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Phonograph record
Phonograph record
from Wikipedia

Three vinyl records of different formats, from left to right: a 12-inch LP, a 10-inch LP, a 7-inch single

A phonograph record (also known as a gramophone record, especially in British English) or a vinyl record (for later varieties only) is an analog sound storage medium in the form of a flat disc with an inscribed, modulated spiral groove. The groove usually starts near the outside edge and ends near the center of the disc. The stored sound information is made audible by playing the record on a phonograph (or "gramophone", "turntable", or "record player").

Records have been produced in different formats with playing times ranging from a few minutes to around 30 minutes per side. For about half a century, the discs were commonly made from shellac and these records typically ran at a rotational speed of 78 rpm, giving it the nickname "78s" ("seventy-eights"). After the 1940s, "vinyl" records made from polyvinyl chloride (PVC) became standard replacing the old 78s and remain so to this day; they have since been produced in various sizes and speeds, most commonly 7-inch discs played at 45 rpm (typically for singles, also called 45s ("forty-fives")), and 12-inch discs played at 33⅓ rpm (known as an LP, "long-playing records", typically for full-length albums) – the latter being the most prevalent format today.

Overview

[edit]

The phonograph record was the primary medium used for music reproduction throughout the 20th century. It had co-existed with the phonograph cylinder from the late 1880s and had effectively superseded it by around 1912. Records retained the largest market share even when new formats such as the compact cassette were mass-marketed. By the 1980s, digital media, in the form of the compact disc (CD), had gained a larger market share, and the record left the mainstream in 1991.[1] Since the 1990s, records continue to be manufactured and sold on a smaller scale, and during the 1990s and early 2000s were commonly used by disc jockeys (DJs), especially in dance music genres. They were also listened to by a growing number of audiophiles. The phonograph record has made a niche resurgence in the early 21st century,[2][3] growing increasingly popular throughout the 2010s and 2020s.[4]

Conductor and cast members of the D'Oyly Carte Opera Company with acoustic recording horn at His Master's Voice, c. 1924

Phonograph records are generally described by their diameter in inches (12-inch, 10-inch, 7-inch), the rotational speed in revolutions per minute (rpm) at which they are played (8+13, 16+23, 33+13, 45, 78),[5] and their time capacity, determined by their diameter and speed (LP [long play], 12-inch disc, 33+13 rpm; EP [extended play], 12-inch disc or 7-inch disc, 33+13 or 45 rpm; Single, 7-inch or 10-inch disc, 45 or 78 rpm); their reproductive quality, or level of fidelity (high-fidelity, orthophonic, full-range, etc.); and the number of audio channels (mono, stereo, quad, etc.).[citation needed]

The phrase broken record refers to a malfunction when the needle skips/jumps back to the previous groove and plays the same section over and over again indefinitely.[6][7]

Naming

[edit]

The various names have included phonograph record (American English), gramophone record (British English), record, vinyl, LP (originally a trademark of Columbia Records), black disc,[8] album, and more informally platter,[9] wax,[10] or liquorice pizza.[11]

Early development

[edit]

Manufacture of disc records began in the late 19th century, at first competing with earlier cylinder records. Price, ease of use and storage made the disc record dominant by the 1910s. The standard format of disc records became known to later generations as "78s" after their playback speed in revolutions per minute, although that speed only became standardized in the late 1920s. In the late 1940s new formats pressed in vinyl, the 45 rpm single and 33 rpm long playing "LP", were introduced, gradually overtaking the formerly standard "78s" over the next decade. The late 1950s saw the introduction of stereophonic sound on commercial discs.

Predecessors

[edit]

The phonautograph was invented by 1857 by Frenchman Édouard-Léon Scott de Martinville.[12] It could not, however, play back recorded sound,[13] as Scott intended for people to read back the tracings,[14] which he called phonautograms.[15] Prior to this, tuning forks had been used in this way to create direct tracings of the vibrations of sound-producing objects, as by English physicist Thomas Young in 1807.[16]

In 1877, Thomas Edison invented the first phonograph,[17] which etched sound recordings onto phonograph cylinders. Unlike the phonautograph, Edison's phonograph could both record and reproduce sound, via two separate needles, one for each function.[18]

The first disc records

[edit]
Emile Berliner with disc record gramophone

The first commercially sold disc records were created by Emile Berliner in the 1880s. Emile Berliner improved the quality of recordings while his manufacturing associate Eldridge R. Johnson, who owned a machine shop in Camden, New Jersey, eventually improved the mechanism of the gramophone with a spring motor and a speed regulating governor, resulting in a sound quality equal to Edison's cylinders. Abandoning Berliner's "Gramophone" trademark for legal reasons in the United States, Johnson's and Berliner's separate companies reorganized in 1901 to form the Victor Talking Machine Company in Camden, New Jersey, whose products would come to dominate the market for several decades.[19]

Berliner's Montreal factory, which became the Canadian branch of RCA Victor, still exists. There is a dedicated museum in Montreal for Berliner (Musée des ondes Emile Berliner).[20]

78 rpm disc developments

[edit]

Early speeds

[edit]
Hungarian Pathé record, 90 to 100 rpm

Early disc recordings were produced in a variety of speeds ranging from 60 to 130 rpm, and a variety of sizes. As early as 1894, Emile Berliner's United States Gramophone Company was selling single-sided 7-inch discs with an advertised standard speed of "about 70 rpm".[21]

One standard audio recording handbook describes speed regulators, or governors, as being part of a wave of improvement introduced rapidly after 1897. A picture of a hand-cranked 1898 Berliner Gramophone shows a governor and says that spring drives had replaced hand drives. It notes that:

The speed regulator was furnished with an indicator that showed the speed when the machine was running so that the records, on reproduction, could be revolved at exactly the same speed...The literature does not disclose why 78 rpm was chosen for the phonograph industry, apparently this just happened to be the speed created by one of the early machines and, for no other reason continued to be used.[22]

A multinational product: an operatic duet sung by Enrico Caruso and Antonio Scotti, recorded in the US in 1906 by the Victor Talking Machine Company, manufactured c. 1908 in Hanover, Germany, for the Gramophone Company, Victor's affiliate in England

In 1912, the Gramophone Company set 78 rpm as their recording standard, based on the average of recordings they had been releasing at the time, and started selling players whose governors had a nominal speed of 78 rpm.[23] By 1925, 78 rpm was becoming standardized across the industry. However, the exact speed differed between places with alternating current electricity supply at 60 hertz (cycles per second, Hz) and those at 50 Hz. Where the mains supply was 60 Hz, the actual speed was 78.26 rpm:[24] that of a 60 Hz stroboscope illuminating 92-bar calibration markings. Where it was 50 Hz, it was 77.92 rpm: that of a 50 Hz stroboscope illuminating 77-bar calibration markings.[23]

Edison Records Diamond Disc label, early 1920s. Edison Disc Records always ran at 80 rpm.

At least one attempt to lengthen playing time was made in the early 1920s. World Records produced records that played at a constant linear velocity, controlled by Noel Pemberton Billing's patented add-on speed governor.[25]

Acoustic recording

[edit]

Early recordings were made entirely acoustically, the sound was collected by a horn and piped to a diaphragm, which vibrated the cutting stylus. Sensitivity and frequency range were poor, and frequency response was irregular, giving acoustic recordings an instantly recognizable tonal quality. A singer almost had to put their face in the recording horn. A way of reducing resonance was to wrap the recording horn with tape.[26]

Even drums, if planned and placed properly, could be effectively recorded and heard on even the earliest jazz and military band recordings. The loudest instruments such as the drums and trumpets were positioned the farthest away from the collecting horn. Lillian Hardin Armstrong, a member of King Oliver's Creole Jazz Band, which recorded at Gennett Records in 1923, remembered that at first Oliver and his young second trumpet, Louis Armstrong, stood next to each other and Oliver's horn could not be heard. "They put Louis about fifteen feet over in the corner, looking all sad."[27][28]

Electrical recording

[edit]
An electronically recorded disc from Carl Lindström AG, Germany, c. 1930

During the first half of the 1920s, engineers at Western Electric, as well as independent inventors such as Orlando Marsh, developed technology for capturing sound with a microphone, amplifying it with vacuum tubes[29] (known as valves in the UK[30]), and then using the amplified signal to drive an electromechanical recording head. Western Electric's innovations resulted in a broader and smoother frequency response, which produced a dramatically fuller, clearer and more natural-sounding recording. Soft or distant sounds that were previously impossible to record could now be captured. Volume was now limited only by the groove spacing on the record and the amplification of the playback device. Victor and Columbia licensed the new electrical system from Western Electric and recorded the first electrical discs during the spring of 1925. The first electrically recorded Victor Red Seal record was Chopin's "Impromptus" and Schubert's "Litanei" performed by pianist Alfred Cortot at Victor's studios in Camden, New Jersey.[29]

A 1926 Wanamaker's ad in The New York Times offers records "by the latest Victor process of electrical recording".[31] It was recognized as a breakthrough; in 1930, a Times music critic stated:

... the time has come for serious musical criticism to take account of performances of great music reproduced by means of the records. To claim that the records have succeeded in exact and complete reproduction of all details of symphonic or operatic performances ... would be extravagant ... [but] the article of today is so far in advance of the old machines as hardly to admit classification under the same name. Electrical recording and reproduction have combined to retain vitality and color in recitals by proxy.[32]

Examples of Congolese 78 rpm records
A 10-inch blank for making an individually cut one-off recording made from Decelith, a proprietary PVC-based material produced by a German Company ECW that was used to make commercial flexible blanks prior to World War II[33]

The Orthophonic Victrola had an interior folded exponential horn, a sophisticated design informed by impedance-matching and transmission-line theory, and designed to provide a relatively flat frequency response. Victor's first public demonstration of the Orthophonic Victrola on 6 October 1925, at the Waldorf-Astoria Hotel was front-page news in The New York Times, which reported:

The audience broke into applause ... John Philip Sousa [said]: '[Gentlemen], that is a band. This is the first time I have ever heard music with any soul to it produced by a mechanical talking machine' ... The new instrument is a feat of mathematics and physics. It is not the result of innumerable experiments, but was worked out on paper in advance of being built in the laboratory ... The new machine has a range of from 100 to 5,000 [cycles per second], or five and a half octaves ... The 'phonograph tone' is eliminated by the new recording and reproducing process.[34]

Sales of records plummeted precipitously during the early years of the Great Depression of the 1930s, and the entire record industry in America nearly foundered. In 1932, RCA Victor introduced a basic, inexpensive turntable called the Duo Jr., which was designed to be connected to their radio receivers. According to Edward Wallerstein (the general manager of the RCA Victor Division), this device was "instrumental in revitalizing the industry".[35]

78 rpm materials

[edit]

The production of shellac records continued throughout the 78 rpm era, which lasted until 1948 in industrialized nations.[36]

