Hubbry Logo
MetalMetalMain
Open search
Metal
Community hub
Metal
logo
8 pages, 0 posts
0 subscribers
Be the first to start a discussion here.
Be the first to start a discussion here.
Contribute something
Metal
Metal
from Wikipedia

refer to caption
Iron, shown here as fragments and a 1 cm3 cube, is an example of a chemical element that is a metal.
A metal gravy boat
Metal in the form of a gravy boat made from stainless steel, an alloy largely composed of iron, chromium and nickel

A metal (from Ancient Greek μέταλλον (métallon) 'mine, quarry, metal') is a material that, when polished or fractured, shows a lustrous appearance, and conducts electricity and heat relatively well. These properties are all associated with having electrons available at the Fermi level, as against nonmetallic materials which do not.[1]: Chpt 8 & 19 [2]: Chpt 7 & 8  Metals are typically ductile (can be drawn into a wire) and malleable (can be shaped via hammering or pressing).[3]

A metal may be a chemical element such as iron; an alloy such as stainless steel; or a molecular compound such as polymeric sulfur nitride.[4] The general science of metals is called metallurgy, a subtopic of materials science; aspects of the electronic and thermal properties are also within the scope of condensed matter physics and solid-state chemistry, it is a multidisciplinary topic. In colloquial use materials such as steel alloys are referred to as metals, while others such as polymers, wood or ceramics are nonmetallic materials.

A metal conducts electricity at a temperature of absolute zero,[5] which is a consequence of delocalized states at the Fermi energy.[1][2] Many elements and compounds become metallic under high pressures, for example, iodine gradually becomes a metal at a pressure of between 40 and 170 thousand times atmospheric pressure.

When discussing the periodic table and some chemical properties, the term metal is often used to denote those elements which in pure form and at standard conditions are metals in the sense of electrical conduction mentioned above. The related term metallic may also be used for types of dopant atoms or alloying elements.

The strength and resilience of some metals has led to their frequent use in, for example, high-rise building and bridge construction, as well as most vehicles, many home appliances, tools, pipes, and railroad tracks. Precious metals were historically used as coinage, but in the modern era, coinage metals have extended to at least 23 of the chemical elements.[6] There is also extensive use of multi-element metals such as titanium nitride[7] or degenerate semiconductors in the semiconductor industry.

The history of refined metals is thought to begin with the use of copper about 11,000 years ago. Gold, silver, iron (as meteoric iron), lead, and brass were likewise in use before the first known appearance of bronze in the fifth millennium BCE. Subsequent developments include the production of early forms of steel; the discovery of sodium—the first light metal—in 1809; the rise of modern alloy steels; and, since the end of World War II, the development of more sophisticated alloys.

Properties

[edit]

Form and structure

[edit]
Gallium crystals on a table
Gallium crystals

Most metals are shiny and lustrous, at least when polished, or fractured. Sheets of metal thicker than a few micrometres appear opaque, but gold leaf transmits green light. This is due to the freely moving electrons which reflect light.[1][2]

Although most elemental metals have higher densities than nonmetals,[8] there is a wide variation in their densities, lithium being the least dense (0.534 g/cm3) and osmium (22.59 g/cm3) the most dense. Some of the 6d transition metals are expected to be denser than osmium, but their known isotopes are too unstable for bulk production to be possible.[9] Magnesium, aluminium and titanium are light metals of significant commercial importance. Their respective densities of 1.7, 2.7, and 4.5 g/cm3 can be compared to those of the older structural metals, like iron at 7.9 and copper at 8.9 g/cm3. The most common lightweight metals are aluminium[10][11] and magnesium[12][13] alloys.

Schematic appearance of round metal bars after tensile testing.
(a) Brittle fracture
(b) Ductile fracture
(c) Completely ductile fracture

Metals are typically malleable and ductile, deforming under stress without cleaving.[8] The nondirectional nature of metallic bonding contributes to the ductility of most metallic solids, where the Peierls stress is relatively low allowing for dislocation motion, and there are also many combinations of planes and directions for plastic deformation.[14] Due to their having close packed arrangements of atoms the Burgers vector of the dislocations are fairly small, which also means that the energy needed to produce one is small.[3][14] In contrast, in an ionic compound like table salt, the Burgers vectors are much larger and the energy to move a dislocation is far higher.[3] Reversible elastic deformation in metals can be described well by Hooke's law for the restoring forces, where the stress is linearly proportional to the strain, up to the proportional limit of the material.[15][16]

A temperature change may lead to the movement of structural defects in the metal such as grain boundaries, point vacancies, line and screw dislocations, stacking faults and twins in both crystalline and non-crystalline metals. Internal slip, creep, and metal fatigue may also ensue.[3][14]

The atoms of simple metallic substances are often in one of three common crystal structures, namely body-centered cubic (bcc), face-centered cubic (fcc), and hexagonal close-packed (hcp). In bcc, each atom is positioned at the center of a cube of eight others. In fcc and hcp, each atom is surrounded by twelve others, but the stacking of the layers differs. Some metals adopt different structures depending on the temperature.[17]

Many other metals with different elements have more complicated structures, such as rock-salt structure in titanium nitride or perovskite (structure) in some nickelates.[18]

Electrical and thermal

[edit]
The energy states available to electrons in different kinds of solids at thermodynamic equilibrium.
 
Here, height is energy while width is the density of available states for a certain energy in the material listed. The shading follows the Fermi–Dirac distribution (black=all states filled, white=no state filled).
 
The Fermi level EF is the energy level at which the electrons are in a position to interact with energy levels above them. In metals and semimetals the Fermi level EF lies inside at least one band of energy states.
 
In insulators and semiconductors the Fermi level is inside a band gap; however, in semiconductors the bands are near enough to the Fermi level to be thermally populated with electrons or holes.

The electronic structure of metals makes them good conductors of electricity. In general, electrons in a material all have different momenta, which average to zero when there is no external voltage. In metals, when a voltage is applied, some electrons shift to states with slightly higher momentum in the direction of the electric field, while others slow down slightly. This creates a net drift velocity that leads to an electric current.[1][2][19] This involves small changes in which wavefunctions the electrons are in, changing to those with the higher momenta. According to the Pauli exclusion principle, no two electrons can occupy the same quantum state.[20] Therefore, for the electrons to shift to higher-momentum states, such states must be unoccupied. In metals, these empty delocalized electron states are available at energies near the highest occupied levels, as shown in the Figure.

By contrast, semiconductors like silicon and nonmetals like strontium titanate have an energy gap between the highest filled electron states (the valence band) and the lowest empty states (the conduction band). A small electric field is insufficient to excite electrons across this gap, making these materials poor electrical conductors.[19] However, semiconductors can carry some current when doped with elements that introduce additional partially occupied energy states, or when thermal excitation enables electrons to cross the energy gap.[21]

The elemental metals have electrical conductivity values of from 6.9 × 103 S/cm for manganese to 6.3 × 105 S/cm for silver. In contrast, a semiconducting metalloid such as boron has an electrical conductivity 1.5 × 10−6 S/cm. Typically, the electrical conductivity of metals decreases with heating because the increased thermal motion of the atoms makes it harder for electrons to flow.[22] Exceptionally, plutonium's electrical conductivity increases when heated in the temperature range of around −175 to +125 °C, with anomalously large thermal expansion coefficient and a phase change from monoclinic to face-centered cubic near 100 °C.[23] This behavior, along with similar phenomena observed in other transuranic elements, is attributed to more complex relativistic and spin interactions which are not captured in simple models.[24]

Density of states of TiN, with the occupied states shaded in blue and the Fermi level at the x origin. All the states, as well as those associated with the Ti and N atoms are shown.

All of the metallic alloys as well as conducting ceramics and polymers are metals by the same definition; for instance titanium nitride has delocalized states at the Fermi level. They have electrical conductivities similar to those of elemental metals. Liquid forms are also metallic conductors or electricity, for instance mercury. In normal conditions no gases are metallic conductors. However, a plasma is a metallic conductor and the charged particles in a plasma have many properties in common with those of electrons in elemental metals, particularly for white dwarf stars.[25]

Metals are relatively good conductors of heat, which in metals is transported mainly by the conduction electrons.[26] At higher temperatures the electrons can occupy slightly higher energy levels given by Fermi–Dirac statistics.[2][21] These have slightly higher momenta (kinetic energy) and can pass on thermal energy. The empirical Wiedemann–Franz law states that in many metals the ratio between thermal and electrical conductivities is proportional to temperature, with a proportionality constant that is roughly the same for all metals.[2]

Battery demonstration unit for conducting polymers built by nobel laureate Alan MacDiarmid
Battery demonstration unit for conducting polymers built by nobel laureate Alan MacDiarmid[27]

The contribution of a metal's electrons to its heat capacity and thermal conductivity, and the electrical conductivity of the metal itself can be approximately calculated from the free electron model.[2] However, this does not take into account the detailed structure of the metal's ion lattice. Taking into account the positive potential caused by the arrangement of the ion cores enables consideration of the electronic band structure and binding energy of a metal. Various models are applicable, the simplest being the nearly free electron model.[2] Modern methods such as density functional theory are typically used.[28][29]

Chemical

[edit]

The elements which form metals usually form cations through electron loss.[8] Most will react with oxygen in the air to form oxides over various timescales (potassium burns in seconds while iron rusts over years) which depend upon whether the native oxide forms a passivation layer that acts as a diffusion barrier.[30][31] Some others, like palladium, platinum, and gold, do not react with the atmosphere at all; gold can form compounds where it gains an electron (aurides, e.g. caesium auride). The oxides of elemental metals are often basic. However, oxides with very high oxidation states such as CrO3, Mn2O7, and OsO4 often have strictly acidic reactions; and oxides of the less electropositive metals such as BeO, Al2O3, and PbO, can display both basic and acidic properties. The latter are termed amphoteric oxides.

Periodic table distribution of elemental metals

[edit]

The elements that form exclusively metallic structures under ordinary conditions are shown in yellow on the periodic table below. The remaining elements either form covalent network structures (light blue), molecular covalent structures (dark blue), or remain as single atoms (violet).[32] Astatine (At), francium (Fr), and the elements from fermium (Fm) onwards are shown in gray because they are extremely radioactive and have never been produced in bulk. Theoretical and experimental evidence suggests that these uninvestigated elements should be metals,[33] except for oganesson (Og) which DFT calculations indicate would be a semiconductor.[34]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Group →
↓ Period
1 H He
2 Li Be B C N O F Ne
3 Na Mg Al Si P S Cl Ar
4 K Ca Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga Ge As Se Br Kr
5 Rb Sr Y Zr Nb Mo Tc Ru Rh Pd Ag Cd In Sn Sb Te I Xe
6 Cs Ba La Ce Pr Nd Pm Sm Eu Gd Tb Dy Ho Er Tm Yb Lu Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi Po At Rn
7 Fr Ra Ac Th Pa U Np Pu Am Cm Bk Cf Es Fm Md No Lr Rf Db Sg Bh Hs Mt Ds Rg Cn Nh Fl Mc Lv Ts Og

The situation changes with pressure: at extremely high pressures, all elements (and indeed all substances) are expected to metallize.[33] Arsenic (As) has both a stable metallic allotrope and a metastable semiconducting allotrope at standard conditions. A similar situation affects carbon (C): graphite is metallic, but diamond is not.

