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Mining
Mining
from Wikipedia
Person stabbing a yellow mineral block
Mining of sulfur from a deposit at the edge of Ijen's crater lake, Indonesia

Mining is the extraction of valuable geological materials and minerals from the surface of the Earth. Mining is required to obtain most materials that cannot be grown through agricultural processes, or feasibly created artificially in a laboratory or factory. Ores recovered by mining include metals, coal, oil shale, gemstones, limestone, chalk, dimension stone, rock salt, potash, gravel, and clay. The ore must be a rock or mineral that contains valuable constituent, can be extracted or mined and sold for profit.[1] Mining in a wider sense includes extraction of any non-renewable resource such as petroleum, natural gas, or even water.

Modern mining processes involve prospecting for ore bodies, analysis of the profit potential of a proposed mine, extraction of the desired materials, and final reclamation or restoration of the land after the mine is closed.[2] Mining materials are often obtained from ore bodies, lodes, veins, seams, reefs, or placer deposits. The exploitation of these deposits for raw materials is dependent on investment, labor, energy, refining, and transportation cost.

Mining operations can create a negative environmental impact, both during the mining activity and after the mine has closed. Hence, most of the world's nations have passed regulations to decrease the impact; however, the outsized role of mining in generating business for often rural, remote or economically depressed communities means that governments often fail to fully enforce such regulations. Work safety has long been a concern as well, and where enforced, modern practices have significantly improved safety in mines. Unregulated, poorly regulated or illegal mining, especially in developing economies, frequently contributes to local human rights violations and environmental conflicts. Mining can also perpetuate political instability through resource conflicts.

History

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Prehistory

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Since the beginning of civilization, people have used stone, clay and, later, metals found close to the Earth's surface. These were used to make early tools and weapons; for example, high quality flint found in northern France, southern England and Poland was used to create flint tools.[3] Flint mines have been found in chalk areas where seams of the stone were followed underground by shafts and galleries. The mines at Grimes Graves and Krzemionki are especially famous, and like most other flint mines, are Neolithic in origin (c. 4000–3000 BC). Other hard rocks mined or collected for axes included the greenstone of the Langdale axe industry based in the English Lake District.[4] The oldest-known mine on archaeological record is the Ngwenya Mine in Eswatini (Swaziland), which radiocarbon dating shows to be about 43,000 years old. At this site Paleolithic humans mined hematite to make the red pigment ochre.[5][6] Mines of a similar age in Hungary are believed to be sites where Neanderthals may have mined flint for weapons and tools.[7]

Ancient Egypt

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Malachite

Ancient Egyptians mined malachite at Maadi.[8] At first, Egyptians used the bright green malachite stones for ornamentations and pottery. Later, between 2613 and 2494 BC, large building projects required expeditions abroad to the area of Wadi Maghareh in order to secure minerals and other resources not available in Egypt itself.[9] Quarries for turquoise and copper were also found at Wadi Hammamat, Tura, Aswan and various other Nubian sites, on the Sinai Peninsula, and at Timna.[9] Quarries for gypsum were found at the Umm el-Sawwan site; gypsum was used to make funerary items for private tombs. Other minerals mined in Egypt from the Old Kingdom (2649-2134 BC) until the Roman Period (30 BC-AD 395) including granite, sandstone, limestone, basalt, travertine, gneiss, galena, and amethyst.[10]

Mining in Egypt occurred in the earliest dynasties. The gold mines of Nubia were among the largest and most extensive of any in Ancient Egypt. These mines are described by the Greek author Diodorus Siculus, who mentions fire-setting as one method used to break down the hard rock holding the gold. One of the complexes is shown in one of the earliest known mining maps.[11] The miners crushed the ore and ground it to a fine powder before washing the powder for the gold dust known as the dry and wet attachment processes.[12]

Ancient Greece and Rome

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Ancient Roman development of the Dolaucothi Gold Mines, Wales

Mining in Europe has a very long history. Examples include the silver mines of Laurium, which helped support the Greek city state of Athens. Although they had over 20,000 slaves working them, their technology was essentially identical to their Bronze Age predecessors.[13] At other mines, such as on the island of Thassos, marble was quarried by the Parians after they arrived in the 7th century BC.[14] The marble was shipped away and was later found by archaeologists to have been used in buildings including the tomb of Amphipolis. Philip II of Macedon, the father of Alexander the Great, captured the gold mines of Mount Pangeo in 357 BC to fund his military campaigns.[15] He also captured gold mines in Thrace for minting coinage, eventually producing 26 tons per year.

However, it was the Romans who developed large-scale mining methods, especially the use of large volumes of water brought to the minehead by numerous aqueducts. The water was used for a variety of purposes, including removing overburden and rock debris, called hydraulic mining, as well as washing comminuted, or crushed, ores and driving simple machinery.

The Romans used hydraulic mining methods on a large scale to prospect for the veins of ore, especially using a now-obsolete form of mining known as hushing. They built numerous aqueducts to supply water to the minehead, where the water was stored in large reservoirs and tanks. When a full tank was opened, the flood of water sluiced away the overburden to expose the bedrock underneath and any gold-bearing veins. The rock was then worked by fire-setting to heat the rock, which would be quenched with a stream of water. The resulting thermal shock cracked the rock, enabling it to be removed by further streams of water from the overhead tanks. The Roman miners used similar methods to work cassiterite deposits in Cornwall and lead ore in the Pennines.