During the Second World War, the United States Armed Forces produced thousands of 12-inch vinyl 78 rpm V-Discs for use by the troops overseas.[37] After the war, the use of vinyl became more practical as new record players with lightweight crystal pickups and precision-ground styli made of sapphire or an exotic osmium alloy proliferated. In late 1945, RCA Victor began offering "De Luxe" transparent red vinylite pressings of some Red Seal classical 78s, at a de luxe price. Later, Decca Records introduced vinyl Deccalite 78s, while other record companies used various vinyl formulations trademarked as Metrolite, Merco Plastic, and Sav-o-flex, but these were mainly used to produce "unbreakable" children's records and special thin vinyl DJ pressings for shipment to radio stations.[38]

78 rpm recording time

[edit]

The playing time of a phonograph record is directly proportional to the available groove length divided by the turntable speed. Total groove length in turn depends on how closely the grooves are spaced, in addition to the record diameter. At the beginning of the 20th century, the early discs played for two minutes, the same as cylinder records.[39] The 12-inch disc, introduced by Victor in 1903, increased the playing time to three and a half minutes.[40] Because the standard 10-inch 78 rpm record could hold about three minutes of sound per side, most popular recordings were limited to that duration.[41] For example, when King Oliver's Creole Jazz Band, including Louis Armstrong on his first recordings, recorded 13 sides at Gennett Records in Richmond, Indiana, in 1923, one side was 2:09 and four sides were 2:52–2:59.[42]

In January 1938, Milt Gabler started recording for Commodore Records, and to allow for longer continuous performances, he recorded some 12-inch discs. Eddie Condon explained: "Gabler realized that a jam session needs room for development." The first two 12-inch recordings did not take advantage of their capability: "Carnegie Drag" was 3m 15s; "Carnegie Jump", 2m 41s. But at the second session, on 30 April, the two 12-inch recordings were longer: "Embraceable You" was 4m 05s; "Serenade to a Shylock", 4m 32s.[43][44] Another way to overcome the time limitation was to issue a selection extending to both sides of a single record. Vaudeville stars Gallagher and Shean recorded "Mr. Gallagher and Mr. Shean", written by themselves or, allegedly, by Bryan Foy, as two sides of a 10-inch 78 in 1922 for Victor.[45] Longer musical pieces were released as a set of records. In 1903 The Gramophone Company in England made the first complete recording of an opera, Verdi's Ernani, on 40 single-sided discs.[46]

In 1940, Commodore released Eddie Condon and his Band's recording of "A Good Man Is Hard to Find" in four parts, issued on both sides of two 12-inch 78s. The limited duration of recordings persisted from their advent until the introduction of the LP record in 1948. In popular music, the time limit of 3+12 minutes on a 10-inch 78 rpm record meant that singers seldom recorded long pieces. One exception is Frank Sinatra's recording of Rodgers and Hammerstein's "Soliloquy", from Carousel, made on 28 May 1946. Because it ran 7m 57s, longer than both sides of a standard 78 rpm 10-inch record, it was released on Columbia's Masterwork label (the classical division) as two sides of a 12-inch record.[47]

In the 78 era, classical-music and spoken-word items generally were released on the longer 12-inch 78s, about 4–5 minutes per side. For example, on 10 June 1924, four months after the 12 February premier of Rhapsody in Blue, George Gershwin recorded an abridged version of the seventeen-minute work with Paul Whiteman and His Orchestra. It was released on two sides of Victor 55225 and ran for 8m 59s.[48]

Record albums

[edit]

"Record albums" were originally booklets containing collections of multiple disc records of related material, the name being related to photograph albums or scrap albums.[49] German record company Odeon pioneered the album in 1909 when it released the Nutcracker Suite by Tchaikovsky on four double-sided discs in a specially designed package.[46] It was not until the LP era that an entire album of material could be included on a single record.

78 rpm releases in the microgroove era

[edit]
Crazy by Bill Buchanan and Dickie Goodman, a "silly instrumental" to be played at either 78- or 45-rpm

In 1968, when the hit movie Thoroughly Modern Millie was inspiring revivals of Jazz Age music, Reprise planned to release a series of 78-rpm singles from their artists on their label at the time, called the Reprise Speed Series. Only one disc actually saw release, Randy Newman's "I Think It's Going to Rain Today", a track from his self-titled debut album (with "The Beehive State" on the flipside).[50] Reprise did not proceed further with the series due to a lack of sales for the single, and a lack of general interest in the concept.[51]

In 1978, guitarist and vocalist Leon Redbone released a promotional 78-rpm single featuring two songs ("Alabama Jubilee" and "Please Don't Talk About Me When I'm Gone") from his Champagne Charlie album.[52]

In the same vein of Tin Pan Alley revivals, R. Crumb & His Cheap Suit Serenaders issued a number of 78-rpm singles on their Blue Goose record label. The most familiar of these releases is probably R. Crumb & His Cheap Suit Serenaders' Party Record (1980, issued as a "Red Goose" record on a 12-inch single), with the double-entendre "My Girl's Pussy" on the "A" side and the X-rated "Christopher Columbus" on the "B" side.

In the 1990s, Rhino Records issued a series of boxed sets of 78-rpm reissues of early rock and roll hits, intended for owners of vintage jukeboxes. The records were made of vinyl, however, and some of the earlier vintage 78-rpm jukeboxes and record players (the ones that were pre-war) were designed with heavy tone arms to play the hard slate-impregnated shellac records of their time. These vinyl Rhino 78s were softer and would be destroyed by old juke boxes and old record players, but play well on newer 78-capable turntables with modern lightweight tone arms and jewel needles.[53]

As a special release for Record Store Day 2011, Capitol re-released The Beach Boys single "Good Vibrations" in the form of a 10-inch 78-rpm record (b/w "Heroes and Villains"). More recently, The Reverend Peyton's Big Damn Band has released their tribute to blues guitarist Charley Patton Peyton on Patton on both 12-inch LP and 10-inch 78s.[54]

New sizes and materials after WWII

[edit]
A 12-inch LP being played. The stylus is in contact with the surface.
Grooves on a modern 33 rpm record
Uncommon Columbia 7-inch vinyl 33+13 rpm microgroove ZLP from 1948

CBS Laboratories had long been at work for Columbia Records to develop a phonograph record that would hold at least 20 minutes per side.[55][56]

Research began in 1939, was suspended during World War II, and then resumed in 1945.[57] Columbia Records unveiled the LP at a press conference in the Waldorf-Astoria on 21 June 1948, in two formats: 10 inches (25 centimetres) in diameter, matching that of 78 rpm singles, and 12 inches (30 centimetres) in diameter.[57][58][59]

Boston Pops conductor Arthur Fiedler demonstrating the new RCA Victor 45 rpm player and record in February 1949

Unwilling to accept and license Columbia's system, in February 1949, RCA Victor released the first 45 rpm single, 7 inches in diameter with a large center hole. The 45 rpm player included a changing mechanism that allowed multiple disks to be stacked, much as a conventional changer handled 78s. Also like 78s, the short playing time of a single 45 rpm side meant that long works, such as symphonies and operas, had to be released on multiple 45s instead of a single LP, but RCA Victor claimed that the new high-speed changer rendered side breaks so brief as to be inconsequential. Early 45 rpm records were made from either vinyl or polystyrene.[60] They had a playing time of eight minutes.[61]

At first the two systems were marketed in competition, in what was called "The War of the Speeds".[62]

Speeds

[edit]

Shellac era

[edit]
Columbia and RCA Victor's competition extended to equipment. Some turntables included spindle size adapters, but other turntables required snap-in inserts like this one to adapt Victor's larger 45 rpm spindle size to the smaller spindle size available on nearly all turntables.[63] Shown is one popular design in use for many years.

The older 78 rpm format continued to be mass-produced alongside the newer formats using new materials in decreasing numbers until the summer of 1958 in the U.S., and in a few countries, such as the Philippines and India (both countries issued recordings by the Beatles on 78s), into the late 1960s. For example, Columbia Records' last reissue of Frank Sinatra songs on 78 rpm records was an album called Young at Heart, issued in November 1954.[64]

Microgroove and vinyl era

[edit]
1959 Seeburg 16 rpm record (label only)

Columbia and RCA Victor each pursued their R&D secretly.[65]

The commercial rivalry between RCA Victor and Columbia Records led to RCA Victor's introduction of what it had intended to be a competing vinyl format, the 7-inch (175 mm) 45 rpm disc, with a much larger center hole. For a two-year period from 1948 to 1950, record companies and consumers faced uncertainty over which of these formats would ultimately prevail in what was known as the "War of the Speeds" (see also Format war). In 1949 Capitol and Decca adopted the new LP format and RCA Victor gave in and issued its first LP in January 1950. The 45 rpm size was gaining in popularity, too, and Columbia issued its first 45s in February 1951. By 1954, 200 million 45s had been sold.[66]

Eventually the 12-inch (300 mm) 33+13 rpm LP prevailed as the dominant format for musical albums, and 10-inch LPs were no longer issued. The last Columbia Records reissue of any Frank Sinatra songs on a 10-inch LP record was an album called Hall of Fame, CL 2600, issued on 26 October 1956, containing six songs, one each by Tony Bennett, Rosemary Clooney, Johnnie Ray, Frank Sinatra, Doris Day, and Frankie Laine.[64]

45 rpm vinyl record from 1965

The 45 rpm discs also came in a variety known as extended play (EP), which achieved up to 10–15 minutes play at the expense of attenuating (and possibly compressing) the sound to reduce the width required by the groove. EP discs were cheaper to produce and were used in cases where unit sales were likely to be more limited or to reissue LP albums on the smaller format for those people who had only 45 rpm players. LP albums could be purchased one EP at a time, with four items per EP, or in a boxed set with three EPs or twelve items. The large center hole on 45s allows easier handling by jukebox mechanisms. EPs were generally discontinued by the late 1950s in the U.S. as three- and four-speed record players replaced the individual 45 players. One indication of the decline of the 45 rpm EP is that the last Columbia Records reissue of Frank Sinatra songs on 45 rpm EP records, called Frank Sinatra (Columbia B-2641) was issued on 7 December 1959.[64]

The Seeburg Corporation introduced the Seeburg Background Music System in 1959, using a 16+23 rpm 9-inch record with 2-inch center hole. Each record held 40 minutes of music per side, recorded at 420 grooves per inch.[67]

From the mid-1950s through the 1960s, in the U.S. the common home record player or "stereo" (after the introduction of stereo recording) would typically have had these features: a three- or four-speed player (78, 45, 33+13, and sometimes 16+23 rpm); with changer, a tall spindle that would hold several records and automatically drop a new record on top of the previous one when it had finished playing, a combination cartridge with both 78 and microgroove styli and a way to flip between the two; and some kind of adapter for playing the 45s with their larger center hole. The adapter could be a small solid circle that fit onto the bottom of the spindle (meaning only one 45 could be played at a time) or a larger adapter that fit over the entire spindle, permitting a stack of 45s to be played.[63]

RCA Victor 45s were also adapted to the smaller spindle of an LP player with a plastic snap-in insert known as a "45 rpm adapter".[63] These inserts were commissioned by RCA president David Sarnoff and were invented by Thomas Hutchison.[citation needed]

Capacitance Electronic Discs were videodiscs invented by RCA, based on mechanically tracked ultra-microgrooves (9541 grooves/inch) on a 12-inch conductive vinyl disc.[68]

High fidelity

[edit]

The term "high fidelity" was coined in the 1920s by some manufacturers of radio receivers and phonographs to differentiate their better-sounding products claimed as providing "perfect" sound reproduction.[69] The term began to be used by some audio engineers and consumers through the 1930s and 1940s. After 1949 a variety of improvements in recording and playback technologies, especially stereo recordings, which became widely available in 1958, gave a boost to the "hi-fi" classification of products, leading to sales of individual components for the home such as amplifiers, loudspeakers, phonographs, and tape players.[70] High Fidelity and Audio were two magazines that hi-fi consumers and engineers could read for reviews of playback equipment and recordings.