Alloys

[edit]
Three bars of babbitt metal
Samples of babbitt metal, an alloy of tin, antimony, and copper, used in bearings to reduce friction

In the context of metals, an alloy is a substance having metallic properties which is composed of two or more elements. Often at least one of these is a metallic element; the term "alloy" is sometimes used more generally as in silicon–germanium alloys. An alloy may have a variable or fixed composition. For example, gold and silver form an alloy in which the proportions of gold or silver can be varied; titanium and silicon form an alloy TiSi2 in which the ratio of the two components is fixed (also known as an intermetallic compound[35][36]).

A metal sculpture
A sculpture cast in nickel silver—an alloy of copper, nickel, and zinc that looks like silver

Most pure metals are either too soft, brittle, or chemically reactive for practical use. Combining different ratios of metals and other elements in alloys modifies the properties to produce desirable characteristics, for instance more ductile, harder, resistant to corrosion, or have a more desirable color and luster. Of all the metallic alloys in use today, the alloys of iron (steel, stainless steel, cast iron, tool steel, alloy steel) make up the largest proportion both by quantity and commercial value.[37] Iron alloyed with various proportions of carbon gives low-, mid-, and high-carbon steels, with increasing carbon levels reducing ductility and toughness. The addition of silicon will produce cast irons, while the addition of chromium, nickel, and molybdenum to carbon steels (more than 10%) results in stainless steels with enhanced corrosion resistance.

Other significant metallic alloys are those of aluminium, titanium, copper, and magnesium. Copper alloys have been known since prehistory—bronze gave the Bronze Age its name—and have many applications today, most importantly in electrical wiring. The alloys of the other three metals have been developed relatively recently; due to their chemical reactivity they need electrolytic extraction processes. The alloys of aluminium, titanium, and magnesium are valued for their high strength-to-weight ratios; magnesium can also provide electromagnetic shielding.[38][39] These materials are ideal for situations where high strength-to-weight ratio is more important than material cost, such as in aerospace and some automotive applications.[40]

Alloys specially designed for highly demanding applications, such as jet engines, may contain more than ten elements.

Categories

[edit]

Metals can be categorised by their composition, physical or chemical properties. Categories described in the subsections below include ferrous and non-ferrous metals; brittle metals and refractory metals; white metals; heavy and light metals; base, noble, and precious metals as well as both metallic ceramics and polymers.

Ferrous and non-ferrous metals

[edit]

The term "ferrous" is derived from the Latin word meaning "containing iron". This can include pure iron, such as wrought iron, or an alloy such as steel. Ferrous metals are often magnetic, but not exclusively. Non-ferrous metals and alloys lack appreciable amounts of iron.

Brittle elemental metal

[edit]

While nearly all elemental metals are malleable or ductile, a few—beryllium, chromium, manganese, gallium, and bismuth—are brittle.[41] Arsenic and antimony, if admitted as metals, are brittle. Low values of the ratio of bulk elastic modulus to shear modulus (Pugh's criterion) are indicative of intrinsic brittleness.[42] A material is brittle if it is hard for dislocations to move, which is often associated with large Burgers vectors and only a limited number of slip planes.[43]

Refractory metal

[edit]

A refractory metal is a metal that is very resistant to heat and wear. Which metals belong to this category varies; the most common definition includes niobium, molybdenum, tantalum, tungsten, and rhenium as well as their alloys. They all have melting points above 2000 °C, and a high hardness at room temperature. Several compounds such as titanium nitride are also described as refractory metals.

White metal

[edit]

A white metal is any of a range of white-colored alloys with relatively low melting points used mainly for decorative purposes.[44][45] In Britain, the fine art trade uses the term "white metal" in auction catalogues to describe foreign silver items which do not carry British Assay Office marks,[46] but which are nonetheless understood to be silver and are priced accordingly.

Heavy and light metals

[edit]

A heavy metal is any relatively dense metal, either single element or multielement.[47] Magnesium, aluminium and titanium alloys are light metals of significant commercial importance.[48] Their densities of 1.7, 2.7 and 4.5 g/cm3 range from 19 to 56% of the densities of other structural metals,[49] such as iron (7.9) and copper (8.9) and their alloys.

Base, noble, and precious metals

[edit]

The term base metal refers to a metal that is easily oxidized or corroded, such as reacting easily with dilute hydrochloric acid (HCl) to form a metal chloride and hydrogen. The term is normally used for the elements, and examples include iron, nickel, lead, and zinc. Copper is considered a base metal as it is oxidized relatively easily, although it does not react with HCl.

Rhodium powder, a rhodium cylinder, and a rhodium pellet in a row
Rhodium, a noble metal, shown here as 1 g of powder, a 1 g pressed cylinder, and a 1 g pellet

The term noble metal (also for elements) is commonly used in opposition to base metal. Noble metals are less reactive, resistant to corrosion or oxidation,[50] unlike most base metals. They tend to be precious metals, often due to perceived rarity. Examples include gold, platinum, silver, rhodium, iridium, and palladium.

In alchemy and numismatics, the term base metal is contrasted with precious metal, that is, those of high economic value.[51] Most coins today are made of base metals with low intrinsic value; in the past, coins frequently derived their value primarily from their precious metal content; gold, silver, platinum, and palladium each have an ISO 4217 currency code. Currently they have industrial uses such as platinum and palladium in catalytic converters, are used in jewellery and also a role as investments and a store of value.[52] Palladium and platinum, as of summer 2024, were valued at slightly less than half the price of gold, while silver is substantially less expensive.

Valve metals

[edit]

In electrochemistry, a valve metal is a metal which passes current in only one direction due to the formation of any insulating oxide later.[53]

Metallic ceramics

[edit]
TiN coated drill bit

There are many ceramic compounds which have metallic electrical conduction, but are not simple combinations of metallic elements. (They are not the same as cermets which are composites of a non-conducting ceramic and a conducting metal.) One set, the transition metal nitrides has significant ionic character to the bonding, so can be classified as both ceramics and metals.[7] They have partially filled states at the Fermi level[7] so are good thermal and electrical conductors, and there is often significant charge transfer from the transition metal atoms to the nitrogen.[7] However, unlike most elemental metals, ceramic metals are often not particularly ductile. Their uses are widespread, for instance titanium nitride finds use in orthopedic devices[54] and as a wear resistant coating.[55] In many cases their utility depends upon there being effective deposition methods so they can be used as thin film coatings.[56]

Metallic polymers

[edit]
Several of the conducting polymers[57]

There are many polymers which have metallic electrical conduction,[58][59] typically associated with extended aromatic components such as in the polymers indicated in the Figure. The conduction of the aromatic regions is similar to that of graphite, so is highly directional.[60]

Half metal

[edit]

A half-metal is any substance that acts as a conductor to electrons of one spin orientation, but as an insulator or semiconductor to those of the opposite spin. They were first described in 1983, as an explanation for the electrical properties of manganese-based Heusler alloys.[61] Although all half-metals are ferromagnetic (or ferrimagnetic), most ferromagnets are not half-metals. Many of the known examples of half-metals are oxides, sulfides, or Heusler alloys.[62]

Semimetal

[edit]

A semimetal is a material with a small energy overlap between the bottom of the conduction band and the top of the valence band, but they do not overlap in momentum space.[63] Unlike a regular metal, semimetals have charge carriers of both types (holes and electrons), although the charge carriers typically occur in much smaller numbers than in a real metal. In this respect they resemble degenerate semiconductors. This explains why the electrical properties of semimetals are partway between those of metals and semiconductors. There are additional types, in particular Weyl and Dirac semimetals.[64]

The classic elemental semimetallic elements are arsenic, antimony, bismuth, α-tin (gray tin) and graphite. There are also chemical compounds, such as mercury telluride (HgTe),[65] and some conductive polymers.[66]

Lifecycle

[edit]

Formation

[edit]
abundance and main occurrence or source, by weight[n 1]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 H He
2 Li Be B C N O F Ne
3 Na Mg Al Si P S Cl Ar
4 K Ca Sc Ti V Cr Mn Fe Co Ni Cu Zn Ga Ge As Se Br Kr
5 Rb Sr Y Zr Nb Mo Ru Rh Pd Ag Cd In Sn Sb Te  I  Xe
6 Cs Ba 1 asterisk Lu Hf Ta W Re Os Ir Pt Au Hg Tl Pb Bi
7 1 asterisk
 
1 asterisk La Ce Pr Nd Sm Eu Gd Tb Dy Ho Er Tm Yb
1 asterisk Th U
 
   Most abundant (up to 82000 ppm)
   Abundant (100999 ppm)
   Uncommon (1–99 ppm)
   Rare (0.010.99 ppm)
   Very rare (0.00010.0099 ppm)
 
Metals left of the dividing line occur (or are sourced) mainly as lithophiles; those to the right, as chalcophiles except gold (a siderophile) and tin (a lithophile).

Metallic elements up to the vicinity of iron (in the periodic table) are largely made via stellar nucleosynthesis. In this process, lighter elements from hydrogen to silicon undergo successive fusion reactions inside stars, releasing light and heat and forming heavier elements with higher atomic numbers.[67]

Heavier elements are not usually formed this way since fusion reactions involving such nuclei would consume rather than release energy.[68] Rather, they are largely synthesised (from elements with a lower atomic number) by neutron capture, with the two main modes of this repetitive capture being the s-process and the r-process. In the s-process ("s" stands for "slow"), singular captures are separated by years or decades, allowing the less stable nuclei to beta decay,[69] while in the r-process ("rapid"), captures happen faster than nuclei can decay. Therefore the s-process takes a more-or-less clear path: for example, stable cadmium-110 nuclei are successively bombarded by free neutrons inside a star until they form cadmium-115 nuclei which are unstable and decay to form indium-115 (which is nearly stable, with a half-life 30000 times the age of the universe). These nuclei capture neutrons and form indium-116, which is unstable, and decays to form tin-116, and so on.[67][70][n 2] In contrast, there is no such path in the r-process. The s-process stops at bismuth due to the short half-lives of the next two elements, polonium and astatine, which decay to bismuth or lead. The r-process is so fast it can skip this zone of instability and go on to create heavier elements such as thorium and uranium.[72]

Metals condense in planets as a result of stellar evolution and destruction processes. Stars lose much of their mass when it is ejected late in their lifetimes, and sometimes thereafter as a result of a neutron star merger,[73][n 3] thereby increasing the abundance of elements heavier than helium in the interstellar medium. When gravitational attraction causes this matter to coalesce and collapse new stars and planets are formed.[75]

Abundance and occurrence

[edit]
A sample of diaspore
A sample of diaspore, an aluminium oxide hydroxide mineral, α-AlO(OH)

The Earth's crust is made of approximately 25% of metallic elements by weight, of which 80% are light metals such as sodium, magnesium, and aluminium. Despite the overall scarcity of some heavier metals such as copper, they can become concentrated in economically extractable quantities as a result of mountain building, erosion, or other geological processes.

Metallic elements are primarily found as lithophiles (rock-loving) or chalcophiles (ore-loving). Lithophile elements are mainly the s-block elements, the more reactive of the d-block elements, and the f-block elements. They have a strong affinity for oxygen and mostly exist as relatively low-density silicate minerals. Chalcophile elements are mainly the less reactive d-block elements, and the period 4–6 p-block metals. They are usually found in (insoluble) sulfide minerals. Being denser than the lithophiles, hence sinking lower into the crust at the time of its solidification, the chalcophiles tend to be less abundant than the lithophiles.

