Cotton
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Cotton (from Arabic qutn) is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus Gossypium in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor percentages of waxes, fats, pectins, and water. Under natural conditions, the cotton bolls will increase the dispersal of the seeds.

The plant is a shrub native to tropical and subtropical regions around the world, including the Americas, Africa, Egypt and India. The greatest diversity of wild cotton species is found in Mexico, followed by Australia and Africa.[1] Cotton was independently domesticated in the Old and New Worlds.[2]

The fiber is most often spun into yarn or thread and used to make a soft, breathable, and durable textile. The use of cotton for fabric is known to date to prehistoric times; the presence of Gossypium barbadense has been identified at a site in Nanchoc District Peru, and dated to the 7th-6th millennia BC, while indigo blue dyed textile fragments. dated to the 4th-3th millennia BC, having been found at Huaca Prieta, in Peru,[3] Fragments of a cotton thread, used to connect a string of eight copper beads, and dated to the sixth millennium BC has been found at Mehrgarh, Kachi, Pakistan.[4] Although cultivated since antiquity, it was the invention of the cotton gin that lowered the cost of production and led to its widespread use, and it is the most widely used natural fiber cloth in clothing today.

Current estimates for world production are about 25 million tonnes or 110 million bales annually, accounting for 2.5% of the world's arable land. India is the world's largest producer of cotton. The United States has been the largest exporter for many years.[5]

Cotton ready for harvest in Andhra Pradesh, India.

Types

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There are four commercially grown species of cotton, all domesticated in antiquity:

Hybrid varieties are also cultivated.[7] The two New World cotton species account for the vast majority of modern cotton production, but the two Old World species were widely used before the 1900s. While cotton fibers occur naturally in colors of white, brown, pink and green, fears of contaminating the genetics of white cotton have led many cotton-growing locations to ban the growing of colored cotton varieties.

Etymology

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The word "cotton" has Arabic origins, derived from the Arabic word قطن (qutn or qutun) which is ultimately derived from the Hebrew כֻּתֹּנֶת kuttṓnĕṯ, ironically meaning a clothing made of linen. This was the usual word for cotton in medieval Arabic.[8] Marco Polo in chapter 2 in his book, describes a province he calls Khotan in Turkestan, today's Xinjiang, where cotton was grown in abundance. The word entered the Romance languages in the mid-12th century,[9] and English a century later. Cotton fabric was known to the ancient Romans as an import, but cotton was rare in the Romance-speaking lands until imports from the Arabic-speaking lands in the later medieval era at transformatively lowered prices.[10][11]

History

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Early history

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Americas

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The presence of Gossypium barbadense has been identified at a site in Nanchoc District, Peru, and dated to the 7th-6th millenia BC, while Indigo blue dyed textile fragments, dated to the 4th-3th millennia BC, having been found at Huaca Prieta, in Peru,[3] With cultivation of the indigenous cotton species Gossypium barbadense dated, from a find in Ancon, Peru, to c. 4200 BC,[12] and was the backbone of the development of coastal cultures such as the Norte Chico, Moche, and Nazca. Cotton was grown upriver, made into nets, and traded with fishing villages along the coast for large supplies of fish. The Spanish who came to Mexico and Peru in the early 16th century found the people growing cotton and wearing clothing made of it.

Cotton bolls from in a cave near Tehuacán, Mexico, have been dated to as early as 5500 BC.[13] The domestication of Gossypium hirsutum, in Mexico, is dated to between around 3400 and 2300 BC.[14] During this time, people between the Río Santiago and the Río Balsas grew, spun, wove, dyed, and sewed cotton. What they did not use themselves, they sent to their Aztec rulers as tribute, on the scale of ~116 million pounds (53,000 tonnes) annually.[15]

South Asia

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Mehrgarh shown in a physical map of the surrounding region

The earliest evidence of the use of cotton in the Old World, in the form of a few fibres of mineralised cotton thread, found in a string of eight copper beads, at the Neolithic site of Mehrgarh, at the foot of the Bolan Pass, today in Balochistan Pakistan.[16][17][18] Fragments of cotton textiles, and Spindle whorls, dated to the 3rd millennia BC, have also been found at Mohenjo-daro, in Sindh, Pakistan, and other sites of the Bronze Age Indus Valley civilization, which is a likely site for the first cultivation of Gossypium arboreum,[19] and cotton may have been an important export from it.[20]

Levant

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Microremains of cotton fibers, some dyed, have been found at Tel Tsaf in the Jordan Valley dated 5,200 BCE. They may be the remnants of ancient clothing, fabric containers, or cordage. Researches suggest the cotton might come from wild species in South Asia, and trade with the Indus Valley.[19]

Iran

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In Iran (Persia), the history of cotton dates back to the Achaemenid era (5th century BC); however, there are few sources about the planting of cotton in pre-Islamic Iran. Cotton cultivation was common in Merv, Ray and Pars. In Persian poems, especially Ferdowsi's Shahname, there are references to cotton ("panbe" in Persian). Marco Polo (13th century) refers to the major products of Persia, including cotton. John Chardin, a French traveler of the 17th century who visited Safavid Persia, spoke approvingly of the vast cotton farms of Persia.[21]

Arabia

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The Greeks and the Arabs were not familiar with cotton until the Wars of Alexander the Great, as his contemporary Megasthenes told Seleucus I Nicator of "there being trees on which wool grows" in "Indica."[22] This may be a reference to "tree cotton", Gossypium arboreum, which is native to the Indian subcontinent.

According to the Columbia Encyclopedia:[23]

Cotton has been spun, woven, and dyed since prehistoric times. It clothed the people of ancient India, Egypt, and China. Hundreds of years before the Christian era, cotton textiles were woven in India with matchless skill, and their use spread to the Mediterranean countries.

Kingdom of Kush

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Cotton (Gossypium herbaceum Linnaeus) may have been domesticated 5000 BC in eastern Sudan near the Middle Nile Basin region, where cotton cloth was being produced.[24] Around the 4th century BC, the cultivation of cotton and the knowledge of its spinning and weaving in Meroë reached a high level. The export of textiles was one of the sources of wealth for Meroë. Ancient Nubia had a "culture of cotton" of sorts, evidenced by physical evidence of cotton processing tools and the presence of cattle in certain areas. Some researchers propose that cotton was important to the Nubian economy for its use in contact with the neighboring Egyptians.[25] Aksumite King Ezana boasted in his inscription that he destroyed large cotton plantations in Meroë during his conquest of the region.[26]

In the Meroitic Period (beginning 3rd century BCE), many cotton textiles have been recovered, preserved due to favorable arid conditions.[25] Most of these fabric fragments come from Lower Nubia, and the cotton textiles account for 85% of the archaeological textiles from Classic/Late Meroitic sites.[27] Due to these arid conditions, cotton, a plant that usually thrives moderate rainfall and richer soils, requires extra irrigation and labor in Sudanese climate conditions. Therefore, a great deal of resources would have been required, likely restricting its cultivation to the elite.[27] In the first to third centuries CE, recovered cotton fragments all began to mirror the same style and production method, as seen from the direction of spun cotton and technique of weaving.[27] Cotton textiles also appear in places of high regard, such as on funerary stelae and statues.[27]

China

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During the Han dynasty (207 BC - 220 AD), cotton was grown by Chinese peoples in the southern Chinese province of Yunnan.[28]

Middle Ages

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Eastern world

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Egyptians grew and spun cotton in the first seven centuries of the Christian era.[29]

Handheld roller cotton gins had been used in India since the 6th century, and was then introduced to other countries from there.[30] Between the 12th and 14th centuries, dual-roller gins appeared in India and China. The Indian version of the dual-roller gin was prevalent throughout the Mediterranean cotton trade by the 16th century. This mechanical device was, in some areas, driven by water power.[31]

The earliest clear illustrations of the spinning wheel come from the Islamic world in the eleventh century.[32] The earliest unambiguous reference to a spinning wheel in India is dated to 1350, suggesting that the spinning wheel was likely introduced from Iran to India during the Delhi Sultanate.[33]

Europe

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Cotton plants as imagined and drawn by John Mandeville in the 14th century

During the late medieval period, cotton became known as an imported fiber in northern Europe, without any knowledge of how it was derived, other than that it was a plant. Because Herodotus had written in his Histories, Book III, 106, that in India trees grew in the wild producing wool, it was assumed that the plant was a tree, rather than a shrub. This aspect is retained in the name for cotton in several Germanic languages, such as German Baumwolle, which translates as "tree wool" (Baum means "tree"; Wolle means "wool"). Noting its similarities to wool, people in the region could only imagine that cotton must be produced by plant-borne sheep. John Mandeville, writing in 1350, stated as fact that "There grew there [India] a wonderful tree which bore tiny lambs on the endes of its branches. These branches were so pliable that they bent down to allow the lambs to feed when they are hungry." (See Vegetable Lamb of Tartary.)

The Vegetable Lamb of Tartary

Cotton manufacture was introduced to Europe during the Muslim conquest of the Iberian Peninsula and Sicily. The knowledge of cotton weaving was spread to northern Italy in the 12th century, when Sicily was conquered by the Normans, and consequently to the rest of Europe. The spinning wheel, introduced to Europe circa 1350, improved the speed of cotton spinning.[34] By the 15th century, Venice, Antwerp, and Haarlem were important ports for cotton trade, and the sale and transportation of cotton fabrics had become very profitable.[35]

Early modern period

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Mughal India

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A woman in Dhaka clad in fine Bengali muslin, 18th century

Under the Mughal Empire, which ruled in the Indian subcontinent from the early 16th century to the early 18th century, Indian cotton production increased, in terms of both raw cotton and cotton textiles. The Mughals introduced agrarian reforms such as a new revenue system that was biased in favour of higher value cash crops such as cotton and indigo, providing state incentives to grow cash crops, in addition to rising market demand.[36]

The largest manufacturing industry in the Mughal Empire was cotton textile manufacturing, which included the production of piece goods, calicos, and muslins, available unbleached and in a variety of colours. The cotton textile industry was responsible for a large part of the empire's international trade.[37] India had a 25% share of the global textile trade in the early 18th century.[38] Indian cotton textiles were the most important manufactured goods in world trade in the 18th century, consumed across the world from the Americas to Japan.[39] The most important center of cotton production was the Bengal Subah province, particularly around its capital city of Dhaka.[40]

The worm gear roller cotton gin, which was invented in India during the early Delhi Sultanate era of the 13th–14th centuries, came into use in the Mughal Empire some time around the 16th century,[41] and is still used in India through to the present day.[30] Another innovation, the incorporation of the crank handle in the cotton gin, first appeared in India some time during the late Delhi Sultanate or the early Mughal Empire.[42] The production of cotton, which may have largely been spun in the villages and then taken to towns in the form of yarn to be woven into cloth textiles, was advanced by the diffusion of the spinning wheel across India shortly before the Mughal era, lowering the costs of yarn and helping to increase demand for cotton. The diffusion of the spinning wheel, and the incorporation of the worm gear and crank handle into the roller cotton gin, led to greatly expanded Indian cotton textile production during the Mughal era.[43]

It was reported that, with an Indian cotton gin, which is half machine and half tool, one man and one woman could clean 28 pounds (13 kg) of cotton per day. With a modified Forbes version, one man and a boy could produce 250 pounds (110 kg) per day. If oxen were used to power 16 of these machines, and a few people's labour was used to feed them, they could produce as much work as 750 people did formerly.[44]

Egypt

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A group of Egyptian fellahs picking cotton by hand

In the early 19th century, a Frenchman named M. Jumel proposed to the great ruler of Egypt, Mohamed Ali Pasha, that he could earn a substantial income by growing an extra-long staple Maho (Gossypium barbadense) cotton, in Lower Egypt, for the French market. Mohamed Ali Pasha accepted the proposition and granted himself the monopoly on the sale and export of cotton in Egypt; and later dictated cotton should be grown in preference to other crops.

Egypt under Muhammad Ali in the early 19th century had the fifth most productive cotton industry in the world, in terms of the number of spindles per capita.[45] The industry was initially driven by machinery that relied on traditional energy sources, such as slave labour,[46] animal power, water wheels, and windmills, which were also the principal energy sources in Western Europe up until around 1870.[47] It was under Muhammad Ali in the early 19th century that steam engines were introduced to the Egyptian cotton industry.[47]

By the time of the American Civil war annual exports had reached $16 million (120,000 bales), which rose to $56 million by 1864, primarily due to the loss of the Confederate supply on the world market. Exports continued to grow even after the reintroduction of US cotton, produced now by a paid workforce, and Egyptian exports reached 1.2 million bales a year by 1903.

Britain

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East India Company

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Cotton bales at the port in Bombay, India, 1860s

The English East India Company (EIC) introduced the British to cheap calico and chintz cloth on the restoration of the monarchy in the 1660s. Initially imported as a novelty side line, from its spice trading posts in Asia, the cheap colourful cloth proved popular and overtook the EIC's spice trade by value in the late 17th century. The EIC embraced the demand, particularly for calico, by expanding its factories in Asia and producing and importing cloth in bulk, creating competition for domestic woollen and linen textile producers. The impacted weavers, spinners, dyers, shepherds and farmers objected and the calico question became one of the major issues of National politics between the 1680s and the 1730s. Parliament began to see a decline in domestic textile sales, and an increase in imported textiles from places like China and India. Seeing the East India Company and their textile importation as a threat to domestic textile businesses, Parliament passed the 1700 Calico Act, blocking the importation of cotton cloth. As there was no punishment for continuing to sell cotton cloth, smuggling of the popular material became commonplace. In 1721, dissatisfied with the results of the first act, Parliament passed a stricter addition, this time prohibiting the sale of most cottons, imported and domestic (exempting only thread Fustian and raw cotton). The exemption of raw cotton from the prohibition initially saw 2 thousand bales of cotton imported annually, to become the basis of a new indigenous industry, initially producing Fustian for the domestic market, though more importantly triggering the development of a series of mechanised spinning and weaving technologies, to process the material. This mechanised production was concentrated in new cotton mills, which slowly expanded until by the beginning of the 1770s seven thousand bales of cotton were imported annually, and pressure was put on Parliament, by the new mill owners, to remove the prohibition on the production and sale of pure cotton cloth, as they could easily compete with anything the EIC could import.

