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Toyota Hilux
Toyota Hilux
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Toyota Hilux
2016 Toyota Hilux Invincible (GUN125)
Overview
ManufacturerToyota
Also calledToyota Pickup (United States, 1972–1995)
ProductionMarch 1968 – present
Body and chassis
Class
ChassisBody-on-frame
Chronology
Predecessor

The Toyota Hilux (/tɔɪˈjoʊtə ˈhaɪ.lʌks/; Japanese: トヨタ・ハイラックス, romanizedToyota Hairakkusu), stylised as HiLux and historically as Hi-Lux, is a series of pickup trucks produced and marketed by the Japanese automobile manufacturer Toyota. The majority of these vehicles are sold as a pickup truck or cab chassis, although they could be configured in a variety of body styles.

The pickup truck was sold with the Hilux name in most markets, but in North America, the Hilux name was retired in 1976 in favor of Truck, Pickup Truck, or Compact Truck. In North America, the popular option package, the SR5 (Sport Runabout 5-Speed), was colloquially used as a model name for the truck, even though the option package was also used on other Toyota models, like the 1972 to 1979 Corolla. In 1984, the Trekker, the wagon version of the Hilux, was renamed the 4Runner in Venezuela, Australia and North America, and the Hilux Surf in Japan. In 1992, Toyota introduced a newer pickup model, the full-size T100 in North America, necessitating distinct names for each vehicle other than Truck and Pickup Truck. Since 1995, the 4Runner is a standalone SUV, while in the same year Toyota introduced the Tacoma to replace the Hilux pickup in North America.

Since the seventh-generation model released in 2004, the Hilux shares the same ladder frame chassis platform called the IMV with the Fortuner SUV and the Innova minivan.

Cumulative global sales in 2017 reached 17.7 million units.[2] In 2019, Toyota revealed plans to introduce an electric-powered Hilux within six years.[3]

First generation (N10; 1968)

[edit]
First generation
Overview
Model codeN10
ProductionMarch 1968 – April 1972
Assembly
DesignerTakayuki Otsuka[4]
Body and chassis
Body style2-door truck
LayoutFront-engine, rear-wheel-drive
Powertrain
Engine
Transmission4-speed manual
Dimensions
Length4,300–4,690 mm (169.3–184.6 in)[5]
Width1,610 mm (63.4 in)[5]
Height1,560–1,565 mm (61.4–61.6 in)[5]
Curb weight1,050–1,085 kg (2,314.9–2,392.0 lb)[5]

The Hilux started production in March 1968[6] as the RN10 in short-wheelbase form with a 1.5 L inline-four engine, generating a maximum power output of 77 PS (57 kW; 76 hp) in Japanese market specification. The vehicle was conceived by Toyota, and was developed and manufactured by Hino Motors at its Hamura Plant.[7] In Japan, it was available at the Toyota Japan dealership retail chains called Toyota Store and Toyopet Store. The modification to the engine was enough for a claimed top speed of 130 km/h (81 mph).[8] The 1.5-litre engine was upgraded to a 1.6 L inline-four in February 1971.

In April 1969, a long-wheelbase version was added to the range. The short-wheelbase version also continued in production for many more years.[citation needed] The long-wheelbase version was not sold in the North American market until 1972, allowing the Datsun Truck to maintain a strong market presence. The Hilux was offered alongside the Toyota Crown, Toyota Corona, and Toyota Corona Mark II based pickup trucks in Japan until 1972, when the Crown, Corona, and Corona Mark II were repositioned as passenger sedans.

In spite of the name "Hilux", it was a luxury vehicle only when compared to the Stout. The Hilux was engineered and assembled by Hino Motors to replace the earlier vehicle that the Hilux was derived from, called the Briska[9] in the niche beneath the larger and older Stout – it replaced the Stout fully in some markets. For the North American market, the only body style was a regular cab short bed and all were rear-wheel drive. It used a typical truck setup of A-arms and coil springs in front and a live axle with leaf springs in back. A four-speed manual transmission was standard.

Starting in November 1971, final assembly of trucks for the US market was completed by Atlas Fabricators in Long Beach, California, later renamed Toyota Auto Body California.[10][11][12] Trucks were shipped from the factory in Japan as a chassis cab (the entire truck, less the truck bed). When the trucks arrived in the United States, a truck bed would be locally built and attached to the chassis before being sent to dealers. The arrangement was a form of tariff engineering, allowing Toyota to circumvent the chicken tax, a 25 percent tariff on imported light trucks.[13] By only importing a chassis cab, Toyota only had to pay a 4% tariff.[14]

Engines

[edit]

Global markets:

  • 1968–1971: 1.5 L (1,490 cc) 2R I4[6]
  • 1971–1972: 1.6 L (1,587 cc) 12R I4[6]

North American markets:

  • 1969: 1.9 L (1,897 cc) 3R I4, 85 hp (63 kW; 86 PS)
  • 1970–1972: 1.9 L (1,858 cc) 8R SOHC I4, 97 hp (72 kW; 98 PS)
  • 1972: 2.0 L (1,968 cc) 18R SOHC I4, 108 hp (81 kW; 109 PS)

Second generation (N20; 1972)

[edit]
Second generation (N20)
Overview
Model codeN20
ProductionMay 1972 – July 1978
Assembly
DesignerMasao Morimoto[4]
Body and chassis
Body style2-door truck
LayoutFront-engine, rear-wheel-drive
Powertrain
Engine
  • Petrol:
  • 1.6 L 12R I4 (RN20/25)
  • 2.0 L 18R I4 (RN22/27)
  • 2.2 L 20R I4
Transmission
  • 3-speed automatic
  • 4-speed manual
  • 5-speed manual
Dimensions
Wheelbase
  • 2,580 mm (101.6 in) (N20)
  • 2,795 mm (110.0 in) (N25)
Length
  • 4,275 mm (168.3 in) (N20/22)
  • 4,680 mm (184.3 in) (N25/27)
Width1,580 mm (62.2 in)
Height1,570 mm (61.8 in)
Curb weight1,075–1,100 kg (2,370–2,425 lb)

In May 1972,[6] the 1973 model year Hilux was introduced, designated the RN20. Nicknamed the "RokeHi" (ロケハイ), a portmanteau of "Rocket Hilux", it has a more comfortable interior along with exterior updates. A 2.25 m (7.4 ft) "long bed" was an option for the first time in North American markets, although such a version had been available worldwide since April 1969.[6] This received the "RN25" chassis code.[15] The 2.0 litre 18R engine was available in Japan as well, with a three-speed automatic transmission available as an option. The 2.0-litre automatic model managed a "gentle" 136.1 km/h (84.6 mph) top speed in a period road test conducted in South Africa, in spite of a claimed 89 kW (121 PS; 119 hp).[16]

The Hilux was radically redesigned in 1975 to be larger and with increased standard equipment. In North America, the new version also meant the introduction of the larger (2.2 L) 20R engine and the SR5 upscale trim package. A five-speed manual transmission became optional. In North America, the Hilux name was fully phased out in favour of "Truck" by that year, having been dropped from brochures and advertising campaigns, starting in 1973. Some North American motor-coach manufacturers began building Toyota motor-homes from the Hilux.

Wolverine 4x4

[edit]

Starting in 1975 “Off Road Marketing” in Garden Grove, California in the United States developed a 4 wheel drive system for these trucks and marketed it as the Wolverine 4x4. Toyota never offered a factory four wheel drive system for this generation of Hilux, Off Road Marketing outfitted two wheel drive trucks with all the components necessary for four wheel drive. While they did manufacture many of the components themselves most of the major components such as the front axle, leaf springs, and transfer case were ‘off the shelf’ and found on the Jeep CJ and other four wheel drive vehicles. The front axle is a Dana 30 (the rear axle remains Toyota), the transfer case is a Dana 20, and the leaf springs are made by Cambria Spring Co.[17] The engine offered is the 2.2L 20R paired to a 5 speed manual transmission. These trucks were available to be purchased at US Toyota dealerships throughout the country between 1975-1979. The Wolverine ceased production when Toyota began offering a factory 4x4 option with in the 3rd generation Hilux.[18]

Global markets:

  • 1972–1978: 1.6 L (1587 cc) 12R I4, 83 PS (61 kW) (SAE gross, Japan),[15] 67 PS (49 kW) (SAE net, general export)
  • 1973–1978: 2.0 L (1968 cc) 18R I4, 105 PS (77 kW) (SAE gross, Japan)[6][19]

North American markets:

  • 1973–1974: 2.0 L (1968 cc) 18R SOHC I4, 108 hp (81 kW; 109 PS)
  • 1975–1978: 2.2 L (2189 cc) 20R SOHC I4, 96 hp (72 kW; 97 PS)

Third generation (N30, N40; 1978)

[edit]
Third generation
Overview
Model code
  • N30
  • N40
ProductionAugust 1978 – August 1983
Assembly
DesignerMinoru Oya[4]
Body and chassis
Body style
Layout
Related
Powertrain
Engine
Transmission
Dimensions
Wheelbase
  • 2,585 mm (101.8 in) (N30)[21]
  • 2,800 mm (110.2 in) (N40)[21]
Curb weight
  • 1,180 kg (2,600 lb) (2WD)
  • 1,320 kg (2,910 lb) (4WD)

The redesigned Hilux was introduced in August 1978,[6] with a 4WD variant introduced in January 1979.[6] The newer model was of similar dimensions to its predecessor, but both front and rear tracks were wider. Another change was the front suspension was changed from coil springs to a torsion bar design, still with a double wishbone layout.[22] The 4WD variant – not offered with any engines smaller than the two-litre "18R" – featured some common technology with the larger Toyota Land Cruiser.[9] Its front axle was a live, leaf-sprung design unlike the more car-like type used on rear-wheel drive Hiluxes. Production of the four-wheel drive models stopped in July 1983, but some 2WD variations continued production in parallel with the next generation models.[6] The L series diesel engine was offered on the 2WD variants from September 1979 and also on the 4WD variants beginning in March 1983.[6] In Japan, the Hilux was joined with the all new Toyota MasterAce, sharing load carrying duties which was sold at Toyota Store locations alongside the Hilux.

The Australian market originally received the 1.6-litre 12R engine in rear-wheel drive models, while 4WD models have the 2-litre 18R-C engine with 63 kW (86 PS).[23] These were all built on the longer wheelbase, with either pickup or cab-chassis bodywork. Top speed of the Australian Hilux 4WD was 130 km/h (81 mph).[24]

In North American markets, the Hilux (known as the Pickup) saw the use of four-wheel drive. It had a solid front axle and leaf suspension. The body saw a redesign that included single round headlights and a less complex body. This new 4WD setup featured a gear driven RF1A transfer case. This transfer case is unique in that its low-range reduction portion can be replicated, using what some refer to as a dual or triple transfer case. This results in a much lower overall gear ratio.[25] It was the first Hilux available with an automatic transmission in that market.

In 1981, a vehicle development agreement was established between Toyota, Winnebago Industries and two other aftermarket customisers. This was to allow Toyota to enter the SUV market in North America. The vehicles which resulted from this collaboration were the Trekker (Winnebago), Wolverine, and the Trailblazer (Griffith). All three used the Hilux 4×4 RV cab and chassis, and an all-fiberglass rear section (the Trailblazer had a steel bed with a fibreglass top). Research and development work on the Trekker led to the development of the 4Runner/Hilux Surf, which was introduced in 1984.

Toward the end of the SR5's production run (198312 model year), Toyota introduced the luxury Mojave trim for the US market as a limited-production (3,500 units) model with options not available on any other Toyota pickup.[26] With a list price of US$8,308 (equivalent to $26,229 in 2024),[26] it had bucket seats, two-speaker multiplex radio, chrome front and rear bumpers, and deleted Toyota logos on either the grille or the tailgate.[26] Cruise control, power steering, and air conditioning were optional.[26] It was powered by the SR5's standard 2.4 L (150 cu in) inline-four engine.[26]

In Thailand, this model was sold as the Toyota Hilux Super Star.

Engines

[edit]
  • 1978–1983: 1.6 L (1,587 cc) 12R SOHC I4, 80 PS (59 kW) at 5,200 rpm and 12.5 kg⋅m (123 N⋅m) of torque at 3,000 rpm (RN30/40, Japan),[21] 51 kW (69 PS; 68 hp) at 5,200 rpm (Europe)[22]
  • 1981–1983: 1.8 L preflow, 4-speed manual (Australia),[citation needed]
  • 1978–1983: 2.0 L (1,968 cc) 18R SOHC I4, 89 PS (65 kW) at 5,000 rpm and 14.8 kg⋅m (145 N⋅m) of torque at 3,600 rpm (1983 European specifications)[27]
  • 1978–1980: 2.2 L (2,189 cc) 20R SOHC I4, 67 kW (91 PS; 90 hp) at 4,800 rpm and 165 N⋅m (122 lb⋅ft) of torque at 2,400 rpm
  • 1981–1983: 2.4 L (2,366 cc) 22R SOHC I4, 98 PS; 97 hp (72 kW) at 4,800 rpm and 175 N⋅m (129 lb⋅ft) of torque at 2,800 rpm
  • 1979–1983: 2.2 L diesel I4, 46 kW (63 PS; 62 hp) at 4,200 rpm and 126 N⋅m (93 lb⋅ft) of torque (SR5 long bed only in the US), LN30/40

Fourth generation (N50, N60, N70; 1983)