On the other hand, gold is a siderophile, or iron-loving element. It does not readily form compounds with either oxygen or sulfur. At the time of the Earth's formation, and as the most noble (inert) of metallic elements, gold sank into the core due to its tendency to form high-density metallic alloys. Consequently, it is relatively rare. Some other (less) noble ones—molybdenum, rhenium, the platinum group metals (ruthenium, rhodium, palladium, osmium, iridium, and platinum), germanium, and tin—can be counted as siderophiles but only in terms of their primary occurrence in the Earth (core, mantle, and crust), rather the crust. These otherwise occur in the crust, in small quantities, chiefly as chalcophiles (less so in their native form).[n 4]

The rotating fluid outer core of the Earth's interior, which is composed mostly of iron, is thought to be the source of Earth's protective magnetic field.[n 5] The core lies above Earth's solid inner core and below its mantle. If it could be rearranged into a column having a 5 m2 (54 sq ft) footprint it would have a height of nearly 700 light years. The magnetic field shields the Earth from the charged particles of the solar wind, and cosmic rays that would otherwise strip away the upper atmosphere (including the ozone layer that limits the transmission of ultraviolet radiation).

Extraction

[edit]

Metallic elements are often extracted from the Earth by mining ores that are rich sources of the requisite elements, such as bauxite. Ores are located by prospecting techniques, followed by the exploration and examination of deposits. Mineral sources are generally divided into surface mines, which are mined by excavation using heavy equipment, and subsurface mines. In some cases, the sale price of the metal(s) involved make it economically feasible to mine lower concentration sources.

Once the ore is mined, the elements must be extracted, usually by chemical or electrolytic reduction. Pyrometallurgy uses high temperatures to convert ore into raw metals, while hydrometallurgy employs aqueous chemistry for the same purpose.

When a metallic ore is an ionic compound, the ore must usually be smelted—heated with a reducing agent—to extract the pure metal. Many common metals, such as iron, are smelted using carbon as a reducing agent. Some metals, such as aluminium and sodium, have no commercially practical reducing agent, and are extracted using electrolysis instead.[76][77]

Sulfide ores are not reduced directly to the metal but are roasted in air to convert them to oxides.

Recycling

[edit]
A pile of compacted steel scraps
A pile of compacted steel scraps, ready for recycling

Demand for metals is closely linked to economic growth given their use in infrastructure, construction, manufacturing, and consumer goods. During the 20th century, the variety of metals used in society grew rapidly. Today, the development of major nations, such as China and India, and technological advances, are fueling ever more demand. The result is that mining activities are expanding, and more and more of the world's metal stocks are above ground in use, rather than below ground as unused reserves. An example is the in-use stock of copper. Between 1932 and 1999, copper in use in the U.S. rose from 73 g to 238 g per person.[78]

Metals are inherently recyclable, so in principle, can be used over and over again, minimizing these negative environmental impacts and saving energy. For example, 95% of the energy used to make aluminium from bauxite ore is saved by using recycled material.[79]

Globally, metal recycling is generally low. In 2010, the International Resource Panel, hosted by the United Nations Environment Programme published reports on metal stocks that exist within society[80] and their recycling rates.[78] The authors of the report observed that the metal stocks in society can serve as huge mines above ground. They warned that the recycling rates of some rare metals used in applications such as mobile phones, battery packs for hybrid cars and fuel cells are so low that unless future end-of-life recycling rates are dramatically stepped up these critical metals will become unavailable for use in modern technology.

History

[edit]

Prehistory

[edit]

Copper, which occurs in native form, may have been the first metal discovered given its distinctive appearance, heaviness, and malleability. Gold, silver, iron (as meteoric iron), and lead were likewise discovered in prehistory. Forms of brass, an alloy of copper and zinc made by concurrently smelting the ores of these metals, originate from this period (although pure zinc was not isolated until the 13th century). The malleability of the solid metals led to the first attempts to craft metal ornaments, tools, and weapons. Meteoric iron containing nickel was discovered from time to time and, in some respects this was superior to any industrial steel manufactured up to the 1880s when alloy steels become prominent.[81]

Antiquity

[edit]
Refer to caption
The Artemision Bronze[n 6] showing either Poseidon or Zeus, c. 460 BCE, National Archaeological Museum, Athens. The figure is more than 2 m in height.

The discovery of bronze (an alloy of copper with arsenic or tin) enabled people to create metal objects which were harder and more durable than previously possible. Bronze tools, weapons, armor, and building materials such as decorative tiles were harder and more durable than their stone and copper ("Chalcolithic") predecessors. Initially, bronze was made of copper and arsenic (forming arsenic bronze) by smelting naturally or artificially mixed ores of copper and arsenic.[82] The earliest artifacts so far known come from the Iranian plateau in the fifth millennium BCE.[83] It was only later that tin was used, becoming the major non-copper ingredient of bronze in the late third millennium BCE.[84] Pure tin itself was first isolated in 1800 BCE by Chinese and Japanese metalworkers.

Mercury was known to ancient Chinese and Indians before 2000 BCE, and found in Egyptian tombs dating from 1500 BCE.

The earliest known production of steel, an iron-carbon alloy, is seen in pieces of ironware excavated from an archaeological site in Anatolia (Kaman-Kalehöyük) which are nearly 4,000 years old, dating from 1800 BCE.[85][86]

From about 500 BCE sword-makers of Toledo, Spain, were making early forms of alloy steel by adding a mineral called wolframite, which contained tungsten and manganese, to iron ore (and carbon). The resulting Toledo steel came to the attention of Rome when used by Hannibal in the Punic Wars. It soon became the basis for the weaponry of Roman legions; such swords were, "stronger in composition than any existing sword and, because… [they] would not break, provided a psychological advantage to the Roman soldier."[87]

In pre-Columbian America, objects made of tumbaga, an alloy of copper and gold, started being produced in Panama and Costa Rica between 300 and 500 CE. Small metal sculptures were common and an extensive range of tumbaga (and gold) ornaments comprised the usual regalia of persons of high status.

At around the same time indigenous Ecuadorians were combining gold with a naturally occurring platinum alloy containing small amounts of palladium, rhodium, and iridium, to produce miniatures and masks of a white gold-platinum alloy. The metal workers involved heated gold with grains of the platinum alloy until the gold melted. After cooling, the resulting conglomeration was hammered and reheated repeatedly until it became homogenous, equivalent to melting all the metals (attaining the melting points of the platinum group metals concerned was beyond the technology of the day).[88][n 7]

Ancient Greece

[edit]
A stone sculpture of the head of a bearded man
Greek philosopher Aristotle (384–322 BCE) categorized substances found in the earth as either metals or minerals.

Around 340 BCE, in Book III of his treatise Meteorology, the ancient Greek philosopher Aristotle categorized substances found within the Earth into metals and minerals. The latter category included various minerals such as realgar, ochre, ruddle, sulfur, cinnabar, and other substances that he referred to as "stones which cannot be melted".[89]

Middle Ages

[edit]

Gold is for the mistress—silver for the maid—
Copper for the craftsman cunning at his trade.
"Good!" said the Baron, sitting in his hall,
"But Iron—Cold Iron—is master of them all."

Arabic and medieval alchemists believed that all metals and matter were composed of the principle of sulfur, the father of all metals and carrying the combustible property, and the principle of mercury, the mother of all metals[n 8] and carrier of the liquidity, fusibility, and volatility properties. These principles were not necessarily the common substances sulfur and mercury found in most laboratories. This theory reinforced the belief that all metals were destined to become gold in the bowels of the earth through the proper combinations of heat, digestion, time, and elimination of contaminants, all of which could be developed and hastened through the knowledge and methods of alchemy.[n 9]

Arsenic, zinc, antimony, and bismuth became known, although these were at first called semimetals or bastard metals on account of their immalleability. Albertus Magnus is believed to have been the first to isolate arsenic from a compound in 1250, by heating soap together with arsenic trisulfide. Metallic zinc, which is brittle if impure, was isolated in India by 1300 AD. The first description of a procedure for isolating antimony is in the 1540 book De la pirotechnia by Vannoccio Biringuccio. Bismuth was described by Agricola in De Natura Fossilium (c. 1546); it had been confused in early times with tin and lead because of its resemblance to those elements.

The Renaissance

[edit]
The title page of De re metallica, which is written in Latin
De re metallica, 1555
Refer to caption
Platinum crystals
A disc of uranium being held by gloved hands
A disc of highly enriched uranium that was recovered from scrap processed at the Y-12 National Security Complex, in Oak Ridge, Tennessee
Ultrapure cerium under argon
Ultrapure cerium under argon, 1.5 gm

The first systematic text on the arts of mining and metallurgy was De la Pirotechnia (1540) by Vannoccio Biringuccio, which treats the examination, fusion, and working of metals.

Sixteen years later, Georgius Agricola published De Re Metallica in 1556, an account of the profession of mining, metallurgy, and the accessory arts and sciences, an extensive treatise on the chemical industry through the sixteenth century.

He gave the following description of a metal in his De Natura Fossilium (1546):

Metal is a mineral body, by nature either liquid or somewhat hard. The latter may be melted by the heat of the fire, but when it has cooled down again and lost all heat, it becomes hard again and resumes its proper form. In this respect it differs from the stone which melts in the fire, for although the latter regain its hardness, yet it loses its pristine form and properties.

Traditionally there are six different kinds of metals, namely gold, silver, copper, iron, tin, and lead. There are really others, for quicksilver is a metal, although the Alchemists disagree with us on this subject, and bismuth is also. The ancient Greek writers seem to have been ignorant of bismuth, wherefore Ammonius rightly states that there are many species of metals, animals, and plants which are unknown to us. Stibium when smelted in the crucible and refined has as much right to be regarded as a proper metal as is accorded to lead by writers. If when smelted, a certain portion be added to tin, a bookseller's alloy is produced from which the type is made that is used by those who print books on paper.

Each metal has its own form which it preserves when separated from those metals which were mixed with it. Therefore neither electrum nor Stannum [not meaning our tin] is of itself a real metal, but rather an alloy of two metals. Electrum is an alloy of gold and silver, Stannum of lead and silver. And yet if silver be parted from the electrum, then gold remains and not electrum; if silver be taken away from Stannum, then lead remains and not Stannum.

Whether brass, however, is found as a native metal or not, cannot be ascertained with any surety. We only know of the artificial brass, which consists of copper tinted with the colour of the mineral calamine. And yet if any should be dug up, it would be a proper metal. Black and white copper seem to be different from the red kind.

Metal, therefore, is by nature either solid, as I have stated, or fluid, as in the unique case of quicksilver.

But enough now concerning the simple kinds.[91]

Platinum, the third precious metal after gold and silver, was discovered in Ecuador during the period 1736 to 1744 by the Spanish astronomer Antonio de Ulloa and his colleague the mathematician Jorge Juan y Santacilia. Ulloa was the first person to write a scientific description of the metal, in 1748.