The acts were repealed in 1774, triggering a wave of investment in mill-based cotton spinning and production, doubling the demand for raw cotton within a couple of years, and doubling it again every decade, into the 1840s.[48]

Indian cotton textiles, particularly those from Bengal, continued to maintain a competitive advantage up until the 19th century. In order to compete with India, Britain invested in labour-saving technical progress, while implementing protectionist policies such as bans and tariffs to restrict Indian imports.[48] At the same time, the East India Company's rule in India contributed to its deindustrialization, opening up a new market for British goods,[48] while the capital amassed from Bengal after its 1757 conquest was used to invest in British industries such as textile manufacturing and greatly increase British wealth.[49][50] British colonization also forced open the large Indian market to British goods, which could be sold in India without tariffs or duties, compared to local Indian producers who were heavily taxed, while raw cotton was imported from India without tariffs to British factories which manufactured textiles from Indian cotton, giving Britain a monopoly over India's large market and cotton resources.[51][48][52] India served as both a significant supplier of raw goods to British manufacturers and a large captive market for British manufactured goods.[53] Britain eventually surpassed India as the world's leading cotton textile manufacturer in the 19th century.[48]

India's cotton-processing sector changed during EIC expansion in India in the late 18th and early 19th centuries. From focusing on supplying the British market to supplying East Asia with raw cotton.[54] As the Artisan produced textiles were no longer competitive with those produced Industrially, and Europe preferring the cheaper slave produced, long staple American, and Egyptian cottons, for its own materials.[citation needed]

Industrial Revolution

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Slaves using an early cotton gin (prior to Whitney's developed version) to help harvest and process the cotton. Illustration in Harper's Weekly, 1869 depicting late 18th-century America.
World map of cotton cultivation and export routes in 1907
World map of cotton cultivation and export routes in 1907

The advent of the Industrial Revolution in Britain provided a great boost to cotton manufacture, as textiles emerged as Britain's leading export. In 1738, Lewis Paul and John Wyatt, of Birmingham, England, patented the roller spinning machine, as well as the flyer-and-bobbin system for drawing cotton to a more even thickness using two sets of rollers that traveled at different speeds. Later, the invention of the James Hargreaves' spinning jenny in 1764, Richard Arkwright's spinning frame in 1769 and Samuel Crompton's spinning mule in 1775 enabled British spinners to produce cotton yarn at much higher rates. From the late 18th century on, the British city of Manchester acquired the nickname "Cottonopolis" due to the cotton industry's omnipresence within the city, and Manchester's role as the heart of the global cotton trade.[55][56]

Production capacity in Britain and the United States was improved by the invention of the modern cotton gin by the American Eli Whitney in 1793. Before the development of cotton gins, the cotton fibers had to be pulled from the seeds tediously by hand. By the late 1700s, a number of crude ginning machines had been developed. However, to produce a bale of cotton required over 600 hours of human labor,[57] making large-scale production uneconomical in the United States, even with the use of humans as slave labor. The gin that Whitney manufactured (the Holmes design) reduced the hours down to just a dozen or so per bale. Although Whitney patented his own design for a cotton gin, he manufactured a prior design from Henry Odgen Holmes, for which Holmes filed a patent in 1796.[57] Improving technology and increasing control of world markets allowed British traders to develop a commercial chain in which raw cotton fibers were (at first) purchased from colonial plantations, processed into cotton cloth in the mills of Lancashire, and then exported on British ships to captive colonial markets in West Africa, India, and China (via Shanghai and Hong Kong).

By the 1840s, India was no longer capable of supplying the vast quantities of cotton fibers needed by mechanized British factories, while shipping bulky, low-price cotton from India to Britain was time-consuming and expensive. This, coupled with the emergence of American cotton as a superior type (due to the longer, stronger fibers of the two domesticated native American species, Gossypium hirsutum and Gossypium barbadense), encouraged British traders to purchase cotton from plantations in the United States and in the Caribbean. By the mid-19th century, "King Cotton" had become the backbone of the southern American economy. In the United States, cultivating and harvesting cotton became the leading occupation of slaves.

During the American Civil War, American cotton exports slumped due to a Union blockade on Southern ports, and because of a strategic decision by the Confederate government to cut exports, hoping to force Britain to recognize the Confederacy or enter the war. The Lancashire Cotton Famine prompted the main purchasers of cotton, Britain and France, to turn to Egyptian cotton. British and French traders invested heavily in cotton plantations. The Egyptian government of Viceroy Isma'il took out substantial loans from European bankers and stock exchanges. After the American Civil War ended in 1865, British and French traders abandoned Egyptian cotton and returned to cheap American exports,[citation needed] sending Egypt into a deficit spiral that led to the country declaring bankruptcy in 1876, a key factor behind Egypt's occupation by the British Empire in 1882.

Espanya Industrial" cotton factory, in Sants, Barcelona in the late 19th century.

During this time, cotton cultivation in the British Empire, especially Australia and India, greatly increased to replace the lost production of the American South. Through tariffs and other restrictions, the British government discouraged the production of cotton cloth in India; rather, the raw fiber was sent to England for processing. The Indian Mahatma Gandhi described the process:

  1. English people buy Indian cotton in the field, picked by Indian labor at seven cents a day, through an optional monopoly.
  2. This cotton is shipped on British ships, a three-week journey across the Indian Ocean, down the Red Sea, across the Mediterranean, through Gibraltar, across the Bay of Biscay and the Atlantic Ocean to London. One hundred per cent profit on this freight is regarded as small.
  3. The cotton is turned into cloth in Lancashire. You pay shilling wages instead of Indian pennies to your workers. The English worker not only has the advantage of better wages, but the steel companies of England get the profit of building the factories and machines. Wages; profits; all these are spent in England.
  4. The finished product is sent back to India at European shipping rates, once again on British ships. The captains, officers, sailors of these ships, whose wages must be paid, are English. The only Indians who profit are a few lascars who do the dirty work on the boats for a few cents a day.
  5. The cloth is finally sold back to the kings and landlords of India who got the money to buy this expensive cloth out of the poor peasants of India who worked at seven cents a day.[58]

United States

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Slaves picking cotton while being observed by an overseer on horseback, c. 1850
Slaves with the cotton they had picked. Georgia, c. 1850
Adams & Bazemore Cotton Warehouse, Macon, Georgia, c. 1877

In the United States, growing Southern cotton generated significant wealth and capital for the antebellum South, as well as raw material for Northern textile industries. Before 1865 the cotton was largely produced through the labor of enslaved African Americans. It enriched both the Southern landowners and the new textile industries of the Northeastern United States and northwestern Europe. In 1860 the slogan "Cotton is king" characterized the attitude of Southern leaders toward this monocrop in that Europe would support an independent Confederate States of America in 1861 in order to protect the supply of cotton it needed for its very large textile industry.[59] Russell Griffin of California was a farmer who farmed one of the biggest cotton operations. He produced over sixty thousand bales.[60] Cotton remained a key crop in the Southern economy after slavery ended in 1865. Across the South, sharecropping evolved, in which landless farmers worked land owned by others in return for a share of the profits. Some farmers rented the land and bore the production costs themselves. Until mechanical cotton pickers were developed, cotton farmers needed additional labor to hand-pick cotton. Picking cotton was a source of income for families across the South. Rural and small town school systems had split vacations so children could work in the fields during "cotton-picking."[61]

During the middle 20th century, employment in cotton farming fell, as machines began to replace laborers and the South's rural labor force dwindled during the World Wars. Cotton remains a major export of the United States, with large farms in California, Arizona and the Deep South.[60] To acknowledge cotton's place in the history and heritage of Texas, the Texas Legislature designated cotton the official "State Fiber and Fabric of Texas" in 1997.

The Moon

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China's Chang'e 4 spacecraft took cotton seeds to the Moon's far side. On 15 January 2019, China announced that a cotton seed sprouted, the first "truly otherworldly plant in history". Inside the Von Kármán Crater, the capsule and seeds sit inside the Chang'e 4 lander.[62]

Cultivation

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Successful cultivation of cotton requires a long frost-free period, plenty of sunshine, and a moderate rainfall, usually from 50 to 100 cm (19.5 to 39.5 in).[citation needed] Soils usually need to be fairly heavy, although the level of nutrients does not need to be exceptional. In general, these conditions are met within the seasonally dry tropics and subtropics in the Northern and Southern hemispheres, but a large proportion of the cotton grown today is cultivated in areas with less rainfall that obtain the water from irrigation. Production of the crop for a given year usually starts soon after harvesting the preceding autumn. Cotton is naturally a perennial but is grown as an annual to help control pests.[63] Planting time in spring in the Northern hemisphere varies from the beginning of February to the beginning of June. The area of the United States known as the South Plains is the largest contiguous cotton-growing region in the world. While dryland (non-irrigated) cotton is successfully grown in this region, consistent yields are only produced with heavy reliance on irrigation water drawn from the Ogallala Aquifer. Since cotton is somewhat salt and drought tolerant, this makes it an attractive crop for arid and semiarid regions. As water resources get tighter around the world, economies that rely on it face difficulties and conflict, as well as potential environmental problems.[64][65][66][67][68] For example, improper cropping and irrigation practices have led to desertification in areas of Uzbekistan, where cotton is a major export. In the days of the Soviet Union, the Aral Sea was tapped for agricultural irrigation, largely of cotton, and now salination is widespread.[67][68]

Cotton can also be cultivated to have colors other than the yellowish off-white typical of modern commercial cotton fibers. Naturally colored cotton can come in red, green, and several shades of brown.[69]

Water footprint

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The water footprint of cotton fibers is substantially larger than for most other plant fibers. Cotton is also known as a thirsty crop; on average, globally, cotton requires 8,000–10,000 liters of water for one kilogram of cotton, and in dry areas, it may require even more such as in some areas of India, it may need 22,500 liters.[70][71]

Genetic modification

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Genetically modified (GM) cotton was developed to reduce the heavy reliance on pesticides. The bacterium Bacillus thuringiensis (Bt) naturally produces a chemical harmful only to a small fraction of insects, most notably the larvae of moths and butterflies, beetles, and flies, and harmless to other forms of life.[72][73][74] The gene coding for Bt toxin has been inserted into cotton, causing cotton, called Bt cotton, to produce this natural insecticide in its tissues. In many regions, the main pests in commercial cotton are lepidopteran larvae, which are killed by the Bt protein in the transgenic cotton they eat. This eliminates the need to use large amounts of broad-spectrum insecticides to kill lepidopteran pests (some of which have developed pyrethroid resistance). This spares natural insect predators in the farm ecology and further contributes to noninsecticide pest management.

However, Bt cotton is ineffective against many cotton pests, such as plant bugs, stink bugs, and aphids; depending on circumstances it may still be desirable to use insecticides against these. A 2006 study done by Cornell researchers, the Center for Chinese Agricultural Policy and the Chinese Academy of Science on Bt cotton farming in China found that after seven years these secondary pests that were normally controlled by pesticide had increased, necessitating the use of pesticides at similar levels to non-Bt cotton and causing less profit for farmers because of the extra expense of GM seeds.[75] However, a 2009 study by the Chinese Academy of Sciences, Stanford University and Rutgers University refuted this.[76] They concluded that the GM cotton effectively controlled bollworm. The secondary pests were mostly miridae (plant bugs) whose increase was related to local temperature and rainfall and only continued to increase in half the villages studied. Moreover, the increase in insecticide use for the control of these secondary insects was far smaller than the reduction in total insecticide use due to Bt cotton adoption. A 2012 Chinese study concluded that Bt cotton halved the use of pesticides and doubled the level of ladybirds, lacewings and spiders.[77][78] The International Service for the Acquisition of Agri-biotech Applications (ISAAA) said that, worldwide, GM cotton was planted on an area of 25 million hectares in 2011.[79] This was 69% of the worldwide total area planted in cotton.

GM cotton acreage in India grew at a rapid rate, increasing from 50,000 hectares in 2002 to 10.6 million hectares in 2011. The total cotton area in India was 12.1 million hectares in 2011, so GM cotton was grown on 88% of the cotton area. This made India the country with the largest area of GM cotton in the world.[79] A long-term study on the economic impacts of Bt cotton in India, published in the Journal PNAS in 2012, showed that Bt cotton has increased yields, profits, and living standards of smallholder farmers.[80] The U.S. GM cotton crop was 4.0 million hectares in 2011 the second largest area in the world, the Chinese GM cotton crop was third largest by area with 3.9 million hectares and Pakistan had the fourth largest GM cotton crop area of 2.6 million hectares in 2011.[79] The initial introduction of GM cotton proved to be a success in Australia – the yields were equivalent to the non-transgenic varieties and the crop used much less pesticide to produce (85% reduction).[81] The subsequent introduction of a second variety of GM cotton led to increases in GM cotton production until 95% of the Australian cotton crop was GM in 2009[82] making Australia the country with the fifth largest GM cotton crop in the world.[79] Other GM cotton growing countries in 2011 were Argentina, Myanmar, Burkina Faso, Brazil, Mexico, Colombia, South Africa and Costa Rica.[79]

Cotton has been genetically modified for resistance to glyphosate a broad-spectrum herbicide discovered by Monsanto which also sells some of the Bt cotton seeds to farmers. There are also a number of other cotton seed companies selling GM cotton around the world. About 62% of the GM cotton grown from 1996 to 2011 was insect resistant, 24% stacked product and 14% herbicide resistant.[79]

Cotton has gossypol, a toxin that makes it inedible. However, scientists have silenced the gene that produces the toxin, making it a potential food crop.[83] On 17 October 2018, the USDA deregulated GE low-gossypol cotton.[84][85]

Organic production

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Organic cotton is generally understood as cotton from plants not genetically modified and that is certified to be grown without the use of any synthetic agricultural chemicals, such as fertilizers or pesticides.[86] Its production also promotes and enhances biodiversity and biological cycles.[87] In the United States, organic cotton plantations are required to enforce the National Organic Program (NOP). This institution determines the allowed practices for pest control, growing, fertilizing, and handling of organic crops.[88] As of 2007, 265,517 bales of organic cotton were produced in 24 countries, and worldwide production was growing at a rate of more than 50% per year.[89] Organic cotton products are now available for purchase at limited locations. These are popular for baby clothes and diapers; natural cotton products are known to be both sustainable and hypoallergenic.[citation needed]

Pests and weeds

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Hoeing a cotton field to remove weeds, Greene County, Georgia, US, 1941
Female and nymph cotton harlequin bug

The cotton industry relies heavily on chemicals, such as fertilizers, insecticides and herbicides, although a very small number of farmers are moving toward an organic model of production. Under most definitions, organic products do not use transgenic Bt cotton which contains a bacterial gene that codes for a plant-produced protein that is toxic to a number of pests especially the bollworms. For most producers, Bt cotton has allowed a substantial reduction in the use of synthetic insecticides, although in the long term resistance may become problematic.

Global pest problems

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Significant global pests of cotton include various species of bollworm, such as Pectinophora gossypiella. Sucking pests include cotton stainers, the chili thrips, Scirtothrips dorsalis; the cotton seed bug, Oxycarenus hyalinipennis. Defoliators include the fall armyworm, Spodoptera frugiperda.

Cotton yield is threatened by the evolution of new biotypes of insects and of new pathogens.[90] Maintaining good yield requires strategies to slow these adversaries' evolution.[90]

A boll weevil on a cotton boll

North American insect pests

[edit]

Historically, in North America, one of the most economically destructive pests in cotton production has been the boll weevil. Boll weevils are beetles who ate cotton in the 1950s, that slowed the production of the cotton industry drastically. "This bone pile of short budgets, loss of market share, failing prices, abandoned farms, and the new immunity of boll weevils generated a feeling of helplessness"[91] Boll Weevils first appeared in Beeville, Texas wiping out field after field of cotton in south Texas. This swarm of Boll Weevils swept through east Texas and spread to the eastern seaboard, leaving ruin and devastation in its path, causing many cotton farmers to go out of business.[60]

Due to the US Department of Agriculture's highly successful Boll Weevil Eradication Program (BWEP), this pest has been eliminated from cotton in most of the United States. This program, along with the introduction of genetically engineered Bt cotton, has improved the management of a number of pests such as cotton bollworm and pink bollworm. Sucking pests include the cotton stainer, Dysdercus suturellus and the tarnish plant bug, Lygus lineolaris. A significant cotton disease is caused by Xanthomonas citri subsp. malvacearum.