Sluicing methods were developed by the Romans in Spain in 25 AD to exploit large alluvial gold deposits, the largest site being at Las Medulas, where seven long aqueducts tapped local rivers and sluiced the deposits. The Romans also exploited the silver present in the argentiferous galena in the mines of Cartagena (Cartago Nova), Linares (Castulo), Plasenzuela and Azuaga, among many others.[16] Spain was one of the most important mining regions, but all regions of the Roman Empire were exploited. In Great Britain the natives had mined minerals for millennia,[17] but after the Roman conquest, the scale of the operations increased dramatically, as the Romans needed Britannia's resources, especially gold, silver, tin, and lead.

Roman techniques were not limited to surface mining. They followed the ore veins underground once opencast mining was no longer feasible. At Dolaucothi they stoped out the veins and drove adits through bare rock to drain the stopes. The same adits were also used to ventilate the workings, especially important when fire-setting was used. At other parts of the site, they penetrated the water table and dewatered the mines using several kinds of machines, especially reverse overshot water-wheels. These were used extensively in the copper mines at Rio Tinto in Spain, where one sequence comprised 16 such wheels arranged in pairs, and lifting water about 24 metres (79 ft). They were worked as treadmills with miners standing on the top slats. Many examples of such devices have been found in old Roman mines and some examples are now preserved in the British Museum and the National Museum of Wales.[18]

Medieval Europe

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Agricola, author of De Re Metallica
Gallery, 12th to 13th century, Germany

Mining as an industry underwent dramatic changes in medieval Europe. The mining industry in the early Middle Ages was mainly focused on the extraction of copper and iron. Other precious metals were also used, mainly for gilding or coinage. Initially, many metals were obtained through open-pit mining, and ore was primarily extracted from shallow depths, rather than through deep mine shafts. Around the 14th century, the growing use of weapons, armour, stirrups, and horseshoes greatly increased the demand for iron. Medieval knights, for example, were often laden with up to 100 pounds (45 kg) of plate or chain link armour in addition to swords, lances and other weapons.[19] The overwhelming dependency on iron for military purposes spurred iron production and extraction processes.

The silver crisis of 1465 occurred when all mines had reached depths at which the shafts could no longer be pumped dry with the available technology.[20] Although an increased use of banknotes, credit and copper coins during this period did decrease the value of, and dependence on, precious metals, gold and silver still remained vital to the story of medieval mining.

Due to differences in the social structure of society, the increasing extraction of mineral deposits spread from central Europe to England in the mid-sixteenth century. On the continent, mineral deposits belonged to the crown, and this regalian right was stoutly maintained. But in England, royal mining rights were restricted to gold and silver (of which England had virtually no deposits) by a judicial decision of 1568 and a law in 1688. England had iron, zinc, copper, lead, and tin ores. Landlords who owned the base metals and coal under their estates then had a strong inducement to extract these metals or to lease the deposits and collect royalties from mine operators. English, German, and Dutch capital combined to finance extraction and refining. Hundreds of German technicians and skilled workers were brought over; in 1642 a colony of 4,000 foreigners was mining and smelting copper at Keswick in the northwestern mountains.[21]

Use of water power in the form of water mills was extensive. The water mills were employed in crushing ore, raising ore from shafts, and ventilating galleries by powering giant bellows. Black powder was first used in mining in Selmecbánya, Kingdom of Hungary (now Banská Štiavnica, Slovakia) in 1627.[22] Black powder allowed blasting of rock and earth to loosen and reveal ore veins. Blasting was much faster than fire-setting and allowed the mining of previously impenetrable metals and ores.[23] In 1762, one of the world's first mining academies was established in the same town there.

The widespread adoption of agricultural innovations such as the iron plowshare, as well as the growing use of metal as a building material, was also a driving force in the tremendous growth of the iron industry during this period. Inventions like the arrastra were often used by the Spanish to pulverize ore after being mined. This device was powered by animals and used the same principles used for grain threshing.[24]

Much of the knowledge of medieval mining techniques comes from books such as Biringuccio's De la pirotechnia and probably most importantly from Georg Agricola's De re metallica (1556). These books detail many different mining methods used in German and Saxon mines. A prime issue in medieval mines, which Agricola explains in detail, was the removal of water from mining shafts. As miners dug deeper to access new veins, flooding became a very real obstacle. The mining industry became dramatically more efficient and prosperous with the invention of mechanically- and animal-driven pumps.

Africa

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Iron metallurgy in Africa dates back over four thousand years. Gold became an important commodity for Africa during the trans-Saharan gold trade from the 7th century to the 14th century. Gold was often traded to Mediterranean economies that demanded gold and could supply salt, even though much of Africa was abundant with salt due to the mines and resources in the Sahara desert. The trading of gold for salt was mostly used to promote trade between the different economies.[25] Since the Great Trek in the 19th century, after, gold and diamond mining in Southern Africa has had major political and economic impacts. The Democratic Republic of Congo is the largest producer of diamonds in Africa, with an estimated 12 million carats in 2019. Other types of mining reserves in Africa include cobalt, bauxite, iron ore, coal, and copper.[26]

Oceania

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Gold and coal mining started in Australia and New Zealand in the 19th century. Nickel has become important in the economy of New Caledonia.[citation needed]

In Fiji, in 1934, the Emperor Gold Mining Company Ltd. established operations at Vatukoula, followed in 1935 by the Loloma Gold Mines, N.L., and then by Fiji Mines Development Ltd. (aka Dolphin Mines Ltd.). These developments ushered in a "mining boom", with gold production rising more than a hundred-fold, from 931.4 oz in 1934 to 107,788.5 oz in 1939, an order of magnitude then comparable to the combined output of New Zealand and Australia's eastern states.[27]