In 1789, the German chemist Martin Heinrich Klaproth isolated an oxide of uranium, which he thought was the metal itself. Klaproth was subsequently credited as the discoverer of uranium. It was not until 1841, that the French chemist Eugène-Melchior Péligot, prepared the first sample of uranium metal. Henri Becquerel subsequently discovered radioactivity in 1896 using uranium.

In the 1790s, Joseph Priestley and the Dutch chemist Martinus van Marum observed the effect of metal surfaces on the dehydrogenation of alcohol, a development which subsequently led, in 1831, to the industrial scale synthesis of sulphuric acid using a platinum catalyst.

In 1803, cerium was the first of the lanthanide metals to be discovered, in Bastnäs, Sweden by Jöns Jakob Berzelius and Wilhelm Hisinger, and independently by Martin Heinrich Klaproth in Germany. The lanthanide metals were regarded as oddities until the 1960s when methods were developed to more efficiently separate them from one another. They have subsequently found uses in cell phones, magnets, lasers, lighting, batteries, catalytic converters, and in other applications enabling modern technologies.

Other metals discovered and prepared during this time were cobalt, nickel, manganese, molybdenum, tungsten, and chromium; and some of the platinum group metals, palladium, osmium, iridium, and rhodium.

Light metallic elements

[edit]

All elemental metals discovered before 1809 had relatively high densities; their heaviness was regarded as a distinguishing criterion. From 1809 onward, light metals such as sodium, potassium, and strontium were isolated. Their low densities challenged conventional wisdom as to the nature of metals. They behaved chemically as metals however, and were subsequently recognized as such.

Aluminium was discovered in 1824 but it was not until 1886 that an industrial large-scale production method was developed. Prices of aluminium dropped and aluminium became widely used in jewelry, everyday items, eyeglass frames, optical instruments, tableware, and foil in the 1890s and early 20th century. Aluminium's ability to form hard yet light alloys with other metals provided the metal many uses at the time. During World War I, major governments demanded large shipments of aluminium for light and strong airframes.

While pure metallic titanium (99.9%) was first prepared in 1910 it was not used outside the laboratory until 1932. In the 1950s and 1960s, the Soviet Union pioneered the use of titanium in military and submarine applications as part of programs related to the Cold War. Starting in the early 1950s, titanium came into use in military aviation, particularly in high-performance jets, starting with aircraft such as the F-100 Super Sabre and Lockheed A-12 and SR-71.

Metallic scandium was produced for the first time in 1937. The first pound of 99% pure scandium metal was produced in 1960. Production of aluminium-scandium alloys began in 1971 following a U.S. patent. Aluminium-scandium alloys were also developed in the USSR.

The age of steel

[edit]
White-hot steel pours like water from a 35-ton electric furnace, at the Allegheny Ludlum Steel Corporation, in Brackenridge, Pennsylvania.

The modern era in steelmaking began with the introduction of Henry Bessemer's Bessemer process in 1855, the raw material for which was pig iron. His method let him produce steel in large quantities cheaply, thus mild steel came to be used for most purposes for which wrought iron was formerly used. The Gilchrist-Thomas process (or basic Bessemer process) was an improvement to the Bessemer process, made by lining the converter with a basic material to remove phosphorus.

Due to its high tensile strength and low cost, steel came to be a major component used in buildings, infrastructure, tools, ships, automobiles, machines, appliances, and weapons.

In 1872, the Englishmen Clark and Woods patented an alloy that would today be considered a stainless steel. The corrosion resistance of iron-chromium alloys had been recognized in 1821 by French metallurgist Pierre Berthier. He noted their resistance against attack by some acids and suggested their use in cutlery. Metallurgists of the 19th century were unable to produce the combination of low carbon and high chromium found in most modern stainless steels, and the high-chromium alloys they could produce were too brittle to be practical. It was not until 1912 that the industrialization of stainless steel alloys occurred in England, Germany, and the United States.

The last stable metallic elements

[edit]

By 1900 three metals with atomic numbers less than lead (#82), the heaviest stable metal, remained to be discovered: elements 71, 72, 75.

Von Welsbach, in 1906, proved that the old ytterbium also contained a new element (#71), which he named cassiopeium. Urbain proved this simultaneously, but his samples were very impure and only contained trace quantities of the new element. Despite this, his chosen name lutetium was adopted.

In 1908, Ogawa found element 75 in thorianite but assigned it as element 43 instead of 75 and named it nipponium. In 1925 Walter Noddack, Ida Eva Tacke, and Otto Berg announced its separation from gadolinite and gave it the present name, rhenium.

Georges Urbain claimed to have found element 72 in rare-earth residues, while Vladimir Vernadsky independently found it in orthite. Neither claim was confirmed due to World War I, and neither could be confirmed later, as the chemistry they reported does not match that now known for hafnium. After the war, in 1922, Coster and Hevesy found it by X-ray spectroscopic analysis in Norwegian zircon. Hafnium was thus the last stable element to be discovered, though rhenium was the last to be correctly recognized.

By the end of World War II scientists had synthesized four post-uranium elements, all of which are radioactive (unstable) metals: neptunium (in 1940), plutonium (1940–41), and curium and americium (1944), representing elements 93 to 96. The first two of these were eventually found in nature as well. Curium and americium were by-products of the Manhattan project, which produced the world's first atomic bomb in 1945. The bomb was based on the nuclear fission of uranium, a metal first thought to have been discovered nearly 150 years earlier.

Post-World War II developments

[edit]

Superalloys

[edit]
Heat treating superalloy turbine blades

Superalloys composed of combinations of Fe, Ni, Co, and Cr, and lesser amounts of W, Mo, Ta, Nb, Ti, and Al were developed shortly after World War II for use in high performance engines, operating at elevated temperatures (above 650 °C (1,200 °F)). They retain most of their strength under these conditions, for prolonged periods, and combine good low-temperature ductility with resistance to corrosion or oxidation. Superalloys can now be found in a wide range of applications including land, maritime, and aerospace turbines, and chemical and petroleum plants.

Transcurium metals

[edit]

The successful development of the atomic bomb at the end of World War II sparked further efforts to synthesize new elements, nearly all of which are, or are expected to be, metals, and all of which are radioactive. It was not until 1949 that element 97 (Berkelium), next after element 96 (Curium), was synthesized by firing alpha particles at an americium target. In 1952, element 100 (Fermium) was found in the debris of the first hydrogen bomb explosion; hydrogen, a nonmetal, had been identified as an element nearly 200 years earlier. Since 1952, elements 101 (Mendelevium) to 118 (Oganesson) have been synthesized.

Bulk metallic glasses

[edit]
Metallic Glass Vitreloy4

A metallic glass (also known as an amorphous or glassy metal) is a solid metallic material, usually an alloy, with a disordered atomic-scale structure. Most pure and alloyed metals, in their solid state, have atoms arranged in a highly ordered crystalline structure. In contrast these have a non-crystalline glass-like structure. But unlike common glasses, such as window glass, which are typically electrical insulators, amorphous metals have good electrical conductivity. Amorphous metals are produced in several ways, including extremely rapid cooling, physical vapor deposition, solid-state reaction, ion irradiation, and mechanical alloying. The first reported metallic glass was an alloy (Au75Si25) produced at Caltech in 1960. More recently, batches of amorphous steel with three times the strength of conventional steel alloys have been produced. Currently, the most important applications rely on the special magnetic properties of some ferromagnetic metallic glasses. The low magnetization loss is used in high-efficiency transformers. Theft control ID tags and other article surveillance schemes often use metallic glasses because of these magnetic properties.

Shape-memory alloys

[edit]

A shape-memory alloy (SMA) is an alloy that "remembers" its original shape and when deformed returns to its pre-deformed shape when heated. While the shape memory effect had been first observed in 1932, in an Au-Cd alloy, it was not until 1962, with the accidental discovery of the effect in a Ni-Ti alloy that research began in earnest, and another ten years before commercial applications emerged. SMA's have applications in robotics and automotive, aerospace, and biomedical industries. There is another type of SMA, called a ferromagnetic shape-memory alloy (FSMA), that changes shape under strong magnetic fields. These materials are of interest as the magnetic response tends to be faster and more efficient than temperature-induced responses.

Quasicrystalline alloys

[edit]
A metallic regular dodecahedron
A Ho-Mg-Zn icosahedral quasicrystal formed as a pentagonal dodecahedron, the dual of the icosahedron

In 1984, Israeli metallurgist Dan Shechtman found an aluminium-manganese alloy having five-fold symmetry, in breach of crystallographic convention at the time which said that crystalline structures could only have two-, three-, four-, or six-fold symmetry.[92] Due to reservation about the scientific community's reaction, it took Shechtman two years to publish the results for which he was awarded the Nobel Prize in Chemistry in 2011.[93] Since this time, hundreds of quasicrystals have been reported and confirmed. They exist in many metallic alloys (and some polymers). Quasicrystals are found most often in aluminium alloys (Al-Li-Cu, Al-Mn-Si, Al-Ni-Co, Al-Pd-Mn, Al-Cu-Fe, Al-Cu-V, etc.), but numerous other compositions are also known (Cd-Yb, Ti-Zr-Ni, Zn-Mg-Ho, Zn-Mg-Sc, In-Ag-Yb, Pd-U-Si, etc.).[94] Quasicrystals effectively have infinitely large unit cells. Icosahedrite Al63Cu24Fe13, the first quasicrystal found in nature, was discovered in 2009. Most quasicrystals have ceramic-like properties including low electrical conductivity (approaching values seen in insulators) and low thermal conductivity, high hardness, brittleness, and resistance to corrosion, and non-stick properties. Quasicrystals have been used to develop heat insulation, LEDs, diesel engines, and new materials that convert heat to electricity. New applications may take advantage of the low coefficient of friction and the hardness of some quasicrystalline materials, for example embedding particles in plastic to make strong, hard-wearing, low-friction plastic gears. Other potential applications include selective solar absorbers for power conversion, broad-wavelength reflectors, and bone repair and prostheses applications where biocompatibility, low friction, and corrosion resistance are required.[94]

Complex metallic alloys

[edit]

Complex metallic alloys (CMAs) are intermetallic compounds characterized by large unit cells comprising some tens up to thousands of atoms; the presence of well-defined clusters of atoms (frequently with icosahedral symmetry); and partial disorder within their crystalline lattices. They are composed of two or more metallic elements, sometimes with metalloids or chalcogenides added. They include, for example, NaCd2, with 348 sodium atoms and 768 cadmium atoms in the unit cell. Linus Pauling attempted to describe the structure of NaCd2 in 1923,[95] but did not succeed until 1955.[96] Potential applications of CMAs include as heat insulation; solar heating; magnetic refrigerators; using waste heat to generate electricity; and coatings for turbine blades in military engines.[94]

High-entropy alloys

[edit]

High entropy alloys (HEAs) such as AlLiMgScTi are composed of equal or nearly equal quantities of five or more metals. The term "high-entropy alloys" was coined by Taiwanese scientist Jien-Wei Yeh[97] because the entropy increase of mixing is substantially higher when there is a larger number of elements in the mix, and their proportions are more nearly equal.[98] Some alternative names, such as multi-component alloys, compositionally complex alloys and multi-principal-element alloys are also used in the literature.[99][100] These alloys are currently the focus of significant attention in materials science and engineering because they have potentially desirable properties.[101] Furthermore, research indicates that some HEAs have considerably better strength-to-weight ratios, with a higher degree of fracture resistance, tensile strength, and corrosion and oxidation resistance than conventional alloys.[102][103][104] Although HEAs have been studied since the 1980s, research substantially accelerated starting in the 2010s.[101][105]