Harvesting

[edit]
Offloading freshly harvested cotton into a module builder in Texas; previously built modules can be seen in the background
Cotton being picked by hand in India, 2005

Most cotton in the United States, Europe and Australia is harvested mechanically, either by a cotton picker, a machine that removes the cotton from the boll without damaging the cotton plant, or by a cotton stripper, which strips the entire boll off the plant. Cotton strippers are used in regions where it is too windy to grow picker varieties of cotton, and usually after application of a chemical defoliant or the natural defoliation that occurs after a freeze. Cotton is a perennial crop in the tropics, and without defoliation or freezing, the plant will continue to grow.

Cotton continues to be picked by hand in developing countries[92] and in Xinjiang, China, allegedly by forced labor.[93] Xinjiang produces over 20% of the world's cotton.[94]

Competition from synthetic fibers

[edit]

The era of manufactured fibers began with the development of rayon in France in the 1890s. Rayon is derived from a natural cellulose and cannot be considered synthetic, but requires extensive processing in a manufacturing process, and led the less expensive replacement of more naturally derived materials. A succession of new synthetic fibers were introduced by the chemicals industry in the following decades. Acetate in fiber form was developed in 1924. Nylon, the first fiber synthesized entirely from petrochemicals, was introduced as a sewing thread by DuPont in 1936, followed by DuPont's acrylic in 1944. Some garments were created from fabrics based on these fibers, such as women's hosiery from nylon, but it was not until the introduction of polyester into the fiber marketplace in the early 1950s that the market for cotton came under threat.[95] The rapid uptake of polyester garments in the 1960s caused economic hardship in cotton-exporting economies, especially in Central American countries, such as Nicaragua, where cotton production had boomed tenfold between 1950 and 1965 with the advent of cheap chemical pesticides. Cotton production recovered in the 1970s, but crashed to pre-1960 levels in the early 1990s.[96]

Competition from natural fibers

[edit]

High water and pesticide use in cotton cultivation has prompted sustainability concerns and created a market for natural fiber alternatives. Other cellulose fibers, such as hemp, are seen as more sustainable options because of higher yields per acre with less water and pesticide use than cotton.[97] Cellulose fiber alternatives have similar characteristics but are not perfect substitutes for cotton textiles with differences in properties like tensile strength and thermal regulation.

Uses

[edit]
Workers sort through cotton to remove contaminants. The workers wear masks to reduce the number of fibers they inhale.

Cotton is used to make a number of textile products. These include terrycloth for highly absorbent bath towels and robes; denim for blue jeans; cambric, popularly used in the manufacture of blue work shirts (from which the term "blue-collar" is derived) and corduroy, seersucker, and cotton twill. Socks, underwear, and most T-shirts are made from cotton. Bed sheets often are made from cotton. It is a preferred material for sheets as it is hypoallergenic, easy to maintain and non-irritant to the skin.[98] Cotton also is used to make yarn used in crochet and knitting. Fabric also can be made from recycled or recovered cotton that otherwise would be thrown away during the spinning, weaving, or cutting process. While many fabrics are made completely of cotton, some materials blend cotton with other fibers, including rayon and synthetic fibers such as polyester. It can either be used in knitted or woven fabrics, as it can be blended with elastine to make a stretchier thread for knitted fabrics, and apparel such as stretch jeans. Cotton can be blended also with linen producing fabrics with the benefits of both materials. Linen-cotton blends are wrinkle resistant and retain heat more effectively than only linen, and are thinner, stronger and lighter than only cotton.[99]

In addition to the textile industry, cotton is used in fishing nets, coffee filters, tents, explosives manufacture (see nitrocellulose), cotton paper, and in bookbinding. Fire hoses were once made of cotton.

The cottonseed which remains after the cotton is ginned is used to produce cottonseed oil, which, after refining, can be consumed by humans like any other vegetable oil. The cottonseed meal that is left generally is fed to ruminant livestock; the gossypol remaining in the meal is toxic to monogastric animals. Cottonseed hulls can be added to dairy cattle rations for roughage. During the American slavery period, cotton root bark was used in folk remedies as an abortifacient, that is, to induce a miscarriage. Gossypol was one of the many substances found in all parts of the cotton plant and it was described by the scientists as 'poisonous pigment'. It also appears to inhibit the development of sperm or even restrict the mobility of the sperm. Also, it is thought to interfere with the menstrual cycle by restricting the release of certain hormones.[100]

Cotton linters are fine, silky fibers which adhere to the seeds of the cotton plant after ginning. These curly fibers typically are less than 18 inch (3.2 mm) long. The term also may apply to the longer textile fiber staple lint as well as the shorter fuzzy fibers from some upland species. Linters are traditionally used in the manufacture of paper and as a raw material in the manufacture of cellulose. In the UK, linters are referred to as "cotton wool".

Cotton is made into balls, swabs, and pads for applying and removing cosmetics.

A less technical use of the term "cotton wool", in the UK and Ireland, is for the refined product known as "absorbent cotton" (or, often, just "cotton") in U.S. usage: fluffy cotton in sheets or balls used for medical, cosmetic, protective packaging, and many other practical purposes. The first medical use of cotton wool was by Sampson Gamgee at the Queen's Hospital (later the General Hospital) in Birmingham, England.

Long staple (LS cotton) is cotton of a longer fibre length and therefore of higher quality, while Extra-long staple cotton (ELS cotton) has longer fibre length still and of even higher quality. The name "Egyptian cotton" is broadly associated high quality cottons and is often an LS or (less often) an ELS cotton.[101] Nowadays the name "Egyptian cotton" refers more to the way cotton is treated and threads produced rather than the location where it is grown. The American cotton variety Pima cotton is often compared to Egyptian cotton, as both are used in high quality bed sheets and other cotton products. While Pima cotton is often grown in the American southwest,[102] the Pima name is now used by cotton-producing nations such as Peru, Australia and Israel.[103] Not all products bearing the Pima name are made with the finest cotton: American-grown ELS Pima cotton is trademarked as Supima cotton.[104] "Kasturi" cotton is a brand-building initiative for Indian long staple cotton by the Indian government. The PIB issued a press release announcing the same.[105][106][107][108][109]

Cottons have been grown as ornamentals or novelties due to their showy flowers and snowball-like fruit. For example, Jumel's cotton, once an important source of fiber in Egypt, started as an ornamental.[110] However, agricultural authorities such as the Boll Weevil Eradication Program in the United States discourage using cotton as an ornamental, due to concerns about these plants harboring pests injurious to crops.[111]

International trade

[edit]
Worldwide cotton production

The largest producers of cotton, as of 2017, are India and China, with annual production of about 18.53 million tonnes (4.09×1010 lb) and 17.14 million tonnes (3.78×1010 lb), respectively; most of this production is consumed by their respective textile industries. The largest exporters of raw cotton are the United States, with sales of $4.9 billion, and Africa, with sales of $2.1 billion. The total international trade is estimated to be $12 billion. Africa's share of the cotton trade has doubled since 1980. Neither area has a significant domestic textile industry, textile manufacturing having moved to developing nations in Eastern and South Asia such as India and China. In Africa, cotton is grown by numerous small holders. Dunavant Enterprises, based in Memphis, Tennessee, is the leading cotton broker in Africa, with hundreds of purchasing agents. It operates cotton gins in Uganda, Mozambique, and Zambia. In Zambia, it often offers loans for seed and expenses to the 180,000 small farmers who grow cotton for it, as well as advice on farming methods. Cargill also purchases cotton in Africa for export.

The 25,000 cotton growers in the United States are heavily subsidized at the rate of $2 billion per year although China now provides the highest overall level of cotton sector support.[112] The future of these subsidies is uncertain and has led to anticipatory expansion of cotton brokers' operations in Africa. Dunavant expanded in Africa by buying out local operations. This is only possible in former British colonies and Mozambique; former French colonies continue to maintain tight monopolies, inherited from their former colonialist masters, on cotton purchases at low fixed prices.[113]

To encourage trade and organize discussion about cotton, World Cotton Day is celebrated every October 7.[114][115][116][109]

Cotton is included within World Trade Organization (WTO) activities within two "complementary tracks":

  • trade aspects, around multilateral negotiations aiming to address distorting subsidies and trade barriers affecting cotton; and
  • development assistance provided within the cotton production industry and its value chain.[117]

An agreement on trade in cotton formed part of the ministerial declaration concluding the World Trade Organization Ministerial Conference of 2005.[118]

Production

[edit]
Cotton production – 2022
Country Production
(tonnes)
 China
18,121,818
 India
14,990,000
 United States
8,468,691
 Brazil
6,422,030
 Uzbekistan
3,500,680
 Australia
2,800,000
 Turkey
2,750,000
 Pakistan
2,409,642
 Turkmenistan
1,201,421
 Argentina
1,115,510
 Mexico
871,955
 Burkina Faso
668,633
 Benin
588,110
 Mali
526,000
 Tajikistan
511,996
 Ivory Coast
448,573
 Cameroon
404,800
 Tanzania
373,018
 Kazakhstan
361,819
 Azerbaijan
322,471
 Myanmar
289,488
World
69,668,143
Source: FAOSTAT of the United Nations[119]

In 2022, world production of cotton was 69.7 million tonnes, led by China with 26% of the total. Other major producers were India (22%) and the United States (12%) (table).

The five leading exporters of cotton in 2019 are (1) India, (2) the United States, (3) China, (4) Brazil, and (5) Pakistan.

In India, the states of Maharashtra (26.63%), Gujarat (17.96%) and Andhra Pradesh (13.75%) and also Madhya Pradesh are the leading cotton producing states,[120] these states have a predominantly tropical wet and dry climate.

In the United States, the state of Texas led in total production as of 2004,[121] while the state of California had the highest yield per acre.[122]

Fair trade

[edit]

Cotton is an enormously important commodity throughout the world. It provides livelihoods for up to 1 billion people, including 100 million smallholder farmers who cultivate cotton.[123] However, many farmers in developing countries receive a low price for their produce, or find it difficult to compete with developed countries.

This has led to an international dispute (see Brazil–United States cotton dispute):

On 27 September 2002, Brazil requested consultations with the US regarding prohibited and actionable subsidies provided to US producers, users and/or exporters of upland cotton, as well as legislation, regulations, statutory instruments and amendments thereto providing such subsidies (including export credits), grants, and any other assistance to the US producers, users and exporters of upland cotton.[124]

On 8 September 2004, the Panel Report recommended that the United States "withdraw" export credit guarantees and payments to domestic users and exporters, and "take appropriate steps to remove the adverse effects or withdraw" the mandatory price-contingent subsidy measures.[125]

While Brazil was fighting the US through the WTO's Dispute Settlement Mechanism against a heavily subsidized cotton industry, a group of four least-developed African countries – Benin, Burkina Faso, Chad, and Mali – also known as "Cotton-4" have been the leading protagonist for the reduction of US cotton subsidies through negotiations. The four introduced a "Sectoral Initiative in Favour of Cotton", presented by Burkina Faso's President Blaise Compaoré during the Trade Negotiations Committee on 10 June 2003.[126]

In addition to concerns over subsidies, the cotton industries of some countries are criticized for employing child labor and damaging workers' health by exposure to pesticides used in production. The Environmental Justice Foundation has campaigned against the prevalent use of forced child and adult labor in cotton production in Uzbekistan, the world's third largest cotton exporter.[127]

The international production and trade situation has led to "fair trade" cotton clothing and footwear, joining a rapidly growing market for organic clothing, fair fashion or "ethical fashion". The fair trade system was initiated in 2005 with producers from Cameroon, Mali and Senegal, with the Association Max Havelaar France playing a lead role in the establishment of this segment of the fair trade system in conjunction with Fairtrade International and the French organisation Dagris (Développement des Agro-Industries du Sud).[128]

Trading

[edit]
Cotton prices 2009–2022
A display from a British cotton manufacturer of items used in a cotton mill during the Industrial Revolution
A bale of cotton on display at the Louisiana State Cotton Museum in Lake Providence in East Carroll Parish in northeastern Louisiana

Cotton is bought and sold by investors and price speculators as a tradable commodity on two different commodity exchanges in the United States of America.

  • Cotton No. 2 futures contracts are traded on the ICE Futures US Softs (NYI) under the ticker symbol CT. They are delivered every year in March, May, July, October, and December.[129]
  • Cotton futures contracts are traded on the New York Mercantile Exchange (NYMEX) under the ticker symbol TT. They are delivered every year in March, May, July, October, and December.[130]
Contract specifications[129]
Cotton (CTA)
Exchange: NYI
Sector: Energy
Tick size: 0.01
Tick value: 5 USD
BPV: 500
Denomination: USD
Decimal place: 2

Critical temperatures

[edit]
  • Favorable travel temperature range: below 25 °C (77 °F)
  • Optimum travel temperature: 21 °C (70 °F)
  • Glow temperature: 205 °C (401 °F)
  • Fire point: 210 °C (410 °F)
  • Autoignition temperature: 360–425 °C (680–797 °F)[131]
  • Autoignition temperature (for oily cotton): 120 °C (248 °F)

A temperature range of 25 to 35 °C (77 to 95 °F) is the optimal range for mold development. At temperatures below 0 °C (32 °F), rotting of wet cotton stops. Damaged cotton is sometimes stored at these temperatures to prevent further deterioration.[132]

Egypt has a unique climatic temperature that the soil and the temperature provide an exceptional environment for cotton to grow rapidly.