[edit]
Fourth generation
Overview
Model code
  • N50
  • N60
  • N70
Also called
  • Toyota Pickup (N.America)
  • Toyota 1 ton (N.America)
Production
  • August 1983 – August 1988
  • 1984–1997 (South Africa)
Model years1984–1988
Assembly
DesignerHiroshi Osawa[4]
Body and chassis
Body style
Layout
Related
Powertrain
Engine
Transmission
  • 4-speed manual
  • 5-speed manual
  • 3-speed automatic
  • 4-speed automatic
Dimensions
Wheelbase
  • Regular Cab (Short Bed): 2,604–2,616 mm (102.5–103.0 in)[28]
  • Regular Cab (Long Bed): 2,840–2,850 mm (111.8–112.2 in)
  • Xtracab (Short Bed): 2,850 mm (112.2 in)
  • Xtracab (Long Bed): 3,086 mm (121.5 in)
  • Crew Cab: 2,840–2,850 mm (111.8–112.2 in)
Length
  • Regular Cab (Short Bed): 4,435 mm (174.6 in)
  • Regular Cab (Long Bed): 4,689–4,829 mm (184.6–190.1 in)
  • Regular Cab (SR5): 4,874 mm (191.9 in)
  • Xtracab (Short Bed): 4,829 mm (190.1 in)
  • Xtracab (Long Bed): 4,966 mm (195.5 in)
  • Xtracab (SR5): 4,676 mm (184.1 in)
  • Regular Cab (4WD): 4,435–4,729 mm (174.6–186.2 in)
  • Crew Cab: 4,689 mm (184.6 in)
Width
  • Regular Cab: 1,621 mm (63.8 in)
  • Xtracab (Short Bed): 1,621 mm (63.8 in)
  • Xtracab (Long Bed): 1,679 mm (66.1 in)
  • Xtracab (4WD): 1,689 mm (66.5 in)
  • Regular Cab (4WD): 1,689 mm (66.5 in)
  • Crew Cab: 1,621 mm (63.8 in)
  • Crew Cab (4WD): 1,689 mm (66.5 in)
Height
  • Regular Cab Short Bed (2WD): 1,544–1,575 mm (60.8–62.0 in)
  • Regular Cab (Long Bed): 1,534–1,575 mm (60.4–62.0 in)
  • Xtracab (Short Bed): 1,623 mm (63.9 in)
  • Xtracab (Long Bed): 1,532 mm (60.3 in)
  • 1 ton Regular Cab (Long Bed 2WD): 1,562 mm (61.5 in)
  • Regular Cab (4WD): 1,709–1,765 mm (67.3–69.5 in)
  • SR5 Turbo Xtracab: 1,529 mm (60.2 in)
  • Xtracab (4WD): 1,704 mm (67.1 in)
  • Crew Cab (2WD): 1,600 mm (63.0 in)
  • Crew Cab (4WD): 1,806 mm (71.1 in)
Curb weight1,270 kg (2,800 lb)

The August 1983 redesign (sold as model year 1984 vehicles in North America) introduced the Xtracab extended cab option, with six inches of space behind the seat for in-cab storage. These models carried over the carbureted 22R engine while model year 1984 also saw the introduction of the fuel injected 22R-E engine. Two diesel engines were also offered, the 2L and the turbocharged 2L-T. The engines were discontinued in the US after the 1986 model year. This was due to higher performance expectations from customers and the wide availability of inexpensive petrol.[citation needed] The next year saw the introduction of a turbocharged option, the 22R-TE, perhaps due to increasing competition from Nissan who already offered a V6 truck at this time. The solid front axle was replaced with an independent front suspension/torsion bar setup in the 4×4 model in 1986, and optional automatic differential disconnect for the front differential (an alternative to automatic locking hubs). 1985 was the last year of the solid front axle in most markets. The solid front axle would remain in the 5th generation 4×4 LN106 model until 1997. Solid front axles had been present in all 4×4 Toyota models until 1986.

In late 1986 for the 1987 model year, the truck went through a minor interior and exterior redesign, that included a new grille, a new 1 piece front bumper, an updated interior with full high door panels with faux leather stitching on the base and DLX models, the gauge cluster surround was more rounded and featured faux leather stitching on it, the dash pad featured a shorter tray than earlier models, the steering wheels were changed from black to grey, red, brown, or blue depending on the interior colour, the radio bezel was also colour matched to the rest of the interior, the SR-5 tach gauge clusters had the pattern on the face changed from a grid pattern to horizontal lines, the outside door mirrors were also changed to have a more stream lined appearance, the faceplate for the heater controls was also redesigned. A V6 engine was introduced in 1988. The Hilux-based 4Runner which made its entry in Australia, North America and the United Kingdom was based on this generation of the Hilux; in some other markets, such as Japan, it was called the Hilux Surf. In North America, the automatic shifter on 2WD models was relocated to the column.[citation needed]

Toyota introduced a new generation of the Hilux in most markets in late 1988 but the fourth generation remained in production until 1997 in South Africa. This was due to South African "content laws" which made it cheaper to continue the production of the fourth generation of the Hilux, rather than to retool the plant for the fifth generation model.[29]

In Thailand, this generation was sold as the Toyota Hilux Hercules/Hero.

Engines

[edit]
Calendar years capacity code features power torque comments
1983– 1,626 cc (1.6 L) 1Y I4
1983– 1,998 cc (2.0 L) 3Y I4
1983–1984 2,366 cc (2.4 L) 22R SOHC I4 72 kW (98 PS; 97 hp) at 4,800 rpm 174 N⋅m (128 lb⋅ft) at 2,800 rpm
1983–1988 2,366 cc (2.4 L) 22R-E SOHC fuel injected I4 78 kW (106 PS; 105 hp) at 4,800 rpm 185 N⋅m (136 lb⋅ft) at 2,800 rpm
1983–1985 2,188 cc (2.2 L) L I4 Diesel 46 kW (63 PS; 62 hp) at 4,200 rpm 126 N⋅m (93 lb⋅ft) at 2,200 rpm (SR5 long bed only in the US)
1983–1988 2,446 cc (2.4 L) 2L I4 Diesel 62 kW (84 PS; 83 hp) at 4,200 rpm 165 N⋅m (122 lb⋅ft) at 2,200 rpm
1984–1987 2,366 cc (2.4 L) 22R SOHC I4 (2nd gen 22R engine) 81 kW (110 PS; 109 hp) at 5,000 rpm 187 N⋅m (138 lb⋅ft) at 3,400 rpm revised engine design for 1985 MY
1985– 2,237 cc (2.2 L) 4Y OHV I4 70 kW (95 PS; 94 hp) at 4,400 rpm 182 N⋅m (134 lb⋅ft) at 3,000 rpm
1985–1986 2,366 cc (2.4 L) 22R-TE SOHC turbocharged fuel injected I4 101 kW (137 PS; 135 hp) at 4,800 rpm 234 N⋅m (173 lb⋅ft) at 2,800 rpm
1986–1988 2,446 cc (2.4 L) 2L-T turbocharged fuel injected I4 Diesel 69 kW (94 PS; 93 hp) at 4,000 rpm 216 N⋅m (159 lb⋅ft) at 2,400 rpm
1987–1988 2,958 cc (3.0 L) 3VZ-E fuel injected V6 112 kW (152 PS; 150 hp) at 4,800 rpm 244 N⋅m (180 lb⋅ft) at 2,400 rpm

Fifth generation (N80, N90, N100, N110; 1988)

[edit]
Fifth generation
1991 Toyota Hilux 4×4 (pre-facelift)
Overview
Model code
  • N80
  • N90
  • N100
  • N110
Also called
ProductionAugust 1988–1997
Assembly
DesignerShigeo Asai[30]
Body and chassis
Body style
Layout
Related
Powertrain
Engine
Transmission
  • 4-speed manual
  • 5-speed manual
  • 4-speed automatic
Dimensions
Wheelbase
  • Regular cab: 2,616 mm (103.0 in)
  • Regular cab (long bed): 2,850 mm (112.2 in)
  • Xtracab: 3,086 mm (121.5 in)
  • Xtracab V6: 3,096 mm (121.9 in)
Length
  • Regular cab: 4,435 mm (174.6 in)
  • Regular cab (long bed): 4,724 mm (186.0 in)
  • Xtracab: 4,905 mm (193.1 in)
  • DLX regular cab (long bed 4WD): 4,719 mm (185.8 in)
  • DLX regular cab (4WD): 4,430 mm (174.4 in)
Width1,689 mm (66.5 in)
Height
  • 1988–91 regular cab: 1,544 mm (60.8 in)
  • 1988–91 regular cab (long bed): 1,539 mm (60.6 in)
  • 1988–91 Xtracab (2WD): 1,549 mm (61.0 in)
  • 1988–91 regular cab (long bed 4WD): 1,704 mm (67.1 in)
  • 1988–91 Xtracab (4WD): 1,709 mm (67.3 in)
  • 1991–97 regular cab: 1,590 mm (62.6 in)
  • 1991–97 regular cab: 1,595 mm (62.8 in)
  • 1991–97 Xtracab (4WD): 1,755 mm (69.1 in)
  • 1991–97 regular cab (4WD): 1,750 mm (68.9 in)
Curb weight1,200–1,550 kg (2,650–3,420 lb)
Chronology
SuccessorToyota Tacoma (North America)

The next redesign, in 1988, introduced a longer-wheelbase option, 3,099 mm (122 in) rather than 2,616 mm (103 in) for the regular wheelbase. Its one-piece cargo-box walls eliminated the rust-prone seams that were found in earlier models. The V6 Xtracab SR5 earned Motor Trend magazine's Truck of the Year award that year. The Xtra Cabs now featured more room behind the front seats than the last generation which allowed optional jump-seats for rear passengers, a feature more in line with competitors of the time.

Volkswagen built and marketed the Hilux under the Volkswagen Taro name from February 1989 to March 1997. It was also sold in Thailand as the Toyota Hilux Mighty-X.

The Hilux received a minor facelift in 1991 (for the 1992 model year), which was a grille change incorporating the new Toyota emblem that had been recently adopted.

In 1991, North American production began at the NUMMI plant in Fremont, California. It was during this generation that Toyota discontinued the Hilux line in North America (where it was marketed as the "Toyota Pickup"), replacing it with the new Tacoma for the 1995 model year.[31]

Engines

[edit]
  • 1988–1995: 1.8 L (1,812 cc) 2Y-U I4, 58 kW (79 PS; 78 hp) at 5,000rpm 140 N⋅m (100 lb⋅ft) at 3,200rpm
  • 1988–1995: 1.8 L (1,812 cc) 2Y I4, 61 kW (83 PS; 82 hp) at 4,800rpm 140 N⋅m (100 lb⋅ft) at 2,800rpm (export markets)[32]
  • 1989–1997: 2.4 L (2,366 cc) 22R SOHC I4, 81 kW (110 PS; 109 hp) at 5,000 rpm and 187 N⋅m (138 lb⋅ft) at 3,400 rpm
  • 1989–1997: 2.4 L (2,366 cc) 22R-E SOHC EFI I4, 84 kW (114 PS; 113 hp) at 4,600 rpm and 192 N⋅m (142 lb⋅ft) at 3,400 rpm
  • 1989–1995: 3.0 L (2,958 cc) 3VZ-E V6, 112 kW (152 PS; 150 hp) at 4,800 rpm
  • 1989–1997: 2.4 L (2,446 cc) 2L-II diesel I4, 66 kW (90 PS; 89 hp) at 4,200 rpm and 167 N⋅m (123 lb⋅ft) at 2,400 rpm[33]
  • 2.8 L (2,779 cc) 3L diesel I4, 67 kW (91 PS; 90 hp) at 4,000 rpm and 188 N⋅m (139 lb⋅ft) at 2,400 rpm

Sales in South America

[edit]
  • Colombia, Ecuador and Venezuela: the Hilux was produced in Colombia from 1994 to 1997 by the Sofasa company equipped with the 22R-E 2.4 L petrol engine. For these markets the model number for the 4WD double cabin was RN106 -instead of the standard number LN106-.
  • For sales in Argentina, Brazil, and Uruguay, the Hilux was produced in Argentina from 1997 through 2005 (Zárate Plant – both petrol and diesel engines).
  • For sales in Bolivia, Chile, Paraguay and Peru, the Hilux was imported from factories in Japan from 1989 to 1997 (petrol and diesel engines).

The available options for these markets were:

  • single cab chassis (2WD, 4WD, petrol engines) (Colombia and Ecuador)
  • single cab long bed (2WD, 4WD, petrol and diesel engines - all South American markets; diesel engine not available in Colombia, Ecuador, and Venezuela)
  • Xtracab (2WD, 4WD, petrol - only Bolivia)
  • crew cab (2WD, 4WD, petrol and diesel engines - all South American markets; Diesel engine not available in Colombia, Ecuador, and Venezuela)

North America

[edit]

In North America, the Hilux continued to be sold simply as the "Toyota Pickup". A wide range of models were available (excluding the Crew Cab model available internationally), mixing four- and six-cylinder engines, long and short beds, regular and Xtracabs, manual and automatic transmissions, and two- or four-wheel drive.[34] The cargo capacity was typically 1,640 lb (744 kg) for two-wheel drives and 1,400 lb (635 kg) for four-wheel drive models. GVWRs ranged from 2,565 to 5,350 lb (1,163 to 2,427 kg).[34] Initially only imported from Japan, NUMMI-built trucks began appearing in 1990,[35] however some trucks sold in the United States during the 1991 through 1995 model years were still manufactured in Japan as not all versions were built in California. The VIN on NUMMI-made trucks began with '4T' while Japanese-made ones started with 'JT'.

While the fifth generation Hilux continued to be sold elsewhere in the world until 1997, in North America it was replaced by the new Tacoma after an abbreviated 1995 model year.[31]

Sixth generation (N140, N150, N160, N170; 1997)

[edit]
Sixth generation
1998 Toyota HiLux 4WD (pre-facelift)
Overview
Model code
  • N140
  • N150
  • N160
  • N170
ProductionSeptember 1997–2005
Assembly
DesignerMasaaki Ishiko[39]
Body and chassis
Body style
Layout
Related
Powertrain
Engine
Transmission
Dimensions
Wheelbase
  • Regular Cab: 2,850 mm (112.2 in)
  • Extended Cab: 2,860–3,090 mm (112.6–121.7 in)
  • Crew Cab: 2,855–2,860 mm (112.4–112.6 in)
  • Hilux Sport Rider: 2,860 mm (112.6 in)
Length
  • Regular Cab: 4,690 mm (184.6 in)
  • Extended Cab: 4,920–5,035 mm (193.7–198.2 in)
  • Crew Cab: 4,790–4,920 mm (188.6–193.7 in)
  • Hilux Sport Rider: 4,590–4,985 mm (180.7–196.3 in)
Width
  • Regular Cab and all 2WD models: 1,665–1,700 mm (65.6–66.9 in)
  • Crew Cab and Extended Cab: 1,790 mm (70.5 in)
  • Hilux Sport Rider: 1,740–1,775 mm (68.5–69.9 in)
Height
  • Regular Cab/Extended Cab (4WD): 1,775–1,795 mm (69.9–70.7 in)
  • Crew Cab (4WD): 1,795–1,805 mm (70.7–71.1 in)
  • Regular Cab (2WD): 1,600–1,650 mm (63.0–65.0 in)
  • Extended and Crew Cab (2WD): 1,625–1,695 mm (64.0–66.7 in)
  • Hilux Sport Rider: 1,775–1,795 mm (69.9–70.7 in)
Curb weight1,650 kg (3,640 lb)
Chronology
SuccessorToyota Fortuner (for Hilux Sport Rider)

The Hilux received a minor design update in late 1997 and the addition of a few more engine options. The Hilux was then facelifted in 2001 for the 2002 model year.

