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Surface-supplied diving
Surface-supplied diving
from Wikipedia
Surface-supplied diver at the Monterey Bay Aquarium, Monterey, California
US Navy Diver using Kirby Morgan Superlight 37 diving helmet[1]

Surface-supplied diving is a mode of underwater diving using equipment supplied with breathing gas through a diver's umbilical from the surface, either from the shore or from a diving support vessel, sometimes indirectly via a diving bell.[2] This is different from scuba diving, where the diver's breathing equipment is completely self-contained and there is no essential link to the surface. The primary advantages of conventional surface supplied diving are lower risk of drowning and considerably larger breathing gas supply than scuba, allowing longer working periods and safer decompression. It is also nearly impossible for the diver to get lost. Disadvantages are the absolute limitation on diver mobility imposed by the length of the umbilical, encumbrance by the umbilical, and high logistical and equipment costs compared with scuba. The disadvantages restrict use of this mode of diving to applications where the diver operates within a small area, which is common in commercial diving work.

The copper helmeted free-flow standard diving dress is the version which made commercial diving a viable occupation, and although still used in some regions, this heavy equipment has been superseded by lighter free-flow helmets, and to a large extent, lightweight demand helmets, band masks and full-face diving masks. Breathing gases used include air, heliox, nitrox and trimix.

Saturation diving is a mode of surface supplied diving in which the divers live under pressure in a saturation system or underwater habitat and are decompressed only at the end of a tour of duty.

Air-line, or hookah diving, and "compressor diving" are lower technology variants also using a breathing air supply from the surface.

Variations

[edit]

There are two basic modes of surface-supplied diving, and several variations for supplying breathing gas to divers from the surface.

Surface oriented diving

[edit]

Surface oriented diving, with or without a stage or open bell, is where the diver starts and ends the dive at surface pressure. The diver is decompressed during the ascent or by surface decompression in a decompression chamber.[3] It may also be referred to as bounce diving, an ambiguous term.

In addition to the standard system of surface-supplied diving using a diver's umbilical and diving helmet or full-face diving mask to provide the diver with compressed atmospheric air from a low-pressure diving compressor, there are other configurations in use for surface oriented diving:

Technically, atmospheric suit diving, scuba diving and freediving are also "surface oriented", but are not "surface-supplied".

Scuba replacement

[edit]

Scuba replacement is a surface-supplied diving mode where both the primary and reserve breathing gas supplies are from high-pressure storage cylinders. The rest of the system is identical to the standard surface supply configuration, and the full umbilical system, bailout cylinder, communications and surface gas panel are used. This is more portable than most compressors and is used by commercial diving contractors as a substitute for scuba with most of the advantages and disadvantages of a regular compressor fed surface air supply.[4]: 149  It is also used where the ambient air is contaminated and unsuitable for use as a breathing gas when compressed, such as some situations in hazmat diving.

Standard diving dress

[edit]

Standard, or heavy gear is the historical copper helmet, waterproofed canvas suit, and weighted boots. The original system used a manually powered diver's pump to supply air, and no reserve gas or bailout cylinder was provided. As the technology became available, voice communication was added, and mechanically driven compressors were used.[5]

Air-line diving

[edit]

Air-line diving uses an air line hose in place of a full diver's umbilical to supply breathing air from the surface. If any of the required components of a diver's umbilical are absent this term applies. There are subcatgories of air-line diving:

  • Hookah diving – A basic form of surface-supplied diving in which the air supply is via a single hose is often referred to as air line or Hookah (occasionally Hooka) diving. This often uses a standard scuba second stage as the delivery unit, but is also used with light full-face masks.[6]: 29  Bailout gas may be carried, but this is not always the case. Commercial diamond divers working in the shallow zone off the west coast of South Africa under the codes of practice of the Department of Minerals and Energy use half mask and demand valve hookah. Their safety record is relatively poor, as a bailout cylinder is seldom carried. [citation needed] When done using a diving compressor with suitable breathing air quality and an appropriate emergency gas supply, there is no obvious reason why hookah diving should be more dangerous than scuba diving in the same conditions. A concern is that if the diver is supplied from a compressor in a boat, the intake must be clear of any exhaust fumes, which is also the case for surface supplied diving using a full umbilical.[7]
  • Snuba and SASUBA – A system used to supply air from a cylinder mounted on a float to a recreational diver tethered by a short (approximately 6 m) hose through a scuba regulator.[8]
  • Compressor diving – An even more basic system is the "Compressor diving" arrangement used in the Philippines and Caribbean for fishing. This rudimentary and highly hazardous system uses a large number of small bore plastic tubes connected to a single compressor to supply a large number of divers simultaneously. The delivery end of the hose is unencumbered by any mechanism or mouthpiece, and is simply held by the diver's teeth. Air supply is free flow and often unfiltered, and varies with depth and number of divers drawing off the system, with greater flow going to divers with a shorter hose and at shallower depth. A kink or restriction in a hose can cut off a diver's air supply without warning.[9]

Bell bounce diving

[edit]

Bell bounce diving, also known as transfer under pressure diving, is where the divers are transported vertically through the water in a closed bell and transferred under pressure into a surface decompression chamber for decompression, or decompressed in the bell. This mode of diving is most likely to be used when the dive is relatively deep, and the decompression is likely to be long, but neither deep enough nor long enough to justify the costs of setting up for saturation diving. The mode was often used with mixed breathing gases.[3] but is also used for long air dives shallower than 50 m.[10]

A development of this system uses a set of decompression chambers mounted in a lifeboat for the routine surface decompression of the divers. The lifeboat is positioned between the transfer chamber and the side of the deck, and can be launched by the davits included in the package. This avoids the necessity for an additional hyperbaric evacuation system.[11]

Saturation diving

[edit]

In saturation diving, the diver is transferred under pressure from the pressurised accommodation to the underwater worksite, which is at a similar pressure, and back in a closed bell, only decompressing once at the end of the contract.[3]

Alternatives

[edit]

Alternative modes of diving may be used to attain the objectives of a surface-supplied dive in some circumstances:

Application

[edit]
Free flow helmets are commonly used for diving in contaminated water

Surface-supplied diving equipment and techniques are mainly used in professional diving due to the greater cost and complexity of owning and operating the equipment.[3][17] This type of equipment is used in saturation diving, as the gas supply is relatively secure, and the diver can not bail out to the surface,[3] and for diving in contaminated water, where the diver must be protected from the environment, and helmets are generally used for environmental isolation.[18]

A major limitation of surface-supplied diving is the presence of an umbilical between the surface control point and the diver, which encumbers the diver's mobility, restricts their range of access to the environment, and requires an attendant to manage the umbilical,[19] which can get snagged on underwater obstructions even when correctly tended.[20] Where this limitation is acceptable, the connection with the diver provides some advantages, in that the diver can find their way back to the control point by following the umbilical, and a standby diver can reach the diver by following the umbilical.[19]

There has been development of low-cost airline systems for shallow recreational diving, where limited training is offset by physically limiting the depth accessible.[8]

There are two major advantaged to surface supplied diving: The breathing gas supply is not limited to the ability of the diver to carry it, and is monitored from the surface, reducing the task load on the diver, and the diver is in continuous communication with the surface control point, so their safety can be monitored effectively. The physical constraint of the umbulical is sometimes a limitation on mobility and radius of activity, and at other times a safety feature, preventing access to known hazards and identifying the route back to a place of safety.[21]

History

[edit]
1842 sketch of the Deane brothers' diving helmet, the first surface-supplied diving dress equipment in the world.

The first successful surface-supplied diving equipment was produced by the brothers Charles and John Deane in the 1820s.[22] Inspired by an accident John witnessed in a stable in England, during which he rescued several horses from smoke filled stable[23] they designed and patented a "Smoke Helmet" to be used by firemen in smoke-filled areas in 1823. The apparatus comprised a copper helmet with an attached flexible collar and jacket. A long leather hose attached to the rear of the helmet was to be used to supply air - the original concept being that it would be pumped using a double bellows. A continuous airflow passed through the helmet, and the user breathed from it and exhaled back into it. A short pipe allowed excess air to escape. The garment was constructed from leather or airtight cloth, secured by straps.[24]

The brothers had insufficient funds to build the equipment themselves, so they sold the patent to their employer, Edward Barnard. It was not until 1827 that the first smoke helmets were built, by German-born British engineer Augustus Siebe. In 1828 they decided to find another application for their device and converted it into a diving helmet. They marketed the helmet with a loosely attached "diving suit" so that a diver could perform salvage work but only in a vertical position, otherwise water entered the suit.[24]

Siebe's improved design in 1873.

In 1829 the Deane brothers sailed from Whitstable for trials of their new underwater apparatus, establishing the diving industry in the town. In 1834 Charles used his diving helmet and suit in a successful attempt on the wreck of HMS Royal George at Spithead, during which he recovered 28 of the ship's cannon.[25] In 1836, John Deane recovered timbers, guns, longbows, and other items from the rediscovered Mary Rose shipwreck.[26] By 1836 the Deane brothers had produced the world's first diving manual, Method of Using Deane's Patent Diving Apparatus which explained in detail the workings of the apparatus and pump, plus safety precautions.[27]

In the 1830s the Deane brothers asked Siebe to apply his skill to improve their underwater helmet design.[28] Expanding on improvements already made by another engineer, George Edwards, Siebe produced his own design; a helmet fitted to a full-length watertight canvas diving suit.[29] The success of the Siebe helmet was due to an exhaust non-return valve, which prevented flooding through the exhaust port.[30]

Siebe introduced various modifications on his diving dress design to accommodate the requirements of the salvage team on the wreck of HMS Royal George, including making the helmet be detachable from the corselet; his improved design gave rise to the typical standard diving dress which revolutionised underwater civil engineering, underwater salvage, commercial diving and naval diving.[28]

Equipment

[edit]
Surface-supplied commercial diving equipment on display at a trade show
Diver of the Black Sea Fleet in diving equipment SVU-5

The essential aspect of surface-supplied diving is that breathing gas is supplied from the surface, either from a specialised diving compressor, high-pressure cylinders, or both. In commercial and military surface-supplied diving, a backup source of surface-supplied breathing gas should always be present in case the primary supply fails. The diver may also wear a bailout cylinder which can provide self-contained breathing gas in an emergency. Thus, the surface-supplied diver is less likely to have an "out-of-air" emergency than a scuba diver using a single gas supply, as there are normally two alternative breathing gas sources available. Surface-supplied diving equipment usually includes communication capability with the surface, which enhances the safety and efficiency of the working diver.[31]

The equipment needed for surface supplied diving can be broadly grouped as diving and support equipment, but the distinction is not always clear. Diving support equipment is the equipment used to facilitate a diving operation. It is either not taken into the water during the dive, such as the gas panel and compressor, or is not integral to the actual diving, being there to make the dive easier or safer, such as a surface decompression chamber. Some equipment, like a diving stage, is not easily categorised as diving or support equipment, and may be considered as either.

Surface-supplied diving equipment is required for a large proportion of the commercial diving operations conducted in many countries, either by direct legislation, or by authorised codes of practice, as in the case of IMCA operations.[21] Surface-supplied equipment is also required under the US Navy operational guidance for diving in harsh contaminated environments which was drawn up by the Navy Experimental Diving Unit.[32]

Breathing apparatus

[edit]

The definitive equipment for surface-supplied diving is the breathing apparatus which is supplied with primary breathing gas from the surface via a hose, which is usually part of a diver's umbilical connecting the surface supply systems with the diver, sometimes directly, otherwise via a bell umbilical and bell panel.[18]

Helmets

[edit]
Diver at Rose Bay, Sydney Harbour, 1938

Lightweight demand helmets are rigid structures which fully enclose the head of the diver and supply breathing gas "on demand". The flow of gas from the supply line is activated by inhalation reducing the pressure in the helmet to slightly below ambient, and a diaphragm in the demand valve uses this pressure difference to open the valve allowing breathing gas to flow into the helmet until the pressure inside the helmet again balances the ambient pressure and the lever returns to the shut position. This is exactly the same principle as used for scuba demand valves, and in some cases the same components are used. Sensitivity of the lever can often be adjusted by the diver by turning a knob on the side of the demand valve.[18]

Lightweight demand helmets are available in open circuit systems which exhaust to the surrounding water, used when breathing standard air or nitrox,[12]: Ch4  and closed circuit (reclaim) systems used to reduce costs when breathing mixed gas with a large helium fraction. the exhaled gas is returned to the surface through a reclaim valve, a type of back-pressure regulator in the helmet, via the umbilical, scrubbed of carbon dioxide, filtered of odour and micro-organisms, re-oxygenated, and recompressed to storage.[33][34][35][36]

The helmet shell may be of metal[37] or reinforced plastic composite (GRP), and is either connected to a neck dam or clamped directly to a drysuit. The neck dam is on the lower part of the helmet, which seals around the neck of the diver in the same way as the neck seal of a dry suit. Attachment to the neck dam is critical to diver safety and a reliable locking mechanism is needed to ensure that it is not inadvertently released during a dive.[18]

Demand breathing systems reduce the amount of gas required to adequately ventilate the diver, as gas is only supplied when the diver inhales, but the slightly increased work of breathing caused by this system is a disadvantage at extreme levels of exertion, where free-flow systems may be better. The demand system is also quieter than free-flow, particularly during the non-inhalation phase of breathing. This can make voice communication more effective. The breathing of the diver is also audible to the surface team over the communications system, and this helps to monitor the condition of the diver and is a valuable safety feature.[33]

Front view of an AH3 free flow diving helmet

A free-flow diving helmet supplies a continuous flow of air to the diver, who breathes it as it flows past. Mechanical work of breathing is minimal, but flow rate must be high if the diver works hard, and this is noisy, affecting communications and requiring hearing protection to avoid damage to the ears. This type of helmet is popular where divers have to work hard in relatively shallow water for long periods. It is also useful when diving in contaminated environments, where the helmet is sealed onto a dry suit, and the entire system is kept at a slight positive pressure by adjusting the back-pressure of the exhaust valve, to ensure that there is no leakage into the helmet. This type of helmet is often large in volume, and if it is attached to the suit, it does not move with the head. The diver must move their body to face anything they want to see. For this reason the faceplate is large and there is often an upper window or side windows to improve the field of vision.[38]

Copper diving helmet with threaded connection between bonnet and corselet

The standard diving helmet (Copper hat) is made of two main parts: the bonnet, which covers the diver's head, and the corselet which supports the weight of the helmet on the diver's shoulders, and is clamped to the suit to create a watertight seal. The bonnet is attached and sealed to the corselet at the neck, either by bolts or an interrupted screw-thread, with some form of locking mechanism.[39]

Diver in standard dress entering the water

The bonnet is usually a copper shell with soldered brass fittings. It covers the diver's head and provides sufficient space to turn the head to look out of the glazed faceplate and other viewports (windows). The front port can usually be opened for ventilation and communication when the diver is on deck, by being screwed out or swung to the side on a hinge. The other viewports are generally fixed.[39][40][41]

Corselet showing interrupted thread for helmet connection and brailes clamping it to the suit. 12-bolt in background, 6-bolt in foreground.

