascular conditions, and premature mortality. In urban environments, where HEVs' electric-only mode at low speeds minimizes engine operation, these reductions can lower ambient concentrations of smog-forming pollutants, potentially averting exacerbations and other air quality-related burdens comparable to those observed in studies of increased electrified . Empirical from regions with higher HEV penetration indicate fewer admissions for pollution-linked illnesses, with benefits scaling to efficiency gains over conventional vehicles (ICEVs). Ecologically, HEVs mitigate habitat disruption and pollution from extraction and refining by achieving 23-54% lower well-to-wheel (WTW) emissions compared to equivalent ICEVs, depending on type and drivetrain configuration. This efficiency reduces the volume of crude oil processed, thereby decreasing associated spills, water contamination, and in extraction regions. in HEVs further curtails non-exhaust emissions like dust and tire wear particulates, which contribute to and waterway sedimentation. However, HEV battery production introduces localized ecological burdens from rare earth elements and metals such as , , and (in lithium-ion variants), including depletion and in supply chains concentrated in regions like and . These impacts are materially lower than for battery electric vehicles due to HEVs' smaller battery capacities (typically 1-2 kWh versus 40-100 kWh), resulting in reduced material throughput and associated or strain. Lifecycle assessments confirm that HEVs' overall , encompassing manufacturing, use, and end-of-life phases, remains favorable to ICEVs when rates for nickel-metal hydride (NiMH) or lithium-ion packs exceed 50%, though scalability depends on advancing closed-loop recovery technologies. Broader systemic effects include diminished from electric propulsion, which can benefit wildlife in sensitive habitats by reducing in species reliant on acoustic cues for and reproduction, though empirical quantification remains limited. Health-wise, negligible exposures from HEV pose no verified risks beyond background levels, per regulatory thresholds. Despite these advantages, reliance on grid electricity for any variants amplifies upstream impacts if sourced from coal-heavy grids, underscoring the causal primacy of fuel cycle cleanliness over vehicle architecture alone.

Applications Across Sectors

Light-Duty Passenger Vehicles

Hybrid electric vehicles (HEVs) in light-duty passenger vehicles integrate an (ICE) with one or more electric motors and a to optimize , particularly in urban driving cycles characterized by frequent stops and acceleration. These systems recapture energy via and allow electric-only operation at low speeds, reducing reliance on the ICE during inefficient partial-throttle conditions. Light-duty applications encompass sedans, hatchbacks, coupes, and compact SUVs designed for personal transport, excluding heavier trucks or commercial fleets. HEV architectures in this segment include mild hybrids, which provide limited electric assistance for engine start-stop and torque augmentation but cannot propel the vehicle independently; full parallel hybrids, where both ICE and motor can drive the wheels simultaneously; and series-parallel (power-split) systems, enabling flexible power distribution via planetary gears. Toyota's Hybrid Synergy Drive, debuted in the 1997 Prius as the first mass-produced hybrid passenger car, exemplifies the series-parallel design, achieving combined outputs of around 97 horsepower in early models while prioritizing efficiency over performance. Honda's Integrated Motor Assist, introduced in the 1999 Insight, represented an early parallel mild hybrid approach. Adoption in light-duty passenger vehicles has grown steadily, with U.S. hybrid sales reaching 10.6% of the light-duty market in the third quarter of 2024, up from prior quarters, driven by models like the and Camry hybrids. reported 883,426 electrified sales in the U.S. for 2024, comprising 44.5% of its total volume, with passenger cars such as the Camry (309,876 units sold overall, many hybridized) leading segments. Fuel economy benefits are empirically verified: model-year 2023 hybrids improved average efficiency by 2.2 mpg over comparable conventional gasoline vehicles, alongside a 38 g/mi reduction in CO2 emissions, though gains diminish at sustained highway speeds above 55 mph where and optimization dominate. Manufacturers like and Hyundai have expanded hybrid offerings in passenger sedans and crossovers, emphasizing seamless transitions between power sources for consumer appeal. Reliability data from fleet operations indicate hybrid batteries in vehicles like the Prius retain over 70% capacity after 150,000 miles, supporting longevity comparable to conventional drivetrains when maintenance is routine. Global trends show hybrids bridging the gap between conventional dominance and full electrification, with sales propelled by consumer demand for reduced costs amid volatile prices, though total expenses remain elevated by 10-20% upfront due to added .