Americas

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Lead mining in the upper Mississippi River region of the U.S., 1865

During prehistoric times, early Americans mined large amounts of copper along Lake Superior's Keweenaw Peninsula and in nearby Isle Royale; metallic copper was still present near the surface in colonial times.[28][29][30] Indigenous peoples used Lake Superior copper from at least 5,000 years ago;[28] copper tools, arrowheads, and other artifacts that were part of an extensive native trade-network have been discovered. In addition, obsidian, flint, and other minerals were mined, worked, and traded.[29] Early French explorers who encountered the sites[clarification needed] made no use of the metals due to the difficulties of transporting them,[29] but the copper was eventually[when?] traded throughout the continent along major river routes.[citation needed]

Miners at the Tamarack Mine in Copper Country, Michigan, U.S., in 1905
Mining factory, c. 1880–1885. Photographs of the American West, Boston Public Library

In the early colonial history of the Americas, "native gold and silver was quickly expropriated and sent back to Spain in fleets of gold- and silver-laden galleons",[31] the gold and silver originating mostly from mines in Central and South America. Turquoise dated at 700 AD was mined in pre-Columbian America; in the Cerillos Mining District in New Mexico, an estimate of "about 15,000 tons of rock had been removed from Mt. Chalchihuitl using stone tools before 1700."[32][33]

In 1727 Louis Denys (Denis) (1675–1741), sieur de La Ronde – brother of Simon-Pierre Denys de Bonaventure and the son-in-law of René Chartier – took command of Fort La Pointe at Chequamegon Bay; where natives informed him of an island of copper. La Ronde obtained permission from the French crown to operate mines in 1733, becoming "the first practical miner on Lake Superior"; seven years later, mining was halted by an outbreak between Sioux and Chippewa tribes.[34]

Mining in the United States became widespread in the 19th century, and the United States Congress passed the General Mining Act of 1872 to encourage mining of federal lands.[35] As with the California Gold Rush in the mid-19th century, mining for minerals and precious metals, along with ranching, became a driving factor in the U.S. Westward Expansion to the Pacific coast. With the exploration of the West, mining camps sprang up and "expressed a distinctive spirit, an enduring legacy to the new nation"; Gold Rushers would experience the same problems as the Land Rushers of the transient West that preceded them.[36] Aided by railroads, many people traveled West for work opportunities in mining. Western cities such as Denver and Sacramento originated as mining towns.[37]

When new areas were explored, it was usually the gold (placer and then lode) and then silver that were taken into possession and extracted first. Other metals would often wait for railroads or canals, as coarse gold dust and nuggets do not require smelting and are easy to identify and transport.[30]

Modernity

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View showing miners' clothes suspended by pulleys, also wash basins and ventilation system, Kirkland Lake, Ontario, 1936
The Pyhäsalmi Mine, a metal mine in Pyhäjärvi, Finland

In the early 20th century, the gold and silver rush to the western United States also stimulated mining for coal as well as base metals such as copper, lead, and iron. Areas in modern Montana, Utah, Arizona, and later Alaska became predominant suppliers of copper to the world, which was increasingly demanding copper for electrical and household goods.[38] Canada's mining industry grew more slowly than did the United States due to limitations in transportation, capital, and U.S. competition; Ontario was the major producer of the early 20th century with nickel, copper, and gold.[38]

Meanwhile, Australia experienced the Australian gold rushes and by the 1850s was producing 40% of the world's gold, followed by the establishment of large mines such as the Mount Morgan Mine, which ran for nearly a hundred years, Broken Hill ore deposit (one of the largest zinc-lead ore deposits), and the iron ore mines at Iron Knob. After declines in production, another boom in mining occurred in the 1960s. In the early 21st century, Australia remains a major world mineral producer.[39]

As the 21st century begins, a globalized mining industry of large multinational corporations has arisen. Peak minerals and environmental impacts have also become a concern. Different elements, particularly rare-earth minerals, have begun to increase in demand as a result of new technologies.[40]

In 2023, 8.5 billion metric tons of coal were extracted from the Earth's crust. However, as the global economy transitions away from fossil fuels and toward a more sustainable future, the demand for metals is set to skyrocket. Between 2022 and 2050, an estimated 7 billion metric tons of metals will need to be extracted. Steel will account for the largest portion of this total at 5 billion tons, followed by aluminum at 950 million tons, copper at 650 million tons, graphite at 170 million tons, nickel at 100 million tons, and other metals. Notably, the energy expenditure required to extract these metals will soon surpass that of coal mining, highlighting the growing importance of sustainable metal extraction practices.[41]

Mine development and life cycle

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Schematic of a cut and fill mining operation in hard rock

The process of mining from discovery of an ore body through extraction of minerals and finally to returning the land to its natural state consists of several distinct steps. The first is discovery of the ore body, which is carried out through prospecting or exploration to find and then define the extent, location and value of the ore body. This leads to a mathematical resource estimation to estimate the size and grade of the deposit.[42]

This estimation is used to conduct a pre-feasibility study to determine the theoretical economics of the ore deposit. This identifies, early on, whether further investment in estimation and engineering studies is warranted and identifies key risks and areas for further work. The next step is to conduct a feasibility study to evaluate the financial viability, the technical and financial risks, and the robustness of the project.[43]