The corselet, also known as a breastplate or gorget, is an oval or rectangular collar-piece resting on the shoulders, chest and back, to support the helmet and seal it to the suit.[42] The helmet is usually connected to the suit by clamping the rubberised collar of the suit to the rim of the corselet to make a water-tight seal. Most six and twelve bolt bonnets are joined to the corselet by 1/8th turn interrupted thread with a safety lock.[39][41]

An alternative method is to bolt the bonnet to the corselet over a rubber collar seal bonded to the neck opening of the suit.[42]

Band mask

[edit]

A band mask is a heavy duty full-face mask with many of the characteristics of a lightweight demand helmet. In structure it is the front section of a lightweight helmet from above the faceplate to below the demand valve and exhaust ports, including the bailout block and communications connections on the sides. This rigid frame is attached to a neoprene hood by a metal clamping band, hence the name. It is provided with a padded sealing surface around the frame edge which is held firmly against the diver's face by a rubber "spider", a multiple strap arrangement with a pad behind the diver's head, and usually five straps which hook onto pins on the band. The straps have several holes so the tension can be adjusted to get a comfortable seal. A band mask is heavier than other full face masks, but lighter than a helmet, and can be donned more quickly than a helmet. They are often used by the standby diver for this reason.[43]

Full-face mask

[edit]
A diver wearing an Ocean Reef full face mask

A full-face mask encloses both mouth and nose, which reduces the risk of the diver losing the air supply compared to a half mask and demand valve. Some models require a bailout block to provide alternative breathing gas supply from the umbilical and bailout cylinder, but are not suitable for accepting an alternative air supply from a rescue diver, while a few models accept a secondary demand valve which can be plugged into an accessory port (Draeger, Apeks and Ocean Reef).[44][45] The unique Kirby Morgan 48 SuperMask has a removable DV pod which can be unclipped to allow the diver to breathe from a standard scuba demand valve with mouthpiece.[46]

Despite the improvement in diver safety provided by the more secure attachment of the breathing apparatus to the diver's face, some models of full face mask can fail catastrophically if the faceplate is broken or detached from the skirt, as there is then no way to breathe from the mask. This can be mitigated by carrying a standard secondary second stage, and preferably also a spare half mask.[47]

A full face mask is lighter and more comfortable for swimming than a helmet or band mask, and usually provides an improved field of vision, but it is not as secure, and does not provide the same level of protection as the heavier and more sturdily constructed equipment. The two types of equipment have different ranges of application. Most full face masks are adaptable for use with scuba or surface supply. The full face mask does not usually have a bailout block fitted, and this is usually attached to the diver's harness, with a single hose to supply the mask from main or bailout gas which is selected at the block. The strap arrangement for full face masks is usually quite secure, but not as secure as a bandmask or helmet, and it is possible for it to be dislodged in the water. However it is also quite practicable for a trained diver to replace and clear a full face mask under water without assistance, so this is more an inconvenience than a disaster unless the diver is rendered unconscious at the same time.[47]

Breathing gas supply

[edit]

Diver's umbilical

[edit]
Bell umbilical section, containing among other components, hot water supply hoses.

The umbilical contains a hose to supply the breathing gas and usually several other components. These usually include a communications cable (comms wire), a pneumofathometer, and a strength member, which may be the breathing gas hose, communications cable, or a rope. When needed, a hot water supply line, helium reclaim line, video camera and lighting cables may be included. These components are neatly twisted into a multistrand cable, or taped together, and are deployed as a single unit. The diver's end has underwater connectors for the electrical cables, and the hoses are usually connected to the helmet, band mask, or bailout block by JIC fittings. A screw-gate carabiner or similar connector is provided on the strength member for attachment to the diver's harness, and may be used to lift the diver in an emergency. Similar connections are provided for attachment to the diving bell, if used, or to the surface gas panel and communications equipment. A diver's umbilical supplied from a bell gas panel is called an excursion umbilical, and the supply from the surface to the bell panel is the bell umbilical.[48][49]

Air-line

[edit]
Low pressure breathing air compressor intended for air-line diving
A lightweight full face mask used with a free-flow air-line system (obsolescent)
Inside view of a lightweight free-flow air-line mask (obsolescent)

Hookah, Sasuba and Snuba systems are categorised as "air-line" equipment, as they do not include the communication, lifeline and pneumofathometer hose characteristic of a full diver's umbilical. Most hookah diving uses a demand system based on a standard scuba second stage, but there have been special purpose free-flow full-face masks specifically intended for hookah diving (see photos). A bailout system, or emergency gas supply (EGS) is not an inherent part of an air-line diving system, though it may be required in some applications.[50][7]

Their field of application is very different from full surface-supplied diving. Hookah is generally used for shallow water work in low-hazard applications, such as archaeology, aquaculture, and aquarium maintenance work, but is also sometimes used for open water hunting and gathering of seafood,[50] shallow water mining of gold and diamonds in rivers and streams, and bottom cleaning and other underwater maintenance of boats, hull cleaning, swimming pool maintenance, and shallow underwater inspections.[6]: 29  Sasuba and Snuba are mainly a shallow water recreational application for low-hazard sites.[8]

The systems used to supply air through the hose to a demand valve mouthpiece, are either 12-volt electrical air pumps, gasoline engine powered low-pressure compressors, or floating scuba cylinders with high pressure regulators. These hookah diving systems usually limit the hose length to allow less than 7 metres depth.[8] The exception is the gasoline engine powered unit, which requires a much higher level of training and topside supervision for safe use.[50]

A notable exception to this trend are the inshore diamond diving operations on the west coast of South Africa, where hookah is still the standard equipment for diamondiferous gravel extraction in the hostile conditions of the surf zone, where the water temperature is usually around 8 to 10 °C, visibility is usually low, and surge is often strong. Divers work shifts of about two hours with a crowbar and a suction hose, are heavily weighted to stay in place while working, and the standard method of ascent is to ditch the weighted harness and regulator and make a free swimming ascent. The next diver will free dive down the air line, fit the regulator and wriggle into the harness before continuing with the job.[citation needed] Until the South African abalone fishery was closed, hookah was the only mode of diving permitted for harvesting wild abalone.[citation needed]

Gas panel

[edit]
A surface supply panel for four divers. This panel can use an independent gas supply for each side of the panel
Surface supply air panels. On the left for two divers, on the right for three divers
Surface supplied diving gas panel for one diver:
  • PG: pneumofathometer gauge
  • OPV: overpressure valve
  • PS: pneumo snubber
  • PSV: pneumo supply valve
  • DSV: diver supply valve
  • MP: manifold pressure
  • RSV: reserve supply valve
  • RP: reserve pressure
  • MSV: main supply valve
  • SP: supply pressure
  • RGS: reserve gas supply
  • MGS: main gas supply
  • UP: umbilical pneumo hose
  • UB: umbilical breathing gas hose
  • DP: depth measured by pneumofathometer

A gas panel or gas manifold is the control equipment for supplying the breathing gas to the divers.[38] Primary and reserve gas is supplied to the panel through shutoff valves from a low-pressure compressor or high-pressure storage cylinders ("bombs", "bundles", "quads", or "kellys"). The gas pressure may be controlled at the panel by an industrial pressure regulator, or it may already be regulated closer to the source (at the compressor, or at the storage cylinder outlet). The supply gas pressure is monitored on a gauge at the panel, and an over-pressure valve is fitted in case the supply pressure is too high. The gas panel may be operated by the diving supervisor if the breathing gas is air or a fixed ratio premix, but if the composition must be controlled or monitored during the dive it is usual for a dedicated gas panel operator, or "gas man" to do this work.[48]

There is a set of valves and gauges for each diver to be supplied from the panel. These include:[48]

  • A main supply valve with non-return valve, which supplies gas to the main gas supply hose of the umbilical. This is usually a quarter-turn valve, as it must be quick to operate and obvious whether it is open or closed.[48]
  • A pneumofathometer supply valve, which supplies gas to the pneumofathometer for the diver. This valve is usually near the main supply valve but with a different handle. It is usually a needle type valve as it must be finely adjustable, but it must also be large enough to allow a fairly high flow rate, as the air may be used as an alternative breathing air source, or to fill small lift bags.[48]
  • A pneumofathometer gauge is connected to the pneumo line. This is a high resolution pressure gauge calibrated in feet sea water (fsw) and/or metres sea water (msw). and is used to measure the depth of the diver by allowing air to flow through the pneumo hose and out the end attached to the diver. When the air supply is shut off, and the flow stops, the gauge indicates the pressure at the open end at the diver.[48]
  • Each pneumofathometer gauge has an overpressure valve to protect it against gas supply at higher pressure than it is designed to take. This is essential as the main supply pressure is significantly higher than the maximum depth pressure on the pneumo gauge. There is also often a snubbing valve or orifice between the pneumo line and the gauge to restrict flow into the gauge and ensure that the overpressure valve can adequately relieve the pressure.[48]
  • Some gas panels have a separate supply gauge for each diver downstream of the supply valve, but this is not standard practice.[48]

The gas panel may be fairly large and mounted on a board for convenience of use, or may be compact and mounted inside a portable box, for ease of transport. Gas panels are usually for one, two or three divers. In some countries, or under some codes of practice, the surface standby diver must be supplied from a separate panel to the working diver/s.[51]

A wet or closed bell will be fitted with a bell gas panel to supply gas to the divers' excursion umbilicals. The bell gas panel is supplied with primary gas from the surface via a bell umbilical, and on-board emergency gas from high-pressure storage cylinders mounted on the frame of the bell.[4][52]

Pneumofathometer
[edit]

A pneumofathometer is a device used to measure the depth of a diver by displaying the back-pressure on a gas supply hose with an open end at the diver, and a flow rate with negligible resistance in the hose. The pressure indicated is the hydrostic pressure at the depth of the open end, and is usually displayed in units of metres or feet of seawater, the same units used for decompression calculations.[48]

The pneumo line is usually a 0.25 inches (6.4 mm) bore hose in the diver's umbilical, supplied with breathing gas from the gas panel via a supply valve. Downstream from the valve there is a branch to a high resolution pressure gauge, a restriction to flow to the gauge, and an overpressure relief valve to protect the gauge from full panel supply pressure in case the pneumo line is used for emergency breathing gas supply. Each diver has an independent pneumofathometer, and if there is a bell, it will also have an independent pneumofathometer.[48]

Low-pressure breathing air compressor

[edit]
A low-pressure compressor on site providing breathing air for surface-supplied divers

A low-pressure compressor is often the air supply of choice for surface-supplied diving, as it is virtually unlimited in the amount of air it can supply, provided the delivery volume and pressure are adequate for the application. A low-pressure compressor can run for tens of hours, needing only refueling, periodical filter drainage and occasional running checks, and is therefore more convenient than high-pressure storage cylinders for primary air supply.[48]

However, it is critical to diver safety that the compressor is suitable for breathing air delivery, uses a suitable oil, is adequately filtered, and takes in clean and uncontaminated air. Positioning of the intake opening is important, and may have to be changed if the relative wind direction changes, to ensure that no engine exhaust gas enters the intake. Various national standards for breathing air quality may apply.[citation needed]

Power for portable compressors is usually a 4-stroke petrol (gasoline) engine. Larger, trailer mounted compressors, may be diesel powered. Permanently installed compressors on diving support vessels are likely to be powered by 3-phase electric motors.[citation needed]

The compressor should be provided with an accumulator and a relief valve. The accumulator functions as an additional water trap, but the main purpose is to provide a reserve volume of pressurised air. The relief valve allows any excess air to be released back to the atmosphere while retaining the appropriate supply pressure in the accumulator.[48]

High pressure main gas supply

[edit]

The main gas supply for surface-supplied diving can be from high pressure bulk storage cylinders. When the storage cylinders are relatively portable this is known as a scuba replacement system in the commercial diving industry. The application is versatile and can ensure high quality breathing gas in places where atmospheric air is too contaminated to use through a normal low pressure compressor filter system, and is easily adaptable to a mixed gas supply and oxygen decompression provided that the breathing apparatus and gas supply system are compatible with the mixtures to be used. Scuba replacement is often used from smaller diving support vessels, for emergency work, and for hazmat diving, where the atmospheric air at the site may be contaminated.[18]: 94 [53]

Mixed breathing gases are provided from high pressure bulk storage systems for saturation diving, but these are less portable, and generally involve manifolded racks of cylinders of approximately 50 litres water capacity arranged as quads and even larger racks of high pressure tubes. If gas reclaim systems are used, the reclaimed gas is scrubbed of carbon dioxide, filtered of other contaminants, and recompressed into high pressure cylinders for interim storage, ans is generally blended with oxygen or helium to make up the required mix for the next dive before re-use.[36]

Decompression gas

[edit]

Reducing the partial pressure of the inert gas component of the breathing mixture will accelerate decompression as the concentration gradient will be greater for a given depth. This is achieved by increasing the fraction of oxygen in the breathing gas used, whereas substitution of a different inert gas will not produce the desired effect. Any substitution may introduce counter-diffusion complications, owing to differing rates of diffusion of the inert gases, which can lead to a net gain in total dissolved gas tension in a tissue. This can lead to bubble formation and growth, with decompression sickness as a consequence. Partial pressure of oxygen is usually limited to 1.6 bar during in-water decompression for scuba divers, but can be up to 1.9 bar in-water and 2.2 bar in the chamber when using the US Navy tables for surface decompression,[54]

High-pressure reserve gas

[edit]

An alternative to a low-pressure compressor for gas supply is high-pressure storage cylinders feeding through a pressure regulator which will be set to the required supply pressure for the depth and equipment in use. In practice HP storage may be used for either reserve gas supply or both main and reserve gas supplies to a gas panel. High-pressure bulk cylinders are quiet in operation and provide gas of known quality (if it has been tested). This allows the relatively simple and reliable use of nitrox mixtures in surface-supplied diving. Bulk cylinders are also quiet in operation compared to a low-pressure compressor, but have the obvious limitation of amount of gas available. The usual configurations for surface-supplied bulk gas storage are large single cylinders of around 50 litres water capacity, often referred to as "J"s or "bombs", "quads", which are a group (sometimes, but not necessarily four in number) of similar cylinders mounted on a frame and connected together to a common supply fitting, and "kellys" which are a group of "tubes" (long large volume pressure vessels) usually mounted in a container frame, and usually connected together to a common connection fitting.[55]

Bailout gas supply

[edit]
The bailout block on a KM18 band mask, showing the bailout valve (upper left), the non-return valve for main air supply (lower left), and the free-flow valve (right)