Commercial and Heavy-Duty Uses

Hybrid electric vehicles serve commercial applications including urban transit buses, refuse collection trucks, and delivery vans, leveraging during frequent stops to improve efficiency in duty cycles with high idling and acceleration demands. In transit operations, hybrid buses achieve fuel economy gains of 16% to 48% over diesel equivalents in urban real-world conditions, primarily through electric assist during launches and recapture. These systems reduce operational fuel costs in stop-go routes, though overall adoption has slowed as fleets transition toward battery-electric models incentivized by regulations. For refuse and delivery fleets, hybrid configurations—often incorporating hydraulic systems alongside electric—yield notable emission reductions, with demonstrations showing approximately 50% lower hydrocarbons and 60% lower particulate matter compared to conventional vehicles in tests. The U.S. Environmental Protection Agency has hydraulic hybrid refuse trucks, which recover energy from braking to power hydraulic pumps, enhancing in collection cycles without relying solely on batteries. Commercial operators like companies deploy such vehicles to meet local emission standards while maintaining payload capacities essential for heavy loads. In heavy-duty trucking, hybrid powertrains target vocational and regional haul applications where diesel engines alone underperform in variable loads. introduced a heavy-duty hybrid concept in 2017 for long-haul use, incorporating parallel hybrid technology to enable electric at low speeds and diesel for highway cruising, projecting up to 30% reductions in fuel consumption and CO2 emissions. Similarly, and delivered prototype hybrid Class 8 trucks to the U.S. under a 2007 contract, focusing on with integrated electric motors for improved and efficiency. Manufacturers such as Daimler and continue hybrid development for urban and trucks, balancing range limitations of full electrics with diesel reliability, though high upfront costs and added pose barriers to widespread fleet integration.

Niche and Emerging Implementations

Hybrid electric vehicles find specialized applications in military operations, where silent electric drive modes enable stealthy maneuvers and reduced thermal signatures. For instance, Oshkosh Defense unveiled the eJLTV, a hybrid-electric variant of the , in January 2022, offering silent propulsion for up to 5 miles at low speeds while maintaining the base model's protection and performance levels. Similarly, demonstrated a hybrid-electric combat vehicle in October 2024, configured as a mobile command post with electric-only operation to minimize detectability during or urban engagements. These systems leverage series-hybrid architectures, where diesel generators recharge batteries on the move, extending operational range without frequent refueling in contested environments. In marine propulsion, hybrid systems enable vessels to switch between diesel and electric power for emission-free harbor operations and noise reduction. Yanmar launched the YF12e hybrid system in February 2025 for pleasure boats, integrating engine-driven generation with electric motors to support low-speed cruising in sensitive coastal areas. Wärtsilä's HY hybrid solution, deployable as retrofits, allows bulk carriers and ferries to operate in electric mode during port maneuvers, cutting fuel use by optimizing engine loads at peak efficiency. Parallel hybrid configurations predominate here, combining propulsion with onboard power generation to handle variable loads without idling large diesels. Emerging hybrid implementations in aviation target short-haul flights to mitigate battery limitations in full electrification. Electra.aero plans certification of its nine-passenger by 2029, using distributed with electric motors augmenting turboprops for up to 30% fuel savings on regional routes under 200 miles. Airbus research indicates hybrid-electric architectures can reduce fuel consumption by 5% through better , though challenges like high-altitude battery performance persist. These parallel-hybrid designs distribute power across multiple electric fans driven by gas turbines, prioritizing takeoff and climb phases where electric boost yields highest efficiency gains. Off-highway sectors like and employ hybrids for torque-intensive tasks in remote sites with limited grid access. Hybrid electric haulage trucks in recover braking energy to offset diesel use, achieving up to 20% economy improvements by operating engines at optimal RPMs. Komatsu and have deployed hybrid excavators and dump trucks since the late , with electric swing drives regenerating power during non-productive cycles. In , John Deere's hybrid tractors integrate electric assists for implements, reducing overall diesel runtime in field operations. These applications prioritize and engine downsizing, grounded in duty cycles favoring intermittent high-power demands over continuous highway cruising.