Stereophonic sound

[edit]
Decoding the left channel

A stereophonic phonograph provides two channels of audio, one left and one right. This is achieved by adding another vertical dimension of movement to the needle in addition to the horizontal one. As a result, the needle now moves not only left and right, but also up and down. But since those two dimensions do not have the same sensitivity to vibration, the difference needs to be evened out by having each channel take half its information from each direction by turning the channels 45 degrees from horizontal.[71]

As a result of the 45-degree turn and some vector addition, it can be demonstrated that out of the new horizontal and vertical directions, one would represent the sum of the two channels, and the other representing the difference. Record makers decide to pick the directions such that the traditional horizontal direction codes for the sum. As a result, an ordinary mono disk is decoded correctly as "no difference between channels", and an ordinary mono player would simply play the sum of a stereophonic record without too much loss of information.[71]

In 1957 the first commercial stereo two-channel records were issued first by Audio Fidelity followed by a translucent blue vinyl on Bel Canto Records, the first of which was a multi-colored-vinyl sampler featuring A Stereo Tour of Los Angeles narrated by Jack Wagner on one side, and a collection of tracks from various Bel Canto albums on the back.[72]

Noise reduction systems

[edit]

A similar scheme aiming at the high-end audiophile market, and achieving a noise reduction of about 20 to 25 dB(A), was the Telefunken/Nakamichi High-Com II noise reduction system being adapted to vinyl in 1979. A decoder was commercially available[73] but only one demo record[74] is known to have been produced in this format.

The availability of encoded disks in any of these formats stopped in the mid-1980s.[75]

Yet another noise reduction system for vinyl records was the UC compander system developed by Zentrum Wissenschaft und Technik (ZWT) of Kombinat Rundfunk und Fernsehen [de] (RFT).[76] The system deliberately reduced disk noise by 10 to 12 dB(A) only[77] to remain virtually free of recognizable acoustical artifacts even when records were played back without an UC expander. In fact, the system was undocumented yet introduced into the market by several East-German record labels since 1983.[77][78][79] Over 500 UC-encoded titles were produced[78] without an expander becoming available to the public. The only[79] UC expander was built into a turntable manufactured by Phonotechnik Pirna/Zittau.[80]

Formats

[edit]

Types of records

[edit]

The usual diameters of the holes on an EP record are 0.286 inches (7.26 mm).[81]

Sizes of records in the United States and the UK are generally measured in inches, e.g. 7-inch records, which are generally 45 rpm records. LPs were 10-inch records at first, but soon the 12-inch size became by far the most common. Generally, 78s were 10-inch, but 12-inch and 7-inch and even smaller were made—the so-called "little wonders".[82]

Standard formats

[edit]
A standard wide-hole 7-inch vinyl record from 1978 on its sleeve
Diameter Finished Diameter[A] Name Revolutions per minute Approximate duration (minutes) per side
16 in (41 cm) 15+1516″ ±332 Transcription disc 33+13 15
12 in (30 cm) 11+78″ ±132 LP (Long Play) 33+13 22
Maxi Single, 12-inch single 45 15
Single 78 4–5
10 in (25 cm) 9+78″ ±132 LP (Long Play) 33+13 12–15
EP (Extended Play) 45 9–12
Single 78 3
7 in (18 cm) 6+78″ ±132 EP (Extended Play) 33+13[B] 7
EP (Extended Play) 45 8
Single 45 5+13
Example of 7″ EMI single with notched center hole
Notes:
  1. ^ Original hole diameters were 0.286″ ±0.001″ for 33+13 and 78.26 rpm records, and 1.504″ ±0.002″ for 45 rpm records.[83]
  2. ^ Columbia pressed many 7-inch 33+13 rpm vinyl singles in 1949, but they were dropped in early 1950 due to the popularity of the RCA Victor 45.[84][full citation needed]

Less common formats

[edit]

Flexi discs were thin flexible records that were distributed with magazines and as promotional gifts from the 1960s to the 1980s.

In March 1949, as RCA Victor released the 45, Columbia released several hundred 7-inch, 33+13 rpm, small-spindle-hole singles. This format was soon dropped as it became clear that the RCA Victor 45 was the single of choice and the Columbia 12-inch LP would be the album of choice.[85] The first release of the 45 came in seven colors: black 47-xxxx popular series, yellow 47-xxxx juvenile series, green (teal) 48-xxxx country series, deep red 49-xxxx classical series, bright red (cerise) 50-xxxx blues/spiritual series, light blue 51-xxxx international series, dark blue 52-xxxx light classics. Most colors were soon dropped in favor of black because of production problems. However, yellow and deep red were continued until about 1952.[86] The first 45 rpm record created for sale was "PeeWee the Piccolo" RCA Victor 47-0147 pressed in yellow translucent vinyl at the Sherman Avenue plant, Indianapolis on 7 December 1948, by R. O. Price, plant manager.[87]

In the 1950s and 1960s Ribs were created within Soviet Union countries as a result of cultural censorship. These black market records were of banned music, printed onto x-ray films scavenged from hospital bins.[88]

In the 1970s, the government of Bhutan produced now-collectible postage stamps on playable vinyl mini-discs.[89]

Recent developments

[edit]

In 2018, an Austrian startup, Rebeat Innovation GmBH, received US$4.8 million in funding to develop high definition vinyl records that purport to contain longer play times, louder volumes and higher fidelity than conventional vinyl LPs.[90] Rebeat Innovation, headed by CEO Günter Loibl, has called the format 'HD Vinyl'.[91] The HD process works by converting audio to a digital 3D topography map that is then inscribed onto the vinyl stamper via lasers, resulting in less loss of information. Many critics have expressed skepticism regarding the cost and quality of HD records.[92]

In May 2019, at the Making Vinyl conference in Berlin, Loibl unveiled the software "Perfect Groove" for creating 3D topographic audio data files.[93] The software provides a map for laser-engraving for HD Vinyl stampers. The audio engineering software was created with mastering engineers Scott Hull and Darcy Proper, a four-time Grammy winner. The demonstration offered the first simulations of what HD Vinyl records are likely to sound like, ahead of actual HD vinyl physical record production. Loibl discussed the software "Perfect Groove" at a presentation titled "Vinyl 4.0 The next generation of making records" before offering demonstrations to attendees.[94]

In 2025, Tiny Vinyl of Nashville, Tennessee began a partnership with Target to sell 4-inch vinyl records, which were cheaper than full-size records. However, former AC Entertainment executive Jesse Mann, who partnered with toy industry executive Neil Kohler, admitted the audio quality was not the same. The records had been produced for several years by Nashville's GZ Media.[95]

Structure

[edit]
Comparison of several forms of disk storage showing tracks (tracks not to scale); green denotes start and red denotes end.
* Some CD-R(W) and DVD-R(W)/DVD+R(W) recorders operate in ZCLV, CAA or CAV modes.

Increasingly from the early 20th century, and almost exclusively since the 1920s, both sides of the record have been used to carry the grooves. Occasional records have been issued since then with a recording on only one side. In the 1980s Columbia records briefly issued a series of less expensive one-sided 45 rpm singles.[96]

Since its inception in 1948, vinyl record standards for the United States follow the guidelines of the Recording Industry Association of America (RIAA).[81]

Vinyl quality

[edit]

The composition of vinyl used to press records (a blend of polyvinyl chloride and polyvinyl acetate) has varied considerably over the years. Virgin vinyl is preferred, but during the 1970s energy crisis, as a cost-cutting move, much of the industry began reducing the thickness and quality of vinyl used in mass-market manufacturing. Sound quality suffered, with increased ticks, pops, and other surface noises.[97] RCA Records marketed their lightweight LP as Dynaflex, which, at the time, was considered inferior by many record collectors.[98]

It became commonplace to use recycled vinyl. New or "virgin" heavy/heavyweight (180–220 g) vinyl is commonly used for modern audiophile vinyl releases in all genres. Many collectors prefer to have heavyweight vinyl albums, which have been reported to have better sound than normal vinyl because of their higher tolerance against deformation caused by normal play.[99]

Following the vinyl revival of the 21st century, select manufacturers adopted bioplastic-based records due to concerns over the environmental impact of widespread PVC use.[100][101]

Limitations

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Shellac

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One problematic aspect of shellac was that the size of the disks tended to be larger because they were limited to 80–100 grooves per inch (3.1–3.9 grooves /mm) due to the risk of groove collapse at greater densities, whereas vinyl could have up to 260 grooves per inch (10 grooves /mm) and maintain the stability of the medium.[102][103]

Vinyl

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Although vinyl records are strong and do not break easily, vinyl is soft and scratches can ruin the record. It readily acquires a static charge, attracting dust that is difficult to remove completely. Dust and scratches cause clicks and pops on audio playback. In extreme cases, they can cause the needle to skip over a series of grooves, or cause the needle to skip backward, creating a "locked groove" that repeats over and over. This is the origin of the phrase "like a broken record" or "like a scratched record", which describes a person or thing that repeats itself.[104]

A dusty/scratched vinyl record being played. The dust settles into the grooves.