Bailout gas is usually carried by the diver in a scuba cylinder, mounted on the back of the harness in the same position as is used with recreational scuba. The size of the cylinder will depend on operational variables. There should be sufficient gas to enable the diver to reach a place of safety on the bailout gas in an emergency. For surface oriented dives, this may require gas for decompression, and bailout sets generally start at about 7 litres internal capacity and can be larger.[56]

Bell diving bailout options: For bell dives there is no requirement for decompression gas, as the bell itself carries bailout gas. However at extreme depths the diver will use gas fast, and there have been cases where twin 10 litre 300 bar sets were required to supply sufficient gas. Another option which has been used for extreme depth is a rebreather bailout set. A limitation for this service is that the diver must be able to get in and out of the bell while wearing the bailout equipment.[citation needed]

Mounting options: The bailout cylinder may be mounted with the valve at the top or at the bottom, depending on local codes of practice. A generally used arrangement is to mount the cylinder with the valve up, as this is better protected while kitting up, and the cylinder valve is left fully open while the diver is in the water. This means that the regulator and supply hose to the bailout block will be pressurised during the dive, and ready for immediate use by opening the bailout valve on the harness or helmet.[56]

The bailout block is a small manifold fitted either to the harness where it is in a convenient but protected position, commonly on the right side on the waist strap, or on the helmet, also usually on the right side of the temple, with the valve knob to the side to distinguish it from the free-flow or defogging valve which is commonly to the front. The bailout block has a connection for the main gas supply from the umbilical through a non-return valve. This route can not be closed and supplies the helmet demand valve and free flow valve under normal circumstances. The bailout gas from the back mounted cylinder passes through a conventional scuba first stage at the cylinder valve, to the bailout block, where it is normally isolated by the bailout valve. When the diver needs to switch over to bailout gas he simply opens the bailout valve and the gas is supplied to the helmet or mask. As the valve is normally closed, a leak in the first stage regulator seat will cause the interstage pressure to rise, and unless an overpressure relief valve is fitted to the first stage the hose may burst. Aftermarket overpressure valves are available which can be fitted into a standard low-pressure port of most first stages.[57]

Bailout supply pressure options: If the interstage pressure for the bailout regulator is lower than the main supply pressure, the main supply will override the bailout gas, and continue to flow. This can be a problem if the diver switches to bailout because main supply is contaminated. If on the other hand, bailout pressure is higher than main supply pressure, the bailout gas will override the main gas supply if the valve is opened. This will result in the bailout gas being used up if the valve leaks. The diver should periodically check that bailout pressure is still sufficient for the rest of the dive, and abort the dive if it is not. For this reason the bailout regulator must be fitted with a submersible pressure gauge to which the diver can refer to check the pressure. This is usually clipped off or tucked into the harness on the left side, where it can be easily reached to read, but is unlikely to snag on anything.[citation needed]

Diver's harness

[edit]

The diver's harness is an item of strong webbing, and sometimes cloth, which is fastened around a diver over the exposure suit, and allows the diver to be lifted without risk of falling out of the harness. Several types are in use.[38]: ch6 

Jacket harness

[edit]
Front view of jacket style diver harness with removable weight pockets

The jacket harness is a waistcoat (vest) style garment with strong adjustable webbing straps which are adjustable and securely buckled over the shoulders, across the chest and waist, and through the crotch or around each thigh, so that the diver can not slide out under any predictable circumstance. The harness is fitted with several heavy duty D-rings, fixed to the webbing in such a way that the full weight of the diver and all his equipment can be safely supported. A minimum strength of 500kgf is recommended or required by some codes of practice. A jacket harness is usually provided with webbing straps or a cloth pocket on the back to support the bailout cylinder, and may have a variety of pockets to carry tools, and may also carry ditchable or fixed main weights. There are usually several strong D-rings to secure the umbilical and other equipment.[33]

Bell harness

[edit]

A bell harness has the same function as a jacket harness, but lacks the cloth jacket component, and is made entirely of webbing, with a similar configuration of straps. It too may have a means of carrying a bailout cylinder, or the bailout cylinder may be carried on a separate backpack.[citation needed]

Harness with buoyancy compensation

[edit]

The AP Valves Mk4 Jump Jacket is a harness with integral buoyancy jacket specifically designed for commercial diving work with helmets and bells. There is a direct feed to the jacket from the main air supply, from the pneumo line and from bailout, and a system which allows the diver's pneumo to be directly connected to another diver's helmet as an emergency air supply.[58]

Buoyancy control

[edit]

Surface-supplied divers may be required to work in mid-water or on the bottom. They must be able to stay down without effort, and this usually requires weighting. When working in mid-water the diver may wish to be neutrally buoyant or negative, and when working on the bottom he will usually want to be several kilos negative. The only time the diver may want to be positively buoyant is when on the surface or during a limited range of emergencies where uncontrolled ascent is less life-threatening than remaining under water. Surface-supplied divers generally have a secure supply of breathing gas, and there are very few occasions where weights should be jettisoned, so in most cases the surface-supplied diver weighting arrangement does not provide for quick release.[38]: ch6 

On those occasions when surface supplied divers need variable buoyancy, it may be provided by inflation of the dry suit, if used, or by a buoyancy control device similar in principle to those used by scuba divers, or both.[citation needed]

Weight systems

[edit]

The diver needs to stay on the bottom to work some of the time, and may need to have neutral buoyancy some of the time. The diving suit is usually buoyant, so added weight is usually necessary. This can be provided in several ways. Unwanted positive buoyancy is dangerous to a diver who may need to spend significant time decompressing during the ascent, so the weights are usually attached securely to prevent accidental loss.[48]

Weight belts

[edit]

Weight belts for surface supplied diving are usually provided with buckles which can not accidentally be released, and the weight belt is often worn under the jacket harness.[38]

Weight harnesses

[edit]

When large amounts of weight are needed, a harness may be used to carry the load on the diver's shoulders, rather than around the waist, where it may tend to slip down into an uncomfortable position if the diver is working in a vertical posture, which is often the case. Sometimes this is a separate harness, worn under the safety harness, with pockets at the sides to carry the weights, and sometimes it is an integrated system, which carries the weight in pockets built into or externally attached to the safety harness.[38]: ch6 

Trim weights

[edit]

If the diver needs to adjust trim for greater comfort and efficiency while working, trim weights of various types may be added to the harness.

Weighted boots

[edit]

Weighted boots of several styles may be used if the diver will be working heavy. Some are in the form of clogs which strap on over the boots, and others use lead inner soles. Ankle weights are also an option, but less comfortable. These weights give the diver better stability when working upright on the bottom, which can significantly improve productivity for some kinds of work.[59]

Environmental protection

[edit]

Wetsuits are economical and used where the water temperature is not too low - more than about 65 °F (18 °C), the diver will not be spending too long in the water, and the water is reasonably clean.[38]: ch6 

Dry suits are better thermal protection than most wetsuits, and isolate the diver from the environment more effectively than other exposure suits. When diving in contaminated water, a drysuit with integral boots, sealed dry gloves and a helmet sealed directly to the suit provides the best environmental isolation. The suit material must be selected to be compatible with the expected contaminants. Thermal undersuits can be matched to the expected water temperature.[38]: ch6 

Hot water suits provide active warming which is particularly suitable for use with helium based breathing gases. Heated water is provided from the surface through a hose in the umbilical, and water flow can be adjusted to suit the diver's needs. Heated water continuously flows into the suit and is distributed by perforated internal tubes down the front and back of the torso and along the limbs. [38]: ch6 

The hot water supply hose of the umbilical is commonly 12 inch (13 mm) bore, and is connected to a supply manifold at the right hip of the suit with a set of valves which allow the diver to control flow to the front and back of the torso, and to the arms and legs, and to dump the supply to the environment if the water is too hot or too cold. The manifold distributes the water through the suit through perforated tubes. The hot-water suit is normally a one-piece neoprene wetsuit, fairly loose fitting, to fit over a neoprene undersuit, which can protect the diver from scalding if the temperature control system fails, with a zipper on the front of the torso and on the lower part of each leg. Gloves and boots are worn which receive hot water from the ends of the arm and leg hoses. If a full-face mask is worn, the hood may be supplied by a tube at the neck of the suit. Helmets do not require heating. The heating water flows out at the neck and cuffs of the suit through the overlap with gloves, boots, or hood.[60]: ch18 

Communications system

[edit]
A hard-wired diver communications unit mounted in a waterproof box for convenience of transport and protection. The loose speaker has been added to increase output volume. there is a built in speaker behind the perforations on the panel
Inside a Kirby Morgan 37 helmet showing the microphone in the oro-nasal mask, and one of the speakers at the top of the photo

Both hard-wired (cable) and through-water electronic voice communications systems may be used with surface-supplied diving. Wired systems are more popular as there is a physical connection to the diver for gas supply in any case, and adding a cable does not change the handling characteristics of the system. Wired communications systems are still more reliable and simpler to maintain than through-water systems.[61]

Diver's telephone

[edit]

The communications equipment is relatively straightforward and may be of the two-wire or four-wire type. Two wire systems use the same wires for surface to diver and diver to surface messages, whereas four wire systems allow the diver's messages and the surface operator's messages to use separate wire pairs.[61]

In a two wire system the standard arrangement for diver communications is to have the diver's side normally on, so that the surface team can hear anything from the diver at all times except when the surface is sending a message. In a four-wire system the diver's side is always on, even when the surface operator is talking. This is considered an important safety feature, as the surface team can monitor the diver's breathing sounds, which can give early warning of problems developing, and confirms that the diver is alive.[61]

Helium divers may need a decoder system (unscrambler) which reduces the frequency of the sound to make it more intelligible.[38]: Ch4 

Video

[edit]

Closed circuit video has also become popular, as this allows the surface personnel to see what the diver is doing, which is particularly useful for inspection work, as a non-diving specialist can see the underwater equipment in real time and direct the diver to look at particular features of interest. Closed circuit video is usually helmet mounted along with a helmet mounted video light.[62]

Wireless systems

[edit]

Dry bells may have a through-water (wireless) communication system fitted as a backup. This is intended to provide communications in the event that the cable is damaged, or even if the bell is completely severed from the umbilical and deployment cables.[63]

Equipment maintenance and testing

[edit]

All components of a surface supplied diving system are required to be maintained in good working condition for diver safety, and may be required to be tested or calibrated at specified intervals.[38]: ch4 

Diving spread

[edit]

The diving spread is a commercial diving term for the topside dive site infrastructure supporting the diving operations for a diving project. The diving contractor provides the diving and support equipment and sets it up on site, usually at a place provided for the purpose by the client, or on a diving support vessel. Two types of diving spread are in common use: Air spreads for surface oriented diving operations, where the divers are deployed from normal atmospheric pressure, and decompressed back to atmospheric pressure at the end of the dive, either in-water, or in a chamber for surface decompression, using compressed air as the primary breathing gas, and saturation spreads, where divers are deployed under pressure from the saturation accommodation via a closed diving bell to the underwater worksite, and returned under pressure in the bell to the saturation accommodation system, usually breathing a helium based gas mixture. At the end of their contract the divers are decompressed to surface pressure. The process of selecting, transporting, setting up and testing the equipment is the mobilisation stage of the project, and the demobilisation involves dismantling, transportation and return to storage of the spread components.[64]

Surface oriented mixed gas diving spreads may also be used, but are less common, and are likely to be associated with projects which are too deep for air but require only a short working time at depth.

Air spread

[edit]

An air spread will include the breathing air supply equipment, and often a deck decompression chamber. Where a chamber is present, facilities for hyperbaric oxygen treatment are usually required. If the planned decompression is to be long, a diving stage or bell and the associated handling equipment is likely to be included to allow better control of ascent rate and decompression depth. Equipment for in-water or surface decompression on oxygen (SurDO2) may be available.[56]

Equipment may be necessary to facilitate safe entry to and exit from the water, and may include extrication equipment in case the diver is injured. A basic offshore air diving spread will typically include a dive control unit with compressor and high pressure storage banks, a launch and recovery system with a wet bell, a deck decompression chamber and a hot water unit.[64]

Saturation spread

[edit]

A saturation spread will include the closed bell and launch and recovery system, saturation habitat, breathing gas supplies and services, all the life support and control equipment, dive equipment stores and workshops, and may also include power supplies and other equipment not directly involved in the diving. It does not include the diving platform as such, for example a DP vessel, or offshore drilling rig, on which the spread is established, or other services such as catering and accommodation for the topside personnel, which would usually be provided to the dive team.[65]

Diving procedures

[edit]

There are a large number of standard procedures associated with surface-supplied diving. Some of these have their equivalents in scuba, and others are very different. Many procedures are common to all surface-supplied diving, others are specific to stage and bell operations or to saturation diving. Details will vary depending on the equipment used, as manufacturers will specify some checks and procedures in detail, and the order may vary to some extent.[48]

The working diver

[edit]

Preparation of the working diver for the dive is very much a routine, but details depend on the diving equipment and the task, and to some extent on the site, particularly aspects of accessibility.[48]

Preparation for diving

[edit]

Before a diving operation it is usually necessary to set up the surface supply equipment. There are a number of components which must be connected in the correct order, with checks at various stages to ensure that there are no leaks and everything functions correctly. Most diving contractors will have comprehensive checklists that are used to ensure that the equipment is connected in the appropriate sequence and all checks are done. Some checks are critical to the safety of the diver. The compressor must be set up so that it gets uncontaminated air to the intake. Filters should be checked in case they need to be changed. Air supply hoses will be connected to the air panel and checked for leaks, umbilicals connected to the panels and helmets, and the communications equipment connected and tested. Before the umbilical is connected to the helmet or full face mask, the umbilical should be blown through to ensure there is no dirt inside, and the non return valve on the bailout block must be given a function test. This is important, as it is there to prevent backflow of air up the umbilical if the line is cut, and if it fails the diver may suffer a helmet squeeze, or a neck dam flood.[33]

Compared to scuba diving, dressing the diver in[a] is a relatively laborious process, as the equipment is bulky and fairly heavy, and several components are connected together by hoses. This is more so with helmets, and less so with light full-face masks. It is not usual for the diver to do all the dressing in without the assistance of a diver's tender, who will also manage the umbilical during the dive.[33]

  • Exposure suit – The diver will wear an exposure suit appropriate for the planned dive time, breathing gas and water temperature, and also influenced by the level of exertion expected during the dive.[33]
  • Harness – After putting on the exposure suit and checking any seals and zips, the diver will put on the harness. The topside crew will usually help as the bailout cylinder will be already mounted, and usually also attached to the helmet, making this a cumbersome procedure, easiest if the diver is seated.[33]
  • Weights – The weights will be put onto the diver at some time during the dressing procedure, but the stage where this is done depends on what weighting system is used.[33]
  • Bailout – The bailout cylinder is usually strapped to the harness and connected to the helmet before the diver is dressed in.[33]
  • Helmet – The helmet is usually put on last, as it is heavy and uncomfortable out of the water. Some divers can put on their own helmet, but it is usual for the topside crew to do most of the locking on to the neck dam, and check that there are no obvious faults with the seal.[33]

There are a series of pre-dive checks which are done after the diver is locked into the helmet, and before he is committed to the water. These should be done every time a diver is prepared for a dive.[33]

  • Comms check – The diver and comms operator check that the voice communications system is working both ways and they can hear each other clearly. This also ensures that the operator is sure which comms channel connects to the specific diver.[33]
  • Breathing checks – The diver breathes on main air supply to ensure that the demand valve is delivering gas at low work of breathing, without free flow, and that the umbilical is connected to the correct valve on the panel.[33]
  • Bailout checks – The diver operates the bailout system to ensure that he can reach and operate the valve and it turns smoothly, the pressure in the cylinder is adequate for the planned dive profile and is ready for immediate use, and reports bailout readiness to the supervisor by "On at the tap, off at the hat, Pressure...bar" or equivalent.[33]

Surface checks are done after the diver enters the water, but before he is allowed to descend. They are checks which can not be done as effectively, or at all, in air.[33]

  • Wet comms check – Once in the water, the comms should be checked again to make sure it is still working adequately. It is possible that water will cause the comms to fail or deteriorate when the contacts get wet.[33]
  • Helmet seal – The helmet seals and neckdam should not allow water to enter the helmet. This can only be checked when in the water.[33]
  • Pneumo bubbles – The diver calls for the air panel operator to open the pneumofathometer valve to check that the line is not blocked, and that it is connected to the correct place on the panel.[33]

Diving heavy

[edit]

The traditional buoyancy condition of the working surface-supplied diver is "heavy", or negatively buoyant, with sufficient apparent weight to move around on the bottom by walking. This was more important with the standard diving dress, where inadvertent positive buoyancy could have fatal consequences if poorly managed and degraded to an uncontrolled buoyant ascent. Diving heavy has advantages for working when there is good footing, as the diver has more natural resistance to the reaction forces on tools used and to light currents, due to friction and ground reaction, so the technique remains popular for many tasks.