This is when the mining company makes the decision whether to develop the mine or to walk away from the project. This includes mine planning to evaluate the economically recoverable portion of the deposit, the metallurgy and ore recoverability, marketability and payability of the ore concentrates, engineering concerns, milling and infrastructure costs, finance and equity requirements, and an analysis of the proposed mine from the initial excavation all the way through to reclamation. The proportion of a deposit that is economically recoverable is dependent on the enrichment factor of the ore in the area.[citation needed]

To gain access to the mineral deposit within an area it is often necessary to mine through or remove waste material which is not of immediate interest to the miner. The total movement of ore and waste constitutes the mining process. Often more waste than ore is mined during the life of a mine, depending on the nature and location of the ore body. Waste removal and placement is a major cost to the mining operator, so a detailed characterization of the waste material forms an essential part of the geological exploration program for a mining operation.[citation needed]

Once the analysis determines a given ore body is worth recovering, development begins to create access to the ore body. The mine buildings and processing plants are built, and any necessary equipment is obtained. The operation of the mine to recover the ore begins and continues as long as the company operating the mine finds it economical to do so. Once all the ore that the mine can produce profitably is recovered, reclamation can begin, to make the land used by the mine suitable for future use.[44]

Technical and economic challenges notwithstanding, successful mine development must also address human factors. Working conditions are paramount to success, especially with regard to exposures to dusts, radiation, noise, explosives hazards, and vibration, as well as illumination standards. Mining today increasingly must address environmental and community impacts, including psychological and sociological dimensions. Thus, mining educator Frank T. M. White (1909–1971), broadened the focus to the "total environment of mining", including reference to community development around mining, and how mining is portrayed to an urban society, which depends on the industry, although seemingly unaware of this dependency. He stated, "[I]n the past, mining engineers have not been called upon to study the psychological, sociological and personal problems of their own industry – aspects that nowadays are assuming tremendous importance. The mining engineer must rapidly expand his knowledge and his influence into these newer fields."[45]

Techniques

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Underground longwall mining

Mining techniques can be divided into two common excavation types: surface mining and sub-surface (underground) mining. Today, surface mining is much more common, and produces, for example, 85% of minerals (excluding petroleum and natural gas) in the United States, including 98% of metallic ores.[46]

Targets are divided into two general categories of materials: placer deposits, consisting of valuable minerals contained within river gravels, beach sands, and other unconsolidated materials; and lode deposits, where valuable minerals are found in veins, in layers, or in mineral grains generally distributed throughout a mass of actual rock. Both types of ore deposit, placer or lode, are mined by both surface and underground methods.[citation needed]

Some mining, including much of the rare earth elements and uranium mining, is done by less-common methods, such as in-situ leaching: this technique involves digging neither at the surface nor underground. The extraction of target minerals by this technique requires that they be soluble, e.g., potash, potassium chloride, sodium chloride, sodium sulfate, which dissolve in water. Some minerals, such as copper minerals and uranium oxide, require acid or carbonate solutions to dissolve.[47]

Explosives in mining

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Explosives have been used in surface mining and sub-surface mining to blast out rock and ore intended for processing. The most common explosive used in mining is ammonium nitrate.[48] Between 1870 and 1920, in Queensland Australia, an increase in mining accidents lead to more safety measures surrounding the use of explosives for mining.[49] In the United States of America, between 1990 and 1999, about 22.3 billion kilograms of explosives were used in mining quarrying and other industries; Moreover "coal mining used 66.4%, nonmetal mining and quarrying 13.5%, metal mining 10.4%, construction 7.1%, and all other users 2.6%".[48]

Artisanal

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Artisanal gold mines near Dodoma, Tanzania. Makeshift sails lead fresh air underground.

Artisanal and small-scale mining (ASM) is a blanket term for a wide variety of types of small mining that range from manual subsistence mining using simple tools to vocational mining that is semi-mechanised involving light machinery such as generators, water pumps, and small motorized mills, through to organised mechanised mining that employs industrial equipment such as excavators and bull dozers. ASM involves miners who may or may not be officially employed. Although there can be large numbers of miners working at a mining site, they typically work in small teams according to a customary system of organisation that includes a manager, skilled and unskilled labour.

While the terms are generally used interchangeably or synonymously, by definition 'artisanal mining' refers to purely manual labor while 'small-scale mining' typically involves larger operations and some use of mechanical or industrial tools.[50] While there is no completely coherent definition for ASM, artisanal mining generally includes miners who are not officially employed by a mining company and use their own resources to mine. As such, they are part of an informal economy. ASM also includes, in small-scale mining, enterprises or individuals that employ workers for mining, but who generally still use similar manually-intensive methods as artisanal miners (such as working with hand tools). In addition, ASM can be characterized as distinct from large-scale mining (LSM) by less efficient extraction of pure minerals from the ore, lower wages, decreased occupational safety, benefits, and health standards for miners, and a lack of environmental protection measures.[51] ASM has on occasion been evaluated positively in terms of negligible capital outflow, the employment it generates and the connection it has with local society and economy in contrast with the enclave economies of some LSM.[52]

Artisanal miners often undertake the activity of mining seasonally. For example, crops are planted in the rainy season, and mining is pursued in the dry season. However, they also frequently travel to mining areas and work year-round. There are four broad types of ASM:[53]