MAX phase

[edit]
MAX phase
alloy examples
MAX M A X
Hf2SnC Hf Sn C
Ti4AlN3 Ti Al N
Ti3SiC2 Ti Si C
Ti2AlC Ti Al C
Cr2AlC2 Cr Al C
Ti3AlC2 Ti Al C

In a Max phase, M is an early transition metal, A is an A group element (mostly group IIIA and IVA, or groups 13 and 14), and X is either carbon or nitrogen. Examples are Hf2SnC and Ti4AlN3. Such alloys have high electrical and thermal conductivity, thermal shock resistance, damage tolerance, machinability, high elastic stiffness, and low thermal expansion coefficients.[106] They can be polished to a metallic luster because of their excellent electrical conductivities. Some MAX phases are also highly resistant to chemical attack (e.g. Ti3SiC2) and high-temperature oxidation in air (Ti2AlC, Cr2AlC2, and Ti3AlC2). Potential applications for MAX phase alloys include: as tough, machinable, thermal shock-resistant refractories; high-temperature heating elements; coatings for electrical contacts; and neutron irradiation resistant parts for nuclear applications.[107][108]

See also

[edit]

Note

[edit]
  1. ^ Trace elements having an abundance equalling or much less than one part per trillion (namely Tc, Pm, Po, At, Ra, Ac, Pa, Np, and Pu) are not shown.
  2. ^ In some cases, for example in the presence of high energy gamma rays or in a very high temperature hydrogen rich environment, the subject nuclei may experience neutron loss or proton gain resulting in the production of (comparatively rare) neutron deficient isotopes.[71]
  3. ^ The ejection of matter when two neutron stars collide is attributed to the interaction of their tidal forces, possible crustal disruption, and shock heating (which is what happens if you floor the accelerator in car when the engine is cold).[74]
  4. ^ Iron, cobalt, nickel, and tin are also siderophiles from a whole of Earth perspective.
  5. ^ Another life-enabling role for iron is as a key constituent of hemoglobin, which enables the transportation of oxygen from the lungs to the rest of the body.
  6. ^ Bronze is an alloy consisting primarily of copper, commonly with about 12% tin and often with the addition of other metals (such as aluminium, manganese, nickel, or zinc) and sometimes non-metals or metalloids such as arsenic, phosphorus, or silicon.
  7. ^ In Damascus, Syria, blade-smiths forged knives and swords with a distinctive surface pattern composed of swirling patterns of light-etched regions on a nearly black background. These blades had legendary cutting abilities. The iron the smiths were using was sourced from India, and contained one or more carbide-forming elements, such as V, Mo, Cr, Mn, and Nb. Modern analysis of these weapons has shown that these elements supported the catalytic formation of carbon nanotubes, which in turn promoted the formation of cementite (Fe3C) nanowires. The malleability of the carbon nanotubes offset the brittle nature of the cementite, and endowed the resulting steel with a unique combination of strength and flexibility. Knowledge of how to make what came to called Damascus steel died out in the eighteenth century possibly due to exhausting ore sources with the right combination of impurities. The techniques involved were not rediscovered until 2009.
  8. ^ In ancient times, lead was regarded as the father of all metals.
  9. ^ Paracelsus, a later German Renaissance writer, added the third principle of salt, carrying the nonvolatile and incombustible properties, in his tria prima doctrine. These theories retained the four classical elements as underlying the composition of sulfur, mercury, and salt.

References

[edit]

Further reading

[edit]
[edit]
Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
A metal is an element that conducts and well and is shiny, silvery, , ductile, and malleable. At , metals are (with the exception of mercury). In the periodic table, metals constitute the vast majority of the 118 known elements (about 94), with the remainder being nonmetals and metalloids. These are broadly classified into categories such as alkali metals (group 1, including through ), alkaline earth metals (group 2, including through ), transition metals (groups 3–12, such as iron, , and ), post-transition metals (groups 13–16, like aluminum and lead), and the lanthanides and actinides (inner transition metals). This positioning reflects their tendency to occupy the left and central regions of the table, where they exhibit characterized by delocalized electrons that enable high conductivity and structural cohesion. The properties of metals arise from their atomic , where positively charged ions are surrounded by a "" of valence electrons, allowing for easy and explaining their luster, sonority, and resistance to fracture under stress. Chemically, metals are electropositive, readily forming cations and alloys with other elements, which enhances their utility in applications ranging from structural materials to catalysts. Metals play a pivotal role in human civilization and industry due to their durability, versatility, and abundance in the Earth's crust. They are indispensable in (e.g., for buildings and bridges), transportation (e.g., aluminum in ), (e.g., wiring and contacts), and (e.g., implants and surgical tools). Essential metals like iron, , and also support biological functions, such as oxygen transport and enzymatic reactions, underscoring their biochemical importance. However, extraction and use can lead to environmental challenges, including and , necessitating sustainable practices.

Properties

Physical properties

Metals exhibit a characteristic atomic structure where positively charged metal ions are arranged in ordered crystal lattices, primarily due to metallic bonding involving delocalized valence electrons that form a "sea" of electrons surrounding the ion cores. This bonding allows electrons to move freely throughout the lattice, contributing to the cohesion and unique properties of metals. Common crystal structures include face-centered cubic (FCC), body-centered cubic (BCC), and hexagonal close-packed (HCP), which are close-packed arrangements that maximize atomic packing efficiency, typically around 68-74%. For instance, copper adopts an FCC structure, iron at room temperature is BCC, and magnesium is HCP. Mechanically, metals are renowned for their and malleability, properties arising from the ability of layers of atoms to slide past one another under stress without fracturing, facilitated by the non-directional nature of metallic bonds. enables metals to be drawn into wires, while malleability allows them to be hammered into sheets; for example, is highly malleable and can be beaten into leaves thinner than 0.1 micrometers. Metals also possess tensile strength and that vary widely; iron has a Mohs hardness of 4-4.5, making it resistant to scratching by materials like (Mohs 3) but not by harder substances like (Mohs 7). These mechanical traits make metals suitable for structural applications, though can be enhanced through processes like alloying or . Metals are also sonorous, producing a clear ringing when struck, due to the efficient propagation of vibrations through the lattice with minimal energy dissipation, a property utilized in applications like bells and gongs. Thermally, metals generally display high thermal conductivity because free electrons efficiently transfer via collisions, with exemplifying this at approximately 385-400 W/m· at . Specific heat capacities are moderate, typically 0.2-0.4 J/g· for many metals, allowing them to absorb without large temperature changes. Melting and boiling points span a broad range, from low values like mercury (melting at -38.8°C) to extremes such as tungsten's of 3422°C, the highest among metals, which enables its use in high-temperature environments like lightbulb filaments. Electrically, metals are excellent conductors owing to their high density of free electrons, which carry current with minimal opposition; silver has the lowest resistivity among pure metals at 1.59 × 10^{-8} Ω·m at 20°C. This conductivity decreases with due to increased . Certain metals and alloys exhibit , where electrical resistance drops to zero below a critical ; for example, niobium-tin (Nb₃Sn) has a critical temperature of about 18 , enabling applications in powerful magnets for MRI machines and particle accelerators. Optically, metals possess a metallic luster, appearing shiny due to high reflectivity across visible wavelengths, a result of free electrons oscillating in response to incident at the plasma frequency, which for most metals lies in the range, allowing visible to be reflected. This reflectivity can exceed 90% for polished surfaces like silver or aluminum. Densities of metals vary significantly, reflecting and packing efficiency; light metals like aluminum have a of 2.70 g/cm³, making them ideal for , while dense metals like reach 22.59 g/cm³, the highest among elements, contributing to their use in high-inertia applications such as tips.

Chemical properties

Metals exhibit distinctive chemical properties arising primarily from their , which consists of electrostatic attractions between positively charged metal ions and a surrounding "" of delocalized valence electrons. This bonding model explains the non-directional nature of metallic interactions, enabling high coordination numbers—often 12 in close-packed structures like face-centered cubic lattices—where each metal atom is surrounded by multiple neighbors. The mobility of these delocalized electrons also contributes to metals' electrical conductivity and malleability, influencing their reactivity in chemical environments./Descriptive_Chemistry/Elements_Organized_by_Block/3_d-Block_Elements/1b_Properties_of_Transition_Metals/Metallic_Bonding) The reactivity of metals is systematically ordered in the reactivity series, also known as the electrochemical series, which ranks elements based on their tendency to lose electrons and displace less reactive metals or hydrogen from compounds. This series typically progresses from most reactive to least reactive as: potassium > sodium > calcium > magnesium > aluminum > zinc > iron > tin > lead > hydrogen > copper > silver > gold. Metals higher in the series can displace those below them in single displacement reactions, reflecting their relative standard electrode potentials. For instance, zinc can displace copper from copper sulfate solution, producing zinc sulfate and copper metal./Electrochemistry/Potentiometry/Standard_Electrode_Potential) Metals are electropositive elements with a strong tendency to undergo oxidation by losing electrons to form positive ions, while the accepting species undergoes reduction. This electron transfer is central to many metal reactions, such as the formation of metal oxides. For example, sodium reacts vigorously with oxygen to produce sodium oxide according to the equation: 4Na+O22Na2O4\text{Na} + \text{O}_2 \rightarrow 2\text{Na}_2\text{O} In this process, each sodium atom loses one electron (oxidation), and oxygen gains electrons (reduction), highlighting metals' role as reducing agents. Corrosion represents a common oxidation process for metals, particularly iron, where the metal reacts with environmental oxygen and water in an electrochemical mechanism. In the anodic regions of the metal surface, iron oxidizes to Fe²⁺ ions, releasing electrons that flow to cathodic regions where oxygen and water are reduced to hydroxide ions. The overall simplified reaction for rust formation is: 4Fe+3O2+6H2O4Fe(OH)34\text{Fe} + 3\text{O}_2 + 6\text{H}_2\text{O} \rightarrow 4\text{Fe(OH)}_3 This hydrated iron(III) hydroxide, known as rust, forms a reddish-brown layer that flakes off, exposing fresh metal to further degradation. The process requires both moisture and oxygen, accelerating in the presence of electrolytes like salts. Many metals react vigorously with acids in reactions, displacing hydrogen gas and forming soluble salts, consistent with their position in the . For example, magnesium reacts with as follows: Mg+2HClMgCl2+H2\text{Mg} + 2\text{HCl} \rightarrow \text{MgCl}_2 + \text{H}_2 Here, magnesium is oxidized to Mg²⁺, and H⁺ ions are reduced to H₂. However, some metal hydroxides display amphoteric behavior, reacting with both acids and bases; aluminum hydroxide exemplifies this, dissolving in acids to form aluminate ions or in bases to form tetrahydroxoaluminate ions, such as Al(OH)₃ + 3H⁺ → Al³⁺ + 3H₂O or Al(OH)₃ + OH⁻ → [Al(OH)₄]⁻. This dual reactivity arises from the borderline acidic-basic nature of Al³⁺. Metals commonly form ionic salts through reactions with nonmetals, resulting in crystalline lattices of cations and anions held by electrostatic forces. (NaCl), for instance, features a face-centered cubic lattice where each Na⁺ is surrounded by six Cl⁻ s, and vice versa, creating a stable, repeating three-dimensional network with a 1:1 . These salts are typically soluble in due to ion-dipole interactions, dissociating into free s that conduct ./12%3A_Solids_and_Modern_Materials/12.05%3A_The_Structure_of_Ionic_Solids)