The technique virtually eliminates the risk of uncontrolled buoyant ascent, and reduces task loading, but makes the diver dependent on umbilical management or a jackstay for depth control in midwater and introduces a risk of accidental descent to unplanned depths by falling off the substrate and sinking until the slack in the umbilical is taken up, but with an adequate gas supply the risk of serious squeeze injury is low.

Emergency procedures

[edit]

The diver must be able to deal with the following emergencies. Some are life-threatening, whereas others are more inconveniences.[33][66][67]

  • Bailout to back gas, in the case of a failure of gas supply from the umbilical, or if the main air supply is contaminated.
  • Pneumo breathing, if the main air supply is cut, but the pneumo hose is intact. Pneumo gas can also be supplied by the standby diver
  • Voice communications failure is not usually an emergency, but can adversely affect work effectiveness and expose the diver to higher risk if anything else goes wrong. Ability to communicate with line signals can help here, particularly to assist in the decision whether the dive should be aborted, and if there are other more urgent problems.
  • Helmet flood. Depending on the severity of the flood, this can range from an annoyance to an emergency. A slow leak can be controlled by opening the free flow valve, which will drive a moderate flow of water out of the exhaust valve. A neck dam failure usually has this effect.
  • Broken faceplate. This is a real emergency, but very unlikely as the faceplate is usually a highly impact-resistant polymer and should not shatter. It can be mitigated by opening the free flow valve and holding the opening level, facing down, and breathing very carefully. a small hole or crack can be covered with a hand to slow the leak.
  • Demand valve failure. This is a minor problem if there is a free flow valve, but the dive will normally be terminated, as the bailout will not last long if needed.
  • Exhaust valve failure, like demand valve failure, can be dealt with by opening the free flow valve and ensuring a constant outflow of air.
  • Vomiting in the helmet. This can be a real emergency and life-threatening in a demand helmet with an orinasal mask if not handled effectively, as the diver can aspirate the vomit and asphyxiate. Once again, the action is to open the free flow valve, preferably before vomiting, and to inhale as carefully as possible. If there is no free flow valve, as on a full face mask, the purge button should clear the demand valve and orinasal mask, and the mask can be rinsed by lifting the bottom edge away from the face to let in some water, before purging again. With a free-flow helmet it is more a nuisance than an emergency.
  • Hot water supply failure. This can be life-threatening for deep heliox diving, and there is not much the diver can do but head back to the bell immediately.

Wet bell and stage emergency procedures

[edit]

Emergency procedures for wet bell and diving stages include:[67][68][21]

Standby diver

[edit]

The standby diver will be prepared in the same way as the working diver, but will not enter the water until needed. He will usually be prepared to the stage of readiness to enter the water, and then will remove his mask, or have his helmet removed and will then sit in as comfortable a place as can be found, so that in case of an emergency he can be readied for action in as short a time as possible.[69] This often means setting up some form of shelter from the weather, and heat and sunshine are usually more of a problem than cold and wet. It is frequently necessary to cool the standby diver to avoid overheating, and dehydration can also be a problem.[70] When the working diver is using a helmet, the stand-by diver may use a full face mask or bandmask, as this makes it quicker to get into the water in an emergency. The stand-by diver's job is to wait until something goes wrong, and then be sent in to sort it out. For this reason a stand by diver should be one of the best divers on the team regarding diving skills and strength, but does not have to be expert at the work skills for the specific job. When deployed, the standby diver will normally follow the umbilical of the diver who is in trouble, as unless it has been severed, it will reliably lead to the correct diver. The standby diver must maintain communications with the supervisor throughout the dive and is expected to give a running commentary of progress so that the supervisor and surface crew know as much as possible what is happening and can plan accordingly, and must take the necessary steps to resolve incidents, which may involve supply of emergency air or locating and rescuing an injured or unconscious diver. In bell diving, the bellman is the primary standby diver, and may have to recover a distressed diver to the bell and give first aid if necessary and possible. There will generally also be a surface standby diver in a bell operation, as some types of assistance are provided from the surface.[71][21][72]

A rescue tether or rescue strop is a short length of rope or webbing with a clip at one or both ends, which the stand-by diver uses to clip the unresponsive diver to his harness to free up both hands during a recovery. This can be useful if he needs to climb a structure, shotline or topographical feature, and the umbilicals can not be safely used to lift the divers due to snags or sharp edges.[72]

Bellman

[edit]

A bellman is a stand-by diver who tends the working diver's umbilical from a wet or closed bell, and is ready to go to the diver's assistance at all times. The bellman must be in effective voice communication with the supervisor.[49]

Underwater tending point

[edit]

For some operations it is necessary to control the umbilical at a point underwater. This is known as an underwater tending point, and it may be done by another diver or by the diver passing through a closed fairlead placed in the required position. This is usually done to prevent inadvertent access to a known hazard by making the length of the umbilical extending beyond the tending point too short to let the diver get to the hazard. The fairlead must constrain the umbilical laterally and vertically, while allowing free passage away from and back to the bell or stage, and should not interfere with the bellman's ability to pay out or take up slack when the diver travels to the workplace and back. It may be held in position by suspending a weighted hoop from a crane, resting a frame on the bottom, or other methods as may suit the job. Underwater tending may also be used for penetrations of enclosed spaces, such as wrecks, caves, penstocks, sewers, culverts and the like. A diving stage or basket is a by default an underwater tending point, as the umbilical passes through it from the surface to the diver, which also serves as a guide line for the diver to get back to the stage. A diving bell is also an underwater tending point, as the excursion umbilical is tended from the bell by the bellman.[49]

Occupational health and safety issues

[edit]

Divers face specific physical and health risks when they go underwater with diving equipment, or use high pressure breathing gas.

A hazard is any agent or situation that poses a level of threat to life, health, property, or environment. Most hazards remain dormant or potential, with only a theoretical risk of harm, and when a hazard becomes active, and produces undesirable consequences, it is called an incident and may culminate in an emergency or accident.[73] Hazard and vulnerability interact with likelihood of occurrence to create risk, which can be the probability of a specific undesirable consequence of a specific hazard, or the combined probability of undesirable consequences of all the hazards of a specific activity.[74] A hazard that is understood and acknowledged may present a lower risk if appropriate precautions are taken, and the consequences may be less severe if mitigation procedures are planned and in place.[75]

The presence of a combination of several hazards simultaneously is common in diving, and the effect is generally increased risk to the diver, particularly where the occurrence of an incident due to one hazard triggers other hazards with a resulting cascade of incidents. Many diving fatalities are the result of a cascade of incidents overwhelming the diver, who should be able to manage any single reasonably foreseeable incident.[76] The use of surface supplied breathing gas reduces one of the most significant hazards in diving, that of loss of breathing gas supply, and mitigates that risk by the use of a suitable emergency gas supply, usually in the form of a scuba bailout set, which is intended to provide the diver with sufficient breathing gas to reach a place of relative safety with more breathing gas available.[21][77]

The risk of the diver getting lost or being unable to call for assistance is also drastically reduced in comparison with most scuba, as the diver is physically connected to the surface control point by the umbilical, making it relatively simple for the standby diver to get to a diver in distress, and the standard application of hard-wired voice communications allows the surface team to constantly monitor the diver's breathing sounds.[78]

The assessed risk of a dive would generally be considered unacceptable if the diver is not expected to cope with any single reasonably foreseeable incident with a significant probability of occurrence during that dive. Precisely where the line is drawn depends on circumstances. Professional diving operations tend to be less tolerant of risk than recreational, particularly technical divers, who are less constrained by occupational health and safety legislation and codes of practice.[21]: 35  This is one of the factors driving the use of surface supplied equipment where reasonably practicable for professional work.

Diving disorders are medical conditions specifically arising from underwater diving. The signs and symptoms of these may present during a dive, on surfacing, or up to several hours after a dive. Surface supplied divers have to breathe a gas which is at the same pressure as their surroundings (ambient pressure), which can be much greater than on the surface. The ambient pressure underwater increases by 1 standard atmosphere (100 kPa) for every 10 metres (33 ft) of depth.[79]

The principal disorders are: decompression illness (which covers decompression sickness and arterial gas embolism); nitrogen narcosis; high pressure nervous syndrome; oxygen toxicity; and pulmonary barotrauma (burst lung). Although some of these may occur in other settings, they are of particular concern during diving activities.[79] Long term diving disorders include dysbaric osteonecrosis, which is associated with decompression sickness. These disorders are caused by breathing gas at the high pressures encountered at depth, and divers may breathe a gas mixture different from air to mitigate these effects. Nitrox, which contains more oxygen and less nitrogen, is commonly used as a breathing gas to reduce the risk of decompression sickness at depths to about 40 metres (130 ft). Helium may be added to reduce the amount of nitrogen and oxygen in the gas mixture when diving deeper, to reduce the effects of narcosis and to avoid the risk of oxygen toxicity. This is complicated at depths beyond about 150 metres (500 ft), because a helium–oxygen mixture (heliox) then causes high pressure nervous syndrome.[79] More exotic mixtures such as hydreliox, a hydrogen–helium–oxygen mixture, are used at extreme depths to counteract this.[80]

Compressor diving

[edit]

"Compressor diving" is a method of surface-supplied diving used in some tropical sea areas including the Philippines and the Caribbean. The divers swim with a half mask covering the eyes and nose and (often home-made) fins and are supplied air from the boat by plastic hoses from an industrial low-pressure air compressor of the type commonly used to supply jackhammers. There is no reduction valve; the diver holds the hose end in his mouth with no demand valve or mouthpiece. Excess air spills out through the nose or lips. If several people are compressor diving from the same boat, several line tenders are needed in the boat to stop the airlines from getting tangled and blocked by kinks.[9]

Compressor diving is the most common method used to fish for Caribbean spiny lobster (Panulirus argus) in the Caribbean.[81] However, it is illegal because it contributes to overfishing, is environmentally destructive, and is harmful to the health of the fishermen.[82] When using compressors, fishermen use either gaffs or harpoons to spear lobsters immediately upon sight, killing or injuring the lobsters before they can be checked for eggs or assessed as legally sized. Compressors allow fishermen to remain in deeper waters for longer periods of time, facilitating reef damage by fishermen seeking lobsters hidden underneath corals and other living refuges. The misuse of compressors has also resulted in health problems for many fishermen, such as respiratory problems, limb paralysis, and death due to decompression illness.[83]

This method of diving is commonly used in Philippine waters for pa-aling fishing, which is fishing with big nets on coral reef areas where a surface-dragged net would snag on coral; the compressor air hoses are also used to make a curtain of bubbles to corral and herd the fish into the nets, since muro-ami fishing was stopped in the area. At least one pa-aling fishing fleet has been found and arrested in a protected fishery area. Compressor diving was shown, and so called, used for pa-aling fishing, in episode 1 (Oceans: Into the Blue) of the BBC television series Human Planet. The cameramen used ordinary scuba gear, but one of them had a trial-dive with the crew's compressor-diving gear.[9]

Training and registration

[edit]

Almost all surface-supplied diving is done by professional divers, and consequently the training is done by schools which specialise in the training of professional divers. Registration of professional divers is generally subject to national or state legislation, though international recognition is available for some qualifications.[84][85][86]

See also

[edit]
  • Atmospheric diving suit – Articulated pressure-resistant anthropomorphic housing for an underwater diver
  • Diver's pump – Manually powered surface air supply for divers
  • Diving bell – Chamber for transporting divers vertically through the water
  • Diving chamber – Hyperbaric pressure vessel for human occupancy used in diving operations
  • Diving helmet – Rigid head enclosure for underwater diving
  • Freediving – Underwater diving without breathing apparatus
  • Recreational diving – Diving for the purpose of leisure and enjoyment, usually when using scuba equipment
  • Saturation diving – Diving mode and decompression technique
  • Scuba diving – Swimming underwater, breathing gas carried by the diver
  • Snuba – Limited depth airline breathing apparatus towed by the diver
  • Standard diving dress – Copper helmet with rubberised canvas diving suit and weighted boots

Notes

[edit]

References

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[edit]
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Surface-supplied diving is a mode of in which the diver is supplied with , such as or mixed gases, from the surface via a flexible umbilical hose that also provides communication lines, hot water for thermal protection, and a strength member for support. This technique enables operations at greater depths—typically up to 190 feet of (fsw) for air diving, with extensions to 300 fsw using mixed gases—and longer durations than self-contained (SCUBA), as the surface supply offers virtually unlimited gas volume. It is the primary method for professional applications, including commercial salvage, underwater construction, operations, and scientific , due to its enhanced features like continuous monitoring and emergency gas reserves. The historical roots of surface-supplied diving trace back over 5,000 years to ancient free-diving aids like hollow reeds, evolving significantly with the invention of the in 1535 by de Lorena and the development of armored diving suits in the early . By the , Augustus Siebe's introduction of the in 1837 marked a pivotal advancement, featuring a and brass connected to surface air pumps, which was widely used for wrecks like the HMS Royal George in 1843. The U.S. adopted the Mark V in 1916, which remained in service through for salvage operations, and further innovations in the 1930s, such as helium-oxygen mixtures, enabled deeper dives like the 1939 USS Squalus rescue at 243 fsw. Modern systems, including lightweight helmets like the MK 21 and full-face masks like the MK 20, emerged in the mid-20th century, improving mobility and communication while adhering to standards from organizations like the U.S. and (OSHA). Key equipment in surface-supplied diving includes the umbilical—a bundled delivering gas at pressures up to 225 pounds per square inch (psi) for depths beyond 190 fsw—and helmets or with demand regulators that supply gas on . Support systems on the surface comprise air compressors, gas storage flasks, and control consoles for monitoring diver depth, gas flow, and voice communication, often supplemented by gas supplies (EGS) providing 10-15 minutes of bailout air. For deeper or , dive bells and decompression chambers are integrated, allowing divers to work at pressures up to 1000 fsw with surface decompression protocols. Safety in surface-supplied diving is prioritized through rigorous team structures, requiring a minimum of six personnel including a dive supervisor, console operator, tender, and standby diver, with operations limited to 190 fsw unless authorized otherwise. Risks such as , , and umbilical entanglement are mitigated by adherence to decompression tables, mixed-gas usage below 150 fsw, and emergency procedures like rapid ascent to 10 fsw with EGS activation. Regulations mandate safety harnesses with positive buckles, air purity standards (20-22% oxygen, less than 1,000 ppm CO2), and a decompression chamber ready for use at the dive location. Compared to SCUBA, this method reduces physiological stresses through better thermal protection via hot water suits and enhanced oversight, making it the preferred choice for demanding professional environments.