  1. Permanent artisanal mining
  2. Seasonal (annually migrating during idle agriculture periods)
  3. Rush-type (massive migration, pulled often by commodity price jumps)
  4. Shock-push (poverty-driven, following conflict or natural disasters).
Interior of an artisanal mine near Low's Creek, Mpumalanga Province, South Africa. The human figures, exploring this mine, show the scale of tunnels driven entirely with hand tools (two-kilogram (4.4 lb) hammer and hand-forged scrap-steel chisel).
ASM is an important socio-economic sector for the rural poor in many developing nations, many of whom have few other options for supporting their families. Over 90% of the world's mining workforce are engaged in ASM, with an estimated 40.5 million people directly engaged in ASM, from over 80 countries in the global south. More than 150 million people indirectly depend on ASM for their livelihood. 70–80% of small-scale miners are informal, and approximately 30% are women, although this ranges in certain countries and commodities from 5% to 80%.[54]

Surface

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Surface mining is done by removing surface vegetation, dirt, and bedrock to reach buried ore deposits. Techniques of surface mining include: open-pit mining, which is the recovery of materials from an open pit in the ground; quarrying, identical to open-pit mining except that it refers to sand, stone and clay; strip mining, which consists of stripping surface layers off to reveal ore underneath; and mountaintop removal, commonly associated with coal mining, which involves taking the top of a mountain off to reach ore deposits at depth. Most placer deposits, because they are shallowly buried, are mined by surface methods. Finally, landfill mining involves sites where landfills are excavated and processed.[55] Landfill mining has been thought of as a long-term solution to methane emissions and local pollution.[56]

High wall

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Coalburg Seam highwall mining at ADDCAR 16 Logan County WV

High wall mining, which evolved from auger mining, is another form of surface mining. In high wall mining, the remaining part of a coal seam previously exploited by other surface-mining techniques has too much overburden to be removed but can still be profitably exploited from the side of the artificial cliff made by previous mining.[57] A typical cycle alternates sumping, which undercuts the seam, and shearing, which raises and lowers the cutter-head boom to cut the entire height of the coal seam. As the coal recovery cycle continues, the cutter-head is progressively launched further into the coal seam. High wall mining can produce thousands of tons of coal in contour-strip operations with narrow benches, previously mined areas, trench mine applications and steep-dip seams.[citation needed]

Mysłowice coal mine shaft tower, Upper Silesian Coal Basin

Underground mining

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Mantrip used for transporting miners within an underground mine
Caterpillar Highwall Miner HW300 – Technology Bridging Underground and Open Pit Mining

Sub-surface mining consists of digging tunnels or shafts into the earth to reach buried ore deposits. Ore, for processing, and waste rock, for disposal, are brought to the surface through the tunnels and shafts. Sub-surface mining can be classified by the type of access shafts used, and the extraction method or the technique used to reach the mineral deposit. Drift mining uses horizontal access tunnels, slope mining uses diagonally sloping access shafts, and shaft mining uses vertical access shafts. Mining in hard and soft rock formations requires different techniques.[58]

Other methods include shrinkage stope mining, which is mining upward, creating a sloping underground room, long wall mining, which is grinding a long ore surface underground, and room and pillar mining, which is removing ore from rooms while leaving pillars in place to support the roof of the room. Room and pillar mining often leads to retreat mining, in which supporting pillars are removed as miners retreat, allowing the room to cave in, thereby loosening more ore. Additional sub-surface mining methods include hard rock mining, bore hole mining, drift and fill mining, long hole slope mining, sub level caving, and block caving.[citation needed]

Machines

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The Bagger 288 is a bucket-wheel excavator used in strip mining. It is also one of the largest land vehicles of all time.
A Bucyrus Erie 2570 dragline and CAT 797 haul truck at the North Antelope Rochelle opencut coal mine

Heavy machinery is used in mining to explore and develop sites, to remove and stockpile overburden, to break and remove rocks of various hardness and toughness, to process the ore, and to carry out reclamation projects after the mine is closed. Bulldozers, drills, explosives and trucks are all necessary for excavating the land. In the case of placer mining, unconsolidated gravel, or alluvium, is fed into machinery consisting of a hopper and a shaking screen or trommel which frees the desired minerals from the waste gravel. The minerals are then concentrated using sluices or jigs.[citation needed]

Large drills are used to sink shafts, excavate stopes, and obtain samples for analysis. Trams are used to transport miners, minerals and waste. Lifts carry miners into and out of mines, and move rock and ore out, and machinery in and out, of underground mines. Huge trucks, shovels and cranes are employed in surface mining to move large quantities of overburden and ore. Processing plants use large crushers, mills, reactors, roasters and other equipment to consolidate the mineral-rich material and extract the desired compounds and metals from the ore.[59]

Processing

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Once the mineral is extracted, it is often then processed. The science of extractive metallurgy is a specialized area in the science of metallurgy that studies the extraction of valuable metals from their ores, especially through chemical or mechanical means.[60][61]

Mineral processing (or mineral dressing) is a specialized area in the science of metallurgy that studies the mechanical means of crushing, grinding, and washing that enable the separation (extractive metallurgy) of valuable metals or minerals from their gangue (waste material). Processing of placer ore material consists of gravity-dependent methods of separation, such as Sluice boxes. Only minor shaking or washing may be necessary to disaggregate (unclump) the sands or gravels before processing. Processing of ore from a lode mine, whether it is a surface or subsurface mine, requires that the rock ore be crushed and pulverized before extraction of the valuable minerals begins. After lode ore is crushed, recovery of the valuable minerals is done by one, or a combination of several, mechanical and chemical techniques.[62]