In 2005, Toyota ceased production of the Hilux truck for the Japanese market. This was the last generation of the Hilux to be built in Japan.[citation needed]

Engines

[edit]
  • 1998–2001 2.0 L (1,998 cc) 1RZ-E 8-valve SOHC I4 (Hilux 'Workmate' models in Australia) (4×2)
  • 1998–1999 3.0 L (2,986 cc) 5L diesel I4, 72 kW (98 PS; 97 hp) (4×2, 4×4)
  • 1995–2004 2.4 L (2,438 cc) 2RZ-FE 16-valve DOHC I4, 106 kW (144 PS; 142 hp) (4×2, 4×4)
  • 1995–2004 2.7 L (2,693 cc) 3RZ-FE 16-valve DOHC I4, 112 kW (152 PS; 150 hp) (4×2, 4×4)[40]
  • 1995–2004 3.4 L (3,378 cc) 5VZ-FE 24-valve DOHC V6, 142 kW (193 PS; 190 hp)
  • 1998–2001 2.4 L (2,446 cc) 2L-T UK Spec - Turbo Diesel single valve 8-valve I4 83/62 hp/kW at 4,000 rpm, 16.8/165 kg⋅m/N⋅m at 2,200 rpm (4×4)
  • 1998–2004 2.8 L (2,779 cc) 3L diesel I4, 65 kW (89 PS; 88 hp) (4×4) (Philippines, Malaysia, SAE Net, UN Spec)
South American markets

The Hilux was produced in Colombia for sales in Colombia, Venezuela, and Ecuador from 1998 to 2005 by the SOFASA company (with only petrol engines 2.7 L). In Venezuela and Ecuador, the single-cab 2WD chassis/long bed is called the Stout II. For sales in Bolivia, Chile, Paraguay, Peru, it was imported from Japan from 1998 through 2004 (petrol engined 2.7 L, and diesel engined 2.8 L). This model was not sold in Argentina or Brazil because the fifth-generation Hilux had received a redesign and upgrade. Options for South American markets included:

  • Single cab chassis (2WD, 4WD, petrol engines) (for sales in Colombia and Ecuador)
  • Single cab long bed (2WD, 4WD, petrol and diesel engines) (all South American countries)
  • Xtracab (4WD, petrol and diesel engines) (in Bolivia only)
  • Crew cab (2WD, 4WD, petrol and diesel engines) (all South American countries, named the Hilux Millennium from 2002 through to the present)
Thailand market

Toyota shifted production from the Hilux Mighty-X (fifth generation) to the Hilux Tiger (sixth generation) in the late 1990s and made it the global export hub. The Thailand-made Hilux Tiger went through the following versions:

  • 1998–1999: Hilux Tiger with the 3.0 L 5L engine
  • 2000–2001: Hilux Tiger with the 3.0 L 5L-E EFI engine
  • 2001: Hilux Tiger with 1KZ engine (short-lived and immediately replaced by D4D engine)
  • Late 2001 – late 2004: Hilux Tiger SportCruiser with D4D engine[41]

Sport Rider

[edit]

Toyota introduced a mid-size SUV variant of the Hilux in 1998. Called the Sport Rider, this variant was sold only in Thailand, where it was also built. In style and execution, the Sport Rider is similar to the Toyota 4Runner. The Sport Rider frame and suspension system are derived from the Hilux, including the Hilux's independent front suspension and leaf-sprung rear suspension. The vehicles began as four-door pickup trucks and were then modified into wagons on arrival in Thailand by Thai Auto Works Co (a majority Thai-owned company in which Toyota has a 20 percent stake).

Engine options for the Sport Rider included the 5L engine for the PreRunner (2WD), while the 5L or 5L-E engines were available for the 4WD model. Toyota introduced the first facelift in 2001, upgrading to the 1KZ-TE engine and with foglamps integrated with the front bumper. Toyota introduced a second facelift in 2002 with the 1KD-FTV engine for 4WD and the 2KD-FTV engine for the PreRunner (2WD) and 4WD models, a new front bumper, new projector-style headlights, and new rear lamps. Toyota discontinued the Sport Rider in 2004 and replaced it with the Toyota Fortuner in 2005.

Engines

[edit]
  • 1998–2002: 3.0 L (2,986 cc) 5L-E I4 SOHC EFI, 77 kW (105 PS; 103 hp) at 4,000 rpm 200 N⋅m (150 lb⋅ft) at 2,600 rpm
  • 1998–2002: 3.0 L (2,986 cc) 5L I4, 72 kW (98 PS; 97 hp) at 4,000 rpm 192 N⋅m (142 lb⋅ft) at 2,400 rpm (Prerunner)
  • 2001–2002: 3.0 L (2,982 cc) 1KZ-TE I4 SOHC, 92 kW (125 PS; 123 hp) at 3,600 rpm and 315 N⋅m (232 lb⋅ft) at 2,000 rpm
  • 2002–2004: 3.0 L (2,982 cc) 1KD-FTV I4 DOHC, 93 kW (126 PS; 125 hp) at 4,800 rpm and 315 N⋅m (232 lb⋅ft) at 1,800–2,600 rpm
  • 2002–2004: 2.5 L (2,494 cc) 2KD-FTV I4 DOHC, 75 kW (102 PS; 101 hp) at 3,600 rpm and 260 N⋅m (190 lb⋅ft) at 1,400–3,400 rpm

Seventh generation (AN10, AN20, AN30; 2004)

[edit]
Seventh generation
2005 Toyota Hilux pre-facelift (KUN26R)
Overview
Model code
  • AN10
  • AN20
  • AN30
Also calledTruckMasters OX (Finland)
ProductionAugust 2004[42] – May 2015
Assembly
DesignerSatoru Oya, Yoshikazu Harada and Takumi Nakamura[50]
Body and chassis
Body style
Layout
PlatformToyota IMV
Related
Powertrain
Engine
Transmission
Dimensions
Wheelbase
  • 3,085 mm (121.5 in)
Length
  • Single Cab: 4,980 mm (196.1 in)
  • Xtra Cab: 5,135–5,260 mm (202.2–207.1 in)
  • Double Cab: 4,980–5,260 mm (196.1–207.1 in)
Width
  • Single Cab: 1,760 mm (69.3 in)
  • Xtra and Double Cab: 1,885 mm (74.2 in)
Height
  • Single Cab (2WD): 1,795 mm (70.7 in)
  • Single Cab (4WD): 1,810 mm (71.3 in)
  • Xtra and Double Cab (2WD): 1,695 mm (66.7 in)
  • Xtra and Double Cab (4WD): 1,810 mm (71.3 in)
Curb weight1,450–1,920 kg (3,200–4,230 lb)

The seventh-generation Hilux (designated the AN10/AN20/AN30), part of the IMV program led by chief engineer Kaoru Hosokawa,[51] started production in Thailand during August 2004.[42] Three pickup truck body variants were initially produced: a two-door Single Cab (referred to by Toyota as IMV1), a two-door Xtra Cab (IMV2), and four-door Double Cab (IMV3).[52] In September 2008, Toyota introduced the Smart Cab, a four-door cab with hidden rear clamshell doors.[53] The IMV program also spawned the Toyota Innova (AN40) minivan (IMV4) and Toyota Fortuner (AN50/AN60) SUV (IMV5).[42][54]

Mainly developed in Thailand, this seventh-generation Hilux was the first to not be produced in Japan.[7] Hilux models sold in Asian, European, Middle Eastern and Oceanian markets were initially built and assembled in Thailand with targeted annual production of 280,000 units, with 140,000 allocated for exports.[55] Later, production was delegated to Malaysia and Southeast Asia in order to increase sales in those regions.[42] In Thailand, the vehicle is called the Hilux Vigo.[52] For other European markets and South Africa, the Hilux was built in Durban, South Africa.[42] Hiluxes sold in Argentina and Brazil were built in Argentina, as with the previous generation Hilux.[56]

The ladder frame chassis used by the seventh-generation Hilux is 45 percent stiffer compared to its predecessor. Combined with a reduction in the number of welded joints with the use of a unified inner frame, it has a higher torsional stiffness while the vertical rigidity is improved by stronger crossmembers. The model also used a new double wishbone front suspension which was said to improve stability and ride comfort.[57]

The model is also considerably larger than the previous generation Hilux. For the double cab variant, the 2005 model is 400 mm (15.7 in) longer and 45 mm (1.8 in) wider. The deck is 165 mm (6.5 in) longer and both wider and taller by 50 mm (2.0 in). The increased size was achieved without a significant increase in the kerb weight. Drag coefficient is rated 0.36 (0.39 with over fenders), which was claimed to be "class-leading" during the time of its introduction.[57]

In Singapore, the Hilux was available as a single cab with the 2.5 L engine or a double cab with the 3.0 L engine.

This generation of the Hilux was introduced for Argentina on 2 March 2005 in Buenos Aires with a market launch in April.[58]

This generation of the Hilux was also sold in Finland as the TruckMasters OX by Truck Masters Finland. Because of a modified rear suspension, the truck is registered in Finland as a light truck. The OX was only available with a 3.0-litre D-4D diesel engine.[59]

Engines

[edit]
  • 2005 2.0 L petrol VVT-i DOHC I4 (South Africa, Indonesia and Middle East)
  • 2005 2.5 L diesel D-4D DOHC I4, Turbo-diesel 76 kW (103 PS; 102 hp) – 107 kW (145 PS; 143 hp) (Asia, Europe, South Africa, South America)
  • 2005 2.7 L petrol VVT-i DOHC I4, 119 kW (162 PS; 160 hp) (Australia, Arabian Peninsula, Philippines, South Africa, Venezuela)
  • 2005 3.0 L diesel D-4D DOHC I4, Turbo-diesel, common rail 16-valve direct injection, 121 kW (165 PS; 162 hp) (Asia, South Africa, South America, Australia, Europe). This version is made at Toyota's facility in Zárate, Argentina.
  • 2005 4.0 L petrol VVT-i DOHC V6, 170–176 kW (231–239 PS; 228–236 hp) (Australia, South Africa, Venezuela, China)
  • 2008 4.0 L Supercharged DOHC V6 225 kW (306 PS; 302 hp) (Australia only, TRD Hilux 4000S & 4000SL)[60]

2008 facelift

[edit]

A facelifted version of the Hilux was unveiled by Toyota's Malaysian distributors, UMW Toyota Motor, in August 2008. Toyota has introduced a left hand drive Hilux Vigo in August 2008 while a right hand drive facelifted model was introduced in September 2008. These facelifted models were introduced in the Philippines in October 2008.

Toyota also introduced a four-door extended cab called "Smart Cab" to replace all Xtra Cab models in E and G grade. The Smart Cab models were developed in Thailand and were only sold in the Thai market.[53]

2011 facelift

[edit]

On 13 July 2011, Toyota announced that the Hilux would receive a facelift, including a redesigned front end (front grille similar to IMV-based Innova and Fortuner) and other external styling changes, changes to the interior and a new turbocharged diesel engine rated at 107 kW (144 hp) and 343 N⋅m (253 lb⋅ft) of torque, as well as lower fuel consumption compared to the previous model.[61] This update was initially launched in Thailand[62] and later in Australia called as Toyota IMV Project.[63]

Hilux Vigo Champ

[edit]

The Hilux Vigo Champ was introduced in Thailand in August 2012 as a significant "minor change" with a new front design and a revamped interior to reinforce perceived luxury. The front was redesigned from the A pillar forwards. With the exception of the doors, roof and tailgate, everything else was new: new guards, new headlights, new bumper, new bonnet, new three-bar grille, new taillights, a new rear bumper and new badges. There were also new mirrors and new alloy wheel designs. The interior features a new upper dashboard design with a new horizontal centre instrument cluster. Perceived quality was improved through the adoption of uniformly darker finishes with greater colour consistency throughout the interior. The high-end Double Cab version now came with a DVD player, rear camera and Bluetooth functionality.[64]

This minor update upgraded the emission standard to Euro 4, updated the four-speed automatic transmission to five-speed, upgraded power rating of the 3.0-litre model from 122 to 128 kW (166 to 174 PS; 164 to 172 hp), increased torque from 343 to 360 N⋅m (253 to 266 ft⋅lb) for the five-speed automatic transmission, and the Smart Cab Prerunner 4×2 was introduced with automatic transmission. Other changes included a more efficient fuel injection system and the addition of a centre headrest on the rear double cab seat.

The Vigo Champ CNG included the 2.7-litre 2TR-FE bi-fuel engine that could run on compressed natural gas (CNG).