Metals in the Periodic Table

Metals constitute approximately 80% of the elements in the periodic table, predominantly occupying the s-block (including alkali metals like and sodium, and alkaline earth metals like magnesium and calcium), the d-block (transition metals such as iron and ), and the f-block (lanthanides and actinides like and )./Descriptive_Chemistry/Elements_Organized_by_Block/1_s-Block_Elements/Group__1%3A_The_Alkali_Metals)/Descriptive_Chemistry/Elements_Organized_by_Block/2_p-Block_Elements/Group_2%3A_The_Alkaline_Earth_Metals)/Descriptive_Chemistry/Elements_Organized_by_Block/3_d-Block_Elements/1b_Properties_of_Transition_Metals/Transition_Metal_vs._Main_Group_Elements)/Descriptive_Chemistry/Elements_Organized_by_Block/4_f-Block_Elements/The_Lanthanides/14a_Lanthanide_Contraction) Metallic character, defined by properties such as luster, malleability, and conductivity, exhibits clear : it increases down a group due to larger atomic radii and decreases from left to right across a period owing to higher . These trends arise from decreasing down groups, which facilitates easier loss of valence electrons—for instance, first ionization energy drops from 520 kJ/mol for to 376 kJ/mol for cesium—enhancing through delocalized electrons. In the d-block, transition metals display distinctive behaviors, including variable oxidation states stemming from the availability of both ns and (n-1)d electrons for bonding; for example, iron commonly exhibits +2 and +3 states in compounds like FeO and Fe₂O₃. Their colored compounds often result from d-d electronic transitions, where partially filled d orbitals absorb visible light to promote electrons between split d levels in fields, as seen in the blue color of Cu(H₂O)₄²⁺./Descriptive_Chemistry/Elements_Organized_by_Block/3_d-Block_Elements/1b_Properties_of_Transition_Metals/Oxidation_States_of_Transition_Metals) Post-transition metals, located in groups 13–15 to the right of the d-block (e.g., tin and lead), are generally less reactive than transition metals, forming fewer ionic compounds and exhibiting amphoteric behavior due to their intermediate electronegativities. Tin, for instance, resists in moist air but reacts slowly with acids, while lead forms a protective layer that limits further reactivity. The boundary between metals and nonmetals is marked by a diagonal "stair-step" line in the p-block, from 13) to (group 16), where metalloids like and reside, displaying hybrid properties such as and variable bonding. These elements, including silicon's covalent network structure enabling applications, serve as a transitional zone in metallic character./06%3A_The_Periodic_Table/6.07%3A_Metalloids) Rare earth metals, primarily the lanthanides in the f-block, experience —a progressive decrease in ionic radii from (103 pm for La³⁺) to (86 pm for Lu³⁺)—caused by poor shielding of the 4f electrons, leading to increased and similar chemical properties across the series, which complicates their separation. This contraction also influences post-lanthanide elements, such as hafnium's similarity to in size and reactivity./Descriptive_Chemistry/Elements_Organized_by_Block/4_f-Block_Elements/The_Lanthanides/aLanthanides%3A_Properties_and_Reactions)

Abundance and occurrence

Metals, in astronomical contexts, refer to elements heavier than , and their cosmic abundance is dominated by processes of in stars and supernovae. Hydrogen and constitute over 98% of the universe's baryonic matter, while heavier metals form primarily through stellar fusion up to the iron peak—elements around iron (Fe), (Co), and nickel (Ni)—beyond which fusion becomes endothermic, requiring explosive events like supernovae for synthesis. The iron peak arises from such explosive , contributing significantly to the observed in stellar spectra and the . Heavier metals, including those beyond the iron group, are produced in supernovae and stars, dispersing them into the cosmos via stellar winds and explosions. On , metals exhibit varying abundances in the crust, reflecting differentiation processes during planetary formation. Oxygen and dominate at 46.6% and 27.7% by weight, respectively, but among metals, aluminum is the most abundant at 8.1%, followed by iron at 5.6%; in contrast, precious metals like occur at trace levels of about 0.004 parts per million (ppm). These crustal abundances are estimated from analyses of common rocks and soils, with iron concentrated in but still prevalent in and crust through minerals. , while primarily saline, contains dissolved metals at lower concentrations; sodium reaches 10,800 ppm, magnesium 1,290 ppm, and calcium 411 ppm, whereas trace metals like are around 0.003 ppm, influencing chemistry and . Metals primarily occur in ores, which are naturally concentrated deposits economically viable for extraction. ores, such as (Fe₂O₃) for iron, form through and oxidation processes, often in banded iron formations. ores predominate for base metals, exemplified by (CuFeS₂) for and (ZnS) for , typically associated with volcanic and sedimentary environments. ores are less common for metals, though they include minerals like ((Mg,Fe)₂SiO₄) in ultramafic rocks, serving as sources for magnesium and iron. Geologically, metals concentrate in diverse rock types due to magmatic, sedimentary, and metamorphic processes. Igneous rocks host metals like and in ultramafic intrusions, while sedimentary deposits yield aluminum from and iron from limonites; metamorphic rocks often recrystallize existing ores, enhancing concentrations. Precious metals, such as and silver, frequently occur in hydrothermal deposits, where hot, metal-laden fluids from magmatic sources precipitate minerals in veins and fractures within the crust. These hydrothermal systems, driven by tectonic activity, are key to volcanogenic massive deposits on the seafloor. Extraterrestrial sources provide insights into primordial metal distributions and potential future resources. Meteorites, particularly iron meteorites or siderites, consist mainly of iron- alloys, with 70-95% iron, 5-30% , and trace , representing remnants of planetary cores. Asteroids, especially metallic ones like near-Earth objects (1986 DA and 2016 ED85), contain up to 85% metals including iron, , , and platinum-group elements at concentrations exceeding terrestrial ores, positioning them as candidates for space mining. Concerns over depletion highlight the finite nature of certain metal reserves, particularly rare earth elements (REEs), which are essential for technologies like magnets and . Global REE reserves are estimated at >90 million metric tons (as of 2025), but concentrated in few countries, with production projected to strain supplies amid rising ; for instance, every 1% increase in green energy output correlates to about 0.18% depletion of REE reserves. Recent developments, including Chinese export controls on five REEs (, , , , and ) announced in October 2025 and emerging shortages as of November 2025, have heightened geopolitical risks. While primary supplies may persist beyond mid-century, geopolitical and environmental factors underscore the need for diversified sourcing.

Classification

Ferrous and non-ferrous metals

metals are those that contain iron as their primary constituent, typically making up more than 50% of the alloy's composition by weight. These metals are characterized by their magnetic properties, which arise from the ferromagnetic nature of iron, and their susceptibility to , particularly rusting in the presence of oxygen and moisture. Common examples include various forms of and iron, such as , which contains 0.05% to 2.0% carbon, providing a balance of strength and depending on the carbon level. Ferrous metals exhibit high tensile strength, with high-strength low-alloy (HSLA) variants achieving yield strengths from 250 MPa to over 590 MPa, making them suitable for demanding structural applications. Specific types of ferrous metals highlight their diverse properties. , with a carbon content of 2% to 4%, is brittle and wear-resistant due to its high carbon and inclusions, often used in applications requiring like engine blocks. In contrast, contains less than 0.08% carbon and is nearly pure iron with inclusions, rendering it highly ductile, malleable, and more resistant to than other ferrous metals, though it is softer and less strong. Overall, ferrous metals' robustness stems from iron's atomic structure, which allows for strong , but their tendency to oxidize requires protective coatings or alloying in many uses. Non- metals, by definition, contain little to no iron, distinguishing them from ferrous alloys and often resulting in non-magnetic behavior. These metals are generally more corrosion-resistant; for instance, aluminum forms a thin, protective layer (Al₂O₃) upon exposure to air, which passivates the surface and prevents further degradation, contributing to its durability in harsh environments. Many non-ferrous metals are lighter than ferrous ones, with densities below 5 g/cm³—aluminum at 2.7 g/cm³ and at 4.5 g/cm³—enabling weight-sensitive designs. Examples include , valued for its exceptional electrical conductivity (about 58 MS/m at ), zinc for galvanizing, and for its high strength-to-weight ratio. The key differences between ferrous and non-ferrous metals drive their industrial roles. metals excel in high-strength structural applications, such as buildings, bridges, and vehicles, where their magnetic properties aid in and their tensile strength supports heavy loads. Non-ferrous metals, however, are preferred for (e.g., copper's low resistivity minimizes energy loss), corrosion-prone environments, and lightweight components like structures (e.g., in frames, reducing overall weight by up to 40% compared to equivalents). This underscores metals' dominance in and , while non-ferrous metals enable advancements in , transportation, and sustainability-focused designs.

Base, noble, and precious metals

In commodity markets and industry, metals are commonly classified based on scarcity, economic value, and primary applications. These market-driven categories overlap with but are distinct from classifications based on chemical properties such as reactivity and corrosion resistance. Base metals, also known as basic or industrial metals, are common, abundant, and relatively inexpensive non-ferrous metals such as copper, aluminum, zinc, lead, and nickel. They are extensively utilized in construction, manufacturing, and industrial applications owing to their affordability and versatility. Precious metals are rare, naturally occurring metals with high economic value due to their scarcity and desirable properties. They include gold, silver, platinum, palladium, and other platinum group metals, and are prized for uses in jewelry, investment, and certain industrial applications. Rare metals typically refer to rare earth elements (such as neodymium and dysprosium) and other scarce specialty metals that are critical for high-technology, electronics, and renewable energy applications. These metals are geologically distinct from precious metals, often involving greater extraction difficulties and different primary uses. The term "industrial metals" is often used synonymously with "base metals." Base metals are defined as common, abundant, and relatively inexpensive metals that exhibit high reactivity, readily tarnishing or corroding in air or moisture due to their tendency to form oxides. Examples include copper, aluminum, zinc, lead, and nickel, which are extensively utilized in construction, manufacturing, and industrial applications owing to their affordability and versatility. Noble metals, in contrast, are characterized by their low chemical reactivity and exceptional resistance to oxidation and corrosion, even under harsh conditions like exposure to acids or moist air. Prominent examples are gold, platinum, and palladium, which maintain their integrity without forming surface oxides. These properties make noble metals ideal for applications requiring durability, such as in catalysis; platinum, for instance, serves as an efficient catalyst in proton-exchange membrane fuel cells, where it accelerates hydrogen oxidation and oxygen reduction reactions without significant degradation. Precious metals represent a subset of rare, naturally occurring elements prized for their high economic value driven by scarcity and desirable physical traits, including gold and silver. Gold's density of 19.3 g/cm³ contributes to its heft and appeal in bullion, while silver boasts the highest electrical conductivity of any metal, making it essential for electronics and wiring. Historically, these metals underpinned coinage systems; gold, in particular, formed the basis of the gold standard, where major currencies like the U.S. dollar were convertible to gold at a fixed rate until President Nixon suspended this convertibility in 1971, effectively ending the international gold standard. Significant overlap exists between noble and precious metals, notably in the platinum group metals (PGMs)—ruthenium, rhodium, palladium, osmium, iridium, and platinum—which combine corrosion resistance with rarity for uses in jewelry, where their luster endures, and electronics, such as in hard disk drives and circuit components. Economic dynamics further highlight their value; market prices fluctuate with supply scarcity, as seen with rhodium, which surged above $10,000 per ounce in the early 2020s due to tight mining output and rising automotive demand.