Since most metals are present in ores as oxides or sulfides, the metal needs to be reduced to its metallic form. This can be accomplished through chemical means such as smelting or through electrolytic reduction, as in the case of aluminium. Geometallurgy combines the geologic sciences with extractive metallurgy and mining.[40]

In 2018, led by Chemistry and Biochemistry professor Bradley D. Smith, University of Notre Dame researchers "invented a new class of molecules whose shape and size enable them to capture and contain precious metal ions," reported in a study published by the Journal of the American Chemical Society. The new method "converts gold-containing ore into chloroauric acid and extracts it using an industrial solvent. The container molecules are able to selectively separate the gold from the solvent without the use of water stripping." The newly developed molecules can eliminate water stripping, whereas mining traditionally "relies on a 125-year-old method that treats gold-containing ore with large quantities of poisonous sodium cyanide... this new process has a milder environmental impact and that, besides gold, it can be used for capturing other metals such as platinum and palladium," and could also be used in urban mining processes that remove precious metals from wastewater streams.[63]

Environmental effects

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Environmental impact of mining can occur at local, regional, and global scales through direct and indirect mining practices. Mining can cause erosion, sinkholes, loss of biodiversity, or the contamination of soil, groundwater, and surface water by chemicals emitted from mining processes. These processes also affect the atmosphere through carbon emissions which contributes to climate change.[64]

Some mining methods (lithium mining, phosphate mining, coal mining, mountaintop removal mining, and sand mining) may have such significant environmental and public health effects that mining companies in some countries are required to follow strict environmental and rehabilitation codes to ensure that the mined area returns to its original state. Mining can provide various advantages to societies, yet it can also spark conflicts, particularly regarding land use both above and below the surface.[65]

Mining operations remain rigorous and intrusive, often resulting in significant environmental impacts on local ecosystems and broader implications for planetary environmental health.[66] To accommodate mines and associated infrastructure, land is cleared extensively, consuming significant energy and water resources, emitting air pollutants, and producing hazardous waste.[67]

According to The World Counts page "The amount of resources mined from Earth is up from 39.3 billion tons in 2002. A 55 percent increase in less than 20 years. This puts Earth's natural resources under heavy pressure. We are already extracting 75 percent more than Earth can sustain in the long run."[68]

Environmental regulation

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Iron hydroxide precipitate stains a stream receiving acid drainage from surface coal mining.

Countries with strongly enforced mining regulations commonly require environmental impact assessment, development of environmental management plans, and mine closure planning prior beginning mine operations. Environmental monitoring during operation and after closure may also be required. Government regulations may not be well enforced, especially in the developing world.[40]

For major mining companies and any company seeking international financing, there are a number of other mechanisms to enforce environmental standards. These generally relate to financing standards such as the Equator Principles, IFC environmental standards, and criteria for Socially responsible investing. Mining companies have used this oversight from the financial sector to argue for some level of industry self-regulation.[69] In 1992, a Draft Code of Conduct for Transnational Corporations was proposed at the Rio Earth Summit by the UN Centre for Transnational Corporations (UNCTC), but the Business Council for Sustainable Development (BCSD) together with the International Chamber of Commerce (ICC) argued successfully for self-regulation instead.[70]

This was followed by the Global Mining Initiative which was begun by nine of the largest metals and mining companies and which led to the formation of the International Council on Mining and Metals, whose purpose was to "act as a catalyst" in an effort to improve social and environmental performance in the mining and metals industry internationally.[69] The mining industry has provided funding to various conservation groups, some of which have been working with conservation agendas that are at odds with an emerging acceptance of the rights of indigenous people – particularly the right to make land-use decisions.[71]

Certification of mines with good practices occurs through the International Organization for Standardization (ISO). For example, ISO 9000 and ISO 14001, which certify an "auditable environmental management system", involve short inspections, although they have been accused of lacking rigor.[clarification needed][69]: 183–84  Certification is also available through Ceres' Global Reporting Initiative, but these reports are voluntary and unverified. Miscellaneous other certification programs exist for various projects, typically through nonprofit groups.[69]: 185–86 

The purpose of a 2012 EPS PEAKS paper[72] was to provide evidence on policies managing ecological costs and maximize socio-economic benefits of mining using host country regulatory initiatives. It found existing literature suggesting donors encourage developing countries to:

  • Make the environment-poverty link and introduce cutting-edge wealth measures and natural capital accounts.
  • Reform old taxes in line with more recent financial innovation, engage directly with the companies, enact land use and impact assessments, and incorporate specialized support and standards agencies.
  • Set in play transparency and community participation initiatives using the wealth accrued.

Waste

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Location of waste rock storage (center) at Teghut (village) Copper-Molybdenum Mine in Armenia's northern Lori province

Ore mills generate large amounts of waste, called tailings.[73] For example, 99 tons of waste is generated per ton of copper, with even higher ratios in gold mining – because only 5.3 g of gold is extracted per ton of ore, a ton of gold produces 200,000 tons of tailings.[74] (As time goes on and richer deposits are exhausted – and technology improves – this number is going down to .5 g and less.) These tailings can be toxic. Tailings, which are usually produced as a slurry, are most commonly dumped into ponds made from naturally existing valleys.[75] These ponds are secured by impoundments (dams or embankment dams).[75] In 2000 it was estimated that 3,500 tailings impoundments existed, and that every year, 2 to 5 major failures and 35 minor failures occurred.[76] For example, in the Marcopper mining disaster at least 2 million tons of tailings were released into a local river.[76] In 2015, Barrick Gold Corporation spilled over 1 million liters of cyanide into a total of five rivers in Argentina near their Veladero mine.[77] Since 2007 in central Finland, the Talvivaara Terrafame polymetal mine's waste effluent and leaks of saline mine water have resulted in ecological collapse of a nearby lake.[78] Subaqueous tailings disposal is another option.[75] The mining industry has argued that submarine tailings disposal (STD), which disposes of tailings in the sea, is ideal because it avoids the risks of tailings ponds. The practice is illegal in the United States and Canada, but it is used in the developing world.[79]