Eighth generation (AN110, AN120, AN130; 2015)

[edit]
Eighth generation
2016 Toyota Hilux SR5 (GUN136; pre-facelift)
Overview
Model code
  • AN110
  • AN120
  • AN130
Also calledTruckMasters OX (Finland)
ProductionMay 2015–present
Assembly
Designer
  • Ryota Naka, Yukihiro Koide, Takuya Watabe, Eishi Suzuki and Yusuke Fukushima[74][75][76]
  • Peter Anthony Elliott (2020 facelift)[77][78]
Body and chassis
Body style
Layout
PlatformToyota IMV
Related
Powertrain
Engine
Power output
  • 10 kW (13 hp) electric motor (MHEV)[80]
  • 12kW, 65Nm (MHEV)[81]
  • 8.4kW, 65Nm (MHEV)[82]
Transmission
  • 5-speed R151 manual
  • 6-speed RC60/RC61 manual / iMT manual
  • 5-speed A750F automatic
  • 6-speed AC60 Super Intelligent ECT automatic
Battery
  • 0.5 kWh, 48V (MHEV)[80]
  • 0.207 kWh, 48V (MHEV)[81][83]
  • 0.2064 kWh, 48V, 13 cells (MHEV), charges 12V battery via DC/DC converter[84]
Dimensions
Wheelbase
  • 2,750 mm (108.3 in) (short-wheelbase)[85]
  • 3,085 mm (121.5 in) (long-wheelbase)[85]
Length
  • Crew Cab: 5,320–5,325 mm (209.4–209.6 in)
  • Single Cab: 4,935–5,270 mm (194.3–207.5 in)
  • Smart Cab: 5,320 mm (209.4 in)
Width1,800–2,020 mm (70.9–79.5 in)[86][87]
Height
  • Crew Cab: 1,750–1,880 mm (68.9–74.0 in)
  • Single Cab: 1,690–1,855 mm (66.5–73.0 in)
  • Smart Cab: 1,695–1,860 mm (66.7–73.2 in)
Curb weight1,495–2,286 kg (3,296–5,040 lb)

The eighth-generation Hilux was introduced simultaneously on 21 May 2015 in Bangkok, Thailand and Sydney, Australia.[88] It was the first of the Toyota IMV family to receive a new generation, with the related Fortuner and Innova receiving new generations in July and November, respectively.[89][90][91] In some Asian markets such as Thailand, Laos, Cambodia, Myanmar, and Pakistan, the model also adopted a new moniker, Hilux Revo.[92][93]

The model was subsequently introduced in the Philippines in July 2015,[94] Mexico and GCC countries in August 2015,[95][96][97] and Argentina and Brazil in November 2015,[98][99] while in Europe specifications were unveiled in September 2015 for a mid-2016 market introduction.[100][101] Introductions of the model in more markets started in 2016. In March 2016, the model was released in South Africa, where it is also produced.[102] In Malaysia, it was launched in May 2016,[103] while in Pakistan it was launched in September 2016.[93] In September 2017, Toyota released the Hilux in Japan for the first time since 2004.[104]

The eighth-generation Hilux features the "Keen Look" design language with a slimmer headlight shape (with optional projector headlights and LED daytime running lights). This design continues into the interior with similar AC vents and centre fascia design, which has been described as more "car-like".[105] First for a Hilux, this generation is available with an optional autonomous emergency braking system (AEB).[106]

Development

[edit]

Development of the vehicle was led by Hiroki Nakajima as chief engineer, who visited 120 countries during its development. It was reported that in 2011, Toyota started over on the new Hilux just six months into development due to the release of the Volkswagen Amarok and Ford Ranger, which reset Toyota's benchmark for "car-like driving". Toyota President and CEO Akio Toyoda personally intervened to set the Hilux on a new development path.[105]

Toyota stated the eighth-generation Hilux received larger cabin space in the front and rear with 19 mm (0.7 in) extra shoulder room, 8 mm (0.3 in) extra head room, 15 mm (0.6 in) higher seat height and 35 mm (1.4 in) larger rear knee room. It also featured a broader seat adjustment range and a larger 80-litre (17.6 imp gal; 21.1 US gal) fuel tank. It is also equipped with rear air vents as an option, making it one of the few pickups in its segment with rear air vents at the time of its launch.[107]

The front bumper has a bigger bulge to meet new pedestrian safety regulations, while the lower section of the front bumper has been shaped to ensure the Hilux is more agile than its predecessor in off-road conditions. In the Middle East, the Hilux received an optional steel front bumper.[108] The approach angle is 31 degrees and the departure angle is 26 degrees, compared to the previous 30 and 23, respectively.[105]

The new ladder-frame chassis gives the vehicle a 20-percent increase in torsional rigidity compared to the previous generation model.[109] The stronger FIRM (Frame with Integrated Rigidity Mechanism) makes use of high-tensile strength steel and more spot welds. The improved body structure is said to yield lower noise, vibration and harshness levels. It is also equipped with a newly developed Dynamic Control Suspension system and Body Control with Torque Demand.[110]

Three different suspension setups are available for the Hilux for different markets. Vehicles destined for Australia, South Africa, Russia and South America receive an Australian-developed heavy-duty suspension setup that offers improved off-road performance, better vibration suppression and improved roll stiffness. Vehicles sold in Thailand receive a comfort-biased setup due to the large market of pickup trucks for personal use. The third suspension setup is a general setup that is "suited to all road conditions the world over." The suspension setups consist of front double wishbone with a thicker front stabiliser bar and rear leaf spring configuration.[110] It is aimed to give the Hilux a more "car-like" driving experience.[107]

Markets

[edit]

Argentina

[edit]

As of 2016, the Argentine version has about 40% of locally and 60% of regionally made parts.[111]

Australia

[edit]

During its introduction in Australia, the eighth-generation Hilux was offered with 31 variants, eight more than its predecessor, with 4×2 and 4×4 single, extra and double cabin styles, and WorkMate, SR and SR5 grade levels.[110] Toyota has also added Hi-Rider variants for SR and SR5 models, with added ride height, heavy-duty suspensions, larger front ventilated disc brakes and larger rear drum brakes.[112]

Four engine options are offered in the market, ranging from the 2.4-litre turbo-diesel, 2.8-litre turbo-diesel (with different outputs for both 4×2 and 4×4), 2.7-litre petrol and 4.0-litre V6 petrol, and continues to be imported from Thailand.[107]

The Australian specification Hilux offers an upgraded 3,500 kg (7,716 lb) towing capacity (for diesel manual) or 3,200 kg (7,055 lb) for diesel automatic model, while it also offers a payload of up to 1,240 kg (2,734 lb). It comes equipped with a standard reversing camera, up to seven airbags, electronic stability control, trailer sway control and rear parking sensors.

In March 2017, the TRD appearance package became available.[113] In January 2018, Toyota introduced the Hilux Rugged X, Rogue and Rugged variants which were fully designed, developed and engineered in Australia. Based on the double-cab 4×4 Hilux, the three variants are targeted towards "urban adventurers" with off-road related changes and additions.[114][115] The 2020 facelift was presented in August, which also introduced upgraded diesel engines and Toyota Safety Sense.[116]

In September 2022, the Hilux Rogue received upgrades such as wider tracks and fenders, larger 18-inch wheels, rear disc brakes replacing drum brakes and larger front brake discs. It also gained extended front suspension arms, a lengthened rear axle, revised rear dampers, and a rear anti-roll bar, which are claimed to increase the vehicle's roll rigidity by 20 percent.[117]

In January 2023, the GR Sport model became available in Australia with a different styling compared to the Hilux GR Sport in other markets, by sharing many elements with the Hilux Rogue. Powered with the 2.8-litre diesel engine, it received engine upgrades, heavy-duty suspension, wider fenders and wider track.[118]

Cambodia

[edit]

The eighth‑generation Hilux was officially introduced to the Cambodian market back in 2016, with local assembly for the Cambodian market began in May 2024 at the Phnom Penh Special Economic Zone by TTMC.[119] The locally assembled Hilux Revo is offered in V Edition and Rally trims, both powered by a 2.8‑litre diesel engine paired with a six‑speed automatic transmission and four‑wheel drive.[120] Standard equipment includes wireless Apple CarPlay and Android Auto, Bi‑LED headlamps, and advanced safety features.[121]

Europe

[edit]

The eighth-generation Hilux entered European markets such as the UK in April 2016 with customer deliveries in July. It was available in Active, Icon, Invincible and Invincible X grade levels and single, extra and double cab body styles. The sole powertrain option is the 2.4-litre diesel engine.[109] The 2020 facelift model received an optional 2.8-litre diesel engine, and a GR Sport variant since 2022.[122][123]

Like the previous generation, this generation has also been sold as the TruckMasters OX in Finland by Truck Masters Finland since 2017. The modified suspension means that the truck is registered as a light truck in Finland, leading to lower taxes.[124]

India

[edit]

In India, the Hilux was unveiled in January 2022 and went on sale in late March 2022. Mainly marketed as a "lifestyle utility vehicle",[125] it is offered in Low and High trim levels.[71] Models sold in India are assembled at Toyota Kirloskar Motor's plant in Bidadi, Karnataka, and 30 percent of its components are sourced locally.[126]

Japan

[edit]

The Hilux was reintroduced in Japan on 12 September 2017, after 13 years of hiatus. Initial orders for the vehicle exceeded 2,000 in the first month of sales.[127] For the Japanese market, the Hilux is imported from Thailand, with only double-cab 4WD configuration available in two trim levels, "X" and "Z", both equipped with a 2.4-litre 2GD-FTV engine and a 6-speed automatic transmission.

Pakistan

[edit]

Indus Motor Company launched the eighth-generation Hilux in early 2017 under the Hilux Revo brand name, with eight variants, all powered by the 3.0-litre 1KD-FTV engine. There was a choice of a 6-speed manual transmission (RC60/RC61) or a 5-speed automatic transmission (A750F).[128]

In February 2018, the 3.0-litre diesel engine and 5-speed automatic transmission were discontinued and replaced by the 2.8-litre 1GD-FTV engine and 6-speed automatic transmission (AC60). The 2018 Hilux was offered with multiple trim levels, beginning with the entry-level "E" model, followed by the mid-grade "G" and the highest trim level "V" variant, which was equipped with push start, keyless entry, a touchscreen infotainment system and downhill assist control, among other advanced features.[129]

In July 2021, the facelift version was introduced,[130] followed by the introduction of a new trim level called Rocco in February 2022, which featured a more aggressive design with fender flares, matte black accents and an updated front bumper. The launch of the Hilux Revo Rocco also brought parking sensors and dual-zone climate control.[131] In March 2023, the Hilux GR-S model was launched, bringing Apple CarPlay and Android Auto support, a new front bumper and radiator grille, red accents in the interior, piano black trim pieces, glossy black alloy wheels and GR badges on the front and rear.[132]

Philippines

[edit]

The eighth-generation Hilux was launched in the Philippines in July 2015. It was initially offered in 2.4 Cab & Chassis (manual only), 2.4 FX (manual only), 2.4 J (manual only), 2.4 E (manual only), 2.4 G 4×2 (manual and automatic) and 2.8 G 4×4 (manual and automatic) grades.[133]

In September 2020, the Hilux received a facelift and is offered in 2.4 Cab & Chassis (manual only), 2.4 Cargo (manual only), 2.4 FX (manual only), 2.4 J (available either in 4×2 or 4×4, manual only), 2.4 E 4×2 (manual only), 2.4 G 4×2 (manual and automatic), 2.4 Conquest 4×2 (manual and automatic) and 2.8 Conquest 4×4 (manual and automatic) grades.[134] In August 2022, the Hilux gained a feature list upgrade.[135]

In September 2023, the Hilux GR-S was updated similar to the Australian market.[136]

South Africa

[edit]

As of 2016, Toyota South Africa Motors (TSAM) would export more than 55,000 Hilux and Fortuner units to 74 countries, including Africa (43 markets), Europe (28 markets) and Latin America (three markets). Hilux vehicles sold in South Africa are marketed as 2.4 and 2.8 GD-6 respectively which signifies engine displacement, the GD engine series and the 6 speed transmission. Exports included right-hand-drive and left-hand-drive variants, and would consist of more than 50 percent of TSAM’s total 2016 Hilux and Fortuner production.[137]

Thailand

[edit]

Thailand is the major export hub for the Hilux, with 60 percent of local production allocated for exports as of 2015. Initial plans were to export 186,000 units to over 130 countries with a focus on major markets such as Australia, New Zealand, the Middle East, South America, and UK.[138]

The domestic market model is marketed as the Hilux Revo, which consists of single, extra cab (Smart Cab) and double cabin (Double Cab) body styles, with both Smart Cab and Double Cab model receiving an optional high-riding Prerunner model.[139]

In March 2016, the TRD Sportivo appearance package became available.[140] In November 2017, Hilux Revo Rocco also introduced as the highest grade level. The Rocco features a grey rear bumper bar, 18-inch alloy wheels with all-terrain tyres, a black sports bar with bed liner, Rocco insignia, gloss black grille, black metallic trim on the interior along with a redesigned instrument cluster. The engine and safety features for the Rocco remain unchanged.[141] Since September 2018, the Hilux Revo Rocco is also available with the 2.4-litre diesel engine.[142] In August 2021, the Hilux Revo received GR Sport variants for low-riding and high-riding models.[143][144]

2017 facelift

[edit]

A minor redesign of the Hilux was unveiled in November 2017 in Thailand. It features a different front grille styling similar to the North American market Tacoma and a different front bumper with LED fog lights. In Thailand, the redesigned front fascia is only applied to the 4×4 and high-riding 4×2 Prerunner variants, while the entry-level, low-riding 4×2 versions was largely unchanged with minor revisions. In Australia, it was released in August 2018 with the changes restricted to the higher grade levels, SR and SR5, while the basic WorkMate models are unchanged.[145] The rest of the exterior is identical to the initial model.[141] A range-topping Hilux Revo Rocco was also introduced in Thailand, which features exterior accessories.[141]

The Rocco was introduced in Malaysia as Hilux L-Edition in 2018.[146] In the Philippines, the Rocco was introduced in February 2018 as the Conquest.[147] In the UK, this styling was only available for the 'Invincible X' variant,[148] which was launched at the Commercial Vehicle Show on 24 April 2018.[149] In Japan, this model was sold as the Z "Black Rally Edition", which was announced on 12 November 2018 and released on 17 December 2018 to commemorate the 50th anniversary since the launch of the first generation Hilux.[150]

2020 facelift

[edit]

In June 2020, Toyota unveiled the second facelift of the AN110/120/130 series Hilux for Asia, Europe and South America. The second facelift model received revised front and rear with LED headlamps and tail-lamps and front LED indicators, a first for the Hilux, and redesigned 18-inch alloy wheels. Revisions inside the interior include a new design for the instrument cluster and the 4.2-inch multi-info display. A more rugged-styled Hilux with larger front grille surface and black fender flares was introduced with different names, such as the Rocco in Thailand and Pakistan, Rogue in Australia and Malaysia,[151] Conquest in the Philippines[152] and South America,[153] Adventure in the UAE,[154] and Invincible X in Europe.

The power and torque figures for 2.8-litre 1GD-FTV diesel engine has been upgraded to 204 PS (150 kW; 201 hp) and 500 N⋅m (51.0 kg⋅m; 369 lb⋅ft) (with automatic transmission), while its 2.4-litre counterpart, the 2GD-FTV diesel engine received a higher-pressure common-rail fuel injection system, along with optimised pistons, piston rings and an uprated alternator to better handle heavier workloads.[151][116]

Dampers on the 4×4 and 4×2 high-riding versions of the 2020 facelift Hilux have been revised for improved ride comfort with less vibration, particularly with less payload. Leaf spring bushings have been updated for better comfort on rough roads, as well as steering response during cornering and lane changes. A self-lubricating rubber for the rear shackle bush is also added for better ride comfort.[116]

For some Southeast Asian markets, the Hilux became available with Toyota Safety Sense. This facelift of the Hilux was introduced in Japan in August 2020 and is offered in base X and Z trim levels.