Refractory, heavy, and light metals

Metals are classified into , heavy, and light categories based on their points and densities, which determine their suitability for applications involving extreme temperatures or weight considerations. are defined by their exceptionally high points, typically exceeding 2000°C, enabling use in high-temperature environments where other materials would fail. These properties stem from strong and high atomic weights, providing resistance to thermal deformation and oxidation at elevated temperatures. Refractory metals include , with a melting point of 3422°C, and , melting at 2623°C, both prized for their durability in demanding conditions. is commonly employed in filaments due to its ability to withstand temperatures up to 2500°C without significant softening, while molybdenum finds use in cutting tools and furnace components for its hardness and oxidation resistance above 1000°C. These metals often require protective coatings or atmospheres to mitigate oxidation, as their surface layers form volatile oxides at high temperatures, but alloying enhances their overall stability in and nuclear applications. Heavy metals are characterized by densities greater than 5 g/cm³, which contribute to their weight and specific industrial roles, though many pose environmental and health risks due to . Lead, with a density of 11.34 g/cm³, is utilized in lead-acid batteries for its electrochemical stability and ability to store energy efficiently, but its neurotoxic effects, including developmental impairments in children, have led to regulatory restrictions. Mercury, the only metal liquid at with a density of 13.54 g/cm³, was historically used in thermometers and electrical switches for its fluidity and conductivity, yet its high , causing neurological damage through , has prompted phase-outs in favor of safer alternatives. In contrast, light metals have densities below 5 g/cm³, offering high strength-to-weight ratios that make them ideal for reducing material mass in designs. Magnesium, at 1.74 g/cm³, is alloyed for components to achieve lightweight structures with good tensile strength, enhancing in . Lithium, the lightest metal at 0.53 g/cm³, powers rechargeable batteries in and electric vehicles due to its high , enabling compact . Aluminum, with a density of 2.7 g/cm³ and the third most abundant element in , serves as a reference for abundance and is widely used in structural alloys. Titanium exemplifies a with a relatively high , possessing a of 4.5 g/cm³ and a of 1668°C that confers heat resistance while maintaining low weight. Its exceptional corrosion resistance, due to a stable layer, makes it suitable for medical implants like hip replacements, where and durability prevent adverse reactions in the body. This combination supports applications in and biomedical fields, balancing mechanical strength with minimal .

Other categories

Brittle elemental metals exhibit low at , making them prone to fracture under stress rather than deformation. Bismuth, for instance, is a coarsely crystalline, brittle metal with a distinct tinge and high luster, often incorporated into alloys to enhance hardness and achieve low melting points when combined with elements like , , lead, or tin. Similarly, is a hard, brittle metal used primarily in alloys to increase strength and hardness, such as in lead-acid batteries and fusible alloys, though it finds limited standalone applications like ornamental castings due to its fragility. Valve metals are characterized by their ability to form stable, insulating oxide layers that enable rectification properties, allowing current to flow in one direction when anodized. These metals, including , aluminum, , and , produce oxide films with high dielectric constants, making them essential for electrolytic capacitors. , in particular, forms Ta₂O₅ with a dielectric constant ranging from 22 to 60, providing low leakage current and high capacitance in compact devices. White metals refer to soft, low-melting-point alloys, typically based on tin or lead, valued for their anti- qualities and ease of . These alloys, such as babbitt metals, exhibit low coefficients of and are widely used in bearings to reduce under heavy loads, with compositions often including tin, , , and lead for enhanced durability. Tin-lead combinations also serve as solders, melting at temperatures below those of the joined metals to facilitate electrical and connections without damaging components. Semimetals, also known as metalloids or half metals, possess properties intermediate between metals and nonmetals, forming a boundary in the periodic table along the stair-step line. Elements like display this duality: gray arsenic exhibits metallic luster and conductivity akin to but remains brittle and semiconducting, with electrical properties tunable for applications in semiconductors and alloys. These intermediate traits, including variable conductivity and reactivity, distinguish semimetals from pure metals or nonmetals, enabling uses in where precise control over behavior is required. Emerging classifications of metals include advanced composites and structures that blend traditional metallic behavior with novel functionalities. Metallic ceramics, or cermets, combine ceramic phases for hardness and thermal stability with metallic binders for and , resulting in materials with exceptional resistance and high-temperature performance suitable for cutting tools and nuclear applications. Metallic polymers, such as conductive plastics filled with metal particles like silver or , achieve enhanced electrical and conductivity—often exceeding that of unfilled polymers—while retaining processability for and coatings. Complex metallic alloys feature aperiodic structures, exemplified by quasicrystals, which lack yet maintain long-range order, offering unique properties like low and high strength for potential uses in coatings and components.

Alloys

Types and composition

Alloys are mixtures of two or more metals, which can form homogeneous structures such as solid solutions—where atoms of one metal are dispersed within the lattice of another—or heterogeneous structures involving multiple phases, including compounds with ordered atomic arrangements. Ferrous alloys, primarily based on iron, include steels and cast irons differentiated by carbon content. Steels typically contain up to 2% carbon, with mild steels having very low levels around 0.02–0.25% carbon in an iron matrix. Cast irons, in contrast, have higher carbon contents of 2–4%, often with additional elements like . Non-ferrous alloys encompass a variety of base metals without iron as the primary component. Brasses are - alloys, commonly composed of 60% and 40% by weight. Bronzes are - alloys, typically featuring 88% and 12% tin. Aluminum alloys in the 2000 series are precipitation-hardenable and centered on aluminum- systems, with contents ranging from 3.8% to 6.8%. The composition of alloys significantly affects their phase stability and microstructure, as described by phase diagrams that map equilibrium states under varying temperature and concentration. For instance, in the lead-tin system used for solders, a eutectic point occurs at 183°C with 61.9% tin and 38.1% lead, where the alloy melts uniformly into a single liquid phase. Superalloys represent advanced compositions designed for high-performance environments, with nickel-based variants like incorporating 15–23% and 2.8–3.3% alongside as the base. Other notable alloy types include traditional solders such as tin-lead compositions, often 60% tin and 40% lead for eutectic behavior; shape-memory alloys like Nitinol, a near-equiatomic nickel-titanium compound with approximately 50 atomic percent ; and , which feature equiatomic proportions of five or more principal elements to promote solid-solution phases.

Key properties and applications

Alloying significantly enhances the mechanical properties of metals, with carbon addition to iron producing that exhibits much higher tensile strength than pure iron; for instance, pure iron has a yield strength of approximately 10,000 psi, while even mild s exceed 30,000 psi due to and . Stainless steels achieve superior resistance through the incorporation of at least 18% , which forms a passive layer that protects against oxidation in harsh environments. Tool steels gain exceptional via alloying elements like and , enabling them to maintain sharp edges under high wear conditions. In structural applications, weathering steels, alloyed with , , and , develop a stable that provides long-term protection without coatings, making them ideal for bridges where maintenance costs are minimized over a 120-year lifespan. Aluminum alloys, such as those in the 8000 series, are widely used in due to their high electrical conductivity (about 61% IACS) combined with low , allowing lighter transmission lines compared to while maintaining comparable current-carrying capacity. In , titanium alloys like offer a favorable strength-to-weight with a of 4.5 g/cm³, enabling reduced weight and improved in components like parts and airframes. Biomedical implants benefit from cobalt-chromium alloys, such as Co-28Cr-6Mo, which provide high fatigue strength and , resisting wear in joint replacements under physiological loads. Specialized alloys further expand these capabilities; for example, Al-Mn quasicrystalline phases exhibit aperiodic atomic structures that yield low coefficients (as low as 0.1 against ), making them suitable for wear-resistant coatings in tribological applications. Zirconium-based bulk metallic glasses, like Zr52.5Cu17.9Ni14.6Al10Ti5, demonstrate high elastic limits up to 2% strain and yield strengths exceeding 1,500 MPa, offering superior resilience for springs and microgears without plastic deformation. Layered MAX phase materials, such as Ti3SiC2, combine metallic with ceramic-like stability, maintaining structural integrity at temperatures up to 1,200°C due to their unique nanolayered structure. Performance metrics underscore these advantages, with many alloys showing enhanced resistance through refined microstructures; for instance, high-strength low-alloy steels endure cyclic loading in bridges without cracking for decades. Nickel-based superalloys exhibit excellent creep resistance at 1,000°C under stresses around 100 MPa, critical for turbine blades in jet engines where dimensional stability prevents failure over thousands of hours.

Production and Lifecycle

Formation and extraction

Metals originate from cosmic processes that forge atomic nuclei under extreme conditions. Light metals, such as , , and , primarily form through , where protons and neutrons combined in the early universe's high temperatures to produce these elements before heavier synthesis dominated. Heavier metals up to iron are synthesized via stellar fusion in the cores of , where successive nuclear reactions build elements through processes like the proton-proton chain and . Elements beyond iron, including precious metals like and actinides such as , arise from rapid , or the r-process, during explosive events like supernovae and mergers, which provide the needed for heavy isotope formation. On , metals concentrate into economically viable ores through geological processes that segregate them from the surrounding rock. Magmatic segregation occurs when dense metal sulfides or oxides settle out during the cooling and crystallization of , forming deposits like those of and in layered intrusions. Sedimentary processes, including and precipitation, create ores such as for aluminum, where intense chemical of aluminum-rich rocks in tropical environments leaches away soluble silica and other impurities, leaving behind concentrated aluminum hydroxides. Hydrothermal activity can further enrich ores by circulating hot, mineral-laden fluids through fractures, depositing metals like lead and in veins. Industrial extraction of metals from ores employs several methods tailored to the ore's chemistry and . involves high-temperature , as in iron production via the , where (Fe₂O₃) is reduced by :
\ceFe2O3+3CO>2Fe+3CO2\ce{Fe2O3 + 3CO -> 2Fe + 3CO2}
This reaction occurs at temperatures exceeding 1500°C, yielding molten . uses aqueous solutions to dissolve metals; for , low-grade oxide ores are leached with (H₂SO₄), forming soluble that is later precipitated or electrowon. extracts reactive metals like aluminum through the Hall-Héroult process, where purified alumina (Al₂O₃) dissolves in molten at approximately 950°C and decomposes at the :
\ce2Al2O3>4Al+3O2\ce{2Al2O3 -> 4Al + 3O2}
This electrolytic reduction produces pure aluminum at the while oxygen reacts at the . Aluminum production is highly energy-intensive, requiring 13-16 kWh per due to the strong oxygen bonding in alumina.
Refining purifies extracted metals to meet specific purity standards. For copper, electrolytic refining dissolves impure anode copper in an acidic electrolyte, depositing high-purity (99.99%) cathode copper while impurities collect as anode slime. Zone refining achieves ultra-high purity for metals used in semiconductors, such as gallium or indium, by melting a narrow zone along an impure ingot and moving it slowly; impurities segregate into the liquid phase and are swept to the end, leaving a purer solid behind—essential for applications like Si-doped alloys in electronics.