A further limitation of the gramophone record is that fidelity declines as playback progresses: there is more vinyl per second available for fine reproduction of high frequencies at the large-diameter beginning of the groove than exist at the smaller diameters close to the end of the side. At the start of a groove on an LP, 510 mm of vinyl per second travels past the stylus; at the end of the groove, it is 200–210 mm per second – less than half the linear resolution.[105]

There is controversy about the relative quality of CD sound and LP sound when the latter is heard under the best conditions (see Comparison of analog and digital recording). One technical advantage with vinyl is that if correctly handled and stored, it can be playable for decades and possibly centuries,[106] which is longer than some versions of the optical CD.[107] For vinyl records to be playable for years to come, they need to be handled with care and stored properly. Guidelines for proper vinyl storage include not stacking records on top of each other, avoiding heat or direct sunlight, and placing them in a temperature-controlled area to prevent warping. Collectors often store their records in a variety of boxes, cubes, shelves and racks.[108]

Sound fidelity

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At the time of the introduction of the compact disc (CD) in 1982, the stereo LP pressed in vinyl continued to suffer from a variety of limitations:

The stereo image was not made up of fully discrete left and right channels; each channel's signal coming out of the cartridge contained a small amount of the signal from the other channel, with more crosstalk at higher frequencies. High-quality disc cutting equipment was capable of making a master disc with 30–40 dB of stereo separation at 1,000 Hz, but the playback cartridges had lesser performance of about 20 to 30 dB of separation at 1000 Hz, with separation decreasing as frequency increased, such that at 12 kHz the separation was about 10–15 dB.[109] A common modern view is that stereo isolation must be higher than this to achieve a proper stereo soundstage. However, in the 1950s the BBC determined in a series of tests that only 20–25 dB is required for the impression of full stereo separation.[110]

Thin, closely spaced spiral grooves that allow for increased playing time on a 33+13 rpm microgroove LP lead to a tinny pre-echo warning of upcoming loud sounds. The cutting stylus unavoidably transfers some of the subsequent groove wall's impulse signal into the previous groove wall. It is discernible by some listeners throughout certain recordings, but a quiet passage followed by a loud sound allows anyone to hear a faint pre-echo of the loud sound occurring 1.8 seconds ahead of time.[111]

LP vis- CD

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Audiophiles have differed over the relative merits of the LP versus the CD since the digital disc was introduced.[112] Digital sampling can theoretically completely reproduce a sound wave within a given range of frequencies if the sampling rate is high enough.[113] Vinyl's drawbacks, however, include surface noise, less resolution due to a lower dynamic range, and greater sensitivity to handling.[114] Modern anti-aliasing filters and oversampling systems used in digital recordings have eliminated perceived problems observed with early CD players.[115]

There is a theory that vinyl records can audibly represent higher frequencies than compact discs, though most of this is noise and not relevant to human hearing. According to Red Book specifications, the compact disc has a frequency response of 20 Hz up to 22,050 Hz, and most CD players measure flat within a fraction of a decibel from at least 0 Hz to 20 kHz at full output. Due to the distance required between grooves, it is not possible for an LP to reproduce as low frequencies as a CD. Additionally, turntable rumble and acoustic feedback obscures the low-end limit of vinyl but the upper end can be, with some cartridges, reasonably flat within a few decibels to 30 kHz, with gentle roll-off. Carrier signals of Quad LPs popular in the 1970s were at 30 kHz to be out of the range of human hearing. The average human auditory system is sensitive to frequencies from 20 Hz to a maximum of around 20,000 Hz.[116] The upper and lower frequency limits of human hearing vary per person. High frequency sensitivity decreases as a person ages, a process called presbycusis.[117]

Preservation

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45 rpm records, like this single from 1956, usually had a chosen A-side, for radio promotion as a possible hit, with a flip side or B-side by the same artist—though some had two A-sides.

Gramophone records are gradually degraded by each playback, and are best preserved by transferring the recording onto other media and playing the records as rarely as possible. They need to be stored on edge, and do best under environmental conditions that most humans would find comfortable.[118] The longevity and optimal performance of vinyl records can be improved through certain accessories and cleaning supplies. Slipmats provide a soft and cushioned surface between the record and the turntable platter, minimizing friction and damage to the vinyl surface.[119]

Where old disc recordings are considered to be of artistic or historic interest, from before the era of tape or where no tape master exists, archivists play back the disc on suitable equipment and record the result, typically onto a digital format, which can be manipulated to remove analog flaws without any further damage to the source recording. For example, Nimbus Records uses a specially built horn record player to transfer 78s.[120] For accurate transfer, professional archivists carefully choose the correct stylus shape and diameter, tracking weight, equalisation curve and other playback parameters and use high-quality analogue-to-digital converters.[121]

As an alternative to playback with a stylus, a record can be read optically, processed with software to calculate an equivalent stylus velocity, and thereby converted to a digital format. This technique sometimes allows for reconstruction of broken or otherwise damaged discs.[122]

Popularity and current status

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A DJ mixing vinyl records with a DJ mixer at the Sundance Film Festival in 2003

Groove recordings, first designed in the final quarter of the 19th century, held a predominant position for nearly a century—withstanding competition from reel-to-reel tape, the 8-track cartridge, and the compact cassette. The widespread popularity of Sony's Walkman was a factor that contributed to the vinyl's lessening usage in the 1980s.[123]

In 1988, the compact disc surpassed the gramophone record in unit sales. Vinyl records experienced a sudden decline in popularity between 1988 and 1991,[124] when the major label distributors restricted their return policies, which retailers had been relying on to maintain and swap out stocks of relatively unpopular titles. First the distributors began charging retailers more for new products if they returned unsold vinyl, and then they stopped providing any credit at all for returns. Retailers, fearing they would be stuck with anything they ordered, only ordered proven, popular titles that they knew would sell, and devoted more shelf space to CDs and cassettes. Record companies also removed many vinyl titles from production and distribution, further undermining the availability of the format and leading to the closure of pressing plants. This rapid decline in the availability of records accelerated the format's decline in popularity, and is seen by some as a deliberate ploy to make consumers switch to CDs, which unlike today, were more profitable for the record companies.[125][126][127][128]

The more modern CD format held numerous advantages over the record such as its portability, digital audio and its elimination of background hiss and surface noise, instant switching and searching of tracks, longer playing time, lack of continuous degradation (most analog formats wear out as they get played),[129] programmability (e.g. shuffle, repeat),[130] and ability to be played on and copied to a personal computer.[131] In spite of their flaws, records continued to have enthusiastic supporters, partly due to a preference of its "warmer" sound and its larger sleeve artwork.[132] Records continued to be format of choice by disc jockeys in dance clubs during the 1990s and 2000s due to its better mixing capabilities.[132]

Revival era

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A niche resurgence of vinyl records began in the late 2000s, mainly among rock fans.[133] The Entertainment Retailers Association in the United Kingdom found in 2011 that consumers were willing to pay on average £16.30 (€19.37, US$25.81) for a single vinyl record, as opposed to £7.82 (€9.30, US$12.38) for a CD and £6.80 (€8.09, US$10.76) for a digital download.[134] The resurgence accelerated throughout the 2010s,[135] and in 2015 reached $416 million revenue in the US, their highest level since 1988.[136] As of 2017, it comprised 14% of all physical album sales.[137] According to the RIAA's midyear report in 2020, phonograph record revenues surpassed those of CDs for the first time since the 1980s.[138]

In 2021, Taylor Swift sold 102,000 copies of her ninth studio album Evermore on vinyl in one week. The sales of the record beat the largest sales in one week on vinyl since Nielsen started tracking vinyl sales in 1991.[139] The sales record was previously held by Jack White, who sold 40,000 copies of his second solo release, Lazaretto, on vinyl in its first week of release in 2014.[140]

Approximately 180 million LP records are produced annually at global pressing plants, as of 2021.[141]

Present production

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Vinyl record making demonstration at SXSW 2014

As of 2017, 48 record pressing facilities exist worldwide. The increased popularity of the record has led to the investment in new and modern record-pressing machines.[142] Only two producers of lacquer master discs remained: Apollo Masters in California, and MDC in Japan.[143] According to the Apollo Masters website, as of 2015 their future was still uncertain.[144] Hand Drawn Pressing opened in 2016 as the world's first fully automated record pressing plant.[145]

Less common recording formats

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VinylVideo

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VinylVideo is a format to store a low resolution black and white video on a vinyl record alongside encoded audio.[146][147][148]

Capacitance Electronic Disc

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Another example is the Capacitance Electronic Disc, a color video format, slightly better than VHS.[149]

See also

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References

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Further reading

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[edit]
Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
A phonograph record, also known as a gramophone record or simply a record, is an analog sound storage and reproduction medium consisting of a flat, round disc with an inscribed, modulated spiral groove that encodes audio signals through variations in the groove's lateral position. The groove is typically cut laterally, allowing a to track its undulations and convert them into electrical or mechanical signals for playback on a turntable. This format revolutionized audio technology by enabling mass duplication of recordings, unlike earlier cylinder-based systems. The phonograph record traces its origins to the late , building on Thomas Edison's 1877 invention of the cylinder phonograph, which used vertical grooves on wax cylinders for sound capture. patented the lateral-cut disc record and gramophone in 1887 (U.S. Patent No. 372,786), introducing a flat, reproducible format that allowed for easier manufacturing through stamping from a master disc. Early commercial production began in 1894 with the United States Gramophone Company, using 7-inch hard rubber discs that evolved to by 1895 for greater durability. Edison later developed his own vertical-cut disc system in 1912 using phenolic resin to compete, but Berliner's lateral-cut design became the industry standard. Phonograph records varied in size, speed, and material over time to accommodate different uses. Pre-1950s records were primarily 10- or 12-inch discs played at 78 (RPM), holding about 3-5 minutes per side and requiring steel or needles that wore out quickly. In 1948, Columbia introduced the 12-inch long-playing (LP) vinyl record at 33 1/3 RPM, using microgrooves for up to 23 minutes per side and finer diamond styluses for reduced wear. RCA Victor followed in 1949 with 7-inch 45 RPM vinyl singles for shorter tracks, creating a "format war" that standardized multiple speeds by the . Vinyl, a plastic, replaced post-World War II due to its lighter weight, flexibility, and lower cost. The phonograph record profoundly shaped modern music and culture by democratizing access to recorded sound, fostering the growth of the recording industry, and preserving performances for education and entertainment. It enabled the mass distribution of genres from classical to jazz and rock, peaking in production during the mid-20th century with millions of units sold annually. Though eclipsed by magnetic tapes and digital formats like CDs in the 1980s, the record experienced a significant revival in the 21st century, driven by audiophile demand for analog warmth, collectibility, and independent music scenes, with sales surpassing 100% growth in some years and US revenues reaching $1.4 billion in 2024 while holding steady through mid-2025. Today, it remains a cultural icon, supporting vinyl's role in niche markets and heritage preservation.

Overview

Definition and Basic Operation

A phonograph record is an analog sound storage medium in the form of a flat disc featuring an inscribed spiral groove that encodes audio signals through variations in the groove's lateral position (side-to-side undulations). These variations represent the continuous of waves, captured mechanically during the recording process where a cutting vibrates in response to audio input, etching the groove into a rotating blank disc. Unlike digital storage, which discretizes audio into binary samples, the phonograph record maintains an analog representation, allowing for infinite gradations in the signal that mirror the original sound's and . The basic operation of a phonograph record relies on playback that reverse the recording process to reproduce . The disc is mounted on a turntable, which rotates it at a consistent speed to guide the playback. A tonearm suspends a cartridge containing a (or needle) that is lowered onto the outer edge of the groove, applying a precise tracking force—typically measured in grams—to maintain contact without excessive wear or mistracking. As the turntable spins, the stylus traces the spiral groove inward, and the physical undulations cause the stylus to vibrate in correspondence with the encoded sound waves. These vibrations are transmitted through the cartridge, where piezoelectric or magnetic elements convert the mechanical motion into corresponding electrical signals. The signals are then amplified and fed to speakers, recreating the original audio through acoustic transduction. This interplay of rotation, precise stylus pressure, and electromechanical conversion ensures faithful reproduction of the analog sound stored in the groove.