2024 facelift

[edit]

On 1 February 2024, the third facelift of the AN110/120/130 series Hilux was introduced in Australia[155] and Indonesia.[156] The facelifted Hilux Revo was also launched in Thailand at the 45th Bangkok International Motor Show on 25 March 2024.[157] South Africa also received the same facelift for the Raider double-cab and extra-cab models.[158]

GR Sport

[edit]

The GR Sport version of the Hilux was first released in São Paulo, Brazil in November 2018.[159] It is based on the flagship SRX variant available in South America with additional stiffer front springs, monotube dampers, Gazoo Racing exterior graphics, a new design honeycomb grille insert with 'Toyota' badging, matte black wheel arch extensions, a black bonnet and roof, side steps, 17-inch alloy wheels with all-terrain tyres, and GR badging, without performance upgrades.[160]

The GR Sport version based on the 2020 facelift model was released in Thailand on 25 August 2021,[143][144] in Japan on 8 October 2021,[161] in the Philippines in October 2021,[162] in Europe in January 2022,[163] in Indonesia in December 2022[164] and in Pakistan in March 2023. The model was also released in South Africa in September 2022, with the 1GD-FTV engine further upgraded to produce 224 PS (165 kW; 221 hp) and 550 N⋅m (56.1 kg⋅m; 406 lb⋅ft).[165][166]

In January 2023, a specialised GR Sport model for the Australian market was released. It received a different styling compared to the Hilux GR Sport in other markets, with more off-road-focused upgrades such as extended wheel-arch fender flares, wider track, heavy-duty suspension, and heavy-duty 'rock sliders' instead of side-steps. Powered with the 2.8-litre diesel engine, it is upgraded to produce 224 PS (165 kW; 221 hp) and 550 N⋅m (56.1 kg⋅m; 406 lb⋅ft).[118]

To commemorate Toyota Gazoo’s 9th Safari Rally victory in 2021, the Hilux GR Safari Rally limited edition was released in Kenya by CFAO Motors Toyota, available in automatic and manual with GR's racing colours (black, red, and white).[167]

Hilux Revo BEV Concept

[edit]

The Hilux Revo BEV Concept is an EV conversion prototype based on the eighth-generation Hilux (Hilux Revo in Thailand) single cab that was presented on 14 December 2022 at the 60th anniversary event of Toyota Motor Thailand.[168]

Hilux FCEV concept

[edit]
2024 Toyota Hilux FCEV Concept at Goodwood Festival of Speed 2024

The Hilux FCEV concept is a hydrogen powered fuel cell electric vehicle (FCEV) prototype based on the eighth-generation Hilux two-wheel drive space-cab.[169][170] It was unveiled in September 2023 and was developed in the UK at Toyota Manufacturing UK's Burnaston car plant with funding provided by the UK government.[169] The prototype uses the same powertrain as Toyota's full production FCEV the Mirai and has three high-pressure fuel tanks with an expected range of more than 365 miles (587 km).[169][170] Toyota said it would produce ten prototypes for testing by the end of 2023.[169]

Powertrain

[edit]

The model is available with the newly developed 2.4-litre and 2.8-litre GD series diesel engines, combined with a 6-speed manual transmission or a 6-speed automatic transmission with sequential shift technology.[171] The manual model, touted as an "intelligent" manual helps eliminate shift shock by matching engine revs to the transmission speed. The 2.8-litre GD engine was introduced in May 2015 at the 36th International Vienna Motor Symposium.[172] The GD engines are equipped common-rail direct-injection, variable-nozzle turbos, exhaust gas recirculation and an optional stop/start system. It is claimed to use 10 percent less fuel than the older KD engines.

The older KD series 2.5-litre along with 3.0-litre diesel engines was offered in several market alongside the newer GD series engines. The 2.0-litre, 2.7-litre and 4.0-litre petrol engines from the previous generation returned with a Dual VVT-i update for increased power and torque.[173][174] As of December 2022, the 5L-E engine option is marketed by Toyota Gibraltar Stockholdings along with other distributors in Africa such as French West Africa,[175] and for institutional purchase by governmental entities and NGOs accredited by the UN, only with a 5-speed manual transmission, four-wheel drive and left-hand drive only.[176]

Model Engine Transmission Power Torque
2.0 2.0 L 1TR-FE inline-4 fuel-injected petrol with Dual VVT-i 6-speed manual 104 kW (139 hp) at 5,500 rpm 185 N⋅m (136 lb⋅ft) at 3,800 rpm
6-speed AC60E/AC60F automatic
2.4 2.4 L 2GD-FTV inline-4 common rail diesel with VNT 5-speed R151 manual 110 kW (150 hp) at 3,400 rpm 343 N⋅m (253 lb⋅ft) at 1,400–2,800 rpm
6-speed RC60/RC60F manual 400 N⋅m (300 lb⋅ft) at 1,600–2,000 rpm
6-speed AC60E/AC60F automatic
2.5 2.5 L 2KD-FTV inline-4 common rail diesel without intercooler 5-speed R151 manual 76 kW (102 hp) at 3,600 rpm 200 N⋅m (150 lb⋅ft) at 1,600–3,600 rpm
6-speed RC61 manual 260 N⋅m (190 lb⋅ft) at 1,600–2,400 rpm
2.5 2.5 L 2KD-FTV inline-4 common rail diesel with VNT 6-speed manual 107 kW (144 hp) at 3,400 rpm 343 N⋅m (253 lb⋅ft) at 1,800–3,400 rpm
5-speed A750F automatic
2.7 2.7 L 2TR-FE inline-4 fuel-injected petrol with Dual VVT-i 6-speed manual 120 kW (160 hp) at 5,500 rpm 246 N⋅m (181 lb⋅ft) at 3,800 rpm
6-speed AC60E/AC60F automatic
2.8 2.8 L 1GD-FTV inline-4 common rail diesel with VNT 5-speed R151 manual 130 kW (170 hp) 343 N⋅m (253 lb⋅ft) at 1,200–3,400 rpm
6-speed RC61 manual / RC61F iMT (Intelligent Manual Transmission) manual (Thailand) 132 kW (177 hp) at 3,400 rpm
2nd facelift: 150 kW (201 hp) at 3,400 rpm
GR Sport (South Africa/Australia): 165 kW (221 hp) at 3,400 rpm
420 N⋅m (310 lb⋅ft) at 1,400–2,600 rpm
2nd facelift: 420 N⋅m (310 lb⋅ft) at 1,400–3,400 rpm
6-speed AC60E/AC60F automatic 450 N⋅m (330 lb⋅ft) at 1,600–2,400 rpm
2nd facelift: 500 N⋅m (370 lb⋅ft) at 1,600–2,800 rpm
GR Sport (South Africa/Australia): 550 N⋅m (410 lb⋅ft) at 1,600–2,800 rpm
3.0 3.0 L 5L-E inline-4
naturally aspirated diesel
5-speed manual 71 kW (95 hp) at 4,000 rpm 197 N⋅m (145 lb⋅ft) at 2,200 rpm
3.0 3.0 L 1KD-FTV inline-4
common rail diesel with VNT
6-speed RC61 manual 122 kW (163 hp) at 3,400 rpm 343 N⋅m (253 lb⋅ft) at 1,600–3,400 rpm
5-speed A750F automatic 360 N⋅m (270 lb⋅ft) at 1,800–3,400 rpm
4.0 4.0 L 1GR-FE V6 fuel-injected petrol with VVT-i 6-speed RC61 manual 175 kW (235 hp) at 5,200 rpm 376 N⋅m (277 lb⋅ft) at 3,700 rpm
6-speed AC60E/AC60F automatic

Safety

[edit]

The updated Hilux in its most basic Latin American market configuration with 7 airbags received 5 stars for both adult occupants and 5 stars for infants from Latin NCAP in 2019.[177]

ANCAP scores (2019)[178]
Overall StarStarStarStarStar
Adult occupant 36.7/38.00
Child occupant 42.6/49.00
Vulnerable road user 42.3/48.00
Safety assist 10.2/16.00
2020 Toyota Hilux 2.8D (Thailand)
ASEAN NCAP scores[179]
Overall stars / Score StarStarStarStarStar 83.42
Adult occupant 32.93/36.00
Child occupant 44.04/49.00
Safety assist 10.95/18.00
Euro NCAP test results
Toyota Hilux 2.4D 4x4 (mid-grade) (Double Cab) (2016)[180]
Test Points %
Overall: StarStarStar
Adult occupant: 32.6 85%
Child occupant: 40.3 82%
Pedestrian: 30.9 73%
Safety assist: 3 25%

Hilux Champ (2023)

[edit]
2023 Hilux Champ

The Toyota Hilux Champ is a two-door pickup truck or chassis cab positioned below the Hilux, and based on the IMV platform and chassis shared with the Hilux. It was first previewed as the IMV 0 concept in December 2022, and went on sale as the Hilux Champ in Thailand in November 2023.[181]

Production and sales

[edit]

Worldwide production

[edit]
Year Production[2]
1968 33,708
1969 48,041
1970 69,787
1971 77,865
1972 79,523
1973 75,541
1974 78,727
1975 115,466
1976 137,101
1977 215,696
1978 224,113
1979 237,309
1980 306,063
1981 302,580
1982 333,103
1983 345,117
1984 432,871
1985 461,253
1986 440,905
1987 383,688
1988 394,468
1989 374,387
1990 362,147
1991 344,501
1992 387,279
1993 405,752
1994 425,999
1995 384,571
1996 387,571
1997 351,417
1998 353,340
1999 358,793
2000 343,646
2001 363,354
2002 396,013
2003 276,172
2004 323,625
2005 370,191
2006 428,616
2007 508,132
2008 491,702
2009 438,812
2010 548,889
2011 518,274
2012 745,303
2013 732,661
2014 648,930
2015 597,899
2016 537,474
2017 520,742

In 2017, Toyota reported the Hilux sold around 521,000 units in 190 countries, with production in 6 countries. 167,000 units were sold in Asia, 116,000 in South America, 65,000 in the Middle East, 55,000 in Africa, 51,000 in Oceania, 41,000 in Europe, 19,000 in North America, and around 1,000 in Japan. In the same year, 310,500 units were produced in Thailand, 103,000 produced in Argentina, 76,500 produced in South Africa, 18,200 produced in Malaysia, 6,500 produced in Pakistan, and 600 produced in Venezuela.[2]

Sales

[edit]
Year Thailand Australia New Zealand Indonesia[182] Philippines Malaysia[183][i] South Africa Brazil Argentina Mexico[184] Saudi Arabia
2000 3,647
2001 3,052
2002 3,255
2003 6,819 5,606[185]
2004 7,303 6,711[186]
2005 9,435 13,845[187]
2006 166,358[188] 36,885[189] 300 11,404 17,385[190]
2007 158,348[188] 42,009[189] 3,055 11,019 19,342[191]
2008 127,028[188] 42,956[192] 6,980 12,500 21,731[193]
2009 102,026[188] 38,457[194] 4,746 14,574 30,994[195]
2010 144,190[188] 39,896[196] 7,687 18,514 33,656[197]
2011 121,887[188] 36,124[198] 8,301 21,480 33,260[199]
2012 233,293[188] 40,646[198] 12,556 28,566 38,889[200] 5,499
2013 206,939[188] 39,931[201] 14,129 27,155 42,627[202] 9,120
2014 144,693[203] 38,126[204] 9,206 25,715 43,310[205] 8,783
2015 120,112[206] 35,161[204] 5,623[207] 10,757 27,158 35,684[208] 32,684[209] 10,504
2016 120,444[210] 42,104[211] 6,187[212] 4,996 12,405[213] 18,477 35,428[214] 34,031[215] 13,644
2017 109,988[216] 47,093[211] 8,106[217] 7,661 14,688[218] 17,927 36,422[219] 34,378[220] 33,914[221] 19,132
2018 150,928[188] 51,705[222] 8,086[223] 9,126 18,237[224] 19,734 40,022[225] 39,313[226] 33,439[227] 18,943
2019 165,452[228] 47,759[229] 7,126[230] 8,369 20,846[231] 15,796 40,934[232] 40,408[233] 25,087[234] 17,654[235] 24,046[236]
2020 129,893[237] 45,176[238] 5,796[239] 5,651 10,642[240] 14,204 31,263[241] 32,395[242] 19,064[243] 13,666 21,838[244]
2021 127,669[245] 52,801[246] 8,430[247] 7,737 18,969[248] 18,150 36,085[249] 45,897[250] 27,072[251] 16,635[252] 16,993[253]
2022 148,101[254] 64,391[255] 9,787[256] 16,555 24,537[257] 26,899 32,203[258] 48,565[259] 24,628[260] 20,842[261]
2023 106,601[262] 61,111[263] 8,054[264] 20,195 25,958[265] 27,276 37,382[266] 46,206[267] 30,694[268] 18,117[269]
2024 66,244[270] 53,499[271] 7,296[272] 15,484[ii] 26,643[273] 26,738 32,656[274] 50,011[275] 28,988[276] 21,370

Reputation

[edit]

The Hilux has often been described as having a high level of durability and reliability during sustained heavy use or even abuse.[277][278][279]

This reputation was highlighted in several episodes of the BBC motoring show Top Gear. In series 3, episodes 5 and 6, a 1988 diesel N50 Hilux with 305,775 km (190,000 miles) on the odometer was subjected to considerable abuse, including being left on a beach for the incoming tide, left on top of a building as it was demolished, and being set on fire.[280][281] The Hilux suffered severe structural damage, but was still running after being repaired with only the typical tools that would be found in a truck's toolbox (with the exception of a replaced windscreen for the driver's safety).[282] In later series, this Hilux became one of the background decorations in the Top Gear studio, and is now on display in the "World of Top Gear" exhibit at the National Motor Museum, Beaulieu.[283] In the later series 8, episode 3, a Hilux was chosen by Jeremy Clarkson as his platform for creating an amphibious vehicle (though by the end of that episode the Hilux failed to start), and in the Top Gear: Polar Special Clarkson and James May raced a specially modified 2007 model Hilux to the magnetic north pole from Northern Canada – making that truck the first motor vehicle to have made that journey. The camera crew's vehicle from this episode was later modified and driven to near the summit of the Eyjafjallajökull erupting Icelandic volcano by James May, in Series 15, Episode 1.

In 1999, the Hilux appeared in a series of "Bugger" television advertisements in New Zealand and Australia, exaggerating its power and durability for comic effect.[284][285] The adverts were banned in New Zealand after receiving 120 complaints, but later reinstated.[286]

A world record was achieved by the support crew for the participants in the 2008/2009 Amundsen Omega 3 South Pole Race. The crew traveled in specially adapted Toyota Hiluxes modified by Arctic Trucks, completing a trip of over 5,000 km (3,100 miles) from Novo, a Russian Scientific Station in Antarctica to the Geographic South Pole and back again, making them the first 4×4s to reach the South Pole.[287] The return journey of 2,500 km (1,600 miles) from the South Pole to Novo Station was completed in a record 8 days and 17 hours.