Recycling and sustainability

Metal recycling encompasses a range of processes designed to recover and reuse materials from end-of-life products, significantly reducing the demand for virgin resources. Mechanical methods, commonly applied to ferrous metals like steel, involve collecting scrap, sorting it using magnets and shredders to separate steel from contaminants, and then compressing or granulating it for remelting in electric arc furnaces. Pyrometallurgical recycling, prevalent for non-ferrous metals such as aluminum, entails remelting scrap at approximately 660°C, which requires 95% less energy than primary production from bauxite ore, where electrolysis demands far higher energy inputs. For complex wastes like electronic scrap, hydrometallurgical techniques dissolve metals in acidic or alkaline solutions to selectively extract valuables such as copper and gold, offering lower temperatures and reduced emissions compared to thermal methods. Recycling rates vary widely across metals, reflecting differences in infrastructure, economics, and material properties. Iron and steel exhibit high recyclability, with up to 90% of scrap recoverable in practice due to their magnetic properties and robust collection systems, enabling closed-loop reuse in construction and automotive sectors. In contrast, rare earth elements used in electronics and magnets have recycling rates below 1%, largely due to dispersed concentrations in products and complex separation challenges. Urban mining addresses these gaps by extracting metals from landfills and waste streams, recovering approximately 20% of global precious metals from e-waste as of 2024, thereby diverting materials from disposal and supplementing primary supplies. Sustainability challenges in the metal sector stem from both production and disposal phases, with activities generating that acidifies waterways and mobilizes toxic like iron, aluminum, and into ecosystems. production alone contributes approximately 1.8 tonnes of CO2 per tonne of via the blast furnace-basic oxygen furnace route, accounting for 7-8% of global anthropogenic . models mitigate these impacts by promoting closed-loop systems where metals are reused indefinitely, minimizing waste and resource depletion while cutting emissions by up to 231 million tonnes of CO2 annually in heavy industry through enhanced and material efficiency. Innovations are advancing recycling efficiency and environmental performance. employs acid-producing bacteria, such as Acidithiobacillus ferrooxidans, to extract metals from low-grade ores and at ambient temperatures, reducing energy use and chemical inputs compared to traditional . In operations, carbon capture technologies integrate with furnaces to sequester up to 90% of CO2 emissions, as demonstrated in pilot projects for and aluminum production, supporting net-zero goals. Lifecycle assessments evaluate metal by comparing cradle-to-grave approaches, which account for emissions from extraction through disposal, to cradle-to-cradle models that emphasize perpetual . For , this shift enables indefinite without quality loss, as the metal retains its conductivity and across cycles, potentially closing 100% of the supply loop in a fully circular .

History

Prehistoric and ancient metallurgy

The earliest evidence of metalworking appears in the period, also known as the Copper Age, around 7000 BCE in the , where humans began hammering —pure, unalloyed metal found in metallic form—into simple tools and ornaments such as beads and awls. This cold-working technique involved shaping the soft metal by repeated striking and annealing (heating to relieve stress), as seen in artifacts from sites like Çayönü in southeastern . By approximately 5000 BCE, the innovation of emerged in , enabling the extraction of from ores through heating with in crucibles or small furnaces, marking a shift from opportunistic use of native deposits to systematic production. These developments, centered in regions like Çatalhöyük and early settlements in the , laid the foundation for more advanced by harnessing fire to purify and shape metal. The , spanning roughly 3300 to 1200 BCE, revolutionized societies through the deliberate alloying of with tin to create , a harder and more durable material ideal for tools, weapons, and ceremonial objects. Earlier in the period, alloyed with arsenic-rich ores—preceded tin , appearing around 3000 BCE in and , where it was used for daggers and axes that outperformed pure . True tin emerged prominently by 2500 BCE in and , with artifacts like the spearheads from and statues from demonstrating enhanced castability and edge retention. The period's end around 1200 BCE, known as the , involved widespread disruption across the , attributed to invasions, economic failures, and natural disasters, which halted large-scale production in many centers. The began around 1200 BCE with the adoption of iron , initially among the in , who developed the process to reduce to a spongy, low-carbon mass called a bloom. This technique involved heating ore with in a furnace at about 1200°C, producing after to remove inclusions, as evidenced by Hittite weapons and tools from the late second millennium BCE. The technology spread rapidly to by the 11th century BCE and later to , where bars and fittings became staples for construction and weaponry, supplanting due to iron's abundance and superior strength when worked. Basic properties like copper's malleability and iron's hardness enabled these early applications, facilitating everything from adornment to warfare. Ancient metallurgical techniques advanced beyond to include sophisticated casting methods, such as practiced in from around 2200 BCE, which allowed for intricate hollow bronze statues by creating wax models encased in clay molds that were melted out before pouring molten metal. By the New Kingdom (c. 1550–1070 BCE), this method produced detailed artifacts like the gold figurines of pharaohs Amenophis III and . Another was the introduction of coinage around 600 BCE in , western , where —an natural alloy of and silver—was stamped into standardized lumps for , revolutionizing economic exchange in the ancient world. These metallurgical advancements profoundly shaped cultures, fostering extensive trade networks and social hierarchies. Tin for bronze, sourced from distant regions like in Britain, traveled via maritime and overland routes through to the by 1500–1300 BCE, with ingots from shipwrecks showing isotopic matches to Cornish deposits and enabling an estimated 100–200 tonnes of annual trade. Control over such routes created bottlenecks where elites imposed taxes, promoting the rise of hierarchical societies and city-states in and , as metal tools enhanced agricultural productivity and warfare capabilities, widening status gaps evident in elite burials.

Medieval to industrial developments

During the , spanning approximately 500 to 1500 CE, advancements in furnace technology marked significant progress in iron production. In , blast furnaces capable of producing had been in use since antiquity, but by the , similar technologies emerged in , enabling the of into liquid using water-powered to achieve higher temperatures around 1200–1500°C. These European blast furnaces first appeared in the in , with sites like Lapphyttan dated to around 1150 CE, facilitating the two-stage finery process, where was refined into , improving efficiency over direct methods. Concurrently, medieval alchemists pursued the transmutation of base metals like lead into noble ones such as , driven by Aristotelian theories of transformation and empirical experiments in and alloying, though these efforts yielded practical insights into chemical processes rather than true transmutation. The period, from about 1400 to 1600 CE, saw further refinements in non-ferrous , particularly in production and the isolation of key elements. In , —an of and —became more systematically produced by the , with centers in southeastern employing calamine ( ) cementation processes to , yielding items like decorative wares and instruments; by 1559, the city of alone output approximately 1,400 tonnes annually. This built on earlier Indian innovations, where was isolated through around the 14th–16th centuries at sites like in , using retorts to vaporize and condense the metal from calamine, producing nearly pure by 1500 CE for export and -making. The invention of the by around 1450 also relied on specialized s, with composed of lead (54–86%), (11–28%), and tin (3–18%), which melted at low temperatures for precise and durability in high-volume . In the , the isolation of light metals advanced amid growing chemical knowledge, contributing to the periodic table's foundations. British isolated sodium in via of caustic soda, a breakthrough that named the element and spurred electrolytic methods for other alkali metals, influencing later understandings of elemental properties. German first produced pure aluminum in 1827 by reducing aluminum with , dubbing it "clay silver" for its source, though the process remained laborious and costly at around $1200 per kg initially. Production costs fell to about $40 per kg by 1859 through improvements, but aluminum stayed a luxury until the 1886 Hall-Héroult process, independently developed by and Paul Héroult, used of alumina in molten to enable commercial-scale output. The "age of steel" during the transformed metallurgy through mass-production innovations. Henry Bessemer's 1856 converter process blew air through molten to oxidize impurities, producing cheap in 20–30 minutes per batch and slashing rail costs from $100 to $50 per ton by the , fueling railroad expansion. The -Martin open-hearth process, refined in the by William Siemens and Pierre-Émile Martin, used regenerative furnaces to melt , , and for higher-quality , gradually replacing Bessemer and boosting global output from under 1 million tons in 1870 to over 28 million tons by 1900. These advances enabled 's widespread use in , such as durable rails for transcontinental railroads starting in the and the in 1889, which utilized 7,300 tons of wrought-iron puddled for its lattice , symbolizing industrial prowess.

Modern and recent advances

Following , the development of superalloys marked a significant advancement in high-temperature materials for applications, with nickel-based alloys like emerging in the to withstand the extreme conditions of jet engines. These alloys, engineered for blades and exhaust systems, exhibited superior creep resistance and oxidation tolerance compared to earlier materials, enabling the rapid evolution of military and . Concurrently, the in the produced , the first transuranic metal, through irradiation of in nuclear reactors, yielding for atomic weapons and marking the onset of synthesis beyond . In the , the discovery of -memory alloys revolutionized , with Nitinol—a nickel-titanium alloy—first observed in 1963 by William Buehler at the , exhibiting the ability to return to a pre-deformed upon heating due to a reversible martensitic phase transformation. This property found applications in actuators and medical stents. Bulk metallic glasses emerged around the same time, with palladium-based alloys first synthesized in 1960 by Pol Duwez via rapid quenching, producing amorphous structures with exceptional strength and corrosion resistance, though limited by small sample sizes. By the 1990s, zirconium-based bulk metallic glasses, developed by Akihisa Inoue, achieved larger dimensions through improved glass-forming ability, enabling structural uses in microgears and sporting goods. Quasicrystals, defying traditional crystallographic rules with aperiodic order, were discovered in 1982 by in an aluminum-manganese alloy, earning him the 2011 for revealing non-periodic atomic arrangements with icosahedral symmetry. The 1990s and 2010s saw the introduction of in 2004, independently proposed by Jien-Wei Yeh and Brian Cantor as multi-principal element compositions (e.g., equiatomic CoCrFeMnNi) stabilized by high configurational , offering tunable properties like high strength and for cryogenic and high-temperature uses. , layered ternary carbides and nitrides (e.g., Ti3SiC2), were systematically explored starting in the mid-1990s by Michel Barsoum, combining metallic with and finding applications in protective coatings for tools and engines due to their damage tolerance and resistance. In the 2020s, efforts toward sustainable have focused on recycled rare earth-free permanent magnets, such as iron-nitride or manganese-aluminum-carbon alloys, with prototypes demonstrating comparable performance to neodymium-based magnets while reducing environmental impact through closed-loop from end-of-life and . As of September 2025, Niron Magnetics broke ground on a plant in to scale production of iron-nitride magnets. Claims of , a potential superconductor, arose from 2017 experiments at Harvard where Ranga Dias and Silvera reportedly compressed hydrogen to 495 GPa in a , observing metallic reflectivity, though the results remain debated due to sample integrity concerns and lack of replication. Additive advanced titanium alloys in the 2010s, with enabling complex, lightweight components like lattice structures, reducing material waste by up to 90% and improving fatigue resistance through refined microstructures. Transcurium elements, beyond ( 96), include highly unstable actinides like (element 99), first synthesized in 1952 from the debris of the thermonuclear test via intense bombardment of , producing microgram quantities with no stable isotopes and half-lives under 500 days, limiting uses to fundamental nuclear research such as and production.

References

Add your contribution
Related Hubs
Contribute something
User Avatar
No comments yet.