Naming Conventions

The term "phonograph record" originated with Thomas Edison's invention of the in 1877, a device initially designed to record and reproduce sound using cylinders, with the word "phonograph" derived from Greek roots meaning "sound writing." Edison's laid the foundation for disc-based recordings, leading to the broader application of "phonograph record" to describe flat discs played on such machines. In contrast, "gramophone record" emerged from Emile Berliner's 1887 invention of the gramophone, which utilized flat, lateral-cut discs made of , distinguishing it from Edison's cylindrical format and popularizing the term particularly in . Berliner trademarked "Gramophone" for his disc-playing device, and the associated records became known as gramophone records to emphasize their flat disc shape. Additional terms like "disc record" simply highlighted the flat format as opposed to cylinders, gaining traction alongside Berliner's gramophone in the late 19th century. The shorthand "78" specifically referred to the common rotational speed of early shellac discs, which dominated commercial recording until the mid-20th century and became a colloquial identifier for that era's records. These terms often overlapped, with "disc record" serving as a neutral descriptor across phonograph and gramophone contexts. Regional variations in terminology reflect historical patent and market differences; for instance, "phonograph record" prevailed in the United States due to Edison's influence, while "gramophone record" was more common in the and following Berliner's European patents. Abbreviations such as "LP" for long-playing records and "EP" for extended-play records arose in the late 1940s, with introducing the LP in 1948 to denote albums capable of holding more music than previous formats, and RCA Victor adopting EP in 1952 for multi-song releases on smaller discs. Colloquial expressions like "record" as a generic term or "platter" in American slang further simplified references to these objects in everyday language. Following the adoption of microgroove technology in the late , terminology evolved significantly in the post-1950s period as vinyl replaced , shifting common usage from "" or "" to "vinyl record" by the early , when 78 rpm discs were largely obsolete. This change distinguished the durable, finer-grooved vinyl discs from earlier subtypes, with "record" remaining the overarching generic term encompassing LPs, EPs, and singles without implying specific materials or speeds. The distinction between the broad "record" and subtypes like LP or helped categorize collections as formats transitioned, reflecting both technological and cultural shifts in audio media.

Historical Development

Precursors to Disc Recording

The development of disc recording was preceded by several key inventions in sound capture and reproduction during the mid- to late , which primarily relied on cylindrical formats and laid the groundwork for later advancements. In 1857, French inventor Édouard-Léon Scott de Martinville created the , the first known device to record waves visually. This apparatus used a vibrating membrane attached to a that traced sound-induced patterns onto paper or glass coated with lampblack, producing phonautograms intended for scientific analysis of acoustic waveforms rather than playback. Although it captured faithfully as graphical representations, the phonautograph lacked any mechanism for reproducing the recorded audio, limiting its practical application to visualization and study. Two decades later, in 1877, introduced the tinfoil , marking the first invention capable of both recording and playing back sound. Edison's design featured a cylindrical drum wrapped in tinfoil, rotated by a hand crank at a variable speed, with a diaphragm-and-stylus assembly that etched grooves corresponding to sound vibrations during recording and retraced them for playback. The device demonstrated basic functionality by reproducing spoken words and simple music, but its tinfoil medium wore out after just a few plays, restricting reuse and fidelity. Building on Edison's concept in the 1880s, and developed the graphophone at the Volta Laboratory, introducing wax-coated cylinders for enhanced performance. Patented in , the graphophone replaced the fragile tinfoil with a more durable surface, allowing multiple recordings and better while maintaining the cylindrical format and hand-cranked operation. This improvement made the device suitable for dictation and early commercial trials, as the resisted wear better than metal foils and preserved audio details more effectively. Emile Berliner's experiments in represented a pivotal shift toward flat disc recording, addressing inherent drawbacks of cylindrical systems. Berliner patented a gramophone that used a flat, rotating disc—initially made of or coated with acid-resistant material—where a cut lateral grooves spiraling from the outer edge inward, enabling playback via a needle that followed the undulations. Unlike cylinders, which required playback to begin at a fixed starting point and offered limited storage per unit, Berliner's discs allowed easier indexing of multiple tracks on both sides and facilitated mass duplication through masters, overcoming the one-off nature of cylinder production. These early technologies faced significant hurdles that constrained their viability, including limited recording duration of about 2 minutes per , which restricted content to short phrases or snippets; inherent fragility of materials like tinfoil and early , leading to frequent breakdowns and inconsistent playback; and the absence of efficient mass duplication methods, requiring live re-recordings for each copy and hindering commercial scalability.

Invention and Early Commercialization

The invention of the flat disc phonograph record is credited to , a German-American inventor who developed the gramophone as an alternative to cylindrical recordings. On November 8, 1887, Berliner received U.S. Patent No. 372,786 for his "Gramophone," which utilized a lateral-cut groove on a flat disc, where the recording moved side-to-side rather than up-and-down, allowing for more durable and reproducible sound. The process involved coating a glass disc with a mixture of and , etching the groove laterally with a connected to a diaphragm, and then immersing the disc in acid to etch the sound waves into a master for duplication. This acid-etched master enabled through to create negative molds, from which discs could be stamped, marking a significant advancement in scalability over earlier methods. Commercialization began in in 1889, with Berliner licensing his technology to German firms like Kämmer & Reinhardt, who produced the first 5-inch hard rubber discs for gramophones, primarily featuring simple tunes and spoken words. In , the was founded in 1898 to license and produce Berliner's discs, expanding the format globally. In the , the United States Gramophone Company launched in 1894, but widespread market entry occurred in 1895 when Berliner introduced single-sided discs, measuring about 5 to 7 inches in diameter and played at variable speeds around 60-80 rpm, offering roughly 2 minutes of playback per side. , derived from the resin secreted by the female lac bug () harvested from trees in and , replaced earlier materials like hard rubber for its superior durability and acoustic properties, comprising about 27% of the compound mixed with fillers such as slate dust and cotton fibers. A pivotal figure in advancing commercialization was , a machinist who partnered with Berliner in the late 1890s to improve disc reproduction. In 1901, Johnson co-founded the , which adopted and refined Berliner's technology, including a spring-motor mechanism adapted from sewing machines that helped standardize playback speeds to 78 rpm for consistency across records. This standardization facilitated broader adoption, as Victor's gramophones and discs became household items, driving market growth in the 1900s; annual U.S. surged from approximately 3 million units in 1900 to over 27 million by 1910, transforming music distribution from live performances and to affordable, portable home entertainment. The rise of disc records sparked intense legal battles, particularly between Berliner and , whose National Phonograph Company championed vertical-cut as superior for fidelity and longevity. Edison's firm sued Berliner multiple times in the over infringements related to recording mechanisms and duplication processes, leading to protracted litigation that temporarily limited Berliner's U.S. operations and forced licensing agreements. Despite Edison's resistance—continuing production until 1929—the disc format ultimately prevailed due to its advantages in , stackability, and lower cost, effectively ending the era by the early 1910s.

The 78 rpm Era

The 78 rpm record dominated the industry from the early through , establishing itself as the primary format for commercial music distribution. By the mid-, the rotational speed of 78 revolutions per minute had become the global standard for disc records, selected for its compatibility with existing playback equipment and ease of mechanical reproduction using simple motors. This standardization facilitated and interchangeability across manufacturers. The most common sizes were the 10-inch disc, offering approximately 3 minutes of playback per side, and the 12-inch disc, providing 4 to 5 minutes per side, which accommodated popular songs and shorter orchestral pieces while limiting longer works to multiple discs. During the acoustic recording era, which prevailed until 1925, sound capture relied on large exponential horns to amplify and direct vibrations to a mechanical cutting stylus, imposing severe technical constraints. These horns distorted low frequencies below about 100 Hz and high frequencies above 4,000 Hz, resulting in a narrow bandwidth with a pronounced mid-range emphasis and poor reproduction of subtle timbres. Volume levels were equally limited; performers had to position themselves rigidly around the horn, suppressing loud passages and exaggerating quiet ones to avoid stylus overload, which compressed and favored mid-sized ensembles over full orchestras or solo instruments with wide expressiveness. Despite these shortcomings, acoustic 78s captured a vast array of early , , and performances, preserving cultural snapshots through their raw, immediate sound. The introduction of electrical recording in 1925 marked a pivotal refinement, dramatically enhancing and versatility. Western Electric's system, licensed to major labels like Victor and Columbia, employed condenser microphones to convert sound waves into electrical signals, which were then amplified via vacuum tubes before etching the groove. This allowed for a broader —extending to 8,000 Hz or more—greater volume without , and natural studio acoustics, enabling fuller orchestrations and clearer vocals on 78s. Victor released its first electrical records in May 1925, followed by Columbia in June, quickly supplanting acoustic methods and revitalizing the format's appeal for diverse genres. To address the 78's short playing time for extended compositions, the "" concept emerged in the 1930s, particularly for , where multiple discs were packaged in bound booklets resembling albums, complete with illustrated sleeves and . Labels like Musicraft and Technichord produced such sets, including five-disc collections of early cantatas or multi-record anthologies of concerti, allowing consumers to acquire cohesive symphonic or operatic works. These albums, often featuring ensembles like the Manuel & Williamson Ensemble performing Bach and Vivaldi, catered to niche audiences and elevated the perceived prestige of records beyond single pop releases. By the 1940s, 78 rpm production had peaked globally, with the U.S. industry alone manufacturing approximately 127 million units annually in 1941 to meet surging demand for jazz, blues, and international folk music. These records immortalized swing-era jazz by artists like and blues pioneers such as , disseminating African American innovations worldwide through affordable, portable media. Shellac's durability suited jukeboxes and radio play, fueling cultural exchange in genres from New Orleans jazz to Mexican corridos. World War II disrupted this dominance through acute shellac shortages, as supplies from —where the resin was harvested from lac insects—were curtailed by wartime shipping blockades and competing military uses like insulation and adhesives. U.S. production dropped significantly by 1942 to around 50 million units, prompting experiments with alternatives such as recycled phonograph records, glass-based discs, and early like . These improvisations sustained limited output for morale-boosting V-Discs sent to troops, but accelerated the search for postwar substitutes, foreshadowing the format's eventual decline.