British standard yarn measures

[edit]
  • 1 thread = 55 in or 140 cm
  • 1 skein or rap = 80 threads (120 yd or 110 m)
  • 1 hank = 7 skeins (840 yd or 770 m)
  • 1 spindle = 18 hanks (15,120 yd or 13.83 km)

Fiber properties

[edit]
Property Evaluation
Shape Fairly uniform in width, 12–20 micrometers;
length varies from 1 cm to 6 cm (12 to 212 inches);
typical length is 2.2 cm to 3.3 cm (78 to 114 inches).
Luster High
Tenacity (strength)
Dry
Wet

3.0–5.0 g/d
3.3–6.0 g/d
Resiliency Low
Density 1.54–1.56 g/cm3
Moisture absorption
raw: conditioned
saturation
mercerized: conditioned
saturation

8.5%
15–25%
8.5–10.3%
15–27%+
Dimensional stability Good
Resistance to
acids
alkali
organic solvents
sunlight
microorganisms
insects

Damage, weaken fibers
resistant; no harmful effects
high resistance to most
Prolonged exposure weakens fibers.
Mildew and rot-producing bacteria damage fibers.
Silverfish damage fibers.
Thermal reactions
to heat
to flame

Decomposes after prolonged exposure to temperatures of 150 °C or over.
Burns readily with yellow flame, smells like burning paper. The residual ash is light and fluffy and greyish in color.[133]
Cotton fibers viewed under a scanning electron microscope

Depending upon the origin, the chemical composition of cotton is as follows:[134]

Morphology

[edit]

Cotton has a more complex structure among the other crops. A matured cotton fiber is a single, elongated complete dried multilayer cell that develops in the surface layer of cottonseed. It has the following parts.[135]

  1. The cuticle is the outer most layer. It is a waxy layer that contains pectins and proteinaceous materials.[136]
  2. The primary wall is the original thin cell wall. Primary wall is mainly cellulose, it is made up of a network of fine fibrils (small strands of cellulose).[136]
  3. The winding layer is the first layer of secondary thickening it is also called the S1 layer. It is different in structure from both the primary wall and the remainder of the secondary wall. It consists of fibrils aligned at 40 to 70-degree angles to the fiber axis in an open netting type of pattern.[136]
  4. The secondary wall consists of concentric layers of cellulose it is also called the S2 layer, that constitute the main portion of the cotton fiber. After the fiber has attained its maximum diameter, new layers of cellulose are added to form the secondary wall. The fibrils are deposited at 70 to 80-degree angles to the fiber axis, reversing angle at points along the length of the fiber.[136]
  5. The lumen is the hollow canal that runs the length of the fiber. It is filled with living protoplasm during the growth period. After the fiber matures and the boll opens, the protoplast dries up, and the lumen naturally collapses, leaving a central void, or pore space, in each fiber. It separates the secondary wall from the lumen and appears to be more resistant to certain reagents than the secondary wall layers. The lumen wall also called the S3 layer.[136][137][135]

Dead cotton

[edit]

Dead cotton is a term that refers to unripe cotton fibers that do not absorb dye.[138] Dead cotton is immature cotton that has poor dye affinity and appears as white specks on a dyed fabric. When cotton fibers are analyzed and assessed through a microscope, dead fibers appear differently. Dead cotton fibers have thin cell walls. In contrast, mature fibers have more cellulose and a greater degree of cell wall thickening[139]

Genome

[edit]

There is a public effort to sequence the genome of cotton. It was started in 2007 by a consortium of public researchers.[140] Their aim is to sequence the genome of cultivated, tetraploid cotton. "Tetraploid" means that its nucleus has two separate genomes, called A and D. The consortium agreed to first sequence the D-genome wild relative of cultivated cotton (G. raimondii, a Central American species) because it is small and has few repetitive elements. It has nearly one-third of the bases of tetraploid cotton, and each chromosome occurs only once.[clarification needed] Then, the A genome of G. arboreum would be sequenced. Its genome is roughly twice that of G. raimondii. Part of the difference in size is due to the amplification of retrotransposons (GORGE). After both diploid genomes are assembled, they would be used as models for sequencing the genomes of tetraploid cultivated species. Without knowing the diploid genomes, the euchromatic DNA sequences of AD genomes would co-assemble, and their repetitive elements would assemble independently into A and D sequences respectively. There would be no way to untangle the mess of AD sequences without comparing them to their diploid counterparts.

The public sector effort continues with the goal to create a high-quality, draft genome sequence from reads generated by all sources. The effort has generated Sanger reads of BACs, fosmids, and plasmids, as well as 454 reads. These later types of reads will be instrumental in assembling an initial draft of the D genome. In 2010, the companies Monsanto and Illumina completed enough Illumina sequencing to cover the D genome of G. raimondii about 50x.[141] They announced that they would donate their raw reads to the public. This public relations effort gave them some recognition for sequencing the cotton genome. Once the D genome is assembled from all of this raw material, it will undoubtedly assist in the assembly of the AD genomes of cultivated varieties of cotton, but much work remains.

As of 2014, at least one assembled cotton genome had been reported.[142]

See also

[edit]

References

[edit]

Further reading

[edit]
[edit]
Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
Cotton is a soft, fluffy staple fiber that grows in protective bolls around the seeds of Gossypium plants, a genus of flowering shrubs and herbs in the mallow family Malvaceae, composed primarily of cellulose and harvested for its utility in textiles.[1][2] Domesticated independently in the Indian subcontinental Indus Valley Civilization around 5000 BCE and in Mesoamerica by 3500 BCE from wild ancestors, cotton cultivation spread across ancient trade routes, enabling early textile production in regions from India to Peru.[3] The invention of the cotton gin in 1793 dramatically increased processing efficiency, spurring massive expansion of production in the American South and integrating cotton into the global economy as a cornerstone commodity that powered the Industrial Revolution through textile mills in Britain and beyond.[3] Today, cotton remains one of the most vital natural fibers, accounting for about 25 percent of world fiber use, with global output supporting rural economies in over 80 countries, generating billions in trade value, and employing millions primarily in developing regions, though its cultivation demands significant water and faces competition from synthetics.[4][5] Valued for properties like breathability, absorbency, and durability, cotton fibers are spun into yarns for apparel, home furnishings, and industrial products, with the United States leading exports at roughly 35 percent of the global market share.[6][7]

Taxonomy and Biology

Botanical Classification and Species

Cotton plants belong to the genus Gossypium within the family Malvaceae, the mallow family, which encompasses approximately 50 species of herbaceous perennials and small trees primarily distributed in tropical and subtropical regions.[8][9] The genus is classified under the order Malvales, subclass Dilleniidae, and class Magnoliopsida.[10] Four species of Gossypium have been domesticated for fiber production: G. hirsutum (upland cotton), G. barbadense (Pima or Egyptian cotton), G. arboreum, and G. herbaceum (Asiatic cottons).[11] G. hirsutum dominates global production, accounting for over 90% of the world's cotton output due to its adaptability and yield potential.[12] G. barbadense is cultivated for its longer, finer fibers suitable for premium textiles, while G. arboreum and G. herbaceum represent minor contributions today, largely limited to specific regions.[13] Domesticated cotton species exhibit variation in ploidy levels: G. arboreum and G. herbaceum are diploid (A-genome), originating from Old World diploids, whereas G. hirsutum and G. barbadense are allotetraploids (AD-genome), arising from ancient hybridization between an A-genome diploid and a D-genome diploid approximately 1-2 million years ago.[14] This polyploidy event contributed to the genomic complexity and vigor observed in New World cottons.[13] The genus includes numerous wild Gossypium species, which harbor significant genetic diversity valuable for breeding programs aimed at enhancing disease resistance, fiber quality, and environmental adaptability in cultivated varieties.[15][16] Interspecific introgression from wild relatives, such as Australian or African species, has been explored to broaden the narrow genetic base of modern cultivars.[17][18]

Fiber Development and Morphology

Cotton fibers develop from specialized single cells on the epidermal surface of the ovule within the boll, initiating shortly after anthesis when certain ovule cells differentiate into fiber initials.[19] These initials arise from the outermost layer of ovule epidermis, with fiber initiation occurring synchronously across approximately 25-30 ovules per ovary, driven by genetic and hormonal factors such as gibberellic acid that promote selective cell expansion.[20] In commercial species like Gossypium hirsutum, about 70-80% of epidermal cells on the ovule surface form lint fibers longer than 1 cm, while shorter fuzz fibers develop from the remaining cells.[21] During the elongation phase, which spans 10-20 days post-anthesis, these single-celled protuberances rapidly expand to lengths of 2-3 cm through polarized tip growth, resembling trichome development in other plants but unique in achieving extreme uniaxial extension without cell division.[22] The primary cell wall, initially less than 0.5 μm thick, consists of a matrix of cellulose microfibrils (about 22% crystalline), pectin, xyloglucan, and waxes, which facilitates turgor-driven elongation while maintaining structural integrity.[23] Pectin dominates the primary wall network, embedding cellulose fibrils and enabling plasticity during this phase, after which traces of cutin form a protective cuticle around the fiber.[24] Secondary wall thickening follows elongation, lasting 20-40 days and depositing concentric layers of nearly pure cellulose (>90% by weight in mature fibers), which imparts tensile strength and crystallinity essential for textile use.[23] This phase involves cellulose synthase complexes orienting microfibrils parallel to the fiber axis, increasing wall thickness to 5-10 μm and reducing lumen diameter, with maturity defined by the degree of secondary wall development relative to fiber perimeter.[25] Fiber maturity influences quality metrics like micronaire, a measure of fineness and wall thickness (typically 3.0-5.5 for upland cotton), where immature fibers exhibit thin walls and high variability in length and cross-section, leading to inconsistent dyeing and spinning performance.[26] Length variability arises from asynchronous elongation influenced by ovule position and environmental factors, with elite varieties showing coefficients of variation below 15% for upper-half mean length.[27]

Etymology and Cultural Significance

Linguistic Origins

The English word "cotton," denoting the soft fiber from the plant's seed pods, entered the language in the 14th century, borrowed from Old French coton (late 13th century), which in turn derived from Italian cotone and ultimately from medieval Arabic qutn (or qutun), the standard term for cotton in Arabic texts of the period.[28] This etymological path reflects the transmission of the word through Mediterranean trade networks, where Arabic-speaking merchants introduced cotton goods to Europe following its cultivation and processing advancements in the Islamic world.[29] In the Indian subcontinent, the cradle of early cotton domestication, ancient texts used the Sanskrit term karpāsa to refer to the cotton plant, particularly species such as Gossypium herbaceum (Levant cotton), with references appearing in Vedic literature by around 1500 BCE.[30] This indigenous nomenclature persisted in regional languages, distinct from the Semitic-derived qutn, underscoring parallel linguistic developments tied to independent domestication events in Indian subcontinent.[31] Romance languages adopted variants influenced by Arabic during the medieval era; for instance, Spanish algodón combines the Arabic definite article al- with qutn, entering Iberian vocabulary via Andalusian Arabic alquṭún amid Moorish rule from the 8th to 15th centuries. Similar borrowings appear in Portuguese algodão and other Iberian terms, illustrating how qutn spread westward through conquest, commerce, and cultural exchange rather than direct phonetic evolution from earlier substrates.[32]

Historical Symbolism

In ancient India, cotton cultivation dating back to the northwest Indian subcontinental Indus Valley Civilization around 3000 BCE produced textiles that signified wealth and advanced artisanal skill, with fine varieties like muslin prized for their translucency and exported as luxury goods.[33] Romans, importing these fabrics via Red Sea ports, marveled at their quality, likening Indian cotton to mist or wind for its lightness, integrating it into elite wardrobes as a staple alongside wool and linen by the late Republic and Empire periods.[34] By the 19th century, cotton embodied economic supremacy in the American South under the moniker "King Cotton," a term popularized in David Christy's 1855 book Cotton Is King, which asserted the crop's irreplaceable role in global trade, accounting for over 50% of U.S. exports by 1860 and fueling Southern confidence in secession.[35] This symbolism, however, was inextricably linked to the plantation system, where enslaved Africans performed the bulk of labor-intensive harvesting, generating immense wealth for a small planter class while entrenching human bondage as a perceived economic necessity.[36][37] The advent of mechanization shifted cotton's representation toward industrial modernity, with inventions like the spinning jenny in 1764 and power loom in 1785 enabling mass production in Britain, where cotton textiles symbolized technological advancement and the factory system's efficiency in transforming raw fiber into affordable cloth.[38] In the United States, Eli Whitney's 1793 cotton gin dramatically increased processing capacity, from separating seeds by hand to mechanical efficiency, positioning cotton as an emblem of progress that propelled the early Industrial Revolution despite amplifying slavery's scale.[39] This era's innovations underscored cotton's role in heralding mechanized economies, as noted in analyses of 19th-century Britain's entry into modernity through automated textile mills.[40]

History of Cultivation and Trade

Prehistoric and Ancient Origins

Cotton (Gossypium spp.) was domesticated independently in the Old and New Worlds, with genetic analyses indicating separate origins for diploid species G. arboreum and G. herbaceum in southern Asia approximately 6,000–8,000 years ago, and for allotetraploid species G. hirsutum in Mesoamerica and G. barbadense in South America around the same period.[11][41] These events involved selection for traits such as non-shattering bolls and longer fibers from wild progenitors, as evidenced by molecular divergence estimates and phenotypic changes in domesticated lineages.[42][43] In the Old World, archaeological remains from the Neolithic settlement of Mehrgarh in present-day Pakistan include cotton fibers dated to circa 5000 BCE, marking the earliest confirmed use of the plant for textiles in that hemisphere and supporting domestication in the Indus Valley region of northwest Indian subcontinent.[44][45] These findings, consisting of impressions and fragments within beads and pottery, indicate processing of G. arboreum or G. herbaceum for cordage or fabric, predating broader Indian subcontinental Indus Valley cultivation.[44] New World evidence includes G. hirsutum boll fragments from the Tehuacán Valley in Mexico, radiocarbon dated to approximately 5500 BCE, demonstrating early exploitation and likely domestication in Mesoamerica.[46] For G. barbadense, genetic and archaeological data point to initial domestication in coastal Peru or northern South America by around 4000–5000 BCE, with fiber artifacts appearing in Andean sites shortly thereafter.[11][47] Inter-regional exchange of cotton prior to 1000 BCE appears negligible, as distinct genomic signatures in domesticated lineages show no significant early introgression between Old and New World varieties, consistent with geographic isolation.[43][11] This independence underscores multiple human innovations in fiber production from disparate wild Gossypium taxa.[41]

Old World Domestication

Domestication of cotton in the Old World centered on two diploid species: Gossypium herbaceum in Africa and G. arboreum in Asia. G. herbaceum, native to regions including southern Arabia and Africa, shows evidence of domestication inferred from genetic studies and distribution patterns, likely occurring around 5000–4000 BCE in areas such as Ethiopia or Sudan, where wild progenitors persist.[48][49] Archaeological confirmation remains sparse, with early textile use tied to later spreads, but the species' adaptation for fiber production indicates selective breeding from wild forms for non-shattering bolls and longer fibers.[43] In Asia, G. arboreum was domesticated in the northwestern Indian subcontinent, with the earliest evidence from the Neolithic site of Mehrgarh in present-day Pakistan, dating to the sixth millennium BCE (circa 5000 BCE). Impressions of woven cotton fabrics on pottery and the presence of spindle whorls at Mehrgarh demonstrate early spinning and weaving technologies.[50][51] By the mature northwest Indian subcontinental Indus Valley Civilization around 3000–2500 BCE, cotton fragments from Mohenjo-Daro and Rakhigarhi confirm advanced textile production, including threads attached to artifacts, indicating widespread cultivation and processing of G. arboreum for clothing and trade.[52][53] Cotton reached ancient Egypt primarily through imports from India, with the earliest documented use around 500 BCE, as described by Herodotus, though seeds from Nubian sites suggest possible earlier contact by 2500 BCE. Egyptian cultivation of Old World cotton remained limited until later introductions, relying initially on imported G. arboreum fabrics rather than local domestication.[54][34] These developments highlight independent domestications driven by human selection for fiber quality, enabling textile economies in arid and semi-arid environments suited to the species' biology.[47]

New World Independently

In the New World, cotton domestication occurred independently of Old World processes, involving the allotetraploid species Gossypium hirsutum primarily in Mesoamerica and G. barbadense in the Andean region of South America.[55] These species evolved from ancient hybridization events between an A-genome ancestor similar to Old World diploids and a New World D-genome progenitor, resulting in 52 chromosomes per cell compared to the 26 in Old World cultivated diploids like G. arboreum.[55] This genomic distinction underscores parallel selective pressures for traits such as indehiscent bolls and elongated fibers, without pre-Columbian gene flow from Eurasian cottons.[9] Archaeological finds provide evidence of early cultivation, with cotton fibers from Mexican sites in the Tehuacán Valley dated to approximately 4200–3500 BCE, marking initial domestication of G. hirsutum.[11] In Peru, associated with G. barbadense, undyed cotton textiles from coastal sites date to around 4900 BCE, while dyed examples appear by 3850 BCE, indicating progressive fiber processing and use in pre-ceramic societies.[56] These timelines reflect localized adaptation in diverse environments, from Mesoamerican highlands to Andean coastal valleys, prior to any transoceanic contact. Genetic analyses, including whole-genome sequencing, confirm the isolation of New World lineages, showing domestication bottlenecks and allele fixation unique to American tetraploids, distinct from the diploid events in Asia and Africa.[55] In pre-Columbian Mesoamerica, Maya and Aztec societies wove cotton into textiles for garments, nets, and ritual items, employing backstrap looms and natural dyes, as evidenced by spindle whorls and rare fabric remnants from dry cave contexts.[57] [56] This independent development highlights convergent cultural and agronomic innovations tailored to regional ecologies.