Overview

Definition and principles

Surface-supplied diving is a diving technique in which the diver receives continuously from the surface through a or umbilical connected to the diver's , such as a or , thereby eliminating the need to carry self-contained gas cylinders and enabling prolonged underwater operations. This method supports depths up to 190 feet of seawater (fsw) for air diving and 300 fsw for mixed-gas applications, with emergency extensions to 380 fsw, depending on the system. The fundamental principles revolve around gas flow mechanics and regulation to ensure safe respiration at depth. , which may include air, mixed gases like helium-oxygen, or oxygen-enriched mixtures, is pressurized at the surface by compressors to match the ambient hydrostatic experienced by the diver, preventing squeeze or overexpansion. Umbilicals serve as the primary conduit, delivering the gas along with communications, electrical power, and sometimes hot water for , while being tended to avoid entanglement or excessive tension. The basic setup typically involves a surface (reciprocating low- or high-pressure types), reinforced hoses forming the umbilical, and the diver's apparatus like the KM-37 or MK V for gas intake and exhaust management via demand regulators and valves. A key physical principle underlying the pressurization of surface-supplied gas is , which states that for a fixed of gas at constant , the and are inversely proportional: P1V1=P2V2P_1 V_1 = P_2 V_2 This illustrates why surface gas must be compressed to maintain adequate and at depth—for instance, at 99 fsw (4 atmospheres absolute), the gas compresses to one-fourth its surface value, quadrupling its and affecting consumption rates.

Advantages over scuba

Surface-supplied diving provides an unlimited supply of from the surface, eliminating the constraints of finite scuba cylinders that typically limit dives to 40-60 minutes at recreational depths. This via the umbilical allows for extended bottom times of several hours or even days in saturation operations, enabling more productive underwater work without frequent resurfacing or gas management interruptions. Safety is significantly enhanced compared to scuba, as surface teams can continuously monitor gas quality and pressure, detect contaminants or supply issues in real-time, and provide immediate support. The umbilical facilitates rapid abort procedures, including cutoff valves that can isolate the diver's supply if needed, while also serving as a lifeline for location and rescue; additionally, hot water can be pumped through the hose to maintain diver comfort in cold environments, reducing risks during prolonged exposures. bottles integrated into the system offer redundant air for ascent if the primary supply fails. Divers using surface-supplied systems benefit from increased payload capacity, as they do not need to carry heavy gas cylinders, freeing up and strength for transporting tools and equipment essential for demanding tasks like underwater welding, cutting, or . This contrasts with scuba, where cylinder weight and limited capacity restrict the amount of gear a diver can manage effectively. Operations can extend to greater depths beyond recreational scuba limits of around 40 meters, with surface-supplied mixed-gas diving supporting work up to 300 meters or more in saturation configurations, where helium-oxygen mixtures mitigate narcosis and toxicity issues. In practice, surface-supplied diving is particularly advantageous for offshore oil rig maintenance, where scuba's depth and time restrictions would render tasks like subsea inspection or repair inefficient and hazardous; for instance, teams can complete complex interventions in a single dive that might require multiple scuba entries.

Limitations and risks

Surface-supplied diving imposes significant mobility restrictions on the diver due to the tethered umbilical, which connects the diver to the surface supply and limits free movement compared to untethered scuba systems. This , typically consisting of hoses for gas, communications, and sometimes hot water, can become entangled or snagged on underwater obstacles, leading to immobility or restricted actions that increase the risk of accidents. The method's heavy reliance on surface support introduces vulnerabilities such as potential gas supply failures from compressor malfunctions or hose damage, as well as exposure to surface emergencies that could abruptly terminate the dive. Umbilical snags, for instance, can immobilize the diver and necessitate immediate intervention from surface tenders, heightening the overall operational hazards. Depth limitations further constrain surface-supplied air diving, with a practical maximum of approximately 60 meters (197 feet of ) for non-saturation air dives due to decompression requirements and physiological risks like . Environmental factors, such as cold water, exacerbate these challenges by increasing risk, often requiring heated gas or hot water delivery through the umbilical to maintain diver comfort and safety. Logistically, surface-supplied diving demands substantial surface infrastructure, including large support vessels or platforms equipped with compressors, reserve gas supplies, and decompression chambers, which elevate setup costs and operational complexity compared to more portable scuba operations. These requirements ensure redundancy but can limit deployment in remote or small-scale scenarios.

History

Early inventions

The origins of surface-supplied diving trace back to 18th-century advancements in diving bells, which relied on surface-supplied air to extend underwater work. In 1789, British civil engineer developed a cast-iron equipped with an efficient hand-operated air pump connected via a to deliver fresh from the surface, replacing less reliable methods like weighted barrels. This design allowed divers to maintain a breathable atmosphere inside the bell while performing tasks such as salvage operations, with Smeaton's apparatus first deployed at Harbor in 1790 for recovering cargo from wrecks. Early 19th-century innovations shifted toward personal apparatus for greater mobility. In 1797, German inventor Karl Heinrich Klingert created a diving machine consisting of a waterproof suit and copper helmet supplied with air through a hose from a manual bellows pump on the surface; it was successfully tested in the River Oder, enabling a diver to saw a submerged tree trunk at depths of 6 to 7 meters. Around 1823, brothers Charles and John Deane in England patented an open diving helmet made of sheet copper, attached to a flexible waterproof suit and supplied with air via a surface pump, which improved visibility and control over previous rigid systems. These devices marked a transition from collective bells to individual surface-tethered gear, primarily for salvage and construction. A pivotal breakthrough came from Augustus Siebe, a German-born engineer based in London. In 1819, Siebe designed a copper helmet connected to a leather jacket and supplied by a surface air pump, used in the salvage of HMS Royal George, where divers recovered over 3,000 cannonballs. By 1837, he refined this into the open-dress diving helmet—a copper helmet with air inlet and exhaust valves, bolted to a rubberized canvas suit and corselet—which received air from a multi-cylinder hand pump on the surface and became the prototype for standard diving dress. This system was widely adopted in the 1830s for commercial salvage, such as harbor dredging and wreck recovery, due to its reliability in shallow-water operations. In 1878, Britain's Submarine Mining Service integrated similar surface-supplied helmets into military applications for laying underwater explosives and defenses in colonial outposts like Hong Kong and Singapore. Technological constraints of these early systems included manual or hand-cranked pumps, which limited effective depths to approximately 30 due to insufficient air pressure and volume delivery, restricting use to coastal and harbor tasks. Copper helmets and corselets provided durability but weighed heavily on divers, highlighting the era's focus on practical, pump-driven supply over self-containment.

20th-century developments

In the early , the adoption of low-pressure compressors revolutionized surface-supplied diving by replacing manual pumps with more reliable mechanical systems capable of delivering consistent to divers at depths up to . These compressors, often - or gasoline-powered, enabled longer and safer operations in commercial salvage and construction, marking a shift from labor-intensive hand-pumping to automated surface support. By the 1910s, the U.S. Navy standardized shallow-water diving with the Miller-Dunn Divinhood helmet, introduced around 1916, which featured a lightweight -and- design with a single round faceplate for improved visibility and mobility in waters less than 60 feet deep. The U.S. Navy's standard deep-sea diving equipment became the Mark V system, adopted in 1916, which featured a heavy and connected via umbilical to surface compressors and remained in service through for salvage and other operations. The World Wars accelerated innovations in surface-supplied equipment for military applications. During World War I, Siebe-Gorman diving suits were extensively used in salvage operations to recover sunken warships and munitions, with British and Allied divers employing standard helmets and air hoses to clear harbors and retrieve valuable materials under hazardous conditions. In World War II, frogman units, including the U.S. Navy's Underwater Demolition Teams (UDTs), used rebreathers for reconnaissance and obstacle clearance in shallow-water missions. Mid-20th-century advancements focused on deeper and safer diving techniques. In , the U.S. Navy Experimental Diving Unit (NEDU) introduced mixed-gas breathing mixtures, primarily helium-oxygen, to mitigate and enable dives beyond 200 feet, with initial tests demonstrating reduced decompression times compared to air-only systems. This was demonstrated in the 1939 rescue of the USS Squalus, where surface-supplied divers using helium-oxygen mixtures worked at depths of 243 feet (74 meters) with the McCann submarine rescue chamber to save 33 survivors from the sunken . By the 1950s, the establishment of commercial diving schools, such as the Sparling School of Deep Sea Diving in Wilmington, California, formalized training for surface-supplied operations, emphasizing helmet use, umbilical management, and safety protocols to meet growing industry demands. Key milestones included developments in breathing technology and industry standardization. In the , lightweight free-flow surface-supplied systems, building on earlier helmet designs, improved diver mobility for salvage work, though closed-circuit options remained experimental until later integrations. The 1960s offshore oil boom, particularly in the and , drove the standardization of umbilicals bundling air, communications, and hot-water lines, facilitating reliable support for platform construction and pipeline installation at depths exceeding 300 feet. Regulatory progress enhanced safety through evidence-based guidelines. In 1943, the U.S. Navy published standardized decompression tables for surface-supplied air dives, based on experimental data from depths up to 190 feet, which reduced the incidence of by specifying precise ascent schedules and treatment protocols.

Modern innovations

Real-time gas monitoring sensors also became standard, allowing continuous analysis of composition in surface-supplied systems to detect contaminants like or oxygen levels, as implemented in military and commercial setups. These advancements, such as the eDMS100 system introduced in 2014, provided integrated monitoring for air, , and mixed-gas operations, reducing risks during extended dives. Material innovations post-2010 focused on lightweight composites for helmets, exemplified by updates to the Kirby Morgan SuperLite 17B, which incorporated and carbon fiber reinforcements for improved impact resistance, , and reduced weight without compromising durability. Hoses benefited from advanced constructions that resist and abrasion, extending umbilical lifespan in marine environments. The 2010s brought adaptations for extreme environments, including and operations, where surface-supplied systems incorporated hot water hoses within umbilicals to deliver heated water to divers' suits, mitigating risks in sub-zero waters. These features supported scientific and exploratory dives in polar regions, building on surface-supplied principles for prolonged exposure. Post-2020 COVID-19 protocols emphasized remote monitoring, incorporating telemedicine and non-contact temperature screening for surface teams to minimize on-site interactions while maintaining dive oversight. AI-driven predictive maintenance for compressors also advanced, using sensor data to forecast failures and optimize gas supply reliability in commercial operations.

Types

Surface-oriented diving

Surface-oriented diving is a form of surface-supplied diving in which is delivered to the diver via an umbilical from the surface, with the diver returning to the surface after each dive using non-saturation methods that limit bottom times to no-decompression limits or require only short decompression stops. This approach emphasizes repetitive dives with surface intervals, distinguishing it from extended bottom times in other techniques. Key variations include air-line diving, which uses a simple hose for surface-supplied air in shallow operations, allowing greater mobility for tasks like light underwater work; bell bounce diving, involving brief deep excursions where divers deploy from an open-bottom bell lowered to the bottom and return to the surface shortly after; and surface-supplied air as a replacement for scuba in extended-duration tasks requiring more air volume and safety monitoring. In air-line diving, the umbilical provides continuous gas supply without onboard cylinders, while bell bounce facilitates short-duration deep work by using the bell for transport and temporary support. Depth limits for surface-oriented air diving are typically 50-60 meters, with operations exceeding no-decompression limits managed using standard decompression tables such as those from the U.S. or equivalent standards to calculate required stops. Dives deeper than 58 meters (190 feet ) are restricted, except for bottom times of 30 minutes or less, which may extend to 67 meters (220 feet ). Procedures involve pre-dive planning with team briefings on tasks, equipment checks, and emergency protocols, followed by continuous umbilical tending to maintain tension and prevent entanglement during the dive. If decompression is required beyond in-water stops, divers undergo surface decompression in a hyperbaric chamber located near the dive site; umbilical management includes marking hoses at intervals for depth tracking and securing them to lift lines for safe mobility. Post-dive assessments ensure diver fitness before surface return or repetitive dives. This method is commonly applied in operations such as harbor maintenance, where divers perform inspections and repairs in controlled shallow environments, and ship hull inspections, enabling precise work without the constraints of limited scuba air supplies.

Saturation diving

is a technique in which divers are exposed to elevated for extended periods, allowing the es in their breathing mixture to fully saturate their body tissues, thereby eliminating the need for repeated decompression during multiple dives to the same depth. Once saturation is achieved, typically after 24 hours or more depending on depth, additional time at pressure does not increase inert gas loading, permitting divers to perform repeated excursions to working depths with only surface intervals for rest and recovery. Decompression occurs only once at the end of the operation, following established tables or algorithms to safely off-gas the accumulated inert gases. This method relies on physiological principles where tissue gas partial pressures equilibrate with the inspired gas, minimizing risk from repetitive exposures. The setup for saturation diving involves a surface-based hyperbaric complex, including living chambers maintained at storage depth pressure (equivalent to the planned working depth), connected via umbilicals to a closed for transport to and from the worksite. Divers wear hot-water suits supplied through these umbilicals to counteract in cold deep , and the system includes redundant gas supplies, environmental controls, and communications. The chambers, often located on deck or a support vessel, house a team of divers (typically 12 or more) for the duration of the saturation period, with life-support technicians monitoring gas mixtures like (helium-oxygen) or trimix to prevent and narcosis at depths beyond 50 meters. All equipment must comply with standards for pressure vessels, including dual-lock decompression chambers rated to at least 6 atmospheres absolute (ATA). Operations can extend bottom times up to 28 days, with individual excursions limited to 6-8 hours, at depths ranging from 100 to 500 meters using or trimix to manage and gas density issues. Decompression at mission end may take several days to weeks, proportional to saturation depth and duration, under controlled conditions to mitigate risks like . Key advantages include the elimination of daily decompression obligations, which reduces overall exposure time and fatigue compared to bounce or surface-oriented dives, enabling more efficient execution of complex tasks such as underwater welding or structure inspections. This allows for higher productivity in remote or deep environments, where daily diver availability would otherwise be limited by physiological constraints. Prominent examples include its application on platforms since the late 1960s, where saturation teams supported pipeline installation and platform maintenance during the region's offshore , and in deep-sea research missions, such as NOAA's coral restoration efforts in the at depths exceeding 300 meters.