Challenges and Debates

Engineering and Reliability Hurdles

Hybrid electric vehicles (HEVs) incorporate dual powertrains—internal combustion engines (ICEs) and electric motors—necessitating sophisticated systems (EMS) to optimize power distribution, which introduces complexities not present in conventional . These systems must balance seamless transitions between power sources, , and state-of-charge maintenance, often relying on advanced control algorithms that can fail under edge conditions like rapid load changes or software glitches, leading to reduced efficiency or limp-home modes. A 2017 SAE study highlighted that subsystem integration across mechanical, electrical, and software domains challenges traditional failure mode avoidance processes, increasing the risk of cascading faults in hybrid architectures. Battery packs in HEVs, typically nickel-metal or lithium-ion, face accelerated degradation from cyclic charging, , and calendar aging, with of 1-2% per year under normal use, though harsher conditions like frequent deep discharges exacerbate this to 20-30% over 8-10 years. Inadequate cell balancing or cooling system failures can trigger risks or uneven wear, as evidenced by diagnostic data showing heat buildup from imbalanced modules contributing to premature pack failure. Replacement costs for these packs range from $2,000 to $5,000 post-warranty, far exceeding those for conventional 12V batteries, and require specialized high-voltage handling protocols. The added mass of batteries and electric components—often 200-500 kg more than ICE equivalents—imposes handling penalties and strains suspension systems, while , though extending pad life, demands precise to avoid uneven wear or ABS integration issues. Cold weather amplifies these hurdles, with battery dropping 20-30% below 0°C due to slowed chemical reactions, forcing greater ICE reliance and negating hybrid gains until warmup. Reliability surveys underscore these issues: J.D. Power's 2025 Initial Quality Study reported plug-in hybrids (a HEV subset) averaging more problems per 100 vehicles than battery EVs, attributed to unproven integration of larger batteries with ICEs. ' 2024 data indicated EVs and hybrids collectively experience 42% more issues than gas vehicles, with hybrid-specific faults in and inverters prominent. Post-warranty repairs for hybrid components often exceed conventional ones by 20-50% due to scarcity of trained technicians and proprietary diagnostics. These factors contribute to higher long-term ownership costs despite lower routine maintenance from reduced brake wear.