Racing

[edit]
2017 Toyota Hilux Dakar car

Two Hilux pickups entered the Dakar Rally in 2012, prepared by the Imperial Toyota team of South Africa. Driver Giniel de Villiers achieved third place in the 2012, second place overall in the 2013, 4th in the 2014, and again second place in the 2015. These however, were heavily modified non-production versions built around a custom racing-only tubular chassis and using a larger capacity Toyota V8 engine.[288] Since 2016, the Dakar Rally Hilux has been prepared by Toyota Gazoo Racing WRT. Giniel achieved third place with it in 2016, 5th in 2017, 3rd in 2018 and 9th in 2019. Nasser Al-Attiyah won the 2019 Dakar Rally, earning the first ever Toyota victory in the Dakar Rally, he also came in second in 2018 and 2021. In the 2020 Dakar Rally, six Hilux cars were entered prepared by Gazoo Racing, and another nine by Overdrive Racing. A new, wider, heavier, featuring larger wheels Toyota GR DKR Hilux T1+ was built by Gazoo Racing for 2022 Dakar Rally, equipped with 3.5-L twin-turbo V6 engine, based on Toyota Land Cruiser 300 GR Sport.[289]

Non-Standard Tactical Vehicles

[edit]
Two Hilux Facelift 2024[290] with M134P minigun installed, and add-on armour at front and side; used as special reconnaissance vehicle by the Indonesian Marine Reconnaissance Battalion.[291]

While not standard issue, various countries including the US military, particularly Special Operations forces, have used Toyota Hilux vehicles for various purposes. They are often acquired as technical vehicle or Non-Standard Tactical Vehicles (NSTVs) and modified for specific missions. These vehicles are favoured for their reliability, ease of maintenance, and ability to operate in diverse environments.[292][293]

Use by militant groups

[edit]
A Toyota Hilux with a DShKM machine gun used by the Kurdish YPG militia

Due to its durability and reliability, the Toyota Hilux, along with the larger Toyota Land Cruiser (J70), has become popular among paramilitary groups in war-torn regions as a technical.[294] According to terrorism analyst Andrew Exum, the Hilux is "the vehicular equivalent of the AK-47. It's ubiquitous to insurgent warfare."[295] In 2015, US counter-terror officials inquired with Toyota how the Salafi jihadist extremist group Islamic State had apparently acquired large numbers of Toyota Hiluxes and Land Cruisers. Mark Wallace, the CEO of the Counter Extremism Project said, "Regrettably, the Toyota Land Cruiser and Hilux have effectively become almost part of the ISIS brand."[296]

The Toyota War between Libya and Chad in 1986 and 1987 was named as such because of the heavy, successful use of Hilux and Land Cruiser trucks for technicals.[295]

Notes

[edit]

See also

[edit]

References

[edit]
[edit]
Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
The Hilux is a series of light-duty pickup trucks produced by Motor Corporation since its debut in March 1968 as the RN10 model, succeeding the Briska and Light Stout with a new bonnet-type design that improved visibility and for commercial use. The name "Hilux" derives from combining "high" and "luxury," denoting its elevated performance and refined features relative to predecessors. Spanning eight generations through 2025, the Hilux has incorporated advancements such as four-wheel-drive systems introduced in 1979, engines for enhanced torque and efficiency, and payload capacities up to one , adapting to global demands for versatile work vehicles. Its engineering prioritizes mechanical simplicity and overbuilt components, enabling sustained operation in extreme environments including deserts, mountains, and flood-prone areas, as evidenced by its widespread adoption in , , and aid logistics. Cumulative global production exceeded 17.7 million units by 2017, with ongoing strong sales positioning it among the top-selling pickups worldwide, particularly in where it led monthly registrations in July 2025 with 4,676 units and in broader markets like the and . This longevity stems from empirical reliability metrics, including low breakdown rates in fleet data and the ability to accrue with minimal maintenance, distinguishing it from competitors prone to earlier failures under similar stresses.

Overview

Origins and significance

The Toyota Hilux was introduced on March 21, 1968, as the RN10 short-wheelbase model, marking Toyota's entry into the compact pickup segment with a focus on basic utility transport. Powered by a 1.5-liter inline-four delivering 77 PS, the vehicle prioritized affordability, simplicity, and load-carrying capacity for commercial and agricultural applications in . Developed as a successor to earlier Toyota light trucks including the Briska and Light Stout, the Hilux adopted a conventional bonneted cab design to improve driver visibility and while retaining robust, ladder-frame for durability. Its engineering emphasized mechanical reliability and ease of repair, aligning with the needs of users in resource-limited environments rather than advanced features or comfort. Initial exports targeted markets such as and in 1968, with quick adoption in and due to the model's straightforward mechanics and adaptability to unpaved roads and harsh conditions prevalent in developing economies. This early international penetration underscored the Hilux's role as a versatile workhorse, fostering long-term demand in regions where infrastructure challenges favored vehicles with proven toughness over sophistication. The Hilux's enduring significance lies in its evolution into a global benchmark for pickup durability, achieving cumulative sales over 18 million units by 2023 and positioning it as Toyota's highest-volume model outside . Its success reflects a design philosophy centered on practical, field-tested that prioritizes longevity and utility, influencing competitors and solidifying its reputation in demanding applications worldwide.

Design philosophy and engineering foundations

The Toyota Hilux's design philosophy centers on simplicity and overbuilt robustness to ensure exceptional longevity in demanding environments, a principle derived from 's emphasis on utility over complexity in commercial vehicles. Engineers focused on minimizing failure points by avoiding intricate electronics and prioritizing mechanical reliability, enabling the vehicle to endure extreme abuse such as overloading, submersion, and impacts without systemic breakdown. This approach reflects causal priorities: components are engineered for redundancy and ease of field repair, with global standardization of parts facilitating maintenance in remote areas lacking advanced tools. Core foundations include a ladder-frame constructed from high-tensile steel for superior torsional rigidity and load-bearing capacity, forming the basis since the model's inception to handle off-road stresses and demands exceeding 1 ton. High- diesel powertrains and part-time four-wheel-drive systems were selected for their delivery suited to traction in , , or inclines, rather than high-speed , with sealed systems resisting dust and water ingress to maintain functionality in harsh climates. These elements underscore a commitment to repairability, as modular designs allow worldwide to source interchangeable components without proprietary diagnostics. This philosophy draws from Toyota's post-World War II manufacturing evolution, incorporating —iterative improvements based on empirical feedback from global users—and jidoka, which embeds quality checks to prevent defects propagating through assembly. Field data from agricultural, , and applications informed refinements, yielding vehicles with service lives often exceeding 500,000 kilometers under abuse, as overbuilt frames and engines absorb stresses that would compromise lighter designs. Inherent trade-offs prioritize structural integrity over on-road refinements: is secondary to low-end for work duties, with diesel variants accepting higher consumption (around 10-12 km/L under load) for engines tolerant of poor-quality fuel and prolonged operation. Comfort features like advanced suspension or are de-emphasized in favor of leaf-spring setups and boxy profiles that enhance stability and wading depth, evidenced by body panels from corrosion-resistant that outlast unibody competitors in corrosive environments.

Generations

First generation (N10; 1968–1972)

The Toyota Hilux first generation, designated as the N10 series, entered production in March 1968 as a compact rear-wheel-drive designed primarily for commercial use. It featured a conventional construction with an integrated cab and cargo bed, succeeding earlier models like the and Toyota Light Stout to streamline manufacturing and reduce costs. The initial offering was a short-wheelbase model seating three, equipped with leaf-spring suspension on both axles for durability in rugged applications. Power came from a 1.5-liter inline-four producing 76 horsepower, paired with a four-speed . Manufactured exclusively at Toyota's facilities in , the N10 Hilux was targeted at export markets to compete in the growing demand for affordable light trucks suitable for , , and general utility tasks. Its simple, robust design emphasized reliability over luxury, with a focus on load-carrying capacity and ease of maintenance, quickly gaining traction in developing regions where such vehicles addressed practical transportation needs. No four-wheel-drive variant was available during this period, limiting it to two-wheel-drive configurations optimized for on-road and light off-road duties. In February 1971, Toyota introduced minor updates to the lineup, including an enlarged 1.6-liter option for improved and a long-wheelbase variant to accommodate greater payloads. These changes also aligned with emerging emissions regulations in key export markets, incorporating refinements to the and exhaust systems for better compliance without significantly altering the core mechanical layout. Production of the first-generation Hilux continued until 1972, laying the groundwork for 's expansion in the global pickup segment through its proven engineering simplicity and adaptability.

Second generation (N20; 1972–1978)

The second-generation Toyota Hilux, internally designated as the N20 series, debuted in May 1972 with a larger overall frame than its predecessor, enabling enhanced structural reinforcement and an improved payload capacity of up to 2,200 pounds (approximately 1 ton). This redesign addressed first-generation limitations in power and hauling, incorporating bigger-displacement engines such as the 2.0-liter 18R inline-four gasoline unit, which delivered 97 horsepower (SAE gross) in export markets like the United States. A 2.2-liter B-series diesel engine was also introduced, prioritizing low-end torque for demanding load-carrying tasks over high-rev power. Optional part-time four-wheel-drive systems expanded the model's off-road capabilities, marking a shift toward greater versatility beyond urban and light-duty use. The 4x4 variant, targeted at recreational buyers, featured such upgrades alongside cosmetic enhancements for appeal in markets. In regions like and , the N20 Hilux rapidly gained favor among farmers for its rugged refinements and reliable performance in agricultural settings, building on the model's reputation for durability in harsh conditions. Production continued until 1978, with both short- and long-wheelbase configurations available to suit varied utility needs.

Third generation (N30, N40; 1978–1983)


The third-generation Toyota Hilux, designated N30 for rear-wheel-drive models and N40 for four-wheel-drive variants, was introduced in September 1978 with a redesigned body featuring sharper, more angular lines that enhanced its utilitarian appearance and aerodynamics compared to the previous rounded styling. This redesign coincided with the lingering effects of the 1973 oil crisis and the impending 1979 crisis, which elevated demand for fuel-efficient diesel powertrains in export markets, positioning the Hilux as a durable option for commercial and off-road use. Four-wheel-drive became available from early 1979, offered as a standard option on higher trims to meet growing needs in rugged terrains.
Central to this generation was the integration of the 2.4-liter 2L inline-four diesel engine with indirect injection, delivering over 80 PS (approximately 79 hp) at 4,000 rpm and emphasizing reliability through robust construction suited for high-mileage applications. Gasoline engines, including the 1.6-liter 12R-J (80 PS) and larger variants up to 2.4 liters, were retained but de-emphasized in favor of diesels, reflecting a strategic shift toward efficiency amid volatile fuel prices; petrol options saw reduced promotion in diesel-preferred regions. The diesel's indirect injection system provided smoother operation and better cold-start performance, contributing to the model's reputation for longevity in demanding export environments. Market adaptations included the introduction of extended-cab () and double-cab configurations in select regions, expanding interior space by 90 mm over standard models to accommodate additional passengers while maintaining payload capacity. Enhanced corrosion resistance was achieved through Toyota's adoption of cathodic electrodeposition coating in , applied across models to combat rust in coastal and humid export markets like and . These features supported export expansion, with the Hilux's diesel variants gaining traction for their torque-rich performance (around 155-165 Nm) and economy during the era's fuel shortages.

Fourth generation (N50, N60, N70; 1983–1988)

The fourth-generation Toyota Hilux, designated by chassis codes N50, N60, and N70, entered production in November 1983 and continued until 1988, marking a shift toward enhanced on-road comfort alongside enduring off-road durability. This generation introduced rounded styling elements, including prominent blister fenders on the front and rear fenders of 4WD models, which contributed to a more aerodynamic profile while accommodating larger tires for improved traction. Petrol engines included options like the 1.6-liter 12R-J producing 80 PS at 5,200 rpm and the 1.8-liter 2Y-J delivering 95 PS at 5,200 rpm, paired with 4- or 5-speed manual transmissions. Diesel powerplants emphasized efficiency and for demanding applications, with the 2.4-liter 2L and its turbocharged 2L-T variant offering outputs up to 90 PS at 4,000 rpm and around 191 Nm. The turbocharged model improved hill-climbing performance and load-hauling capability, supported by reinforced designed to handle increased payloads without compromising reliability in rugged export markets like , where extensive durability testing validated the vehicle's robustness. In 1986, 4WD variants transitioned from a solid front to an independent front suspension with torsion bars, enhancing ride quality and handling on paved roads while preserving off-road articulation. This generation facilitated growing export volumes, serving as a foundational model for the "Toyota Truck" branding in the United States and underscoring 's commitment to balancing with incremental refinements in power delivery and suspension geometry.

Fifth generation (N80–N110; 1988–1997)

The fifth-generation Toyota Hilux, launched in September 1988, introduced independent front suspension with coil springs, marking a significant enhancement in on-road ride comfort and handling while preserving the model's renowned off-road durability through a retained leaf-spring rear . This chassis evolution under codes N80 to N110 supported a range of engines, including petrol options like the 2.4-liter 22R-E inline-four and the newly available 3.0-liter 3VZ-E V6, alongside diesel variants such as the 2.4-liter 2L and 2.8-liter 3L inline-fours, prioritizing for tasks. In markets including and , where it was often marketed as the Pickup, the Hilux featured V6 engines for improved performance in demanding conditions, with options for extended configurations to accommodate crew cab (double cab) body styles that increased passenger capacity without sacrificing payload versatility. These regional adaptations maintained the Hilux's core ladder-frame , ensuring compatibility with heavy-duty applications. Engineering refinements focused on reducing (NVH) through enhanced cabin insulation and refined suspension tuning, yet the design emphasized mechanical simplicity—such as carbureted or basic fuel-injected systems and robust gearing—for ease of field repairs and long-term reliability, as evidenced by the enduring reputation of engines like the 22R-E for minimal failures even under extreme use. This balance allowed the fifth-generation Hilux to appeal to both commercial fleets and recreational users, upholding its legacy of toughness amid incremental comfort upgrades.