Medieval Expansion

Arab traders facilitated the diffusion of cotton to southern Europe, including Sicily and Spain, during the 9th and 10th centuries, leveraging established Mediterranean trade networks that connected the Islamic world with Christian realms.[58] This introduction primarily involved raw cotton and fabrics rather than widespread local cultivation, as climatic conditions in these regions were marginal for the crop, which requires warm, frost-free growing seasons and adequate irrigation.[59] The Arab Agricultural Revolution, spanning the 8th to 11th centuries, had already expanded cotton's footprint across Islamic territories from the Indus Valley region of northwest Indian subcontinent to the Levant and North Africa, integrating it into diversified cropping systems supported by advanced hydraulic engineering.[60] In the Indian subcontinent, cotton remained a cornerstone of production under the Delhi Sultanate (1206–1526), where rulers promoted agrarian expansion through land grants and taxation incentives, leading to heightened yields of cash crops including cotton alongside sugarcane and indigo.[61] Centers like Gujarat, Bengal, and the Deccan regions of the Indian subcontinent emerged as key textile manufacturing hubs, exporting fine cottons such as muslins to Persian Gulf ports and beyond, with output stimulated by demand from Islamic courts and international merchants.[62] This era saw refinements in ginning and spinning techniques, though mechanization remained manual, sustaining a labor-intensive industry that intertwined agricultural surplus with urban weaving guilds.[63] European adoption of cotton processing lagged behind trade imports until the 12th century, when Norman conquests in Sicily (completed by 1091) transferred cultivation knowledge northward, enabling limited planting in southern Italy.[64] By the late 12th century, cities like Bologna and Genoa developed proto-industries focused on fustian—a cotton-linen mix—relying heavily on Levantine raw imports via Venetian intermediaries, as local yields were insufficient for scale.[65] This nascent sector complemented woolens but faced constraints from cooler climates and competition from cheaper linens, restricting expansion until later maritime trade surges.[66]

Islamic World and India

In the Abbasid Caliphate (750–1258 CE), cotton cultivation expanded significantly into Iraq, North Africa, and particularly Egypt, building on earlier introductions from India and Persia, with Baghdad serving as a pivotal hub for textile production during the late 8th and 9th centuries.[67] Weaving industries in Baghdad flourished by the 9th century CE (3rd century AH), specializing in cotton alongside linen and silk, supported by organized workshops that processed raw fiber into garments suited to the region's climate.[68] Techniques such as tiraz weaving, which produced inscribed cotton bands often denoting caliphal authority, represented advancements in decorative processing, with state-sponsored factories producing these for robes of honor and trade.[69] In medieval India, particularly Gujarat, cotton production and exports thrived from the 10th century onward, with block-printed and resist-dyed fabrics exported to the Islamic world, as evidenced by Gujarati cotton fragments recovered from Egyptian archaeological sites dating to the 11th century CE or earlier.[70] By approximately 967 CE, Gujarat hosted dedicated cotton processing facilities, including early forms of ginning to separate fibers from seeds, enabling the production of fine textiles like calicos that gained international renown for their quality and durability.[71] These exports, often via ports like Cambay, integrated Gujarat into broader Indian Ocean trade networks under regional sultanates, emphasizing empirical craftsmanship over speculative yields, though historical texts note consistent regional surpluses sufficient for both domestic use and overseas shipment.[72] During the Mughal Empire (1526–1857 CE), cultivation techniques advanced through methods like dibbling—planting seeds in individual holes for optimal spacing—and post-harvest sun-drying of bolls before manual ginning, which improved fiber quality and efficiency in Indian subcontinental regions such as the Deccan and Bengal.[73][74] These practices, documented in agronomic treatises, prioritized soil preparation and irrigation to sustain cash-crop output, yielding textiles like muslins that influenced standards for fineness and patterning across Eurasia, though quantitative yield data remains sparse in period records, with emphasis instead on qualitative metrics like thread count.[75] Mughal oversight of weaving centers further refined processing, integrating Persian motifs with indigenous block-printing to produce export-oriented goods that underscored the era's economic specialization in cotton.[76]

Europe

Venetian merchants began importing finished cotton cloths from the Levant as early as 1125, establishing trade routes that brought raw and processed cotton into Mediterranean Europe.[77] Genoese traders similarly engaged in cotton commerce, competing with Venice for access to eastern markets and facilitating the flow of cotton alongside other textiles.[78] These imports primarily originated from Islamic regions, including Syria and Egypt, where cotton production was advanced, and entered Europe through Italian ports before distribution to looms in cities like Bologna.[65] In Spain, under Moorish rule, cotton cultivation was introduced and expanded during the Islamic period, with the plant—known as alqutn in Arabic—adapted to Iberian soils and harvested in September for textile production.[79][80] This enabled local weaving of mixed fabrics like fustians, blending cotton with linen, which spread to Italian centers and triggered broader European trade in unspun cotton from Spanish sources.[81] By the 12th century, cotton weaving had commenced in both Italy and Spain, marking the initial adoption in Mediterranean regions despite reliance on transplanted techniques from the Islamic world.[82][64] Widespread adoption beyond the Mediterranean faced delays due to competition from established wool, linen, and silk industries, which dominated northern European textile production and economies.[65] Wool, in particular, served as the economic backbone in regions like England, where trade and weaving infrastructure favored it over the imported, less familiar cotton fiber.[83] Cotton's higher cost, limited local cultivation potential in cooler climates, and integration challenges in mixed weaving further hindered penetration into northern markets during the medieval period.[82] Imports of raw cotton to England emerged by the 14th century, primarily for non-textile uses like candle wicks, signaling an early shift toward greater availability but not yet significant weaving or garment production.[84] This marked a transitional point in northern Europe, where cotton remained supplementary to wool until later centuries, reflecting gradual acclimation through Italian intermediaries.[82]

Colonial and Early Industrial Era

Following the establishment of European colonies in the Americas during the 16th century, cotton emerged as a commercial crop in regions with suitable climates, including Portuguese Brazil and Caribbean islands controlled by Britain, France, and the Netherlands. While sugar dominated early exports, cotton cultivation expanded as a secondary staple, with Brazil shipping increasing volumes to Europe by the late 18th century amid disruptions in other supplies.[85] [86]

Americas and Transatlantic Trade

Cotton production in the southern United States accelerated after Eli Whitney patented the cotton gin on March 14, 1794, though he conceived it in 1793 while visiting a Georgia plantation. The machine employed a wooden drum with protruding wires to pull fibers through a grate, separating seeds efficiently and boosting output from one pound of cleaned cotton per worker per day by hand to approximately 50 pounds with the gin. [87] [88] This innovation propelled U.S. cotton exports, with production rising from 1.5 million pounds in 1790 to 36 million pounds by 1800, and yields nearly doubling each decade thereafter through the early 19th century. Southern ports shipped raw cotton to Liverpool and other British hubs, integrating into transatlantic circuits where European textiles were exchanged for enslaved Africans in West Africa, who were then transported to American plantations to expand cultivation. By 1820, the U.S. supplied over 80% of Britain's cotton imports, totaling millions of pounds annually and sustaining colonial economic structures.[89] [90]

British Industrialization

British manufacturers processed transatlantic cotton imports through mechanized mills, transforming the sector into a cornerstone of the Industrial Revolution. Imports escalated from 2.3% of Britain's total in 1790 to 55% by 1830, with annual volumes reaching tens of millions of pounds by the 1820s.[91] Key inventions included the water-powered spinning frame by Richard Arkwright in 1769, which enabled continuous thread production, and Samuel Crompton's mule in 1779, combining features for finer yarn at scale. Steam engines, adapted from James Watt's designs by the 1790s, drove factory operations in Lancashire and Manchester, where cotton goods exports surged to dominate Britain's trade balance. By 1825, cotton had become the kingdom's principal import, employing over 800,000 workers in textiles and generating wealth through global sales of calicoes and muslins.[92]

Americas and Transatlantic Trade

Cotton cultivation in the Americas expanded significantly during the colonial period, with early production centered in the Caribbean islands and Brazil using enslaved labor on plantations. Spanish and Portuguese colonizers introduced Old World varieties, but native New World species like Gossypium hirsutum adapted to large-scale farming. By the late 18th century, Caribbean islands such as Jamaica and Saint-Domingue supplied much of the transatlantic cotton trade, though yields were limited by labor-intensive seed removal processes.[93][94] In the United States South, production surged after 1800, driven by the 1793 invention of the cotton gin by Eli Whitney, which drastically reduced the labor required to separate seeds from fibers—from up to 12 hours per pound by hand to mere minutes. This innovation made short-staple upland cotton economically viable across the region's fertile soils, leading to a shift from tobacco and indigo to cotton as the dominant crop. Output grew from approximately 156,000 bales in 1800 to over 4 million bales by 1860, with plantations in states like Mississippi, Alabama, and Georgia relying on expanded enslaved workforces to meet rising demand.[95][96][89] Brazil played a parallel role, leveraging native cotton varieties and enslaved African labor to boost exports in the early 19th century, briefly rivaling American output amid European demand. However, the U.S. South overtook competitors through improved varieties like Petit Gulf cotton and inland river transport, exporting nearly 3.8 million bales in 1860 alone—comprising over half of U.S. total exports by value.[85][95][97] The transatlantic trade funneled American and Brazilian cotton primarily to European markets, fueling industrial textile production while entrenching plantation economies dependent on coerced labor. Mechanization via the cotton gin lowered processing costs but intensified field labor demands for harvesting, sustaining large-scale operations until broader disruptions in the 1860s.[98][99]

British Industrialization

The cotton processing industry in Britain expanded rapidly during the late 18th and early 19th centuries, with Manchester emerging as its epicenter from the 1760s onward. The region's first cotton mill was established in the early 1780s, marking the shift from domestic handloom production to mechanized factories powered initially by water and later steam.[100] By the 1830s, cotton goods constituted approximately 50% of British exports, reflecting the industry's dominance in the northwest's economy and its role in transforming Manchester into a hub of textile manufacturing known as "Cottonopolis."[101] This growth was propelled by innovations in spinning and weaving machinery, which increased productivity; raw cotton output in the sector accelerated from modest annual gains of 1.4% between 1700 and 1760 to 12.8% in the 1780s.[102] A pivotal advancement was the power loom, patented by Edmund Cartwright in 1785, which mechanized weaving using water power to automate the process and reduce reliance on manual labor.[103] [104] Cartwright's prototype, though initially rudimentary and unreliable, laid the groundwork for factory-scale production, enabling mills to produce cloth at rates far exceeding handlooms and integrating seamlessly with earlier spinning innovations like the water frame.[103] By the early 19th century, these machines proliferated in Lancashire mills, facilitating the transition to steam-powered operations and amplifying output to meet surging demand for exported textiles.[104] This processing boom depended on vast imports of raw cotton, primarily from the United States and India, which by 1825 had become Britain's largest import commodity and fueled the factories' expansion.[92] In the 1830s, cotton accounted for about 20% of British imports, with American supplies dominating after the early 19th century due to efficient plantation production, while Indian cotton provided a supplementary source until shifts in global trade patterns. [105] Policies favoring unrestricted raw cotton imports, in contrast to earlier bans on finished Indian textiles via the Calico Acts, allowed low-cost access to these supplies, enabling scale through minimal trade barriers and market-driven investment in machinery and infrastructure.[92] This import-processing-export model established Britain as the nexus of global cotton supply chains, where raw materials from distant colonies were transformed into finished goods for worldwide markets.

Modern Developments

The Dust Bowl era of the 1930s, characterized by severe droughts and dust storms across the U.S. Great Plains and southern cotton belts, devastated cotton cultivation through soil erosion exacerbated by bare winter fields and deep plowing practices common among cotton farmers.[106] This environmental catastrophe amplified the Great Depression's economic fallout, with plummeting crop prices, overproduction surpluses, and widespread farm abandonments reducing U.S. cotton output and forcing mass migrations of displaced sharecroppers.[107] Recovery efforts, including New Deal soil conservation programs, gradually restored production by the late 1930s, though yields remained volatile. World War II spurred a temporary surge in cotton demand for military uniforms and supplies, with the U.S. exporting record volumes despite Allied blockades limiting German synthetic fiber production; cotton comprised over 80% of wartime fibers due to its versatility and the constraints on alternatives like nylon, which were prioritized for parachutes and tires rather than broad substitution.[108] Postwar, synthetic threats proved short-lived as cotton's natural properties sustained its dominance, enabling global production to expand from approximately 10 million metric tons in the 1950s to peaks exceeding 25 million metric tons annually by the early 21st century, driven by mechanized harvesting and irrigation advancements that shifted cultivation southward in the U.S. and toward developing regions.[109] The introduction of genetically modified (GM) cotton in 1996 marked a pivotal technological shift, with insect-resistant Bt varieties rapidly adopted to combat pests like bollworms, leading to yield increases and reduced pesticide use; by 2024, GM cotton occupied 90% of U.S. planted acres, while in India, Bt cotton covered 95% of production area from 2022 to 2023.[110] [111] This adoption facilitated globalization, as production centers migrated to Asia and Africa amid cheaper labor and land, diminishing the U.S. share from over 50% in the mid-20th century to under 15% by the 2020s. In 2025, Pakistan launched CEMB-33, a GM cotton variety engineered for bollworm resistance via advanced Bt genes and tolerance to extreme heat exceeding 47°C (117°F), alongside higher lint yields of 10-15% over conventional seeds, addressing regional climate vulnerabilities.[112]

United States Dominance

The boll weevil (Anthonomus grandis), first detected in Texas in 1892, devastated U.S. cotton production across the South, causing annual losses estimated in billions of dollars by the mid-20th century and reducing yields by up to 70% in heavily affected states like Alabama.[113][114] This crisis prompted diversification into alternative crops such as peanuts and implementation of crop rotation practices, alongside early insecticide use, which mitigated over-reliance on cotton monoculture and spurred agricultural research at institutions like Auburn University.[115] Eradication programs, initiated in 1958 and achieving widespread success by the 1990s, further stabilized production by eliminating the pest from most regions.[116] The New Deal's Agricultural Adjustment Act (AAA) of 1933 introduced subsidies for cotton farmers to curtail surpluses and elevate prices, including payments tied to reduced acreage that supported over 80% of cotton farms during the program's initial years.[117] These policies, funded by processor taxes, facilitated machinery investments and labor shifts amid the Great Depression, though they controversially involved destroying existing crops to enforce supply controls.[118] Subsequent farm bills extended subsidy frameworks, with cotton receiving significant federal support—such as $1.47 billion in premium subsidies in 2022—sustaining U.S. competitiveness despite global challenges.[119] U.S. cotton yields roughly tripled between 1928 and 1960 through innovations in breeding, mechanization, and management practices, with average per-acre output rising from institutional changes that improved crop quality and efficiency.[120] From the 1940s to 1970s, hybrid varieties and intensified research contributed to sustained yield doublings in key regions, shifting production westward to irrigated Southwest farms and enabling larger-scale operations.[121] In 2025, U.S. breeders released over 15 new cotton varieties, incorporating traits for enhanced resilience against pests, drought, and environmental stresses, including options like FiberMax and Stoneville lines with advanced herbicide tolerance and yield stability.[122][123] These developments, driven by private-sector programs from companies like Bayer and BASF, build on decades of genetic improvements to maintain U.S. leadership in high-quality upland cotton production.[124]