The waste is classified as either sterile or mineralized, with acid generating potential, and the movement and storage of this material form a major part of the mine planning process. When the mineralised package is determined by an economic cut-off, the near-grade mineralised waste is usually dumped separately with view to later treatment should market conditions change and it becomes economically viable. Civil engineering design parameters are used in the design of the waste dumps, and special conditions apply to high-rainfall areas and to seismically active areas. Waste dump designs must meet all regulatory requirements of the country in whose jurisdiction the mine is located. It is also common practice to rehabilitate dumps to an internationally acceptable standard, which in some cases means that higher standards than the local regulatory standard are applied.[76]

Industry

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The Särkijärvi pit of the apatite mine in Siilinjärvi, Finland

Mining exists in many countries. London is the headquarters of Anglo American. Melbourne is the headquarters of the worlds two largest mining companies BHP and Rio Tinto.[80] The US mining industry is also large, but it is dominated by extraction of coal and other nonmetal minerals (e.g., rock and sand), and various regulations have worked to reduce the significance of mining in the United States.[80] In 2007, the total market capitalization of mining companies was reported at US$962 billion, which compares to a total global market cap of publicly traded companies of about US$50 trillion in 2007.[81] In 2002, Chile and Peru were reportedly the major mining countries of South America.[82] The mineral industry of Africa includes the mining of various minerals; it produces relatively little of the industrial metals copper, lead, and zinc, but according to one estimate has as a percent of world reserves 40% of gold, 60% of cobalt, and 90% of the world's platinum group metals.[83] Mining in India is a significant part of that country's economy. In the developed world, mining in Australia, with BHP founded and headquartered in the country, and mining in Canada are particularly significant. For rare earth minerals mining, China reportedly controlled 95% of production in 2013.[84]

The Bingham Canyon Mine of Rio Tinto's subsidiary, Kennecott Utah Copper

While exploration and mining can be conducted by individual entrepreneurs or small businesses, most modern-day mines are large enterprises requiring large amounts of capital to establish. Consequently, the mining sector of the industry is dominated by large, often multinational, companies, most of them publicly listed. It can be argued that what is referred to as the 'mining industry' is actually two sectors, one specializing in exploration for new resources and the other in mining those resources. The exploration sector is typically made up of individuals and small mineral resource companies, called "juniors", which are dependent on venture capital. The mining sector is made up of large multinational companies that are sustained by production from their mining operations. Various other industries such as equipment manufacture, environmental testing, and metallurgy analysis rely on, and support, the mining industry throughout the world. Canadian stock exchanges have a particular focus on mining companies, particularly junior exploration companies through Toronto's TSX Venture Exchange; Canadian companies raise capital on these exchanges and then invest the money in exploration globally.[80] Some have argued that below juniors there exists a substantial sector of illegitimate companies primarily focused on manipulating stock prices.[80]

Mining operations can be grouped into five major categories in terms of their respective resources. These are oil and gas extraction, coal mining, metal ore mining, nonmetallic mineral mining and quarrying, and mining support activities.[85] Of all of these categories, oil and gas extraction remains one of the largest in terms of its global economic importance. Prospecting potential mining sites, a vital area of concern for the mining industry, is now done using sophisticated new technologies such as seismic prospecting and remote-sensing satellites. Mining is heavily affected by the prices of the commodity minerals, which are often volatile. The 2000s commodities boom ("commodities supercycle") increased the prices of commodities, driving aggressive mining. In addition, the price of gold increased dramatically in the 2000s, which increased gold mining; for example, one study found that conversion of forest in the Amazon increased six-fold from the period 2003–2006 (292 ha/yr) to the period 2006–2009 (1,915 ha/yr), largely due to artisanal mining.[86]

Corporate classifications

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Mining companies can be classified based on their size and financial capabilities:

  • Major companies are considered to have an adjusted annual mining-related revenue of more than US$500 million, with the financial capability to develop a major mine on its own.
  • Intermediate companies have at least $50 million in annual revenue but less than $500 million.
  • Junior companies rely on equity financing as their principal means of funding exploration. Juniors are mainly pure exploration companies, but may also produce minimally, and do not have a revenue exceeding US$50 million.[87]

Re their valuation, and stock market characteristics, see Valuation (finance) § Valuation of mining projects.