Sixth generation (N140–N170; 1997–2004)

The sixth-generation Toyota Hilux (N140–N170 series) debuted in September 1997 with a complete redesign prioritizing enhanced refinement, durability, and multi-purpose utility amid intensifying competition from domestic and international pickup rivals. This iteration introduced independent front suspension—typically double wishbone design—as standard across models, replacing prior solid axles for improved on-road handling and comfort while maintaining off-road capability with leaf-spring rear suspension. The chassis featured a stiffer frame and more spacious cabin with extended height and length, contributing to greater quietness and versatility for both commercial and personal use. Powertrain options centered on reliable inline-four engines, including a 2.7-liter unit (3RZ-FE) delivering approximately 145 PS and 3.0-liter variants (such as 1KZ-TE) producing up to 130 PS, paired with either rear-wheel or configurations and manual or automatic transmissions. Body styles encompassed single cab, extra cab, and double cab variants, with capacities reaching up to 2.5 metric tons in select braked setups, underscoring its appeal for heavy-duty tasks. The lineup emphasized emissions-compliant engines to meet evolving regional standards, particularly in export markets. To attract younger demographics, offered the Rider variant starting in , primarily in select Asian markets like , featuring sporty styling kits, alloy wheels, and SUV-like elements on the Hilux platform for enhanced visual appeal without compromising core truck functionality. Global adaptations included right-hand-drive configurations tailored for regions such as the and , where the model's robust build supported aid organizations and rugged applications. These updates positioned the Hilux as a balanced contender, blending workhorse reliability with subtle refinements.

Seventh generation (AN10–AN30; 2004–2015)

The seventh-generation Toyota Hilux, internally designated AN10 to AN30, debuted in mid-2004 for the , adopting the name in Asian markets like . It introduced common-rail direct-injection D-4D turbo-diesel engines, including a revised 2.5-liter 2KD-FTV unit delivering 144 PS (106 kW) and 343 Nm of , and a 3.0-liter 1KD-FTV variant producing up to 171 PS (126 kW) with ranging from 343 to 410 Nm depending on tuning. These engines emphasized low-end availability from 1,400–2,400 rpm, supporting off-road capability on the ladder-frame with independent double-wishbone front suspension. (ABS) became standard across models, paired with larger front discs and two-piston on 4x4 variants for enhanced stopping power. Exterior styling drew from the Hilux's successes, featuring a bolder "one-size-up" front with prominent grille and angular headlights for improved approach angles and visual durability. Powertrains included five-speed manuals and four-speed automatics, with four-wheel-drive options using a part-time system and low-range , prioritizing capacities up to 1,000 kg and up to 2,250 kg. Engine updates incorporated variable-nozzle turbochargers for better emissions compliance, achieving Euro 3 standards initially while retaining diesel torque characteristics essential for rugged applications. A minor facelift in September 2008 refined the grille, headlights, and interior materials, alongside minor suspension tweaks for ride comfort. The 2011 mid-cycle update introduced vehicle stability control (VSC) on higher trims, integrating it with traction control and ABS to mitigate skids during off-road maneuvers or loaded hauling. Updated interiors added improved , such as revised dashboard layouts and optional leather-trimmed seats in premium variants. These changes aligned with evolving 4 emissions requirements through enhanced and , without compromising the engines' broad band for terrain traversal. For budget-conscious emerging markets, the Hilux Champ sub-variant emerged around as a stripped-down single-cab model, omitting features like power windows and to reduce costs while retaining core D-4D diesel reliability and basic off-road gearing. Production continued until 2015, with over 2 million units built globally, underscoring the generation's focus on balancing regulatory demands with unyielding utility.

Eighth generation (AN110–AN130; 2015–present)

The eighth-generation Toyota Hilux, designated AN110 through AN130, debuted in May 2015 with a redesigned ladder-frame emphasizing enhanced rigidity and off-road capability. It was reintroduced to the Japanese market on September 12, 2017, after a 13-year absence. It introduced the GD-series diesel engines, including the 2.4-liter 2GD-FTV producing 150 PS at 3,400 rpm and 400 Nm of torque, and the 2.8-liter 1GD-FTV delivering 177 PS at 3,400 rpm and 450 Nm between 1,600-2,400 rpm. These engines paired with either a 6-speed manual or , while four-wheel-drive variants retained a part-time VF2A with low-range featuring a 2.57:1 low range ratio (high range 1.00:1), as used in models including the 2025–2026 Revo Rocco with no changes to the transfer case or gearing from prior Revo models, for superior traction. The hydraulic power steering system has a capacity of 1.0 liter of ATF Dexron II or III. For a complete fluid flush, users typically use around 2 liters to thoroughly replace and clean the system, though the exact amount depends on the flushing method (e.g., multiple drain-and-fill cycles or using a flush machine). Subsequent facelifts addressed styling, safety, and efficiency. The 2017 update refined exterior aesthetics and incorporated initial advanced driver-assistance systems (ADAS) like Toyota Safety Sense for collision avoidance. In 2020, revisions focused on interior refinements and for better emissions compliance. The 2024 facelift introduced a redesigned front with updated grille and LED , alongside an optional 48V mild-hybrid system on the 2.8-liter diesel boosting output to approximately 201 hp while improving fuel economy. Throughout its run, the generation has balanced regulatory demands for ADAS features—such as and lane-keeping assist—with Toyota's emphasis on mechanical durability by limiting electronic dependencies in core systems. As of March 2026, production of this model is paused, with a new model announced globally on November 10, 2025, scheduled for launch in Japan around mid-2026; hybrid diesel variants gained prominence for reduced emissions.

Special variants and concepts

Performance models

The Toyota Hilux GR Sport, launched in 2020, incorporates rally-inspired enhancements including a retuned suspension with KYB monotube shocks, larger front discs, and 18-inch dark metallic wheels shod with all-terrain tires to improve on- and off-road handling while preserving the model's core durability. Powered by a 2.8-liter engine delivering 204 PS (150 kW) and 500 Nm of through a six-speed , it balances aggressive styling—such as blacked-out GR badging, overfenders, and a functional rear spoiler—with the Hilux's load-carrying capacity for enthusiast use. Preceding the GR , (TRD) offered performance packages for the Hilux starting in 2008, primarily in markets like , featuring upgraded Bilstein shocks, lowered , aerodynamic kits, and limited-slip differentials on models such as the TRD 4000 series dual-cab 4x4, which accelerated from 0-100 km/h in 7.2 seconds. These variants emphasized factory-backed modifications for sportier dynamics without compromising the pickup's rugged frame and off-road prowess, often including 17-inch alloys and tuned exhausts. In select Asian markets, the Hilux Sport Rider variant, introduced around the late 1990s and continuing into the 2000s, provided a PreRunner (rear-wheel-drive) setup with a 3.0-liter engine, body cladding, and sport-tuned suspension for enhanced visual aggression and agile performance tailored to recreational drivers. These models, limited in production, integrated aftermarket-style elements like roof rails and fog lamps while retaining the Hilux's mechanical reliability for demanding terrains.

Utility variants

The , launched in in November 2023, serves as a stripped-down utility variant tailored for budget-conscious commercial users in emerging markets, particularly in countries and with planned introductions in . Constructed on the IMV 0 platform—a simplified ladder-frame derived from the broader Hilux architecture—it emphasizes low acquisition and operating costs, high payload capacity, and robust simplicity suited to demanding work environments like and . Priced starting at 459,000 (approximately $13,100), the model omits advanced , infotainment, and luxury features in favor of a basic PVC interior, LED headlamps, and a utilitarian cargo to maximize affordability and ease of field maintenance. Engine options for the Hilux Champ include the 2.0-liter 1TR-FE inline-four petrol, the 2.7-liter 2TR-FE petrol, and the 2.4-liter 2GD-FTV turbodiesel, paired with either a five-speed manual or six-speed automatic transmission to deliver reliable torque for hauling without excessive complexity. The short-wheelbase configuration measures 4,970 mm in length, 1,785 mm in width, and 1,735 mm in height, with a 2,750 mm wheelbase that enhances maneuverability on uneven rural roads while supporting substantial cargo loads. Available as a two-door pickup or chassis cab, it accommodates two occupants in base forms, prioritizing bed utility for tools, produce, or materials in high-volume, wear-intensive operations. In regional markets, Hilux utility variants like the Champ incorporate adaptations such as extended deck lengths for or farming tasks, alongside minimalistic specs that rely on widely available components for repairs in remote areas lacking specialized service infrastructure. This design philosophy drives sales through proven durability in harsh conditions, contrasting with upscale Hilux models that integrate driver aids and comfort enhancements, thereby targeting fleet operators who value over technological sophistication.

Electric and hybrid concepts

Toyota has explored battery-electric vehicle (BEV) configurations for the Hilux through prototypes like the Hilux Revo BEV Concept, first publicly demonstrated in in August 2023 as a drivable based on the eighth-generation model. This concept integrates dual electric motors to enable four-wheel-drive capability, aiming to deliver zero-tailpipe emissions while preserving the Hilux's off-road performance for applications in remote or emissions-restricted areas. The prototype's design emphasizes feasibility testing on the existing Hilux architecture, with battery placement and adaptations evaluated for load-carrying and traversal without compromising core utility. In parallel, Toyota developed hydrogen fuel cell electric vehicle (FCEV) prototypes for the Hilux, with the project advancing to demonstration phase by June 2024 after initial concept work around 2021. These UK-built prototypes, numbering ten units assembled at Toyota's facility, incorporate technology from the Mirai sedan, including a stack powering a rear-axle rated at 182 PS and 300 Nm of , paired with three hydrogen storage tanks for a range exceeding 600 km. The configuration targets extended-range operations in infrastructure-limited regions, such as or , where battery recharge limitations pose challenges, though hydrogen refueling availability remains a primary barrier to broader adoption. Complementing full electrification efforts, Toyota introduced a mild-hybrid system in recent Hilux variants, featuring a 48V setup integrated with the 2.8-liter turbodiesel engine starting in models from 2024 onward. This belt-driven motor-generator adds approximately 12 kW and 65 Nm of electric assistance for improved fuel efficiency via regenerative braking and start-stop functionality, without altering payload (up to 1,000 kg) or towing (3,500 kg) capacities. The system prioritizes incremental emissions reductions and drivability enhancements over full hybridization, serving as a bridge technology amid ongoing evaluations of pure-electric viability.

Production and markets

Manufacturing facilities

The Toyota Hilux has been produced at multiple global facilities since the , with production initially centered in before shifting primarily to overseas plants in , , and to optimize , reduce tariffs through local content requirements, and scale output for export markets. Early manufacturing occurred at Toyota's Tahara and Hino plants in starting in 1968, but domestic production was largely phased out by the mid-1990s as demand grew internationally and facilities abroad achieved . Thailand serves as the largest production hub and exporter for the Hilux, with Toyota Motor Thailand's Ban Pho plant dedicated to its assembly since the 1960s and expanded for high-volume output. This facility has an annual capacity exceeding 220,000 units, enabling adaptations like local sourcing of components to meet regional trade regulations and facilitate just-in-time assembly of chassis and engines for rapid variant production. In 2021, the Thai plants alone assembled over 310,000 Hilux units, supporting exports to more than 100 countries through efficient supply chain integration. Additional key sites include (TSAM) in , where Hilux production commenced in 1979 to serve African and European markets with locally mandated content levels for tariff avoidance. In , S.A. (TASA) at the Zarate plant began Hilux output in the late , with a new generation introduced in 2001 to supply South American demand via similar localization strategies. 's Toyota Motor Manufacturing Indonesia (TMMIN) in contributes to Hilux production as part of the IMV platform, focusing on Southeast Asian adaptations and modular assembly for cost efficiency. These facilities employ Toyota's principles, including just-in-time sourcing, to enable flexible production of market-specific configurations while minimizing inventory and enhancing global scalability.

Sales performance

The Toyota Hilux has recorded cumulative global exceeding 17.7 million units as of , reflecting sustained demand for its durable in commercial applications. Annual peaked above 600,000 units in recent years, with 632,500 units sold worldwide in 2022 before a 4% decline to 604,800 units in 2023 amid persistent supply constraints. These figures position the Hilux as the leading outside , outperforming rivals in affordability and practicality for emerging and developing markets. Sales performance varies by region, with exceptional strength in , , and . In , a key production hub, the Hilux sold 145,435 units in 2022, securing second place overall despite competition from the . Australia has seen the Hilux dominate as the nation's top-selling vehicle for seven consecutive years through 2024, driven by its utility in rural and mining sectors. In , it similarly holds the top spot among pickups, bolstered by local assembly and adaptation to harsh operating conditions. In East Africa, the Hilux ranked third among top-selling vehicles in Kenya in 2025, behind the Isuzu D-Max and Toyota Land Cruiser 70 Series, with sales growth of 81.8%, contributing to Toyota's approximately 23% overall market share; it remains popular through early 2026 for its versatility in work and family use. In Somalia and Somaliland, Toyota leads as the dominant brand, with the Hilux preferred for its durability, reliability, fuel efficiency, easy maintenance, strong resale value, and suitability for rugged terrains. The model leads pickup sales in over 100 countries, including nations, , and the , where it captured a 7.2% in mid-2025. Demand resilience stems from the Hilux's empirical , which maintains buyer during economic pressures and recessions when cost-effective, low-maintenance vehicles gain favor over less proven alternatives. However, global semiconductor shortages from 2021 to 2022 constrained production across the industry, including Toyota's output targets, contributing to moderated growth despite the company's relatively stronger management compared to competitors like . The Hilux remains absent from the U.S. market due to a 25% import on light trucks—known as the —imposed since 1964, which renders direct importation economically unfeasible, compounded by stringent U.S. emissions and safety regulations requiring extensive re-engineering. instead offers the domestically produced Tacoma as a compliant equivalent, avoiding the tariff while targeting similar mid-size pickup segments.

Regional specifications and adaptations

In , the Toyota Hilux is predominantly offered in left-hand drive configuration with diesel engines adapted for emissions compliance, including the 2.8-litre turbo-diesel four-cylinder. A mild-hybrid variant pairing this engine with a 48-volt and was introduced in 2023 to enhance efficiency while maintaining torque output for towing and off-road use. The 2016 model achieved ratings of 85% for adult occupant protection, 82% for child occupant protection, and 25% for safety assist features, reflecting adaptations like standard airbags and stability control to meet regional standards. Australian-market Hilux models are right-hand drive and incorporate enhancements for local protocols, earning 5-star ANCAP ratings for single-cab and dual-cab built from May 2019, with scores including 96% for adult occupant protection and 78% for active assist. These include reinforced structures and advanced driver aids calibrated for Australian road conditions, alongside diesel powertrains tuned for the nation's emissions standards rather than direct equivalents. In the and , Hilux specifications emphasize durability for arid environments, featuring corrosion-resistant components and underbody protection suited to sand and high-heat exposure, often in base trims prioritizing mechanical simplicity over luxury features. Engine options favor robust diesels like the 2.8-litre for fuel economy in remote operations, with left-hand or right-hand drive variants depending on the country—such as left-hand in and mixed in African nations. South Asian markets like and receive left-hand drive Hilux models with cost-effective 2.8-litre diesel engines producing up to 201 and 500 Nm in automatic variants, focused on high-torque delivery for laden payloads without factory CNG conversions. In the United States, the Toyota Hilux remains ineligible for sale due to the 25% Chicken Tax tariff on imported light trucks, non-compliance with NHTSA safety regulations, and EPA emissions standards. Newer models, including those assembled in Mexico to Mexican or international specifications, cannot be imported for on-road use primarily due to these barriers. The USMCA provides no exemptions for such non-conforming vehicles, which must still meet NHTSA safety standards, EPA emissions requirements, and U.S. Customs and Border Protection (CBP) import rules, similar to other non-conforming vehicles, preventing easy importation for road use. Additionally, absence from NHTSA's list of vehicles eligible for modification by registered importers (due to high modification costs), and the 25% tariff known as the Chicken Tax on imported light trucks, make importation economically unviable. Toyota offers the Tacoma as the U.S.-market equivalent, adapted to meet domestic standards and avoid import duties. Across regions, adaptations include market-specific bed lengths—shorter for urban maneuverability in , longer for cargo in —and cab configurations, but preserve the ladder-frame and four-wheel-drive systems for universal off-road capability.