Post-WWII Globalization

Following World War II, decolonization across Asia and Africa facilitated a surge in cotton production to meet expanding domestic textile demands and export opportunities, shifting global supply dynamics away from traditional Western Hemisphere dominance. In India, independence in 1947 prompted government initiatives to revive the sector, which had been suppressed under colonial rule; output stood at 2.3 million bales from 4.4 million hectares at that time, with subsequent investments in irrigation, hybrid seeds, and extension services driving steady increases to support self-sufficiency in clothing for a burgeoning population.[125][126] In China, post-1949 communist policies emphasized state-directed collectivization and large-scale farms, particularly in regions like the Yellow River basin initially, expanding acreage and yields through mechanization and labor mobilization to fuel industrial textile growth.[127] These efforts aligned with rapid population growth, creating vast internal markets that prioritized local processing over raw exports. By the 2000s, China and India collectively accounted for over 50 percent of global cotton production, with China averaging 24 percent and India 16 percent during 2003–2005, reflecting efficiencies from scale, government support, and varietal improvements suited to subtropical climates.[127] In Africa, post-independence states in West Africa, such as Mali and Burkina Faso, established parastatal systems in the 1960s–1970s to promote smallholder cultivation, boosting output from negligible levels to significant exports by leveraging favorable agroecological zones and aid-financed inputs, though yields remained lower than in Asia due to erratic rainfall and infrastructure gaps.[128] Trade liberalization, culminating in the WTO's 1995 establishment and the phased elimination of the Multi-Fiber Arrangement by 2005, integrated these producers into world markets by dismantling quotas on textiles and apparel, spurring demand for Asian and African raw cotton amid rising imports by developed economies.[129] This openness amplified export volumes from low-cost origins, though it coincided with price volatility—world cotton prices plummeted to near-historic lows in 2001/02—pressuring margins despite production gains.[129] Overall, globalization harnessed demographic pressures and policy reforms to redistribute cultivation toward high-population regions, enhancing supply resilience but exposing producers to international price swings.

Cultivation Practices

Environmental Requirements

Cotton (Gossypium spp.) requires warm temperatures for successful cultivation, with suitable growing conditions typically ranging from 22°C to 36°C during the active season.[130] Optimal growth occurs between 20°C and 30°C, as lower temperatures below 15°C hinder germination and vegetative development, while prolonged exposure above 35°C can reduce fiber quality by accelerating maturation and stressing the plant.[131] The crop demands a long frost-free period of 150 to 200 days, aligning with its tropical and subtropical native habitats.[132] Water needs total 700 to 1300 mm over the growing cycle, met through rainfall or supplemental irrigation depending on regional precipitation patterns and evapotranspiration rates.[133] Adequate moisture during flowering and boll development is critical, though excess water can lead to nutrient leaching and disease susceptibility in poorly drained areas.[134] Cotton prefers deep, well-drained loam or clay loam soils that facilitate root penetration and aeration, with optimal pH levels from 6.0 to 7.0 for nutrient availability.[135] Acidic or compacted subsoils restrict growth, while alkaline conditions above pH 8 may limit micronutrient uptake.[133] Photoperiod sensitivity varies by variety; wild and primitive accessions require short days (typically under 12-13 hours) to induce flowering, whereas many modern upland cotton (Gossypium hirsutum) cultivars are day-neutral, enabling adaptation to diverse latitudes without strict day-length dependence.[136][137]

Planting and Growth Management

Cotton planting occurs in the Northern Hemisphere from April to June, aligned with soil temperatures exceeding 60°F (15.6°C) to ensure germination rates above 80%.[138] Seeds are sown at depths of 0.5 to 0.7 inches, with seeding rates targeting 3-4 seeds per foot in rows spaced 30-40 inches (76-102 cm) apart to achieve final plant populations of 2-3 plants per foot, optimizing light interception and yield potential up to 1,200-1,500 pounds of lint per acre.[139][140] Narrower spacings within this range accelerate canopy closure, suppressing weeds through shading while minimizing intra-plant competition for resources.[141] Growth management emphasizes precise nutrient application to match uptake demands, with nitrogen requirements averaging 60-80 pounds per acre for upland cotton on medium-fertility soils, applied in split doses—typically one-third at planting, one-third at early bloom, and the remainder at peak bloom—to synchronize availability with vegetative and reproductive phases, reducing leaching losses by up to 30%.[142][143] Phosphorus and potassium applications, determined via soil testing, supply 40-60 pounds P₂O₅ and 50-80 pounds K₂O per acre where deficiencies exist, enhancing root development and boll retention without excess that could antagonize micronutrient uptake.[144] Such targeted fertilization sustains yield while mitigating environmental runoff, as evidenced by field trials showing 10-15% higher efficiency with variable-rate technologies.[145] Crop rotation with legumes, such as soybeans or peanuts, every 2-3 years restores soil nitrogen through symbiotic fixation—contributing 50-150 pounds per acre—and boosts organic matter by 0.5-1%, improving water infiltration and microbial activity to counteract continuous cotton's depletion effects, which can reduce yields by 10-20% over 3-5 years without intervention.[146][147] Long-term rotations have demonstrated sustained cotton productivity increases of 15-25% compared to monoculture, by diversifying root exudates that suppress soil pathogens and enhance aggregate stability.[148][149]

Genetic Modification and Breeding

Genetically modified cotton varieties, particularly those expressing Bacillus thuringiensis (Bt) toxin, were first commercialized in 1996 to target lepidopteran pests such as the bollworm (Helicoverpa armigera).[150] Bt cotton incorporates genes from the soil bacterium B. thuringiensis, producing proteins toxic to specific insect larvae while harmless to non-target organisms, thereby reducing bollworm damage by up to 95% in early adoption phases through decreased larval survival and feeding.[151] In the United States and India, Bt cotton adoption has surpassed 90-95% of planted acreage, driven by empirical yield protections and cost savings from fewer pest control interventions.[152] Globally, the deployment of insect-resistant GM cotton traits has contributed to a 37% average reduction in insecticide application volumes from 1996 to 2016, as documented in farm-level data accounting for both volume and environmental impact metrics like toxicity load.[153] Herbicide-tolerant cotton varieties, such as Roundup Ready introduced in the late 1990s, express genes conferring resistance to glyphosate, enabling post-emergence weed control without mechanical cultivation.[154] This trait facilitates no-till and reduced-tillage practices, which preserve soil structure, minimize erosion by up to 90% compared to conventional tillage, and enhance carbon sequestration through residue retention on fields.[155] Stacked traits combining Bt insect resistance with herbicide tolerance have become standard, amplifying benefits: field trials show sustained yield increases of 10-20% under integrated management while lowering overall pesticide environmental footprints.[153] Advancements in breeding and biotechnology continue to address abiotic stresses, with CRISPR/Cas9 genome editing applied to enhance drought tolerance by precisely modifying stress-responsive genes, such as those regulating abscisic acid pathways, without introducing foreign DNA.[156] In Pakistan, a major cotton producer facing rising temperatures, the National Biosafety Committee approved triple-trait genetically engineered varieties in early 2025, including heat-tolerant traits enduring up to 50°C alongside Bt resistance to bollworms and leaf curl virus.[157] The CEMB-33 variety, developed locally, demonstrates field resilience to extreme heat (up to 120°F) and pests, potentially tripling per-acre yields under climate-stressed conditions based on preliminary trials.[112] These developments underscore data-driven selection for climate adaptation, with peer-reviewed metrics confirming improved survival rates and fiber quality over conventional breeding alone.[158]

Pest and Weed Control

Cotton cultivation faces significant challenges from insect pests such as the boll weevil (Anthonomus grandis), which feeds on and oviposits in cotton fruit, causing direct damage to bolls and squares, and aphids including the cotton aphid (Aphis gossypii), cowpea aphid, and green peach aphid, which act as secondary pests by feeding on foliage and potentially transmitting viruses.[159][160] Other prevalent pests include bollworms, tarnished plant bugs, thrips, stink bugs, and spider mites, which can reduce yields through feeding on reproductive structures and leaves.[161] Weeds like Palmer amaranth (pigweed), a glyphosate-resistant species, compete aggressively for resources, emerging rapidly and reducing cotton stands if not controlled early.[162] Integrated pest management (IPM) in cotton emphasizes scouting to monitor pest populations against economic thresholds, combining cultural practices like crop rotation and planting dates with biological and chemical controls to minimize damage while preserving natural enemies.[163][164] Chemical applications are triggered by scouting data; for instance, aphids require treatment when exceeding 50% of plants infested with more than 150 aphids per leaf in early season.[165] Bt cotton, expressing Bacillus thuringiensis toxins, targets lepidopteran pests like bollworms, empirically reducing overall insecticide applications by 37-50% globally, with up to 70% decreases in highly toxic insecticides in regions like India and China, based on farm surveys and yield data.[166][167] This biological approach outperforms broad-spectrum sprays in efficacy against targeted pests when integrated with monitoring, as evidenced by sustained yield protections without proportional chemical increases.[168] For weed control, residual herbicides like Valor provide 6-8 weeks of pigweed suppression when applied pre-emergence, while post-emergence options such as PPO inhibitors and glufosinate target small weeds under 4 inches for optimal efficacy, often requiring 15 gallons per acre spray volume for coverage.[169][170] Deep tillage every 3-4 years buries pigweed seeds, reducing emergence by up to 73%, complementing chemical strategies in glyphosate-resistant scenarios.[162] To manage resistance in Bt-targeted pests, structured refuges—such as 5% unsprayed non-Bt cotton adjacent to Bt fields—produce susceptible insects that dilute resistant alleles through mating, delaying resistance evolution as demonstrated in 15-year field studies where refuges countered non-recessive resistance in cotton bollworm.[171][172] In the U.S., options include 20% sprayed refuges, but empirical data favor unsprayed for maximizing susceptible moth production, with compliance monitored via seed blends or dedicated plantings.[173][174]

Harvesting and Processing

Mechanical and Manual Methods

Manual harvesting of cotton, which entails workers selectively hand-picking mature fibers from open bolls into sacks, remains prevalent in many developing countries such as India, China, and parts of Africa, where it facilitates higher-quality lint by avoiding immature bolls and minimizes initial trash content.[175] This method, however, is highly labor-intensive, often relying on seasonal migrant workers—predominantly women—who endure physically demanding conditions over extended periods, with productivity limited to about 20-50 kilograms per worker per day depending on boll density and weather.[175] [176] In regions like Uzbekistan and Mali, manual picking has been linked to forced labor practices, exacerbating social and economic vulnerabilities.[177] Mechanization dramatically transformed cotton harvesting in the United States during the mid-20th century, driven by labor shortages during World War II and innovations like the spindle picker developed by International Harvester in 1943.[178] [175] By 1948-1969, adoption surged from near zero to 96% of the U.S. crop, enabling combines to harvest multiple rows simultaneously and process yields far exceeding manual capacities—up to 1-2 bales per hour per machine versus manual rates.[179] Today, over 95% of American cotton is mechanically harvested, with modern systems reducing field losses to under 10% through precise spindle moistening, doffing, and cleaning mechanisms that optimize fiber retention while minimizing damage.[180] Two primary mechanical types dominate: spindle pickers and stripper harvesters. Spindle pickers, suited to upright upland cotton varieties, employ barbed, moistened rotating spindles that penetrate open bolls to extract lint selectively, allowing for cleaner samples with lower trash (typically 5-10%) and the option for multiple passes to capture late-maturing bolls, though they require more maintenance and are less effective in high-wind or lodged crops.[181] [182] Stripper harvesters, conversely, use counter-rotating rolls or brushes to uproot entire bolls—including unripe ones—in a single, rapid pass, achieving higher throughput (up to 20-30% faster than pickers) but generating more foreign matter (15-25% trash), necessitating varieties with shorter fibers or burrs and post-harvest cleaning; they excel in drier, shorter-season regions like the Texas High Plains.[182] [183] Overall, mechanization has yielded efficiency gains of 5-10 times over manual methods in labor savings and speed, supporting scaled production while manual approaches persist where infrastructure limits machine viability.[176] [179]

Ginning and Initial Processing

Ginning separates cotton lint fibers from seeds and removes initial impurities after harvest. The process begins with feeding seed cotton into the gin stand, where mechanical action extracts the lint while minimizing fiber damage. For upland cotton, comprising over 90% of global production, saw-type gins dominate, utilizing a series of rotating circular saw blades that grasp and pull fibers through stationary ribs or grates, dislodging seeds which are too large to pass.[184][185] Eli Whitney invented the saw gin in 1793, patenting it in 1794, which mechanized separation previously done manually and enabled large-scale processing.[186] In contrast, roller gins, suited for extra-long staple varieties like Pima cotton, employ a leather-covered rotating roller and a reciprocating knife to gently strip fibers from seeds without saws, preserving fiber length and quality in delicate, longer staples.[187][188] Post-ginning, lint cleaning stages employ saw-type or pneumatic cleaners to extract remaining trash, motes, and short fibers, improving grade and market value, though excessive cleaning can reduce yield by 1-3%.[189][190] Moisture control is critical during these steps; seed cotton is typically dried to 3-6% moisture for efficient ginning, but lint may regain moisture to 5-8% before baling to avoid brittleness and breakage, as levels below 5% increase processing energy needs and fiber degradation.[191][192] Cleaned lint is then conveyed to presses, where it is compressed under high pressure into dense bales for storage and transport, with the U.S. standard net weight of 480-500 pounds per bale facilitating uniform handling and classification.[193] Bales are wrapped in jute or polypropylene covers and secured with steel straps to maintain integrity, preventing moisture ingress or compression damage during shipment.[193]