Compressor diving

Compressor diving, also known as hookah diving, refers to a lightweight form of surface-supplied diving where a portable low-pressure on the surface delivers breathing air through a flexible to the diver's or second-stage regulator, eliminating the need for scuba cylinders. This setup allows for extended bottom time without the encumbrance of heavy tanks, relying on a continuous generated by the . The typical setup involves a compact, mobile unit—often powered by a small or electricity—connected to a floating of 10 to 20 in length, limiting operations to shallow depths of 5 to 10 meters to maintain adequate airflow without requiring high-pressure capabilities. Unlike heavier surface-supplied systems with full helmets, diving uses minimal such as a full-face mask or demand valve, prioritizing diver mobility for tasks in confined or shallow environments. These portable units, weighing under 50 kilograms, can be transported by a single person and deployed from boats or shorelines, making them ideal for quick setups in remote or non-industrial locations. Since the 1970s, compressor diving has gained popularity in recreational and light commercial sectors for applications such as maintenance, where divers inspect and repair underwater nets or harvest in shallow coastal waters, and shallow salvage operations like recovering lost gear from riverbeds or harbors. It is particularly valued in regions with abundant shallow marine resources, enabling prolonged work periods—up to several hours per dive—without resurfacing for air refills, thus boosting efficiency in tasks like hull cleaning or marine surveying. Key limitations include the restriction to shallow depths due to the low-pressure nature of the compressors, which cannot compensate for the increased beyond 10 meters without risking insufficient air delivery or hose collapse. A significant risk is from exhaust fumes contaminating the air supply if the compressor is improperly positioned near emissions or lacks adequate , leading to symptoms like headaches and that can be exacerbated at depth. Proper ventilation and CO monitors are essential to mitigate this hazard. Post-2010 innovations have focused on battery-powered units, enhancing portability for remote sites by removing the need for or , with systems like the VS Dive allowing multiple divers to operate at recreational depths for over an hour on a single charge. These electric models, often floating and lightweight, support eco-friendly operations in sensitive areas such as protected reefs or inland waters.

Equipment

Breathing apparatus

Surface-supplied diving relies on specialized worn by the diver to receive and regulate delivered via an umbilical from the surface, ensuring a reliable supply while maintaining balance and . These devices, primarily helmets, band masks, and full-face masks, are designed to seal against the diver's face or head, incorporate or free-flow regulators, and include features to prevent gas loss or . The apparatus must withstand underwater pressures, facilitate communication, and allow for gas sources, with designs evolving to prioritize diver comfort, mobility, and efficiency in various depths and conditions. Helmets form the core of traditional surface-supplied breathing apparatus, providing comprehensive head protection and a stable platform for gas delivery. The standard diving helmet, exemplified by the Mark V, is a heavy copper or bronze unit weighing approximately 56 pounds with its breastplate, used for depths up to 190 feet of seawater (fsw) in air or helium-oxygen mixtures. It operates in either free-flow mode, where gas continuously circulates at a rate of 4.5 to 6.0 actual cubic feet per minute (ACFM) depending on workload, or demand mode for more efficient supply on inhalation only. Key components include equalizing valves to balance internal pressure with ambient water pressure, preventing ear squeeze; exhaust valves to vent exhaled gas and excess supply; and non-return valves to block backflow and reduce carbon dioxide rebreathing. An emergency gas inlet allows connection to a backup supply, such as a 3,000 psi cylinder providing at least 10 cubic feet of gas. Fit is secured via a neck ring and breastplate bolted to the diver's suit, with sealing achieved through rubber gaskets and adjustable straps to ensure airtight integrity. Band masks serve as lightweight alternatives to full helmets, ideal for surface-oriented operations in shallower depths or warmer waters where reduced weight enhances mobility. These masks, such as the Kirby Morgan BandMask 28 or the U.S. Navy MK 1 MOD 0, feature an oral-nasal inner mask clamped by a or around the head, weighing far less than traditional helmets while supporting depths up to 300 fsw with helium-oxygen. They incorporate demand regulators for efficient gas use, typically 30-40 respiratory minutes volume (RMV) at planning levels, and include non-return valves in the side block to prevent reverse flow. Emergency gas inlets are standard for depths beyond 60 fsw, connecting to backpack cylinders for short-term supply. Sealing relies on a soft face skirt or against the skin, adjustable via ratchet straps, with hood integration for thermal protection and communication . Band masks reduce to under 1.85 joules per liter in heavy conditions, offering better visibility and less fatigue than bulky helmets. Full-face masks provide a sealed, integrated unit covering the entire face, combining breathing regulation with enhanced communication and lighter weight for versatile surface-supplied use. Models like the Kirby Morgan MOD-1 or U.S. Navy MK 20 MOD 1 use demand systems delivering gas at 1.4 ACFM and up to 90 psig over-bottom pressure, suitable for depths up to 165 fsw or 60 fsw respectively. Components include a low-volume oral cavity to minimize CO2 buildup, one-way valves for unidirectional flow, and gas valves for supply integration. Built from composite polymers, titanium, and , these masks weigh around 3.8 pounds and feature adjustable knobs for regulator control and defogging. Sealing mechanisms employ skirts and multi-point straps for a watertight fit, often tested via submersion to verify integrity, with built-in speakers for clear voice transmission. Their design improves safety by enclosing eyes, nose, and mouth, permitting near-normal speech underwater. The evolution of surface-supplied breathing apparatus traces from 19th-century open helmets, such as Augustus Siebe's 1837 design with a waterproof suit bolted to a metal for air supply via surface pumps, to modern lightweight composites. Early open helmets allowed free water entry around the neck, limiting depth, but by the early , closed designs like the Mark V incorporated sealed breastplates and valves for deeper operations. Post-World War II advancements shifted to demand regulators and materials like and in helmets such as the Kirby Morgan 77, reducing weight and improving while maintaining compatibility with mixed gases. Contemporary units emphasize , with emergency inlets and integrated comms becoming standard for compliance with safety protocols.

Gas supply systems

Surface-supplied diving relies on robust surface-based infrastructure to deliver pressurized to divers via dedicated supply lines, ensuring continuous flow and for safety during operations. This system typically includes compressors for gas generation, storage banks for reserves, manifolds for distribution, and umbilicals as the primary conduit from the surface to the diver. All components must meet stringent purity and standards to prevent or delivery failures, with designs emphasizing modularity for quick maintenance and emergency switching. The umbilical serves as a multi-line hose bundle that conveys breathing gas along with other utilities, forming the critical link between the surface gas supply and the diver's apparatus. It consists of a primary air or gas , a strength member for support and strain relief, communications cable, and often a pneumofathometer for depth monitoring, all encased in a protective sheath. Lengths typically range from 100 to 600 feet (30 to 183 meters), with maximum extensions up to 300 meters (984 feet) in controlled operations to accommodate deep-water tasks while maintaining manageability. Quick-disconnect fittings, rated for at least 200 psi and corrosion-resistant, enable rapid connection and disconnection, often using JIC or threaded standards compatible with systems like the KM-37 or MK 20 helmets. Umbilicals are marked at intervals (every 10 feet up to 100 feet, then every 50 feet) with bands or tags for depth awareness, and shackles are attached every 25 to 50 feet for secure tending by surface support personnel. Annual pressure testing at 1.5 times the maximum allowable working pressure (MAWP) for 10 minutes is required to verify integrity. Compressors form the core of the gas generation process, categorized by output pressure to suit operational depths. Low-pressure compressors, delivering up to 225 psig (15.5 bar), support surface-oriented dives to around 190 feet (58 msw), providing sustained flows of 1.4 actual cubic feet per minute (acfm) for demand regulators. These units, often oil-free reciprocating types operating at 100–150 psi, include volume tanks to buffer supply fluctuations. High-pressure compressors, capable of 3,000 psig (207 bar) or more, are essential for saturation diving and mixed-gas operations, charging storage banks to 3,000–5,000 psig for helium-oxygen mixtures. All compressors incorporate multi-stage filtration systems to achieve breathing gas purity, removing oil (to <0.1 mg/m³), water vapor, particulates, and contaminants like carbon monoxide (<10 ppm), in compliance with standards such as CGA Grade D or E. Air intakes must be positioned away from exhaust or pollutants, with filters inspected and replaced regularly; volume tanks between compressors and manifolds prevent moisture buildup. A single compressor must independently supply two divers (working and standby) at maximum depth, with secondary sources online for redundancy. Gas panels and reserves ensure reliable distribution and emergency availability, featuring manifolds that route gas from primary and secondary sources to individual diver lines. These panels include precision pneumofathometer gauges (accuracy ≥0.5%) and non-return valves to prevent , maintaining minimum manifold pressure (MMP) calculated as MMP (psig) = (depth in fsw × 0.445) + overbottom pressure (typically 135–165 psig for 61–130 fsw). cylinders provide emergency reserves, with a minimum capacity for 5–15 minutes of gas at planned depth (e.g., 10 cubic feet or 0.28 m³), charged to the bottom mixture and worn by the diver or integrated into the system. Decompression supplies include dedicated banks for oxygen (100% for shallow stops) and , sufficient for the full profile plus 1.5 times the system volume for saturation setups; for example, 50% He/50% O₂ for 90–40 fsw transitions. Manifolds support easy changeover to reserves, with alarms for high/low oxygen content, and all oxygen-compatible components cleaned for service to avoid ignition risks. Breathing gas mixtures are selected based on dive depth to mitigate physiological risks like narcosis. Air (21% O₂, 79% N₂) is standard for shallow surface-oriented dives up to 190 fsw (58 msw), stored in high-pressure banks and verified for purity before use. For deeper operations exceeding 190 fsw, heliox (helium-oxygen blends, e.g., 84% He/16% O₂ for up to 224 fsw) replaces nitrogen to reduce narcosis, mixed on-site via partial pressure blending and analyzed to ±1% accuracy. Nitrox (up to 40% O₂) may supplement air for enriched oxygen decompression, while all mixtures are sampled for contaminants and marked on cylinders with contents and pressures. Oxygen reserves support surface decompression or chamber treatments at rates like 15 liters per minute for 30 minutes in emergencies. To optimize flow and minimize losses in umbilicals, is calculated using the Darcy-Weisbach : ΔP=fLDρv22\Delta P = f \frac{L}{D} \frac{\rho v^2}{2} where ΔP\Delta P is the pressure loss, ff is the friction factor, LL is length, DD is , ρ\rho is gas , and vv is . This informs sizing and output to ensure adequate delivery at depth without excessive use.

Support and protection gear

In surface-supplied diving, harnesses provide essential support for diver recovery and equipment attachment, typically featuring robust designs integrated with buoyancy elements. Jacket-style harnesses, such as the AP Valves Mk4 Jump Jacket, consist of a full recovery harness made from heavy-duty nylon webbing with integrated leg straps and multiple D-rings for securing the umbilical and tools, allowing secure attachment points on the shoulders, chest, and legs. Bell harnesses serve a similar purpose but omit the outer cloth jacket, relying on exposed webbing for a minimalist profile suited to bell operations, with D-rings positioned for quick umbilical connection and emergency lifting. These harnesses often incorporate buoyancy compensation, enabling divers to inject gas directly from the umbilical supply into an integrated bladder for adjustable lift up to approximately 23 kg, enhancing mobility without relying on separate devices. Weight systems in surface-supplied diving counteract the positive of suits and equipment, using dense materials like lead to achieve and maintain stability at depth. Common configurations include weight belts made of nylon webbing holding molded lead pouches distributed around the waist, weight-integrated harnesses that distribute load across the to reduce strain, and trim weights positioned on the chest or back for fine-tuning horizontal balance. Weighted boots, particularly in traditional setups, incorporate lead soles totaling around 16 kg per pair to lower the diver's center of gravity, providing enhanced stability on uneven seabeds and preventing unwanted ascent during tasks. Environmental protection gear focuses on thermal regulation in harsh conditions, with dry suits serving as primary barriers against cold water ingress. These suits, constructed from materials like trilaminate or , feature wrist, neck, and boot seals to maintain dryness while allowing attachment to hot-water umbilicals that circulate heated water from a surface through insulated hoses integrated into the umbilical bundle. Hot-water suits, a specialized variant for extreme cold, use foamed construction with loose-fitting openings at wrists and ankles for water flushing, supplemented by active heating to the and limbs via a diver-controlled , preventing during prolonged exposures in temperatures near freezing. Underlayers of , such as or synthetic fleece, further enhance passive heat retention within the suit. Buoyancy control in surface-supplied systems often integrates with harnesses or suits, utilizing surface-supplied bladders that receive low-pressure gas directly from the umbilical for , allowing precise depth adjustments without depleting personal reserves. Direct gas injection methods, such as pneumo valves on the or suit, enable manual addition of to bladders or dry suits for rapid compensation during descent or ascent, ensuring while minimizing entanglement risks.

Communications and monitoring

In surface-supplied diving, voice communication systems primarily rely on hard-wire setups integrated into the diver's umbilical, enabling reliable two-way interaction between the diver and surface personnel. These systems typically feature full-duplex operation, allowing simultaneous speaking and listening without the need for push-to-talk activation, and incorporate microphones embedded in the diver's for hands-free use. Such configurations are standard in helmets like the KM-37 or MK-20, supporting clear audio transmission even in helium-enriched atmospheres when paired with speech unscramblers. Video systems enhance oversight by providing visual feeds from the dive site to the surface , often using helmet-mounted cameras for first-person perspectives. These cameras capture real-time footage of the diver's activities, transmitted through the umbilical bundle, which may include fiber-optic cables for high-bandwidth, low-loss signal delivery. Feeds are displayed in the to assist supervisors in monitoring tasks, identifying hazards, and coordinating operations, with recordings maintained for post-dive analysis. Wireless communication options supplement wired systems, particularly for links between the diving bell and divers or in scenarios where umbilicals are detached. Through-water acoustic systems transmit voice signals using submerged transducers, operating on for line-of-sight or single-sideband modes for better obstacle penetration, serving as backups in cold-water or emergency situations. Post-2010 developments have introduced Bluetooth-enabled devices as short-range backups within dry habitats or bells, though their underwater range remains limited compared to acoustics. Monitoring systems relay critical operational data via the umbilical to ensure real-time surface oversight. Depth is tracked using pneumofathometers or electronic gauges connected through dedicated hoses, providing accurate readings in feet of with corrections for environmental factors and calibrated to within ±2-3 fsw. Gas flow sensors measure supply rates and pressures along the umbilical, maintaining minimum manifold pressures ahead of the diver's depth (e.g., 10 fsw) and alerting to anomalies like low flow. Integration of telemetry, such as ECG or , via electrical leads in the umbilical allows surface monitoring of the diver's physiological status, enhancing early detection of issues like or cardiac strain. To mitigate risks of miscommunication, standardized protocols govern all interactions, emphasizing concise such as "All clear" for safe conditions or "" for urgent situations. Divers and tenders use slow, deliberate speech, short messages, and confirmations (e.g., "" for acknowledgment), with backups like line-pull signals (e.g., four pulls for "come up") employed if voice fails. Pre-dive briefings establish these conventions, ensuring clarity across multilingual teams and reducing errors in high-stress environments.