Engineering and powertrains

Chassis, suspension, and durability features

The Toyota Hilux utilizes a ladder-frame constructed from high-tensile to provide exceptional torsional rigidity and load-bearing capacity under demanding conditions. In models from the eighth generation onward, the frame incorporates a significant proportion of 590 MPa high-tensile , combined with an increased number of spot welds—up to 388 in key areas—for enhanced structural integrity compared to predecessors. This design supports payloads typically ranging from 900 kg to 1,000 kg, depending on configuration, while minimizing weight to improve without compromising strength. Suspension setups prioritize simplicity and robustness, with rear leaf springs calibrated for heavy-duty applications and front systems evolving from solid axles to independent double-wishbone designs with coil springs in post-2004 generations. The transition to independent front suspension in the sixth generation (2004–2015) improved on-road stability and ride quality while retaining a rigid rear for payload handling, allowing the vehicle to accommodate 1–3 ton gross vehicle weights in various markets. packs, often consisting of 5–8 progressive-rate leaves, distribute loads evenly to prevent sagging under constant use. Durability is further bolstered by anti-corrosion treatments applied to the and underbody, including galvanized coatings and sealed components that resist degradation in harsh environments such as deserts or coastal areas. Owner reports and long-term usage data demonstrate lifespans routinely exceeding 500,000 km with routine maintenance, attributed to the frame's resistance to fatigue and the suspension's field-repairable design.

Engine and transmission evolution

The Toyota Hilux, marketed as the Toyota Pickup in the United States, initially featured inline-four gasoline engines, starting with the 1.5-liter 2R producing 70 PS in its 1968 debut, progressing to 1.6-liter and 2.0-liter units offering up to 109 hp by the mid-1970s. These were paired with 4-speed manual transmissions, later supplemented by optional 5-speed manuals and 3-speed automatics, prioritizing simplicity for commercial durability. Diesel engines entered the lineup in 1981 with the introduction of a 2.2-liter naturally aspirated unit producing 62 hp, marking a shift toward torque-focused powertrains suited for heavy-duty applications in emerging markets. Subsequent developments included the 2.4-liter 2L series (naturally aspirated or turbocharged 2L-TE variants yielding up to 93 hp) in the 1980s, followed by the 2.8-liter 3L naturally aspirated engine in fourth- and fifth-generation models (1983–1997), emphasizing low-end torque around 1600–2800 rpm for towing without excessive complexity. Gasoline options evolved to include 2.7-liter 3RZ-FE and 4.0-liter 1GR-FE V6 units (up to 236 hp) in later generations, but diesel variants increasingly dominated global sales due to superior fuel efficiency and sustained pulling power in adverse conditions like dust and heat, where minimal electronic dependencies reduced failure risks. By the sixth generation (1997–2004), turbocharged diesels such as the 3.0-liter 1KZ-TE advanced with electronic fuel injection, delivering around 130 hp and enhanced mid-range , while transmissions upgraded to 5-speed manuals and early 4-speed automatics with part-time 4WD systems incorporating rear differential locks for off-road traction. The seventh generation (2004–2015) introduced the 3.0-liter 1KD-FTV common-rail , producing up to 171 hp and 343 Nm, paired with 5- or 6-speed manuals and automatics optimized for low-rev delivery below 2000 rpm to support payloads exceeding 1000 kg. In the eighth generation (2015–present), diesel progression culminated in the 2.8-liter 1GD-FTV turbo common-rail engine, outputting 177 PS at 3400 rpm and 450 Nm from 1600–2400 rpm, alongside the more efficient 2.4-liter 2GD-FTV (up to 150 PS, 400 Nm), both featuring variable-geometry turbos and high-pressure (up to 220 MPa) fuel injection for improved combustion efficiency and emissions compliance without sacrificing ruggedness. Transmissions standardized on 6-speed manuals or automatics with lockable differentials, maintaining part-time 4WD to prioritize mechanical reliability over advanced electronics in high-stress environments. Gasoline engines were largely phased toward niche markets, with the 2.7-liter 2TR-FE persisting for regions favoring petrol but overshadowed by diesels' torque advantages (e.g., 450 Nm enabling towing up to 3500 kg). This evolution underscores a deliberate engineering focus on diesel torque curves peaking early for real-world utility, evidenced by very low breakdown rates in engines and transmissions as reported in fleet data and user accounts of high-mileage operation exceeding 1,000,000 km with minimal failures, validated by sustained market preference in commercial fleets despite regulatory pressures.

Off-road and towing capabilities

The Toyota Hilux demonstrates robust off-road geometry, with ground clearance ranging from 265 to 310 mm across variants, enabling traversal of uneven without underbody contact. Approach angles measure 29 to 31 degrees, while departure angles reach 26 to 27 degrees, minimizing the risk of scraping during ascents and descents. These metrics, derived from ladder-frame design and independent front suspension in later models, provide superior obstacle negotiation compared to sedans or lighter pickups. Traction is enhanced by selectable four-wheel-drive systems with low-range gearing and optional locking differentials, including rear and center locks that distribute evenly to wheels with grip. Rear differential lock engages at low speeds to prevent wheel spin on slippery surfaces, complementing electronic aids for mud, sand, or rock crawling. Braked towing capacity reaches 3,500 kg in four-wheel-drive configurations, supported by reinforced frames and cooling systems to manage heat during sustained pulls, with maximum payload up to 1,240 kg. In comparison, the Toyota Tacoma, its counterpart adapted for North American markets and regulations, has maximum braked towing of approximately 3,000 kg and payload around 770 kg. Unbraked limits are lower at around 750 kg, prioritizing stability over maximum loads. Water fording depth stands at 700 mm, achieved through sealed electronics, elevated air intakes, and breathers positioned above typical submersion levels, allowing crossings in streams or floods without hydrolock risks. These specifications have been validated through rigorous testing in extreme environments, such as Namibian deserts simulating routes, where Hilux prototypes endure prolonged high-speed dune runs and rocky tracks, outperforming rivals that suffer component failures under similar stresses. Such evaluations confirm the engineering's causal effectiveness in causal chains of traction loss and structural fatigue.

Applications and reputation

Commercial and industrial utility

The Toyota Hilux serves extensively in agricultural operations for transporting equipment, produce, and personnel across uneven terrain on farms, leveraging its robust chassis and load-bearing capacity. In construction, it facilitates material hauling and site mobility in challenging environments, while in mining, it functions as a service vehicle for maintenance and logistics in remote extraction sites. These applications benefit from its payload capacities typically exceeding 1,000 kg in standard configurations, enabling efficient handling of heavy tools and supplies. In logistics and humanitarian fleets, such as those operated by the United Nations, the Hilux provides access to isolated regions for supply distribution, owing to its proven endurance in austere conditions. Its diesel powertrains deliver fuel economy of around 8.0 L/100 km in combined cycles for 2.4-liter turbo models, rising to 9–11 L/100 km when loaded or off-highway, which supports cost-effective operations over long distances. Reliability minimizes downtime, with repair rates as low as 10% for three-year-old models and service intervals often extending beyond 300,000 km due to widespread parts availability and conservative engineering. Industrial adaptations include aftermarket upfits for specialized tooling, such as integrated winches and storage for implements, enhancing on-site productivity. For heavier duties, 6x6 conversions by firms like Multidrive Technology extend the rearward, adding a third axle with to boost to approximately 2 tonnes and towing to 3,000 kg, suited for and utility tasks. These modifications maintain the base vehicle's integrity while amplifying traction and load distribution in demanding sectors.

Motorsport and racing history

The Toyota Hilux has achieved prominence in rally-raid , particularly through Toyota Gazoo Racing's (TGR) development of the GR DKR Hilux, a heavily modified version featuring engines, reinforced , and advanced suspension tuned for extreme endurance over thousands of kilometers of desert terrain. These adaptations underscore the Hilux's engineering foundation, with production-derived components like the ladder-frame and diesel powertrains enabling reliability in stages exceeding 1,000 km under high-stress conditions, including high-speed navigation across dunes and rocky outcrops. In the Dakar Rally, the Hilux secured its first overall manufacturers' and drivers' victory in 2019 with driving a TGR-prepared GR DKR Hilux, marking the first win for a petrol-powered in the event's before shifting to diesel dominance. Subsequent successes include Al-Attiyah's 2023 triumph, where the Hilux demonstrated superior durability by completing the 8,000+ km course with minimal mechanical failures, and Yazeed Al-Rajhi's 2025 win in an Overdrive Racing Hilux, the first by a Saudi driver, finishing 3 minutes 57 seconds ahead of the runner-up. TGR Hilux entries have amassed numerous stage wins, such as 12 in 2022 and additional victories in 2023, contributing to the team's inaugural manufacturers' title that year. These results validate causal enhancements like upgraded intercoolers and skid plates, derived from iterative testing, which allow the Hilux to sustain outputs over 300 hp while mitigating heat and vibration-induced failures common in lesser vehicles. Beyond , Hilux variants have competed in regional off-road events, including Australian series where Dakar-inspired models like the GR Sport—featuring stiffened suspension and torque-vectoring differentials—have been tested for homologation-like tuning in endurance races such as the Asia Cross Country Rally (AXCR). In the 2024 AXCR, TGR entered modified Hilux GR Sport units with FIA-approved safety features, achieving competitive finishes that informed further refinements for rally-raid applications. While not achieving the same volume of outright wins as in , these outings highlight the Hilux's adaptability, with reinforced frames and engines proving capable of handling prolonged high-load scenarios akin to production use but amplified by racing demands.

Military and insurgent applications

The Czech Army contracted for 1,200 modified Toyota Hilux double-cab pickups in 2020, equipped with 2.4-litre diesel engines producing 150 horsepower, to replace aging and vehicles for tactical transport of up to five personnel and equipment in non-combat scenarios. Deliveries began with an initial batch of 65 units in late 2020, reaching the thousandth vehicle by October 2022, with full acquisition completed by 2024 at a cost of approximately 40.8 million euros. Special forces operators, including Army units and the UK's SAS, have utilized Hilux models in counter-insurgency operations for their ability to mimic civilian traffic, access spare parts locally, and navigate rough terrain at lower operational costs than dedicated military vehicles like the . Insurgent groups in , such as the , rely heavily on Hilux trucks acquired via black-market channels, valuing their ruggedness for mounting weapons and conducting across mountainous regions. In and , deployed fleets of Hilux pickups—often visible in propaganda footage—for rapid mobility, with US officials noting sales tripling from 6,000 units in 2011 to 18,000 in 2013 amid concerns over diversion. African insurgents, including those in the 1987 Chadian-Libyan conflict dubbed the "," employed thousands of Hilux "technicals" armed with recoilless rifles to outmaneuver heavier Libyan armor through superior terrain knowledge and vehicle agility. These applications highlight the Hilux's logistical edges in asymmetric operations: its lighter weight and efficiency enable extended patrols on narrow trails where heavier vehicles falter, while basic mechanical design facilitates field repairs using civilian parts available globally. The absence of complex electronics further reduces vulnerability to disruptions like electromagnetic pulses, contrasting with more advanced military platforms. Governments, including the , have scrutinized Hilux sales in high-risk areas to detect sanctions evasion, as seen in Treasury-led probes into acquisitions potentially routed through intermediaries. asserts no direct knowledge of or support for such diversions, emphasizing commercial sales channels and cooperation with investigations while maintaining strict against known military modifications.

Empirical reliability and cultural legacy

In a 2003 episode of the BBC program Top Gear (series 3, episode 5), presenters Jeremy Clarkson and James May subjected a standard Toyota Hilux pickup to sequential destructive tests, including prolonged submersion in seawater on a beach, a 15-meter drop from a crane onto concrete, incineration with approximately 800°C flames for several minutes, and crushing beneath a tank; after rudimentary repairs such as draining fluids and replacing minor components, the vehicle restarted and remained drivable, demonstrating exceptional chassis and structural resilience. This televised ordeal, while not a controlled engineering evaluation, highlighted the Hilux's overbuilt ladder-frame chassis and robust mechanical tolerances, which withstood forces far exceeding typical operational stresses without catastrophic failure. Real-world operational data further substantiates the Hilux's , with documented fleet and individual examples routinely surpassing 1 million kilometers (approximately 621,000 miles). A Hilux variant accumulated 1.6 million km over 43 years under single ownership, including off-road use, with engine swaps but retained integrity. Similarly, a 2017 Hilux 2.4-liter diesel model in fleet service reached 1 million km in four years, averaging over 250,000 km annually in high-duty applications like , underscoring and when maintained. These outcomes stem from design choices like cast-iron blocks in diesel engines and reinforced suspension components, enabling sustained performance under continuous heavy loads absent in less rugged competitors. The Hilux's proven endurance has earned it the moniker "immortal" in automotive circles, reflecting its chassis and powertrain's capacity for extended beyond 300,000 km with routine upkeep, influencing global pickup standards toward prioritizing mechanical simplicity over complexity. The Top Gear segment amplified this perception, embedding the vehicle's fame in popular media and contributing to its archetype as an archetype of unyielding utility. While initial purchase prices exceed those of disposable light-duty rivals, empirical longevity yields lower via diminished repair needs and resale retention—Toyota pickups like the Hilux maintain up to 80% value after 10 years, offsetting premiums through reduced and downtime. For instance, in the used market, 2018 Toyota Hilux models in Germany typically range from €20,000 to €45,000 depending on mileage, condition, and specifications, while in Kenya they range from KSh 3,300,000 to KSh 5,500,000 (equivalent to approximately €21,500 to €36,000 at current exchange rates), demonstrating strong global resale value with pricing overlap influenced by high demand and import factors.

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