Economic and Scalability Constraints

Hybrid electric vehicles (HEVs) exhibit higher manufacturing costs than comparable internal combustion engine (ICE) vehicles due to the added complexity of integrating electric motors, batteries, inverters, and regenerative braking systems. A 2022 bottom-up cost analysis by the International Council on Clean Transportation (ICCT) of light-duty vehicles found that hybrid powertrain components contribute a premium of approximately $4,000–$6,000 per vehicle over ICE equivalents, driven by battery packs (typically 1–2 kWh for non-plug-in HEVs) and electronic controls, even after accounting for shared platforms. These costs persist despite declining battery prices, as hybrid systems demand specialized materials like nickel-metal hydride or lithium-ion cells, which elevate raw material expenses by 10–20% relative to ICE drivetrains. For consumers, the upfront purchase price premium for HEVs—often $2,000–$5,000 above ICE models—poses an economic barrier, though (TCO) over 5–10 years frequently favors hybrids through fuel savings of 30–50% and reduced maintenance from fewer moving parts in the electric assist. The American Automobile Association's (AAA) 2025 analysis of new vehicle ownership costs, averaging $11,577 annually across categories, indicates hybrids achieve parity or lower TCO compared to gasoline vehicles in mid-size segments, with fuel costs dropping to $0.04–$0.06 per mile versus $0.10–$0.15 for ICE, assuming 15,000 miles driven yearly at 2025 U.S. average prices. However, this breakeven depends on high-mileage driving and stable energy prices; low-utilization owners may not recoup the premium within vehicle lifespan, exacerbating adoption constraints in price-sensitive markets. Scalability challenges stem from supply chain vulnerabilities for hybrid-specific components, including batteries and rare-earth-dependent motors, where production is geographically concentrated in , risking disruptions from trade tensions or raw material shortages. EY's assessment of manufacturing highlights bottlenecks and rising raw material costs—such as and —as limiting factors, with hybrids facing similar issues despite smaller battery sizes, as global capacity expansions prioritize full battery electric vehicles (BEVs). Manufacturing scalability is further hindered by the need for retooling assembly lines for dual powertrains, which reduces throughput by 15–25% compared to ICE lines and demands extensive R&D investment, estimated at billions per platform. Limited compound these issues, as HEV production volumes lag behind vehicles; in 2024, hybrids accounted for under 15% of global light-duty sales, insufficient to fully amortize development costs and achieve parity in per-unit pricing. This volume constraint, coupled with higher warranty and demands for integrated systems, sustains elevated costs and slows , particularly in heavy-duty applications where hybrid adoption remains below 5%.

Policy-Driven Distortions and Overhype

Government policies, particularly fuel economy regulations and targeted incentives, have accelerated hybrid electric (HEV) adoption but introduced market distortions by prioritizing compliance over consumer-driven efficiency gains. In the United States, (CAFE) standards grant HEVs and plug-in hybrids (PHEVs) a 1.5x multiplier, manufacturers to count each qualifying 1.5 times toward fleet averages, alongside the Petroleum Equivalency Factor that inflates effective miles per for electric operation by a 6.67 multiplier. These mechanisms allow automakers to produce HEVs to offset less efficient , fostering compliance strategies that elevate overall production costs—projected to reach targets like 65.1 for passenger cars by 2031—rather than broad technological optimization. Such regulatory credits have generated tradable assets worth billions, with Tesla alone earning $10 billion from sales to other manufacturers since 2012, but at the expense of unprofitable HEV/PHEV production; Ford, for example, anticipates $5.5 billion in losses from electrified vehicles in 2025. These distortions raise new vehicle prices, pricing out lower-income buyers and extending the lifespan of older, higher-emitting fleets, while exceeding congressional intent for "maximum feasible" standards originally aimed at conventional fuels. Tax subsidies exacerbate inefficiencies, particularly for PHEVs qualifying for up to $7,500 under the , contributing to projected federal spending of $25.6 billion on zero- and low-emission vehicle incentives through 2050, yet achieving less than 1% reduction in U.S. CO2 emissions over that period. Analyses estimate marginal abatement costs exceeding $338 per ton of CO2 for similar electrified subsidies, far above social cost benchmarks, with benefits skewed toward high-income households (e.g., average Tesla buyer income of $293,200). Non-plug-in HEV incentives phased out after , but lingering CAFE favors persist, crowding out investments in advanced internal combustion or other alternatives. Overhype arises from policy assumptions of optimal usage, inflating environmental claims; PHEVs, treated as near-zero-emission under lab tests like WLTP (assuming 84% electric driving via utility factors), emit nearly five times more CO2 in real-world operation (e.g., 135 g/km vs. official figures for 2023 models), with only 27% of distance driven electrically. This gap—exacerbated by long-range PHEVs showing up to 611% higher emissions—undermines mandates like California's program or EU CO2 targets, potentially increasing total emissions by 2.8 GtCO2e by 2050 if uncorrected, diverting resources from full battery electrics while subsidizing transitional technologies with marginal lifecycle gains. Critics, including reports from think tanks, argue these policies propagate unsubstantiated narratives of transformative climate impact, ignoring grid-dependent and high per-ton abatement costs that render interventions economically inefficient.

References

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