Operations

Pre-dive preparation

Pre-dive preparation for surface-supplied diving involves systematic checks and planning to verify equipment integrity, team coordination, and operational safety, ensuring compliance with established standards such as those from the International Marine Contractors Association (IMCA) and the U.S. Army Corps of Engineers. This phase minimizes risks associated with gas supply failures, environmental hazards, and human factors before any diver enters the water. Equipment inspection begins with thorough testing of the umbilical assembly, which must be visually and tactilely examined for leaks, kinks, , or damage, and pressure-tested to confirm its 1000-pound breaking strength and kink resistance. Compressors are calibrated by verifying intake placement away from contaminants, checking pressure gauges, relief valves, filters, and alarms for oil-lubricated models to ensure delivery of clean breathing air meeting certification standards. Helmets undergo fit trials and functional checks, including soap-testing gas fittings for leaks, verifying exhaust and check valves, communications systems, and gas supply (EGS) cylinder pressures at a minimum of 115 psig, with pull pins secured on the ring. bottles are inspected for at least 90% pressure and hydrostatic testing within five years, while overall system checklists cover tools, lights, and spares for operational readiness per IMCA D 018 maintenance guidelines. The team briefing, led by the diving supervisor, reviews the dive plan, including role assignments such as tenders for each diver and bell operators if applicable, maximum depth and bottom time limits, and contingency measures. Toolbox talks address specific hazards, procedures for lost communications, and requirements, ensuring all members—from surface support to standby divers—understand their duties and the activities hazards analysis. Diver readiness entails medical checks confirming fitness via physician certification and recent physicals, followed by a gear donning sequence starting with the —featuring positive buckles and head-up lifting points—before the or mask to avoid risks. Personal equipment, including wet or dry suits with gloves and booties for , is tested for fit and function, with divers verifying breathing resistance and valves. Site assessment evaluates water conditions like currents, visibility, and , alongside hazard mapping for obstructions, freeboard (limited to under 2 meters), and entry/exit points using ladders, baskets, or certified recovery systems. Onshore and mobilization risk assessments, including HAZID and job safety analyses, identify environmental and task-specific threats to inform the dive plan. Documentation includes logging gas mixtures and breathing air certifications, decompression obligations based on planned depths and times (referencing standard tables for surface-supplied air dives), and pre-dive checklists in the diving operations log, which records personnel qualifications, equipment details, and supervisor approvals. All records form part of the diving project plan, ensuring and .

Dive procedures

Surface-supplied diving procedures encompass the in-water execution of dives where breathing gas is delivered via an umbilical from the surface, enabling extended work at depth while maintaining diver safety through structured team roles and equipment management. The primary team consists of the working diver, who performs the assigned tasks; the standby diver, who remains ready to assist and is equipped identically to the working diver; and support personnel including surface tenders and, in deeper or saturation operations, a bellman. Descent begins with the diver entering the via a diving , wet bell, or stage, at a controlled rate not exceeding 75 feet per minute to allow for equalization and orientation. Surface tenders pay out the umbilical, which supplies , communications, and hot for suit heating, while maintaining minimal slack—typically 2-3 feet—to prevent snags without restricting movement. The umbilical's length is predetermined based on the worksite distance and emergency requirements, ensuring the diver can retrace steps if fouled. During the work phase, the working diver handles tools secured by lanyards to avoid loss, performing tasks such as inspections or while communicating status via voice or line signals to the surface. Surface tenders monitor the umbilical payout, adjust for currents, and provide verbal guidance, ensuring the diver remains oriented relative to the deployment point. In enclosed spaces or for heavy lifting, a supports the load, distributing weight and allowing coordinated lifts with reduced physical strain on the diver; for instance, stages equipped with eyebolts and steadying weights facilitate the positioning of exceeding 100 pounds. The standby diver remains at the surface or in a bell, prepared for immediate deployment. Underwater tending involves positioning the stage or wet bell to maintain proximity to the worksite, with the bellman navigating the bell to provide a stable platform and emergency refuge if needed. In , the bellman facilitates lockout procedures, where divers exit the closed bell for excursions typically limited to 4-6 hours, followed by lockin for transfer under pressure to the surface , adhering to an 8-hour maximum bell run cycle. This setup supports prolonged operations by minimizing decompression obligations during work shifts. Ascent proceeds at a controlled rate of 30 feet per minute using , , or bell, with the surface confirming the "up" signal and tenders retrieving the umbilical to prevent entanglement. Divers halt at decompression stops as dictated by depth and bottom time, typically using enriched air or oxygen via the umbilical, before surfacing for final verification of condition.

Emergency protocols

In surface-supplied diving, emergency protocols are designed to address life-threatening failures in the umbilical lifeline, which provides , communications, and hot water, ensuring rapid response to maintain diver safety and facilitate controlled recovery. These protocols emphasize immediate actions by the diver, standby personnel, and surface support teams, prioritizing decompression obligations where possible while mitigating risks like entanglement or gas loss. Standards from organizations like the Association of Diving Contractors International (ADCI) and the (NOAA) mandate specific equipment and training to handle such scenarios effectively.

Umbilical Emergencies

Umbilical emergencies, such as cuts or snags, require divers to activate quick-release mechanisms on weight systems to prevent uncontrolled descent or ascent. Divers must immediately switch to bailout gear, including pony bottles providing a minimum 4-5 minutes of at maximum depth, while signaling the surface via pull-up line tugs—typically three rapid pulls to indicate an urgent ascent request. Standby divers, equipped and ready to deploy within 1-2 minutes, assist in locating and recovering the affected diver using a safety reel with at least 150 feet of line. If the umbilical is severed, the dive is terminated, and the diver performs a controlled at 30 feet per minute, deploying a (SMB) to mark position and alert vessels.

Gas Supply Failure

Upon detection of gas supply failure, such as a rupture in the umbilical , the diver closes the to prevent and switches to a reserve supply, including emergency gas systems (EGS) or bailout bottles matched to the primary mix. Surface teams simultaneously activate secondary topside gas sources or pneumo to restore supply if feasible, while the diving supervisor initiates an abort signal via communication alerts, as outlined in monitoring protocols. If reserve gas is depleted or unavailable, the diver shares gas with a and commences an , adhering to decompression stops unless life-threatening conditions necessitate a direct-to-surface recovery. ADCI standards require all surface-supplied operations to include dual gas backups, with calculations based on depth and distance to ensure at least 5 minutes of autonomy.

Entanglement

Entanglement in lines, , or structures prompts the diver to assess the and use one of two required cutting tools—typically a knife and shears, accessible by either hand—to free the umbilical or harness. Self-rescue is prioritized, but if unsuccessful, the diver signals the standby diver via hand gestures or line pulls for immediate assistance, with in-water tenders managing fouled lines from the surface. NOAA protocols specify that standby divers must be fully equipped to deliver bottom or decompression gases during intervention, ensuring the entangled diver maintains supply. Unresolved entanglements lead to dive termination and evacuation, with post-event analysis to prevent recurrence.

Bell/Stage Issues

For diving bells or stages, issues like power loss or structural compromise trigger wet bell recovery procedures, where the standby diver secures the umbilical to the main lift wire and uses a secondary recovery system, such as a crane or sling, to retrieve the unit. Stage evacuation involves rapid deployment of systems (EES) under , allowing divers to transfer to a hyperbaric chamber while preserving decompression. If the bell or stage becomes uninhabitable due to gas or flooding failures, divers bail out to personal EGS and ascend along a continuous guideline, supported by the standby team within 1-2 minutes. ADCI requires pre-dive checks on bells, including secondary gas and power supplies, to mitigate these risks.

Drills

Mandatory pre-dive simulations, including activation, ascents, and entanglement scenarios, are conducted before every surface-supplied operation to verify and team coordination, often graded on a 1-5 scale during job analyses. Annual comprehensive drills cover unconscious diver retrieval, gas sharing in zero visibility, and full response, with every incorporating S-drills for rapid problem identification. Post-incident reviews are required immediately after any activation of protocols, involving debriefs, , and modifications to plans or work area maps to address root causes. These reviews, overseen by the diving supervisor, ensure continuous improvement and compliance with standards.

Applications

Commercial uses

Surface-supplied diving plays a central role in the offshore oil and gas industry, where it supports critical maintenance and construction tasks at depths ranging from 50 to 300 meters. Divers perform pipeline to repair or connect subsea pipelines, ensuring the integrity of transport systems, often using techniques with surface-supplied mixed gases for precision in low-visibility conditions. Platform inspections involve visual assessments, non-destructive testing, and anode replacements on fixed and floating structures to prevent and structural failures, with enabling extended bottom times for comprehensive evaluations. These operations are typically conducted using mixtures below 50 meters to mitigate , allowing divers to work efficiently in high-pressure environments. In underwater construction, surface-supplied diving facilitates infrastructure projects such as dam repairs and harbor , utilizing air-line setups for shallower operations up to 100 meters. For dam repairs, divers conduct patching, gate inspections, and structural reinforcements on hydroelectric facilities, often in silty or fast-flowing waters where surface-supplied systems provide reliable gas delivery and communication. Harbor employs divers to guide heads, remove , and verify depths for navigational , with hookah-style air lines enabling mobility during removal tasks. These applications leverage the stability of surface-supplied gear for heavy-duty work, including the use of support and protection equipment tailored for prolonged exposure. Salvage operations represent another key commercial use, particularly for shipwreck recovery at deep sites, where saturation surface-supplied diving allows teams to dismantle and retrieve valuable components or hazardous materials over days or weeks. Divers use cutting tools and lifting bags to section wrecks, as seen in projects involving platform decommissioning and vessel recovery in the , with depths exceeding 100 meters requiring closed-bell systems for safe transfers. The global commercial diving market, valued at approximately $5.8 billion in 2023, underscores the economic scale of these activities, with the serving as a primary hub due to its extensive offshore infrastructure.

Scientific and military roles

Surface-supplied diving plays a vital role in scientific research, enabling extended underwater operations for deep-sea biology surveys and habitat monitoring. The National Oceanic and Atmospheric Administration (NOAA) employs surface-supplied systems, including saturation diving techniques, to access mesophotic and deep-sea environments where scuba limitations restrict exploration. In a 2024 expedition in the Gulf of Mexico, NOAA divers, in collaboration with the U.S. Navy Experimental Diving Unit, conducted saturation dives exceeding 400 feet (122 meters) to collect coral samples, perform transplants, and install mooring buoys for restoration efforts following the Deepwater Horizon oil spill. This approach allowed for precise, hands-on work in low-visibility conditions, surpassing the capabilities of remotely operated vehicles (ROVs) for detailed biological assessments. For shallower coral reef monitoring, NOAA divers utilize surface-supplied air systems to install early warning stations that track environmental conditions contributing to reef degradation, such as temperature and pH changes. These operations, documented in historical fisheries studies from the and North Atlantic (1965–1973), support ongoing surveys by providing reliable air supply for prolonged surface-oriented tasks. In polar regions, surface-supplied diving has facilitated research, as seen in 2010 expeditions at by the Australian Antarctic Division, enabling seabed surveys to assess sewage discharge impacts on marine ecosystems, including benthic and sediment sampling under ice-covered conditions. In military applications, surface-supplied diving is essential for harbor clearance and mine disposal, where divers remove obstructions and neutralize explosives to secure naval pathways. The U.S. Navy's Harbor Clearance Unit One (HCU-1), established in 1966, has relied on surface-supplied systems for operations like salvaging vessels and conducting bathymetric surveys during conflicts, including Vietnam-era efforts that recovered hundreds of craft. Explosive Ordnance Disposal (EOD) teams use surface-supplied systems for underwater mine neutralization in contaminated harbors, with depth capabilities up to 300 feet seawater (fsw; 91 meters). Training for Navy divers, including those supporting , occurs at the Naval Diving and Salvage Training Center (NDSTC) in , where over 1,200 personnel annually practice surface-supplied techniques alongside mixed-gas diving and emergency procedures. Adaptations enhance these roles, with mixed-gas systems (e.g., helium-oxygen mixtures) extending scientific and military dives beyond 150 fsw (46 meters) to mitigate , as in NOAA's deep coral work and EOD missions reaching 300 fsw (91 meters). Secure communications, integrated into umbilicals via diver intercoms, through-water voice systems, and helium speech unscramblers, ensure real-time coordination during operations, critical for military stealth and scientific data relay. Historically, World War II-era Underwater Demolition Teams (UDTs)—precursors to modern SEALs—experimented with surface-supplied apparatus for obstacle removal in amphibious assaults, such as clearing 1,200 underwater barriers off Okinawa in 1945, though rebreathers became predominant for swimming.

Recreational and training contexts

Surface-supplied diving, particularly through systems, has gained popularity in recreational contexts for activities such as and in shallow waters typically limited to depths under 20 meters. These systems deliver air from a surface via a hose, allowing divers to stay submerged longer without carrying tanks, which enhances mobility for tasks like pursuing or capturing marine images without the encumbrance of traditional scuba gear. Hookah setups are favored for their simplicity in calm, near-shore environments, where divers can focus on exploration rather than equipment management. In training scenarios, surface-supplied air lines serve as an accessible tool for introductory courses, enabling novice divers to build fundamental skills like control and underwater navigation before pursuing full scuba certification. Organizations such as NAUI offer entry-level Recreational Diver programs, which emphasize safe operation of equipment through supervised sessions in controlled settings, fostering confidence in breathing from a tethered supply. These courses often integrate basic dive planning and emergency awareness, providing a low-pressure entry point to underwater activities for beginners or those transitioning from . The accessibility of portable compressors has made surface-supplied diving practical for dive resorts, where compact, electric or gas-powered units support group sessions for novices, prioritizing safety through continuous air monitoring and surface oversight. Systems like those from Brownie's Third Lung, with runtime for multiple divers up to 10 meters, allow resorts to conduct guided shallow dives without the logistical demands of tank refills, reducing barriers for casual participants. This setup enhances group safety by enabling tenders to manage air flow and respond quickly to issues. Regulations for recreational surface-supplied diving generally require operations by certified or trained operators, with many jurisdictions mandating adherence to scuba-equivalent safety standards to prevent risks like entanglement or failure. While no universal certification exists for users, bodies like NAUI recommend prior scuba training, and operators must ensure equipment meets pressure and hose integrity guidelines, often limited to certified tenders for public use. Examples include structured modules from training agencies that align with local dive laws, ensuring controlled environments. In the 2020s, surface-supplied diving has seen growth within eco-tourism, particularly for shallow dives at resorts, where systems facilitate non-intrusive observation of coral reefs and beds without tank weights disturbing habitats. This trend aligns with broader sustainable diving practices, enabling longer bottom times for data collection on marine health while minimizing diver impact, as supported by rising demand for low-emission, portable setups in protected areas.