Post-WWII Innovations

Following , the phonograph record industry underwent significant transformations driven by the need for longer playing times, improved durability, and enhanced audio quality, marking the transition from the brittle shellac-based 78 rpm format to more versatile vinyl alternatives. These innovations addressed limitations in playback duration and material fragility, fostering the modern and single formats that dominated popular music consumption. In June 1948, introduced the long-playing (LP) record, a 12-inch disc rotating at rpm and utilizing microgroove technology to achieve approximately 23 minutes of playback per side, far exceeding the 4-5 minutes typical of 78 rpm records. This format, initially targeted at classical and longer-form music, enabled the release of complete symphonies or on a single disc, revolutionizing how extended musical works were distributed and consumed. In response, RCA Victor launched the 7-inch 45 rpm single in 1949, designed specifically for pop and short-form tracks, offering about 4 minutes per side with a central spindle hole for automated changers and jukeboxes. This microgroove vinyl format competed directly with the LP by appealing to the singles market, providing comparable fidelity in a compact, affordable package that became the standard for hit songs. The shift to vinyl, primarily (PVC), accelerated from 1949 onward as both Columbia and RCA adopted it over , yielding records that were more flexible, shatter-resistant, and capable of quieter playback with reduced surface noise. This material change, combined with finer grooves, not only improved durability for everyday handling but also supported the higher fidelities of the new speeds, making vinyl the industry norm by the early 1950s. To optimize and minimize noise on these finer grooves, the (RIAA) established a standardized equalization curve in 1954, which attenuated low frequencies during recording and boosted them during playback, allowing for closer groove spacing without . This "New Orthophonic" curve became the global for LP and 45 rpm discs, ensuring compatibility across manufacturers and enhancing overall audio clarity. Early experiments in stereophonic recording emerged in 1957-1958, with Audio Fidelity releasing the first commercial LP—a demonstration disc of railroad sounds—on December 13, 1957, followed by additional titles in 1958 using the 45/45° lateral cutting system. RCA Victor concurrently advanced technology, issuing their first LPs in 1958 and contributing to the industry's adoption of a unified standard later that year. These efforts built on monaural foundations, providing spatial audio depth that would expand in subsequent decades. By 1958, rpm shellac format had been largely phased out in the United States as major labels like Columbia and RCA fully transitioned to LPs and 45s, driven by the superior playtime, durability, and consumer appeal of vinyl media. This market shift, completed amid the rise of , solidified the dual-format ecosystem of albums for full-length releases and singles for chart-toppers.

Formats and Specifications

Standard Sizes and Speeds

Phonograph records adhere to a set of conventional diameters and rotational speeds that have evolved to balance audio , playing duration, and practicality. These standards primarily encompass diameters of 7 inches (17.8 cm), 10 inches (25.4 cm), and 12 inches (30.5 cm), with rotational speeds measured in (rpm). The interplay between size, speed, and groove characteristics dictates the record's capacity, typically ranging from short single tracks to full album sides. The 7-inch record, often employed for singles, rotates at 45 rpm and accommodates approximately 3 to 5 minutes of audio per side, making it ideal for releases. In contrast, the 10-inch format, common in earlier eras, supports 10 to 15 minutes per side depending on speed and groove density, while the 12-inch standard, prevalent for long-playing records, yields 20 to 25 minutes per side at slower speeds. These durations stem from the physical groove length—derived from the record's and —divided by the rotational speed, with finer groove pitch enabling more revolutions before reaching the inner limit. Rotational speeds include 78 rpm, the dominant standard from the early through the , which limited 10-inch records to about 3 to 5 minutes per side due to its faster pace and coarser grooves. The rpm speed, introduced for post-World War II, revolutionized capacity by allowing longer sessions on larger discs. Complementing this, 45 rpm became the norm for 7-inch singles to preserve audio quality in shorter formats, while the rare 16⅔ rpm variant was used for spoken-word or children's records, extending playtime to over 30 minutes on 12-inch discs but at reduced fidelity. Playing time varies with groove pitch, the spacing between adjacent grooves, where lateral cuts—modulating side-to-side—dominate modern standards, and vertical cuts—varying in depth—affect duration in early formats by permitting tighter packing in some cases. The shift to microgroove , with widths around 0.001 inches (25 micrometers), contrasted with standard grooves of about 0.003 inches (76 micrometers), doubling the number of grooves and thus extending playtime without enlarging the disc. Regional differences influenced adoption; in , the 25 cm (approximately 10-inch) diameter prevailed for rpm records before the , aligning with local manufacturing norms.
Size (Diameter)Common Speeds (rpm)Typical Playing Time per SidePrimary Use
7 inches (17.8 cm)453–5 minutesSingles
10 inches (25.4 cm), 3–5 minutes ( rpm); 10–15 minutes ( rpm)Early albums, EPs
12 inches (30.5 cm), , 16⅔20–25 minutes ( rpm); 3–5 minutes ( rpm)Long-playing albums

Materials Used

The earliest phonograph discs utilized experimental materials such as for initial recording blanks, for master plates, and as a lightweight alternative in the late 19th and early 20th centuries, though these were prone to fragility and inconsistent playback quality. Prior to 1950, the predominant material for commercial phonograph records was , a natural secreted by the lac bug () and harvested primarily from trees in and , mixed with fillers such as slate powder (about 65%), clay, cotton fibers, and to form a brittle composite that was cost-effective for but generated significant surface during playback. This material's rigidity allowed for fine grooves but made records susceptible to cracking under impact or temperature changes, limiting durability. Following , (PVC), a synthetic thermoplastic polymer derived from , largely supplanted starting in 1948, offering greater flexibility, reduced surface noise, and longer playing times due to its lower groove wear and ability to hold deeper modulations. Common formulations included PVC-acetate copolymers, comprising over 80% PVC blended with less than 20% to lower processing temperatures and enhance moldability during pressing. Manufacturing additives played a key role in optimizing record performance; heat stabilizers (0.5–1.5% by weight, such as metal salts) prevented thermal degradation and warping, while (about 0.5%) provided the characteristic black color, improved electrical conductivity to reduce static accumulation, and enhanced scratch visibility. Other inclusions like lubricants and plasticizers further ensured smooth and flexibility without compromising groove integrity. Specialized variants, such as picture discs introduced in the , embed printed images within clear PVC layers by sandwiching artwork between heated sheets during pressing, creating a visually striking but acoustically inferior product due to the thinner grooved material. Environmentally, shellac's sourcing from renewable lac bug secretions had a relatively low impact, supporting local ecosystems through controlled harvesting on host trees, whereas vinyl's reliance on extraction contributes to and throughout its lifecycle.

Recording and Playback Techniques

The recording of sound on phonograph records primarily involves modulating a groove on a rotating disc to capture audio vibrations, with two main techniques historically employed: vertical and lateral cuts. Vertical recording, also known as the hill-and-dale method, was pioneered by Thomas Edison in his 1877 phonograph and used for both cylinders and later discs. In this process, the recording stylus moves up and down perpendicular to the disc surface, creating variations in groove depth to encode monaural sound; this up-down modulation allowed for the indentation of sound waves onto wax or other materials but limited dynamic range and fidelity due to vertical instability. Lateral recording, introduced by in 1887, became the standard for disc records and remained dominant for monaural sound until the 1950s transition to microgroove formats. Here, the stylus vibrates side-to-side parallel to the disc surface, varying the groove walls horizontally while maintaining uniform depth; this side-to-side modulation improved tracking stability, reduced skipping, and enabled better sound reproduction on flat discs compared to vertical methods. The cutting process begins with a , where a blank wax-coated disc spins at a constant speed, typically 78 rpm for early records. For post-1940s vinyl records, the master is typically cut into a coating on an aluminum disc. An drives a cutting head attached to a , which etches a spiral groove into the wax or master disc from the outer edge inward; the 's lateral vibrations, amplified from the input signal, create the modulated groove walls, with the mechanism advancing the head precisely to control pitch and spacing. This master is then electroplated to produce metal stampers for mass replication. During playback, a needle—typically or for —tracks the modulated groove on the rotating record, converting mechanical vibrations into an electrical signal via a cartridge. Early cartridges often used piezoelectric elements, where groove motion deforms a to generate voltage proportional to the ; later magnetic cartridges, prevalent from the mid-20th century, employ a moving magnet or coil within a to produce the output, offering higher fidelity and lower noise. Compatibility challenges arise between 78 rpm shellac records and later microgroove formats like LPs, primarily due to differences in groove width and stylus size. 78 rpm records feature wider grooves (about 2.5–3 mil) requiring a larger conical for proper tracking, while microgroove records use finer V-shaped grooves (0.7–1 mil) suited to smaller elliptical styli; using a microgroove stylus on a 78 rpm record causes poor contact, excessive wear, and distorted , as it sits too low in the groove, while the reverse risks damaging the finer grooves.

Audio Advancements

From Acoustic to Electrical Recording

In the acoustic era of recording, which spanned from the late 19th century until 1925, sound was captured mechanically without . Performers directed their voices or instruments into a large horn that funneled acoustic energy to a thin diaphragm attached to a cutting . This etched lateral grooves into a rotating disc or , translating vibrations directly into physical impressions. The system's limitations stemmed from its reliance on mechanical coupling, resulting in a narrow typically ranging from 250 Hz to 2500 Hz, which emphasized tones while attenuating deep bass and high treble. The introduction of electrical recording in 1925 marked a revolutionary shift, driven by advancements from Bell Telephone Laboratories and . Their patented system replaced the horn and diaphragm with condenser microphones to convert sound waves into electrical signals, which were then amplified and fed to an electromagnetic cutter that modulated the stylus more precisely. Columbia and Victor, having licensed the technology from , began electrical recording sessions in February 1925, with Victor issuing the first commercial releases in April. Electrical recording dramatically enhanced , expanding the to approximately 50 Hz to 6000 Hz and capturing nuances previously lost, such as subtle overtones and room ambiance. The amplified signal permitted louder playback levels—up to 10 times greater than acoustic records—while reducing surface noise and harmonic distortion through improved groove modulation. These gains transformed the audible , making recordings more lifelike and versatile for various ensembles. Key milestones underscored this transition's rapid adoption. Victor introduced the Orthophonic Victrola in August 1925, a with an exponential horn designed specifically for electrical , which dramatically improved bass reproduction and overall clarity compared to prior acoustic models. followed suit in May 1925, releasing its first electrical discs using a licensed photoelectric variant of the process, which employed light-sensitive cells for signal conversion. These innovations quickly became industry standards, phasing out acoustic methods by 1926. The shift profoundly impacted musical genres, particularly and vocal performances. Electrical recording's wider and sensitivity to low frequencies enabled the full capture of jazz orchestras, including double basses and banjos, which had been muffled or inaudible in acoustic sessions. Singers benefited from enhanced vocal and breath control, allowing intimate phrasing and emotional depth that resonated with audiences, thus fueling the era's burgeoning scene.