Quality Assessment

The quality of ginned cotton lint is evaluated through standardized metrics that determine its suitability for spinning and ultimate market value, primarily via the United States Department of Agriculture (USDA) classification system.[194] This system measures intrinsic fiber properties and defects, focusing on parameters like staple length, strength, and micronaire to classify cotton into grades that reflect processing performance and yarn quality.[195] Assessments occur at USDA-licensed classing offices using automated High Volume Instrument (HVI) systems, which provide objective data on multiple attributes from small samples.[196] Staple length, defined as the upper-half mean length (UHML), is a primary indicator of fiber suitability for yarn production, expressed in inches or 32nds of an inch; upland cotton typically ranges from 1-1/16 to 1-3/8 inches, with longer staples commanding premiums due to better yarn strength and uniformity.[195] Fiber strength, measured as the force per unit linear density (grams per tex) required to rupture a fiber bundle under HVI testing, averages 28-32 g/tex for high-quality upland varieties and correlates directly with yarn tenacity.[195] Micronaire, an airflow-based metric combining fiber fineness and maturity, ideally falls between 3.5 and 4.9 units; values below 3.5 indicate immature fibers prone to nep formation, while above 5.0 suggest coarseness that reduces dyeing evenness.[195] HVI testing also quantifies length uniformity index (UI), the ratio of mean length to UHML expressed as a percentage (typically 80-85% for premium cotton), which assesses fiber length distribution and predicts spinning efficiency; lower uniformity leads to higher waste and weaker yarns.[197] Contamination assessments target defects like stickiness, primarily from aphid (whitefly) honeydew deposits containing sugars such as trehalulose, which cause lint adhesion during processing; detection uses tools like the High Speed Stickiness Tester (H2SD) to count sticky points per sample, with levels exceeding 5-10 points per square centimeter triggering rejections or discounts.[198][199] Other extraneous matter, including trash particles and leaf fragments, is visually and instrumentally graded to ensure minimal interference in textile manufacturing.[195]

Physical and Chemical Properties

Fiber Structure

The cotton fiber originates as a single-celled, elongated trichome protruding from the epidermal layer of the cotton seed coat, developing into a tubular structure up to 2-3 cm in length with a diameter of 12-20 μm.[2] It features a multilayered cell wall enclosing a central lumen initially filled with protoplasm and non-cellulosic substances that diminish during maturation.[200] The primary wall forms a thin, flexible outer layer, while the secondary wall constitutes the majority of the fiber's thickness, composed of densely packed microfibrils arranged in a spiral configuration around the lumen.[201] As the fiber dries post-harvest, the lumen collapses due to dehydration and fibrillar contraction, yielding a flattened, ribbon-like cross-section that appears elliptical or kidney-shaped under microscopy, with one end tapered and the other bluntly rounded.[202] Longitudinally, this collapse induces natural twists or convolutions, typically numbering 50-100 per inch (approximately 20-40 per cm), though counts vary by cultivar—such as higher in Egyptian cottons (up to 230 per cm) versus Indian types (around 60 per cm)—arising from uneven wall shrinkage that promotes fiber interlocking.[202][203] Immature or "dead" cotton fibers, resulting from premature boll opening or environmental stress, exhibit underdeveloped secondary walls with minimal cellulose layering, lacking the characteristic lumen collapse and convolutions; these appear as thin, solid, transparent ribbons prone to brittleness and processing defects like neps.[204] Such fibers constitute quality defects, often comprising less than 25% in viable bales, as their uniform thinness reduces twist formation and yarn uniformity.[204]

Mechanical and Thermal Characteristics

Cotton fibers demonstrate moderate tensile strength, typically ranging from 3.0 to 4.9 g/denier under dry conditions, with values increasing to 3.3 to 6.4 g/denier when wet due to enhanced hydrogen bonding.[205][206] This strength arises from the crystalline cellulose structure, providing adequate load-bearing capacity for engineering applications like reinforcement in composites.[207] The breaking elongation of cotton fibers falls between 7% and 10.5%, reflecting viscoelastic behavior that allows deformation before rupture.[208][209] Initial modulus values, indicative of stiffness, range from 50 to 100 g/denier, enabling compatibility in blends with synthetic fibers that exhibit similar extensibility for uniform stress distribution in hybrid materials.[205] Thermally, cotton exhibits a standard moisture regain of approximately 7-8.5% at 65% relative humidity and 21°C, facilitating hygroscopic absorption that influences dimensional stability in load-bearing scenarios.[205] While this hydrophilic cellulose structure enables effective moisture absorption, during physical activity cotton retains water within the fibers close to the skin rather than wicking it away for evaporation, resulting in a clammy, sticky sensation, slow drying times, prolonged skin humidity, increased friction, potential irritation, and odor development.[210][211][212] Ignition occurs around 210-267°C for fabric forms, with thermal decomposition initiating near 250°C, leading to char formation that promotes self-extinguishment upon flame removal.[213] Low thermal conductivity, approximately 0.04-0.07 W/(m·K), underscores its insulating efficacy, though pyrolysis products at elevated temperatures reduce structural integrity.[214]

Chemical Composition

Cotton fibers are composed primarily of cellulose, a polysaccharide that constitutes 88% to 97% of the dry fiber weight, with typical values ranging from 90% to 95%.[24][215] The cellulose molecule is a linear polymer consisting of β-1,4-linked D-glucopyranose units, forming long, unbranched chains of repeating anhydroglucose monomers linked by glycosidic bonds, which contribute to the fiber's crystallinity and tensile strength. The amorphous region in cotton fiber cellulose typically constitutes approximately 27%, corresponding to an average crystallinity of 73%, though this can vary slightly depending on measurement methods (e.g., X-ray diffraction) and specific cotton samples, with common reports ranging from 70-80% crystallinity (thus 20-30% amorphous).[216] Non-cellulosic components make up the remaining 3% to 12% of the fiber, including proteins (approximately 1.3%), pectins (1.2%), waxes (0.6%), sugars (0.3%), fats and oils (trace amounts), pigments, and mineral ash (1.2%).[217][218] These impurities, primarily located on the fiber surface, influence initial processing but are minor relative to the dominant cellulose matrix.[219] The chemical reactivity of cotton derives from the three hydroxyl groups per glucose unit in the cellulose chain, which render the fiber hydrophilic and amenable to chemical modifications such as dyeing.[220] Reactive dyes exploit these -OH groups by forming covalent ether linkages under alkaline conditions, enabling strong affinity and color fastness, though hydrolysis of the dye can reduce fixation efficiency to 70-80%.[221][222] Scouring removes waxes and pectins via alkaline hydrolysis to expose these reactive sites, while bleaching oxidizes residual pigments and chromophores in the cellulose to achieve whiteness without degrading the polymer backbone.[24][215]

Genome and Biotechnology

Genetic Structure

Upland cotton (Gossypium hirsutum), the most widely cultivated species, possesses an allotetraploid genome (ATDT) with a total of 52 chromosomes, comprising 26 from the A subgenome (derived from an A-genome diploid ancestor similar to G. arboreum) and 26 from the D subgenome (derived from a D-genome diploid ancestor like G. raimondii).[223] [224] This polyploid structure originated from hybridization and chromosome doubling approximately 1-2 million years ago, resulting in a genome size of about 2.5 Gb, with the A subgenome larger and more gene-rich than the D subgenome due to differential expansion of transposable elements and gene families.[223] [225] The subgenomes exhibit partial diploidization, with preferential pairing of homologous chromosomes within each subgenome during meiosis, though homeologous exchanges occur at low frequencies.[226] A chromosome-scale reference genome for G. hirsutum accession Texas Marker-1 (TM-1), assembled using PacBio long reads and Hi-C scaffolding, was published in 2019, achieving over 99% contiguity and enabling precise annotation of 75,065 protein-coding genes across the subgenomes.[223] This assembly resolved subgenome-specific sequences, revealing biases such as higher expression from the AT subgenome in fiber-related traits and facilitating quantitative trait locus (QTL) mapping for agronomic characteristics like yield and fiber quality.[223] [13] Comparative analyses highlight structural variations, including inversions and translocations between subgenomes, which contribute to genetic stability but also underscore the AT subgenome's dominance in post-polyploidization evolution.[227] Polyploidy in cotton breeding presents challenges, including recombination suppression between homeologous chromosomes, which limits allele shuffling and complicates marker-assisted selection.[228] Subgenomic asymmetries lead to biased gene retention and expression, with deleterious mutations accumulating faster in the less-dominant DT subgenome, hindering introgression of traits from diploid relatives.[229] These factors necessitate strategies like synthetic polyploids or targeted crosses to enhance genetic diversity, though they have historically constrained breeding efficiency compared to diploid crops.[230]

Recent Advances in Editing and GM Traits

Recent applications of CRISPR/Cas9 technology in cotton have enabled precise genome editing to enhance fiber quality and environmental stress tolerance. For instance, editing of genes associated with fiber length and strength has improved textile-relevant traits, while modifications targeting transcription factors like GhABF2 have conferred resistance to drought and salinity by upregulating stress-responsive pathways, as demonstrated in overexpression studies showing enhanced survival under osmotic and salt stress conditions.[231][232] In 2024-2025, advanced CRISPR systems, including virus-mediated delivery like CLCrV, achieved efficient mutagenesis in cotton polyploids, facilitating edits for insect resistance via libraries of calcium-dependent protein kinase mutants.[233][234] These innovations address polyploidy challenges inherent to cotton's allotetraploid genome, yielding stable heritable changes without foreign DNA integration in many cases.[235] Genetically modified (GM) cotton traits, particularly insect-resistant Bt varieties, have seen widespread adoption exceeding 90% in major Asia-Pacific producers, driving empirical gains in productivity and input efficiency. Meta-analyses indicate GM cotton increases yields by 20-24% per acre through reduced pest damage and cuts pesticide active ingredient use by approximately 37%, lowering environmental impacts while boosting farmer profits by up to 50% among smallholders.[236][237] These benefits stem from causal reductions in bollworm infestations, enabling healthier plant physiology and higher boll retention, with data from 1996-2020 confirming sustained reductions in insecticide volumes across adopting regions.[238][239] In 2025, Pakistan approved the first locally developed GM cotton variety, CEMB-33, incorporating Bt genes for pest resistance alongside heat tolerance capable of withstanding temperatures up to 50°C (122°F), resulting in 10-15% higher yields, improved fiber length, and maintained boll formation under extreme conditions.[112][240] This development counters climate-induced declines in traditional varieties, enhancing resilience in heat-vulnerable regions through targeted genetic enhancements that preserve photosynthetic efficiency and reproductive output.[241]

Economic Importance

Global Production Statistics

Global cotton production for the 2024/25 marketing year totaled approximately 118 million 480-pound bales, reflecting steady output amid varying regional yields and weather conditions.[242] China led as the largest producer with 32 million bales, accounting for about 27% of the global total, followed by India at 24 million bales (20%) and Brazil at 17 million bales (14%).[243] The United States contributed 14.4 million bales, primarily from upland varieties, while other significant producers included Pakistan, Australia, and Turkey.[109] These figures are derived from official estimates by the U.S. Department of Agriculture (USDA), which track lint production excluding seed cotton.[242]
CountryShare of Global Production (%)Production (million 480-lb bales, 2024/25)
China2732
India2024
Brazil1417
United States1214.4
Others27~30.6
Projections for the 2025/26 marketing year indicate a modest decline to 117.7 million bales globally, attributed to reduced planted area in key regions like the United States and potential yield pressures from climate variability, though offset by efficiency gains elsewhere.[242] Worldwide harvested area averaged around 32 million hectares in recent seasons, with a forecast of 31 million hectares for 2025/26, reflecting contractions in North America and expansions in parts of Asia and Africa.[244][245] Average yields have trended upward at approximately 1.3% per year over the past decade, driven by adoption of genetically modified varieties, precision agriculture, and improved pest management, though regional disparities persist with Australia and the U.S. achieving over 1,500 kg/ha compared to lower figures in Africa.[5][246]

International Trade and Markets

Global cotton exports totaled approximately 43.7 million 480-pound bales in the 2024/25 marketing year, reflecting steady demand from major importing nations such as China, Vietnam, and Turkey.[242] The United States maintains a leading position in this trade, accounting for about 27-30% of worldwide exports, with shipments reaching around 11 million bales in recent years, primarily to Asian markets for textile processing.[247][248] Other key exporters include Brazil (around 26% share), Australia, and West African countries, which collectively supply the bulk of raw cotton lint traded internationally.[248] International trade in cotton has been shaped by disputes under the World Trade Organization (WTO), notably the 2002 case (DS267) brought by Brazil against U.S. upland cotton subsidies, which Brazil argued caused serious prejudice by suppressing global prices and displacing exports.[249] The WTO panel ruled in Brazil's favor in 2004, finding certain U.S. programs, including marketing loan and counter-cyclical payments, actionable; the dispute was settled in 2014 through a U.S. payment to Brazil and program adjustments, averting broader retaliatory tariffs.[250] Such cases highlight ongoing tensions over domestic support mechanisms in major producing nations, influencing trade flows and policy reforms.[251] Cotton markets facilitate global transactions through standardized futures contracts on the Intercontinental Exchange (ICE), where Cotton No. 2 futures—calling for physical delivery of U.S. upland cotton meeting specific grade and staple standards—enable hedging and price discovery for exporters, merchants, and mills since their introduction in 1984.[252] The supply chain typically begins at farms in exporting regions, where harvested cotton is ginned to separate lint from seeds and compressed into bales, then transported to ports for shipment to international buyers.[242] Traders and merchants handle logistics and quality certification, delivering bales to spinning mills in importing countries, where the fiber is processed into yarn; this structure supports efficient cross-border movement but exposes trade to logistical disruptions and varying national regulations on quality and phytosanitary standards.[253][254]

Price Volatility and Influences

Cotton prices exhibit significant volatility, driven primarily by imbalances in global supply and demand, with the Intercontinental Exchange (ICE) No. 2 cotton futures serving as the benchmark, quoted in U.S. cents per pound. In 2025, prices reached lows around 64 cents per pound as of October 24, amid oversupply from record production in major exporters like Brazil and India, coupled with weak demand from sluggish global economic growth and reduced consumption in key markets such as China.[255] [256] [257] This downward pressure persisted despite slight quarterly recoveries, with forecasts indicating modest increases to around 91 cents by early 2026, contingent on stabilizing fundamentals.[258] Historical cycles underscore this pattern, with sharp peaks and troughs tied to exogenous shocks; for instance, prices surged to over $2.00 per pound in 2011 due to concurrent floods in Pakistan, droughts in China, and strong post-recession textile demand, before collapsing to below 60 cents in 2015-2016 from subsequent oversupply.[259] Weather remains a core causal driver, as erratic conditions—such as droughts in the U.S. Cotton Belt or excessive rainfall in producing regions—directly alter yields and global stocks, amplifying supply-side volatility without corresponding demand offsets.[260] [261] Currency fluctuations exert further influence, with a stronger U.S. dollar eroding the competitiveness of American cotton exports, which constitute about 15-20% of global trade, thereby pressuring prices downward as buyers shift to cheaper alternatives from non-dollar economies.[262] Policy interventions, including trade tariffs, subsidies, and export restrictions—such as U.S. tariffs on importing nations or China's state stockpiling—distort market signals and exacerbate swings, as seen in reduced Chinese imports by 65% in 2025 due to reliance on domestic reserves.[263] [264] [265] To mitigate these risks, cotton farmers commonly employ hedging strategies via ICE futures contracts, selling forward to lock in prices and offset potential declines between planting and harvest, effectively substituting basis risk (local price deviations from futures) for outright price exposure.[266] Options on these futures provide additional flexibility, allowing producers to cap downside while retaining upside potential, though transaction costs and margin requirements limit adoption among smaller operations.[267] [268]

Investment Vehicles and Financial Derivatives

Cotton prices can be tracked through financial instruments, though dedicated pure-play cotton exchange-traded funds (ETFs) are not available on major U.S. exchanges as of 2026, due to limited investor demand compared to other agricultural commodities like corn or soybeans. Investors seeking exposure to cotton futures prices primarily use exchange-traded notes (ETNs) or exchange-traded commodities (ETCs) in international markets:
  • The iPath Series B Bloomberg Cotton Subindex Total Return ETN (ticker: BAL) tracks the Bloomberg Cotton Subindex, providing direct exposure to cotton futures (though it may have low liquidity or availability restrictions).
  • In Europe, the WisdomTree Cotton ETC (ticker: COTN, ISIN: GB00B15KXT11) tracks the Bloomberg Cotton index via futures contracts, listed on exchanges like Borsa Italiana.
  • Leveraged products, such as ETFS 2x Daily Long Cotton (LCTO.L), offer amplified exposure but with higher risk.
Broader agriculture-focused funds provide indirect exposure, where cotton is a minor component:
  • Invesco DB Agriculture Fund (DBA), which includes cotton alongside other commodities like corn, soybeans, and wheat.
Direct participation in cotton futures contracts (Cotton No. 2) is available on the Intercontinental Exchange (ICE), requiring a futures account and involving risks such as margin calls and contango-related roll costs. These instruments allow indirect investment in cotton without physical ownership, influenced by factors like weather, global supply from major producers (India, China, U.S., Brazil), and textile demand. Investors should note structural differences (e.g., ETNs carry issuer credit risk) and consult current listings, as product availability can change.