Safety and health

Physiological hazards

Surface-supplied diving exposes divers to extended periods at depth, increasing the risk of decompression illness (DCI), which encompasses and arterial gas . DCI arises from the formation of bubbles in body tissues and bloodstream due to rapid pressure reductions during ascent, as dissolved gases like come out of solution per . Symptoms of DCS include the "bends" (musculoskeletal pain from joint bubbles), neurological deficits such as or , and pulmonary manifestations like the "chokes" ( from lung vessel blockages). In surface-supplied operations, where dives can exceed several hours, the cumulative gas loading heightens these risks compared to shorter scuba exposures. Gas toxicities represent another physiological threat, particularly and . , often called "," occurs at depths beyond 30 meters where elevated partial pressures of nitrogen impair cognitive function, causing , slowed reaction times, and poor judgment, akin to . This effect is exacerbated in surface-supplied diving with air mixtures during prolonged bottom times. , more relevant when using enriched or trimix to mitigate narcosis, can lead to convulsions or pulmonary irritation at partial pressures above 1.4 atmospheres, potentially resulting in loss of consciousness underwater. Thermal stresses further compound hazards in surface-supplied diving, where divers are often encased in bulky equipment limiting heat exchange. In cold environments below 10°C, without hot-water suits, hypothermia develops rapidly due to conductive heat loss to water (25 times faster than air), reducing core temperature below 35°C and impairing dexterity, cognition, and circulation, which may accelerate DCS bubble growth. Conversely, in tropical waters above 28°C, hyperthermia can occur from metabolic heat buildup inside impermeable drysuits, elevating core temperature and risking heat exhaustion or stroke during strenuous tasks. These thermal imbalances are particularly acute in commercial operations lasting hours. Decompression management in surface-supplied air diving relies on models like the Haldane tissue compartment approach, which simulates inert gas uptake and elimination in hypothetical body tissues. Haldane's seminal model used five compartments with varying (5, 10, 20, 40, and 75 minutes) to represent fast- and slow-absorbing tissues, setting critical supersaturation ratios to prevent bubbling. The US Navy Standard Air Decompression Tables, introduced in 1957 and revised over decades, expanded this to six compartments (adding a 120-minute one) for safe ascent schedules in air dives up to 190 feet. These tables calculate no-decompression limits and staged decompression stops based on exponential gas dynamics, where the half-time for in a compartment is given by: t1/2=ln(2)kt_{1/2} = \frac{\ln(2)}{k} Here, t1/2t_{1/2} is the , and kk is the tissue-specific rate constant for gas elimination. Surface-supplied diving relies on complex equipment to deliver , communications, and other support from the surface, but malfunctions in this system can lead to rapid loss of vital functions and endanger the diver. Key hazards arise from the umbilical, which bundles hoses for gas, water, and voice communications, as well as from supporting components like compressors and helmets. These risks are exacerbated by the , where access for immediate repair is limited, potentially resulting in gas supply interruption or entanglement. Umbilical issues represent a primary equipment-related , often stemming from kinks, cuts, or entanglement that compromise gas flow or diver mobility. Kinks can occur if the umbilical is improperly coiled or subjected to sharp bends during handling, restricting airflow and causing pressure drops that lead to hypoxia if not quickly addressed. Cuts or abrasions, frequently from contact with sharp underwater structures or during surface transit, may puncture hoses, resulting in gas loss or flooding of the system; for instance, a 2016 incident involved an umbilical rupture during pressure testing, where mechanical damage to the breathing hose 80 meters from the diver's end caused a sudden air leak at 14 bar. Entanglement risks are heightened in cluttered underwater workspaces, where the umbilical can snag on obstacles, creating loops that squeeze hoses and cut off supply—as seen in a 2010 fatal accident where an umbilical trapped between a dredger pipe and girders at 41 meters depth severed air delivery, contributing to the diver's . These hazards underscore the need for rigorous pre-dive inspections and management. Compressor failures pose additional threats through contaminated air supply or pressure irregularities, potentially delivering toxic gases to the diver. Oil-lubricated compressors, common in surface-supplied operations, can introduce (CO) if exhaust fumes enter the intake due to poor positioning or inadequate , leading to CO poisoning with symptoms like disorientation and unconsciousness; historical cases include multiple fatalities from hookah compressor setups where incorrect construction allowed engine exhaust contamination. Pressure surges from compressor malfunctions, such as sudden over-pressurization during startup or filter blockages, can damage downstream equipment or cause helmet over-inflation, forcing the diver to vent excess gas and risk loss. These issues highlight the critical role of regular maintenance and air quality monitoring to prevent gas toxicity. Helmet and mask problems in surface-supplied systems can induce disorientation or water ingress, impairing visibility and control. Leaks may develop from worn seals, improper fitting, or impact damage, allowing water to enter and dilute the or flood the interior, particularly in contaminated environments where helmets provide a barrier but are not impervious. Fogging of the faceplate, caused by temperature differences or residue buildup, reduces and increases collision risks; manufacturers recommend applying neutral soap to the lens pre-dive to mitigate this, as untreated surfaces condense moisture rapidly. While full are designed for positive to minimize leaks compared to , any breach can escalate quickly in deep operations. Electrical risks emerge from powered tools and lights integrated into surface-supplied setups, where short circuits or faults can deliver shocks through the . Surface-powered electric tools, such as grinders or connected via the umbilical, risk arcing or grounding failures that conduct current to the diver, especially if insulation degrades ; a documented case involved during AC-DC due to failure. lights, often battery- or surface-supplied, can short if infiltrates housings, potentially igniting nearby flammables or distracting the diver from umbilical . These hazards are mitigated by requiring ground-fault and using low-voltage systems, but improper setup remains a concern in conductive .

Mitigation strategies

Surface-supplied diving employs multiple redundancies to ensure uninterrupted delivery, including dual umbilicals or independent gas lines that prevent total loss if one is compromised, as recommended in industry codes. systems, such as emergency gas supply (EGS) bottles carried by divers, provide a sufficient for controlled ascent or return to a bell, typically calculated at a minimum flow rate of 40 liters per minute to mitigate risks from umbilical . Regular schedules are critical, with equipment undergoing pre-dive inspections, monthly checks for and functionality, and annual certifications by qualified personnel to maintain system integrity. Training drills form a of risk reduction, emphasizing procedures where divers practice switching to systems and performing controlled ascents at rates not exceeding 18 meters per minute while exhaling continuously. Team coordination exercises simulate scenarios like lost communications or entangled umbilicals, fostering rapid response through line-pull signals and verbal protocols to enhance group efficiency during operations. These drills are conducted regularly, often weekly for active teams, to build and verify competency in high-stress conditions. Monitoring protocols involve continuous surface oversight by dive supervisors who track diver depth, gas consumption, and via two-way voice communication and depth gauges integrated into umbilicals. Gas purity tests are performed daily using analyzers to detect contaminants like or excess moisture, with alarms triggered for deviations beyond safe thresholds (e.g., oxygen levels below 19.5%). This real-time surveillance allows immediate intervention, such as adjusting gas mixtures or aborting dives, to address potential physiological issues identified in prior hazard assessments. Adherence to standards like those from the International Marine Contractors Association (IMCA) is essential, particularly for where guidelines mandate minimum team sizes of nine personnel, including life support technicians, and hyperbaric evacuation systems capable of sustaining divers for 72 hours. (PPE) requirements include thermal suits (e.g., drysuits or hot-water systems) to prevent and full-face masks for secure gas delivery and communication, with all gear inspected per IMCA D 023 protocols. These measures align with frameworks to ensure operational compliance. As of 2025, IMCA reports indicate ongoing challenges in safety, including the highest fatality rates in underwater ship husbandry, with 12 diver deaths recorded in the latest annual incident summary and a noted decline in decompression illness cases.

Training and standards

Certification requirements

Certification for surface-supplied diving typically requires candidates to meet stringent prerequisites, including a or equivalent, a minimum age of 18, and completion of formal commercial from an accredited institution per ANSI/ACDE-01-2015. Medical fitness is mandatory, assessed through an annual comprehensive by a qualified diving physician to ensure absence of disqualifying conditions such as seizures, chronic lung disease, or uncontrolled ; this evaluation also verifies overall physical and mental suitability for hyperbaric environments. Current certifications in CPR and are required, along with basic familiarity with emergency procedures and equipment operation. Certification levels progress from entry-level to advanced, reflecting increasing complexity and depth capabilities. Entry-level surface-supplied air diving focuses on operations up to 190 feet of seawater (fsw), requiring at least 625 hours of formal training and 100 field days of experience, including 30 working dives with a minimum 20-minute bottom time each within the preceding 24 months. Advanced levels, such as saturation or bell diving, build on this foundation and demand additional logged hours—often exceeding 100 field days—and specialized training for mixed-gas environments and deeper operations up to 50 meters or more. For commercial applications, divers must typically log over 100 field days to demonstrate proficiency before advancing. Assessments emphasize practical competencies, including hands-on evaluations of umbilical handling, emergency response skills such as lost communications or entanglement recovery, and proficiency in surface-supplied equipment operation. Candidates undergo supervised dives to verify skills in tendering, standby duties, and basic underwater tasks like rigging and surveys, with personal dive logs required to document depths, bottom times, and conditions. For supervisory roles, written and practical exams are mandatory after accumulating 50 working dives and 30 days as an assistant supervisor. International standards vary between organizations like the Association of Diving Contractors International (ADCI), which emphasizes U.S.-centric requirements such as 625 training hours and field experience for air diving, and the International Marine Contractors Association (IMCA), which prioritizes global offshore criteria including at least 10 prior SCUBA dives to 30 meters with full-face masks for surface-supplied training up to 50 meters. IMCA recognizes certain ADCI certifications for international endorsement, facilitating cross-recognition while maintaining distinct emphases on cage, wet bell, and decompression procedures. As of 2025, ADCI's Consensus Standards Edition 6.5, effective January 23, includes revisions to medical evaluation protocols to align with evolving hyperbaric safety needs, though no specific mandates for digital monitoring proficiency in were introduced.

Regulatory bodies

Surface-supplied diving operations are governed by a range of international, national, and regulatory bodies that establish safety standards, operational guidelines, and compliance requirements to mitigate risks in commercial, scientific, and defense contexts. At the international level, the International Marine Contractors Association (IMCA) plays a pivotal role in regulating offshore surface-supplied diving, particularly for oil and gas operations. IMCA's International Code of Practice for Offshore Diving outlines procedures for equipment, personnel qualifications, and emergency protocols, emphasizing vessels and mixed-gas systems for depths beyond air limits. These guidelines are widely adopted by contractors worldwide to ensure and safety in global projects. In the United States, the Association of Diving Contractors International (ADCI) sets consensus standards for commercial surface-supplied diving through its International Consensus Standards for Commercial Diving and Underwater Operations. These standards mandate requirements for diving systems, including surface-supplied air and mixed-gas setups, with provisions for standby divers and tender support during operations. ADCI's framework promotes accountability among members via adherence to these protocols, influencing both domestic and international practices. The United Kingdom's (HSE) enforces the Diving at Work Regulations 1997, which apply to all commercial surface-supplied diving projects, including inland, inshore, and offshore activities. These regulations specify depth limits—such as 50 meters for surface-supplied air diving—and require approved codes of practice for and equipment maintenance. HSE approvals extend to diver qualifications and operational plans, ensuring compliance through inspections and enforcement. For military applications, the U.S. (NAVSEA) establishes standards via the U.S. Navy Diving Manual (SS521-AG-PRO-010), which details procedures for surface-supplied diving in fleet operations. This manual covers air and mixed-gas systems, hyperbaric , and integration with recompression chambers, with mandatory certifications for all diving units. NAVSEA's protocols prioritize operational readiness and accident prevention in high-risk environments. Compliance across these bodies typically involves annual audits and mandatory incident reporting to identify hazards and improve standards. For instance, ADCI requires self-audits and third-party verifications for member operations, while IMCA mandates reporting of near-misses and accidents through its reporting schemes. These mechanisms ensure ongoing adherence and data-driven refinements. Post-2010, regulatory evolutions have focused on to support , with IMCA and ADCI enhancing mutual recognition of certifications and standards to facilitate cross-border diving projects. This alignment, reflected in revised IMCA codes and ADCI endorsements, addresses inconsistencies in equipment and training requirements for multinational teams.

Skill development practices

Skill development in surface-supplied diving emphasizes progressive, hands-on methods to build proficiency in handling, team coordination, and response. begins with controlled simulations to familiarize divers with umbilical and basic procedures before advancing to open-water applications. Simulations form the foundation of initial , often conducted in pools where trainees practice umbilical drills such as entanglement avoidance, tension , and bailout procedures in a low-risk environment. These pool-based exercises allow divers to repeatedly perform tasks like donning, communication checks, and mobility while tethered, ensuring development without depth-related complications. Complementing this, hyperbaric chamber repetitions simulate decompression protocols, enabling trainees to experience pressure changes, gas mixtures, and surface decompression routines in a controlled setting to understand physiological effects and adherence to tables. Field training transitions trainees to real-world conditions through supervised shallow-water dives, starting at depths of 10-20 meters to reinforce umbilical handling and bottom work, then progressing to deeper profiles up to 50 meters for basic commercial . This phased approach includes team role rotations, where participants alternate between diver, tender, and standby roles to foster comprehensive understanding of operational dynamics and communication. Advanced skill development incorporates saturation mock-ups, replicating multi-day exposures in simulated to train on extended operations, gas , and habitat transitions. Emergency scenario , such as lost umbilical recovery or entangled diver rescues, is integrated throughout to enhance under stress. Basic commercial surface-supplied training typically spans 4-6 weeks, with intensive daily dives building to competence, while ongoing refreshers—annually or biennially—are required to maintain skills. Post-2020, (VR) integrations have emerged as supplementary tools for familiarization, allowing immersive simulations of risks like poor or failure without physical exposure.

References

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