High Fidelity and Stereophonic Developments

The pursuit of high fidelity, or hi-fi, in phonograph records during the 1940s and 1950s focused on expanding the audible frequency range and minimizing distortion to more closely approximate live sound reproduction. Post-World War II innovations enabled long-playing (LP) records at 33⅓ rpm, which achieved frequency responses approaching 20 Hz to 20 kHz, the approximate limits of human hearing, through refined microgroove technology with up to 250 grooves per inch. This improvement over earlier 78 rpm shellac discs, which were limited to roughly 50-8,000 Hz, was facilitated by advanced cutting heads using heated wax styluses and electrical feedback circuits that eliminated mechanical resonances, delivering flat responses up to 12 kHz or higher. A key advancement was the adoption of the in 1954, which standardized recording and playback characteristics to reduce surface noise and while maximizing playing time. The RIAA curve applies high-frequency pre-emphasis (up to +13.7 dB at 10 kHz) and low-frequency during cutting, with inverse compensation during playback, allowing quieter grooves and lower at low velocities on 33⅓ rpm discs. Enhanced cutters, such as those with constant-velocity amplitude and feedback mechanisms, further lowered harmonic to levels below 1% across the frequency band, enabling hi-fi systems to reproduce music with greater and clarity. These developments transformed consumer audio, with hi-fi phonographs becoming widespread by the mid-1950s. Stereophonic sound arrived commercially in 1958, building on hi-fi foundations by introducing dual-channel recording within a single groove to create spatial imaging. Pioneered by in , the records left and right channels on the V-shaped groove's walls at 45-degree angles to the vertical (the Westrex 45/45 orthogonal method), allowing horizontal modulation for stereo separation while summing to mono for compatibility. Initial releases required separate mono and stereo versions due to potential damage from mono styli on stereo grooves, but by late 1958, compatible designs ensured backward playback on mono equipment without harm, with the vertical components adding constructively for monaural output. This 45-45 configuration achieved crosstalk reduction below -30 dB in high-quality pressings, preserving channel separation and enabling realistic soundstaging. Stereo records began to dominate the market in the late 1960s, with major labels like RCA and Columbia shifting production as affordable stereophonic turntables proliferated, surpassing mono sales around 1968 and capturing the majority by the early 1970s. The format's success stemmed from its perceptual benefits, such as enhanced depth and width in orchestral and recordings. In the 1970s, experiments with extended this to four channels using matrix encoding (e.g., SQ and QS systems) on LPs, aiming for immersive surround effects via rear speakers. However, competing incompatible formats, high equipment costs, and technical challenges like increased groove wear led to commercial failure, with production ceasing by the late 1970s despite initial hype from labels like Warner Bros.

Noise Reduction Technologies

Noise reduction technologies for phonograph records emerged to address inherent surface and limited caused by groove modulation and material imperfections, enabling clearer playback and extended recording capacity. The (RIAA) equalization curve, standardized in 1954 and reaffirmed in 1964, represents a foundational approach to in vinyl disc recording and playback. This system applies pre-emphasis during mastering by attenuating low frequencies and boosting high frequencies relative to a 1 kHz reference, which reduces the risk of in the grooves while countering high-frequency surface that dominates audible hiss. During playback, phono preamplifiers apply the inverse de-emphasis curve to restore the original frequency balance, effectively improving the by up to 20 dB in the upper frequencies without requiring additional hardware beyond standard equalization. Adopted universally for lateral-cut stereo discs, RIAA equalization maximized the medium's and became the de facto standard for LP production. In the , systems like dbx Type II and A introduced dynamic compression during recording followed by expansion on playback, further suppressing audible on long-playing records. Developed by dbx Inc., the Type II system, applied to over 1,100 vinyl releases from 1973 to 1982, compressed the by a 2:1 to fit more into the groove's physical limits, achieving up to 20 dB of and virtually eliminating surface hiss when decoded. Similarly, A, primarily a professional tool, was used in some LP mastering chains to compress four bands, preserving transient detail while reducing by 10-15 dB; examples include certain classical recordings where it maintained natural instrument . These systems targeted hiss and rumble, allowing louder average levels without . Direct Metal Mastering (DMM), introduced in 1979 by Teldec and Georg Neumann GmbH, enhanced through improved manufacturing precision rather than . In this technique, grooves are cut directly into a copper-plated disc using a half-speed and specialized diamond stylus, bypassing the intermediate to eliminate springback distortions and reduce pre- and post-echo by up to 6 dB. The rigid metal substrate enables finer, closer-spaced grooves with smoother walls, minimizing "ice noise" (high-frequency artifacts) and print-through between tracks. Adopted by plants like GZ Vinyl from , DMM improved signal-to-noise ratios and without playback compatibility issues. Despite their advancements, these technologies faced limitations in adoption and compatibility. systems like dbx and required dedicated decoders for optimal playback, rendering untreated equipment incompatible and limiting mainstream use to niches. , while ubiquitous, could not fully eliminate low-frequency rumble inherent to mechanical playback. DMM, though superior for precision, increased production costs and was not universally implemented due to the established workflow. Overall, these innovations significantly impacted records by extending effective playtime—DMM allowed 10-15% more content per side through denser grooves without added —and elevating perceived audio quality in compatible setups.

Physical Structure and

Components of a Record

A record's primary functional element is its groove, a continuous V-shaped spiral that begins at the outer edge and progresses inward, modulating to encode audio signals for playback by a . In monaural records, the modulation occurs laterally along the groove's sides, while stereophonic records utilize both vertical and horizontal variations on the V-shaped walls to separate left and right channels. The groove pitch, or , typically ranges from 100 to 225 grooves per inch, balancing playing duration and ; denser pitches allow more content but risk increased if not precisely cut. At the record's core is the , a circular of paper or plastic adhered to the non-grooved center, bearing essential details such as the , name, catalog number, and artwork. This encircles the spindle hole, standardized at a of 0.286 inches (with tolerances of +0.001 to -0.002 inches), which allows the record to be mounted securely on a turntable's spindle for rotation. Toward the inner end of the spiral, the deadwax or area features several unmodulated blank grooves, providing a smooth transition that prevents from skipping or jumping back to audible content once playback concludes. This region often includes etched matrix numbers for manufacturing identification, ensuring traceability during production. The groove's depth measures approximately 0.002 to 0.003 inches, a critical to stylus interaction, as shallower depths reduce wear on both the record and needle but may compromise signal strength if undersized. Variants of the standard rigid disc include flexible discs, which bend slightly for packaging, and flexi-discs, thin (often 0.02-inch thick) sheets of vinyl or paper-vinyl laminates molded with similar grooves for inexpensive, promotional use on standard turntables.

Production Processes

The production of phonograph records commences with the creation of a master disc, where the mastered is transferred to a -coated aluminum blank using a precision equipped with a cutting . This etches a continuous spiral groove into the surface, with the groove's width and depth modulated by the to encode the sound; the process requires meticulous control to ensure optimal and avoid issues like inner groove . Once cut, the lacquer master is cleaned and electroplated—first with a thin layer of for conductivity, followed by nickel deposition in an electroforming bath—to produce a durable metal negative known as the "father." This father is then used to create a positive "mother" disc, from which multiple negative stampers are electroplated, providing the rigid molds needed for mass replication of each record side. In the pressing stage, pellets—typically prepared as compounds detailed in the materials used section—are heated to a molten state and formed into a flat "" weighing 140 or 180 grams, with labels centered on both sides. This is placed between the paired stampers in a , where extreme heat (around 300–350°F) and pressure (up to 1,000 tons) are applied for 30–60 seconds to stamp the groove patterns into the softening vinyl, creating the final disc shape. Following pressing, the records are rapidly cooled, often in a bath or with air jets, to solidify the vinyl and prevent warping, then automatically trimmed to remove excess "flash" material from the edges and buffed for a smooth finish. involves initial test pressings from the stampers, which are auditioned for audio accuracy, surface noise, and playback issues, followed by inspections of production runs for defects such as warps (checked via flatness gauges), groove damage, or off-center holes; defective discs are recycled. Historical advancements in the 1950s transitioned the process from labor-intensive hand-pressing to automated hydraulic systems, enabling higher throughput and consistency in large-scale operations. Typical production runs range from 500 to 10,000 units per batch, balancing setup costs with demand, though smaller test runs of 5–10 discs are produced first for approval before full-scale pressing.

Limitations and Comparisons

Material and Durability Issues

records, composed primarily of combined with fillers like , exhibit significant brittleness due to their rigid structure, which lacks the flexibility of later materials. This makes them highly susceptible to cracking and shattering upon impact, such as drops or bending, particularly since many lack a reinforcing substrate. Over time, undergoes progressive embrittlement through condensation reactions that increase density and fragility, often resulting in the shedding of fine during playback. Warping can occur in discs under exposure to heat or improper stacking pressure, further compromising structural integrity. Vinyl records, made from (PVC), face degradation primarily through groove wear caused by from during playback. The exerts pressure—typically around 1.5 grams, equivalent to tons per —leading to microscopic melting and material displacement in the grooves, with accumulated debris increasing and accelerating damage. buildup on the non-polar vinyl surface attracts dust and particles, which embed in the grooves and exacerbate wear over repeated plays. Quality vinyl can withstand 500 to 1,000 plays before noticeable groove affects performance, though this varies with condition and tracking force. Environmental factors pose additional threats to both materials. High humidity levels above 50% can promote fungal growth on organic components in and vinyl, while fluctuations cause in composite layers. Exposure to (UV) light and direct sunlight degrades vinyl by inducing dehydrochlorination, leading to surface cracking and label fading; is less affected but still vulnerable to moisture-induced instability. Elevated temperatures soften vinyl, increasing warp risk, and accelerate chemical reactions in . In controlled conditions, vinyl maintains stability for over 100 years, far outlasting 's practical of decades under similar storage. To mitigate these issues, anti-static treatments such as inner sleeves help reduce dust attraction by neutralizing charge buildup. Proper storage in acid-free enclosures, vertical orientation with supports every 4-6 inches, and environmental controls—ideally 40-54°F and 30-50% relative humidity—minimize warping, fungal risks, and UV exposure. Gentle handling with edge grips and periodic cleaning using solutions like Tergitol-based mixtures further extend longevity, though advanced restoration techniques may be needed for heavily damaged discs.

Sound Quality Constraints

Phonograph records, while capable of reproducing a wide range of audio frequencies in theory, face practical limitations due to the physical constraints of the groove modulation and stylus interaction. The theoretical frequency response spans 20 Hz to 20,000 Hz, aligning with human hearing, but in practice, it typically ranges from 50 Hz to 15,000 Hz, with a gradual roll-off at higher frequencies to prevent excessive groove wear and distortion. The dynamic range of phonograph records is limited to approximately 50-60 dB, constrained by the inherent noise floor of the groove surface, which includes contributions from material imperfections and mechanical playback. This range represents the difference between the loudest reproducible signal and the background noise level, often dominated by surface hiss and rumble. Several sources of distortion further impact sound quality. Inner groove distortion (IGD) arises primarily from the reduced linear velocity at the inner radius of the record, where the stylus traces shorter wavelengths, leading to increased tracking errors and harmonic distortion, particularly in high-frequency content. Wow and flutter, caused by variations in turntable speed, introduce pitch instability; acceptable specifications limit these to ±0.1-0.2% for high-quality systems, though poorer setups can exceed 0.5%, resulting in audible warbling. Tracking error occurs due to misalignment between and the tonearm , causing the stylus to deviate from the ideal tangential path along the groove, which manifests as channel imbalance and inter-channel in stereophonic records. Proper alignment using methods like the Baerwald or Löfgren configurations minimizes this error to under 1 degree across the record surface. Within analog formats, 78 rpm shellac records exhibit significantly higher noise levels than long-playing (LP) vinyl records, primarily due to the coarser groove structure and brittle material, resulting in poorer signal-to-noise ratios, typically 40-50 dB, compared to 60-70 dB for LPs. This disparity stems from 's higher susceptibility to imperfections during pressing and playback.