Uses and Applications

Textile Industry

Cotton fiber is primarily processed in the textile industry through ginning to remove seeds, followed by cleaning, carding to align fibers, drawing to create slivers, roving to form loose strands, and spinning to twist them into yarns suitable for weaving or knitting.[269] These yarns are then converted into fabrics via methods such as ring spinning for finer quality or open-end spinning for coarser, higher-volume production.[270] Global cotton consumption for milling, which feeds textile production, reached an estimated 115.2 million bales in the 2024/25 marketing year, reflecting its dominance as the leading natural fiber for yarn production despite competition from synthetics.[271] The bulk of cotton's textile applications—accounting for over 70% of production—centers on apparel such as T-shirts, underwear, and trousers, as well as home textiles including bed sheets, towels, and upholstery.[242] In apparel, cotton's share remains significant for items requiring breathability and comfort, though its overall fiber market position has declined to about 22.4% in 2024 amid rising synthetic alternatives.[5] Bedding and towels leverage cotton's absorbency, with the material comprising a substantial portion of these markets due to its natural moisture-wicking properties.[272] Cotton is frequently blended with polyester, typically in 50/50 ratios, to enhance durability, reduce wrinkling and shrinkage, and lower costs compared to pure cotton fabrics, which can pill or fade more readily.[273] These blends maintain cotton's softness while incorporating polyester's strength and quick-drying attributes, making them prevalent in workwear and casual clothing.[274] A notable cotton textile application is denim, a sturdy twill-woven fabric originating in the early 19th century but popularized through the 1873 patent by Levi Strauss and Jacob Davis for riveted work pants, marking the invention of modern blue jeans.[275] Initially designed for miners and laborers, denim jeans evolved into a global apparel staple by the late 1800s, relying on cotton's robustness for repeated wear.[276]

Industrial and Non-Textile Uses

Cotton fibers are employed in medical applications for their absorbency, softness, and biocompatibility, including the production of gauze for wound dressings, bandages, swabs, and cotton balls.[277][278] These properties enable effective moisture management and reduced infection risk in surgical and post-operative care, with purified cotton also used in gowns, drapes, and dental rolls.[278][279] In industrial contexts, cotton fibers serve in filtration media, such as air and liquid filters, due to their structural integrity and permeability, and in reinforcement materials like conveyor belts and certain composite products.[280][281] Nonwoven forms extend to absorbent products like wipes and pads, leveraging the fiber's natural cellulose content for durability without weaving.[282] Cottonseeds, comprising about 30-40% of a harvested boll's weight, yield oil extracted through crushing, with a single seed containing 15-20% oil content.[283] Approximately 80% of U.S. cottonseed production is processed for oil, which is refined for uses in cooking, frying, salad dressings, and margarine, while the residual meal provides protein-rich livestock feed, particularly for cattle.[284][285] Globally, cottonseed oil production supports food and feed sectors, with one ton of crushed seed yielding roughly 16% crude oil.[286] Byproducts from seed processing include linters, short fibers adhering to seeds after ginning, used to produce cellulose derivatives for rayon, nitrocellulose in explosives and lacquers, and bioplastics.[287][288] First-cut linters, of higher purity, also form specialty papers, pharmaceuticals, and absorbent materials, while second-cut variants suit mattress filling and lower-grade cellulose.[287] Cottonseed hulls, the outer shells removed during delinting, function as ruminant roughage supplements, intake limiters in feedlot diets, and industrial inputs for furfural solvents, oil drilling additives, and bioenergy pellets.[289][290] These hulls, high in fiber but low in protein, substitute for hay in beef cattle rations, enhancing diet cost-efficiency.[291]

Environmental and Sustainability Issues

Water and Land Resource Use

Cotton production is among the more water-intensive crops, with a global average water footprint of approximately 10,000 liters per kilogram of lint, though estimates range from 7,000 to 29,000 liters per kilogram depending on regional practices and climate.[292][293] This footprint predominantly consists of green water from rainfall, accounting for about 70-80% in rain-fed systems, which comprise the majority of global cultivation; blue water from irrigation represents a smaller share but is critical in arid regions like parts of India and Pakistan, where footprints can exceed 20,000 liters per kilogram.[294][295] Adoption of efficient irrigation technologies has improved water productivity. Drip irrigation, which delivers water directly to plant roots, reduces consumption by 20-50% compared to traditional furrow or flood methods, enabling higher yields per unit of water—up to 20% more cotton per cubic meter in some studies—while minimizing evaporation and runoff.[296][297] In subsurface drip systems, further savings of 28-36% have been observed on various soil types, alongside better capture of rainfall in upper soil layers.[298] Cotton occupies roughly 2.5% of the world's cropland, equivalent to about 33-35 million hectares annually, concentrated in regions like Indian subcontinent and the Americas.[299][300] Intensive monoculture practices heighten risks of soil erosion due to repeated tillage and bare fallow periods, potentially accelerating topsoil loss by factors of 2-5 times compared to diversified systems.[301] Crop rotation with legumes, grains, or cover crops mitigates these effects by enhancing soil structure, increasing organic matter, and reducing erosion potential, as demonstrated in long-term studies showing superior soil resilience in rotated versus continuous cotton fields.[302][303] Combined with no-till practices, rotation can further stabilize soil aggregates and limit degradation in dryland areas.[304]

Pesticide and Fertilizer Impacts

Conventional cotton production accounts for approximately 16% of global insecticide use, despite occupying only about 2.5% of the world's agricultural land.[305] This high reliance stems from vulnerability to pests like bollworms, with estimates indicating that over 80% of the crop could be lost without chemical interventions.[306] Empirical studies on genetically modified Bt cotton, which expresses insecticidal proteins from Bacillus thuringiensis, demonstrate reductions in insecticide applications by 50% or more compared to conventional varieties, with some regions reporting drops of 47% to 79%.[307][173] These reductions have led to positive ecosystem effects, including decreased non-target pest control and improved biodiversity in surrounding habitats due to lower broad-spectrum spraying.[308] Fertilizer application in cotton farming, primarily nitrogen and phosphorus, contributes to environmental degradation through runoff, which promotes eutrophication in waterways. Studies in the Mississippi Delta region show median nitrate-nitrogen losses of 0.03 to 0.1 kg/ha per runoff event, with total nitrogen losses equaling about 3.7% of applied fertilizer from planting to harvest.[309] Phosphorus losses similarly reach 4% of inputs, exacerbating algal blooms and hypoxic zones.[310] Precision techniques like fertigation—delivering nutrients via drip irrigation—enhance efficiency, achieving up to 90% nutrient use while minimizing leaching to as low as 10%, and can reduce nitrogen needs by 23% without yield penalties.[311][312] Organic cotton systems, avoiding synthetic inputs, typically yield 14-30% less fiber per acre than conventional methods due to limited pest and nutrient management options, underscoring trade-offs in scaling production without chemical aids.[313][314] Net impacts favor targeted conventional and GM approaches for reducing overall pesticide loads and optimizing fertilizer delivery, based on field trial data prioritizing yield stability and minimized externalities.[315]

Carbon Footprint and Climate Adaptation

The lifecycle carbon footprint of cotton fiber production typically ranges from 1.3 to 4.1 kg CO₂ equivalent per kg of fiber, encompassing cultivation, harvesting, ginning, and initial processing stages.[316] This varies by region and practices, with lower values associated with efficient irrigation and fertilization, while higher figures reflect intensive chemical inputs and energy use in conventional systems.[317] In highly mechanized operations, diesel fuel for machinery emerges as a primary emission source, yet overall efficiency gains from reduced labor and higher yields per hectare can mitigate per-unit impacts compared to manual systems.[318] Cotton breeding programs have introduced heat- and drought-tolerant varieties in recent years, enabling sustained production amid rising temperatures and variable precipitation. For instance, varieties released in 2024, such as those from Americot with enhanced heat tolerance and bacterial blight resistance, have demonstrated resilience in North Delta regions during hot, dry conditions.[319] Empirical trials in 2024 across the Texas High Plains and other areas confirmed that such genotypes maintain fiber quality and yield despite shorter fiber lengths from heat stress, with over 15 new varieties available for 2025 planting to address these challenges.[320][122] These adaptations, including improved root morphology and relative water content retention, counteract yield reductions observed under elevated temperatures, where a 1°C increase during flowering can otherwise decrease output by up to 5.5%.[321][322] No-till practices combined with genetically modified cotton varieties further support climate adaptation by enhancing soil carbon sequestration, offsetting production emissions. Adoption of no-till in southeastern U.S. cotton systems sequesters an average of 428 pounds of carbon per acre annually, exceeding emissions in some cases.[323] GM traits facilitating reduced tillage have contributed to global sequestration of billions of kilograms of carbon since 1996, as herbicide-tolerant crops minimize soil disturbance and promote organic matter retention.[324][325] One acre of no-till cotton can store 350 pounds more atmospheric carbon than it emits during production, underscoring the net positive potential in conserved soil management.[326]

Social and Ethical Considerations

Historical Labor Practices

In the antebellum United States, cotton production depended heavily on enslaved labor, with slaveholders accounting for approximately 90 percent of output during the period leading to the Civil War.[327] By 1860, enslaved workers generated over 2 billion pounds of cotton annually in the South, comprising about three-quarters of the global supply exported from the region.[328] Of the roughly 3.2 million enslaved individuals in slave states by 1850, approximately 1.8 million were engaged in cotton cultivation.[329] The cotton gin, patented by Eli Whitney in 1793, mechanized seed removal and elevated cotton's profitability, spurring a surge in production from under 2 million pounds in 1790 to over 1.5 billion pounds by 1860; this expansion intensified demand for enslaved field labor despite easing ginning bottlenecks, as harvesting remained manual and labor-intensive.[186][330] Emancipation via the Civil War's conclusion in 1865 disrupted output temporarily, yet production recovered to exceed pre-war volumes within a decade through free labor arrangements and market-driven efficiencies, demonstrating sustained growth absent coerced systems.[331] Mechanization decisively curtailed manual field labor dependency, with tractor use proliferating in the early 20th century and mechanical pickers commercialized post-World War II; harvesting shifted from virtually all hand-picked in 1948 to 96 percent mechanized by the late 1960s, allowing output expansion without equivalent workforce growth and rendering large-scale field slavery untenable even had abolition lagged.[179][332] Elsewhere, colonial cotton initiatives frequently incorporated forced or indentured systems; in British India and African territories like Uganda during the early 20th century, administrators enforced compulsory cultivation to bolster exports, supplementing or replacing pre-existing labor coercion in plantation economies.[333][334]

Modern Labor Conditions

In the United States, cotton harvesting has been predominantly mechanized since the introduction of spindle pickers in the 1940s, with hand-picking virtually eliminated by the 1970s, substantially reducing manual labor demands and associated physical strain on workers.[335] This shift has enabled higher agricultural wages, with U.S. cotton farm operators reporting average annual incomes of $60,000 to $120,000, reflecting productivity gains that outpace labor costs in manual systems.[336] Mechanization has similarly advanced in India, where rising farm wages and labor shortages—driven by rural-to-urban migration—have prompted adoption of cotton pickers, increasing net farmer income by minimizing harvest losses and time, with studies showing potential gains of up to 20-30% in profitability for mechanized operations.[337] The global cotton sector sustains approximately 24 million growers—nearly half women—and supports over 100 million rural families across 80 countries, often serving as a primary income source that elevates living standards in low-income agrarian economies despite localized challenges.[338] Child labor incidence has declined through targeted enforcement, including ILO monitoring and national laws, with verifiable reductions in major producers like India via stricter inspections and school enrollment incentives tied to agricultural compliance.[339] In Uzbekistan, systemic forced labor and child labor in cotton fields ended by 2019, prompting the U.S. Department of Labor to remove Uzbek cotton from its list of goods produced with forced child labor after confirming isolated incidents rather than widespread practices.[340][341] Technological progress, including advanced harvesters capable of picking 870-2,180 kg per day versus 15-20 kg manually, has enhanced overall productivity by 50-100 times in mechanized settings, alleviating drudgery and enabling labor reallocation to less hazardous tasks.[175] Safety improvements include ergonomic tools like reinforced picking kits that reduce worker fatigue and musculoskeletal strain by allowing heavier loads with fewer field traversals, as implemented in community-led initiatives in India.[342] These developments counter narratives of pervasive exploitation by demonstrating causal links between innovation, enforcement, and measurable welfare gains, though uneven adoption persists in subsistence farming regions.[343]

Fair Trade and Economic Development

Fairtrade certification for cotton provides producers with a minimum price floor and an additional premium, typically ranging from 10% to 20% above market rates, intended to cover sustainable production costs and community investments.[344] However, certified Fairtrade cotton constitutes less than 1% of global production, with only about 18,000 tonnes produced in 2016/2017 across nine countries, compared to total output exceeding 25 million tonnes annually.[345] This limited scale stems from certification bureaucracies, including high compliance costs, complex auditing requirements, and restricted market access, which disproportionately burden smallholder farmers and hinder broader adoption despite the modest price incentives.[346] In contrast, unrestricted cotton exports have driven economic development in producing regions of Africa and Asia by generating foreign exchange and rural cash income that funds education and infrastructure. In Benin, cotton accounts for 61% of total exports, supporting household investments in schooling and local roads, while in Burkina Faso and Mali, sector revenues contribute to national budgets for public services.[347] Similarly, in Asian countries like India, cotton income has enabled smallholders to expand irrigation and community facilities, with empirical links showing agricultural cash crops correlating to higher school enrollment and reduced rural poverty through market participation rather than premium subsidies.[348] Secure property rights in land and crops facilitate greater private investment in cotton farming than foreign aid dependency, as evidenced by studies showing titling improves access to credit, boosts yields via asset investments, and raises household welfare through sustained income gains.[349] In regions with formalized ownership, farmers allocate factors more efficiently, leading to productivity increases that outpace aid-driven interventions, which often fail to build long-term incentives; for instance, clear tenure reduces risk aversion, enabling mechanization and soil improvements that empirically lower poverty more effectively than transfer-based programs.[350][351]

References

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