Phonograph vs. Digital Formats

Phonograph records, as analog media, deliver through continuous physical grooves that impart a characteristic "warmth" attributed to harmonic distortion and natural signal variations, contrasting with the precise, clean reproduction of digital formats like compact discs (CDs). This analog warmth arises from the medium's organic response, including subtle tape saturation effects during recording, which many listeners perceive as richer and more lifelike, though it introduces minor imperfections such as low-level . In comparison, achieves higher fidelity through binary sampling, offering exact replication without such distortions; for instance, CDs provide a of 96 dB or more, far exceeding vinyl's practical 55–70 dB limit due to groove constraints and surface . Durability differs markedly between the formats, with phonograph records susceptible to wear from repeated playback as the stylus physically traces grooves, potentially degrading sound quality after 500–1,000 plays depending on equipment and handling. Vinyl's polyvinyl chloride construction can endure over 100 years with proper storage, but it remains prone to scratches, warping from heat, and dust accumulation that amplifies surface noise. Digital media like CDs, by contrast, are more resistant to routine wear since playback involves laser reading rather than contact, though they can suffer scratches or chemical degradation in CD-R variants; pressed CDs also last about 100 years under ideal conditions but are brittle and vulnerable to environmental factors like humidity. Accessibility in playback highlights a key experiential divide: phonograph records promote linear listening, requiring users to engage sequentially with an entire side or , fostering immersion but limiting quick navigation. This format demands physical handling—cues via needle drops—and encourages full- appreciation, unlike digital's to tracks via buttons or apps, which supports playlists and instant skipping for greater convenience. Culturally, phonograph records emphasize tactile appeal through their physicality, including large-scale cover art that enhances artistic context and collectibility, often displayed as objects in homes or stores. This hands-on ritual—handling sleeves, placing the needle—contrasts with digital streaming's intangible convenience, where metadata replaces artwork and lossy formats like MP3 introduce compression artifacts such as pre-echoes around transients or reduced high-frequency detail above 16 kHz at bitrates like 128 kbps. While digital enables ubiquitous access and portability, vinyl's format resists such artifacts, preserving a smoother analog continuum that some audiophiles favor for its unprocessed character. Economically, producing phonograph records involves higher costs due to labor-intensive pressing from metal masters, typically $3–5 per unit for medium runs of 500 copies, reflecting material and machinery expenses. In contrast, duplication or replication is far cheaper, often under $1 per unit for runs of 1,000 or more, benefiting from automated injection molding and scalability.

Preservation and Restoration

Challenges in Preservation

Preserving records presents significant challenges due to their susceptibility to both chemical and physical degradation over time. Chemical breakdown is a primary concern, particularly for shellac-based discs prevalent before the , which undergo embrittlement through reactions accelerated by relative levels exceeding 60%, leading to the shedding of fine powder during playback and eventual structural failure. Vinyl records, composed primarily of (PVC), experience dehydrochlorination—a process releasing —that is exacerbated by high and temperatures above 20°C, potentially causing embrittlement and surface degradation, though stabilizers in modern formulations extend stability to over a century under controlled conditions. Physical threats further compound these issues, as dust and particulate matter accumulate in grooves, embedding under the of a (which can exert tons per ), resulting in permanent abrasion and artifacts. Improper handling, such as stacking records horizontally, induces warps and deformations that distort playback, while repeated contact generates frictional heat that microscopically melts the groove walls, amplifying wear. Pre-1920s discs, often made from more volatile organic materials like early formulations without reinforcing substrates, are especially rare and vulnerable, with survival rates diminished by inherent brittleness and lack of modern additives. Adhering to archival standards is crucial to mitigate these risks, recommending storage at 15–20°C (59–68°F) with fluctuations under 2°C daily and relative of 30–50% to prevent fungal growth and chemical reactions; exposure to , especially UV, should be minimized to avoid and accelerated breakdown. Institutional collections benefit from climate-controlled environments that outperform typical home settings, where inconsistent conditions heighten degradation. plays a pivotal role, with tropical regions' high (>60% RH) hastening shellac embrittlement and vinyl softening, potentially limiting lifespan to decades without intervention, whereas arid climates reduce chemical decay but increase dust accumulation risks—proper care can nonetheless ensure longevity beyond 50 years for most formats.

Methods for Restoration

Restoration of phonograph records involves a range of techniques aimed at removing contaminants, repairing physical damage, and converting analog content to digital formats to prevent further degradation and ensure long-term accessibility. These methods address common issues such as dust accumulation, scratches causing skips, warping from heat exposure, and static buildup during playback, while minimizing additional wear to the delicate grooves. Professional approaches prioritize non-destructive processes, often employed by institutions like the for archival collections, and adhere to international standards such as those from the International Association of Sound and Audiovisual Archives (IASA). Cleaning is a foundational step in restoration, as debris in the grooves can cause noise and accelerate wear. A simple dry method uses a soft anti-static velvet brush to gently remove surface dust and particles without solvents, applied in a circular motion from the center outward to avoid scratching. For deeper cleaning, the woodglue method applies a thin layer of PVA-based wood glue across the record surface, allowed to dry for 24 hours, then peeled off to lift embedded dirt; this home technique is effective for moderate contamination but requires careful application to prevent residue. Ultrasonic baths provide a more advanced solvent-free option, submerging records in distilled water with a mild surfactant (such as 0.1% Tergitol solution) and using high-frequency sound waves (typically 40 kHz) for 2-5 minutes to dislodge microscopic debris from grooves, followed by a rinse and air drying; this method is favored in preservation settings for its thoroughness without abrasion. Repair techniques focus on mitigating skips and scratches that disrupt playback. For skips caused by dirt or minor groove obstructions, a wooden toothpick can be gently inserted and moved back and forth in the affected area under magnification to massage and clear the path, often resolving the issue without altering the vinyl; this low-risk method is suitable for home use but should be tested sparingly to avoid deepening damage. Deeper scratches may be addressed by filling with a clear resin or epoxy applied via toothpick into the groove, allowed to cure, then lightly sanded smooth; however, this alters the original material and is typically reserved for non-valuable records due to potential sound quality impacts. Digitization preserves the audio content by converting the analog signal from a turntable to digital files using a high-resolution (ADC). Recommended settings include 24-bit depth for capturing the full (up to 144 dB) and 96 kHz sample rate to accurately reproduce frequencies beyond the audible range (up to 48 kHz Nyquist limit), ensuring lossless files in formats like or that retain all original detail without compression artifacts. The process requires a calibrated turntable with appropriate tracking force (1.5-2.5 grams) and anti-skate adjustment to minimize groove wear during transfer, followed by software editing to remove clicks and pops while documenting metadata for . Professional services often handle complex issues like warping, where records are baked in a controlled at approximately 100–150°F (38–65°C) for 10– between flat glass plates to soften the PVC and allow reshaping under , providing temporary that may require repetition; this heat application risks melting if exceeded, so it is performed by experts with monitoring equipment. Best practices during restoration and playback emphasize preventing further damage. Anti-static mats placed on the turntable platter conduct away electrostatic charges that attract , reducing pops and improving playback clarity. Calibrated turntables ensure optimal setup, with verified speed accuracy (±0.5%), balanced tonearm, and proper vertical tracking angle to minimize , often checked using test records and strobe discs for precise alignment.

Current Status and Revival

Decline in the Digital Age

The introduction of portable cassette players, such as Sony's in 1979, significantly boosted the popularity of cassettes in the by enabling on-the-go listening, which vinyl records could not match due to their bulkiness and lack of portability. Cassettes overtook vinyl as the dominant format, with their share of U.S. music sales rising from under 20% in 1980 to over 50% by 1985, driven by this convenience. The (CD), launched commercially in 1982, further accelerated the shift by offering superior durability—no surface scratches or wear from playback like vinyl—and playback without the skipping issues common on . By 1988, CDs had surpassed vinyl LP sales in the U.S. for the first time since the format's peak, with CD shipments reaching 146 million units compared to 143 million for LPs, according to (RIAA) data. This transition was also fueled by lower long-term production costs for CDs and their appeal to consumers seeking pristine sound reproduction without the maintenance required for vinyl. Vinyl sales plummeted in the ensuing decade, dropping over 90% from their peak of approximately 530 million units annually to around 17 million by 1997, as reported by industry analyses. Major record pressing factories closed amid the collapse in demand; by 1990, the U.S. vinyl supply chain had largely evaporated, with plants either shutting down or converting to CD production. Key factors in this decline included the portability of cassettes and later portable CD players, the greater durability of digital formats against physical damage, and their reduced manufacturing costs compared to vinyl's labor-intensive pressing process. The launch of in 1999 intensified the move toward digital distribution, enabling free that undercut physical sales across all formats and prompted a broader industry pivot away from tangible media. Despite the overall downturn, vinyl survived in niche markets during the , particularly within DJ culture where hip-hop and electronic artists relied on records for , mixing, and sampling techniques that digital formats could not replicate at the time. Audiophiles also maintained a small but dedicated following, valuing vinyl's analog warmth over the perceived sterility of CDs. In , the decline was somewhat slower, sustained by vibrant indie music scenes and club cultures in countries like and the , where vinyl persisted for underground releases and DJ sets into the late .

Resurgence and Modern Production

The resurgence of phonograph records, commonly known as vinyl, began gaining momentum in the late 2000s, with the inaugural in 2008 serving as a pivotal catalyst by promoting limited-edition releases and boosting sales through independent retailers. This event helped reverse the format's decline, fostering a cultural revival that emphasized the tactile and aesthetic appeal of . By 2024, U.S. vinyl sales reached 43.6 million units, marking the 18th consecutive year of growth and surpassing CD sales for the fourth year running. Mid-2025 data indicates physical sales were down 3.2% year-to-date, though vinyl remained resilient amid ongoing demand. Projections for 2025 indicate further expansion, with estimates of 46-48 million units sold and revenue approaching $2.4 billion, driven by sustained consumer interest in analog formats. Modern production techniques have evolved to meet rising demand, incorporating for quality control alongside advancements that enhance efficiency in pressing processes. Sustainable innovations, such as bio-vinyl derived from plant-based sources like bioplastics and plant residues, now offer eco-friendly alternatives with reduced carbon footprints—up to 90% lower—while maintaining acoustic fidelity equivalent to conventional PVC records. These developments address environmental concerns and enable faster turnaround times, with some facilities reporting enhanced efficiency in mastering and pressing processes. Generation Z has emerged as a key driver of this revival, with over 35% of buyers under the age of 35, drawn to the format's nostalgic yet collectible nature and its role in supporting artists directly. Independent labels have fueled this trend by focusing on niche releases that resonate with younger audiences. Special editions, including colored, picture-disc, and limited-run variants, have become staples, enhancing exclusivity and visual appeal to boost sales— alone moved 1.2 million units in 2025. Globally, the vinyl market is projected to grow at a (CAGR) of 9.3% through 2029, reaching significant scale amid this enthusiast-driven expansion. Despite these gains, the industry faces ongoing challenges from supply chain bottlenecks, including shortages and limited pressing plant capacity, which have extended lead times to 9-12 months. However, demand remains robust, with some manufacturers experiencing a 50% surge in orders during the first half of 2025 compared to the prior year, underscoring vinyl's enduring momentum in a digital-dominated landscape.

References

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