Regulation and governance

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EITI Global Conference 2016

New regulations and a process of legislative reforms aim to improve the harmonization and stability of the mining sector in mineral-rich countries.[88] New legislation for mining industry in African countries still appears to be an issue, but has the potential to be solved, when a consensus is reached on the best approach.[89] By the beginning of the 21st century, the booming and increasingly complex mining sector in mineral-rich countries was providing only slight benefits to local communities, especially in given the sustainability issues. Increasing debate and influence by NGOs and local communities called for new approaches which would also include disadvantaged communities, and work towards sustainable development even after mine closure (including transparency and revenue management). By the early 2000s, community development issues and resettlements became mainstream concerns in World Bank mining projects.[89] Mining-industry expansion after mineral prices increased in 2003 and also potential fiscal revenues in those countries created an omission in the other economic sectors in terms of finances and development. Furthermore, this highlighted regional and local demand for mining revenues and an inability of sub-national governments to effectively use the revenues. The Fraser Institute (a Canadian think tank) has highlighted[clarification needed] the environmental protection laws in developing countries, as well as voluntary efforts by mining companies to improve their environmental impact.[90]

In 2007, the Extractive Industries Transparency Initiative (EITI) was mainstreamed[clarification needed] in all countries cooperating with the World Bank in mining industry reform.[89] The EITI operates and was implemented with the support of the EITI multi-donor trust fund, managed by the World Bank.[91] The EITI aims to increase transparency in transactions between governments and companies in extractive industries[92] by monitoring the revenues and benefits between industries and recipient governments. The entrance process is voluntary for each country and is monitored by multiple stakeholders including governments, private companies and civil society representatives, responsible for disclosure and dissemination of the reconciliation report;[89] however, the competitive disadvantage of company-by-company public report is for some of the businesses in Ghana at least, the main constraint.[93] Therefore, the outcome assessment in terms of failure or success of the new EITI regulation does not only "rest on the government's shoulders" but also on civil society and companies.[94]

However, implementation has issues; inclusion or exclusion of artisanal mining and small-scale mining (ASM) from the EITI and how to deal with "non-cash" payments made by companies to subnational governments. Furthermore, the disproportionate revenues the mining industry can bring to the comparatively small number of people that it employs,[95] causes other problems, like a lack of investment in other less lucrative sectors, leading to swings in government revenue because of volatility in the oil markets. Artisanal mining is clearly an issue in EITI Countries such as the Central African Republic, D.R. Congo, Guinea, Liberia and Sierra Leone – i.e. almost half of the mining countries implementing the EITI.[95] Among other things, limited scope of the EITI involving disparity in terms of knowledge of the industry and negotiation skills, thus far flexibility of the policy (e.g. liberty of the countries to expand beyond the minimum requirements and adapt it to their needs), creates another risk of unsuccessful implementation. Public awareness increase, where government should act as a bridge between public and initiative for a successful outcome of the policy is an important element to be considered.[96]

World Bank

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World Bank logo

The World Bank has been involved in mining since 1955, mainly through grants from its International Bank for Reconstruction and Development, with the Bank's Multilateral Investment Guarantee Agency offering political risk insurance.[97] Between 1955 and 1990 it provided about $2 billion to fifty mining projects, broadly categorized as reform and rehabilitation, greenfield mine construction, mineral processing, technical assistance, and engineering. These projects have been criticized, particularly the Ferro Carajas project of Brazil, begun in 1981.[98] The World Bank established mining codes intended to increase foreign investment; in 1988, it solicited feedback from 45 mining companies on how to increase their involvement.[69]: 20 

In 1992, the World Bank began to push for privatization of government-owned mining companies with a new set of codes, beginning with its report The Strategy for African Mining. In 1997, Latin America's largest miner Companhia Vale do Rio Doce (CVRD) was privatized. These and other developments, such as the Philippines 1995 Mining Act, led the bank to publish a third report (Assistance for Minerals Sector Development and Reform in Member Countries) which endorsed mandatory environment impact assessments and attention to the concerns of the local population. The codes based on this report are influential in the legislation of developing nations. The new codes are intended to encourage development through tax holidays, zero custom duties, reduced income taxes, and related measures.[69]: 22  The results of these codes were analyzed by a group from the University of Quebec, which concluded that the codes promote foreign investment but "fall very short of permitting sustainable development".[99] The observed negative correlation between natural resources and economic development is known as the resource curse.[citation needed]

Safety

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Mining transport in Devnya, Bulgaria
A coal miner in West Virginia spraying rockdust to reduce the combustible fraction of coal dust in the air

Safety has long been a concern in the mining business, especially in sub-surface mining. The Courrières mine disaster, Europe's worst mining accident, involved the death of 1,099 miners in Northern France on March 10, 1906. This disaster was surpassed only by the Benxihu Colliery accident in China on April 26, 1942, which killed 1,549 miners.[100] While mining today is substantially safer than it was in previous decades, mining accidents still occur. Government figures indicate that 5,000 Chinese miners die in accidents each year, while other reports have suggested a figure as high as 20,000.[101] Between 1870 and 1920, in Queensland Australia, an increase in mining accidents lead to more safety measures surrounding the use of explosives for mining.[102] Mining accidents continue worldwide, including accidents causing dozens of fatalities at a time such as the 2007 Ulyanovskaya Mine disaster in Russia, the 2009 Heilongjiang mine explosion in China, and the 2010 Upper Big Branch Mine disaster in the United States. Mining has been identified by the National Institute for Occupational Safety and Health (NIOSH) as a priority industry sector in the National Occupational Research Agenda (NORA) to identify and provide intervention strategies regarding occupational health and safety issues.[103] The Mining Safety and Health Administration (MSHA) was established in 1978 to "work to prevent death, illness, and injury from mining and promote safe and healthful workplaces for US miners."[104] Since its implementation in 1978, the number of miner fatalities has decreased from 242 miners in 1978 to 24 miners in 2019.[citation needed]

There are numerous occupational hazards associated with mining, including exposure to rockdust which can lead to diseases such as silicosis, asbestosis, and pneumoconiosis. Gases in the mine can lead to asphyxiation and could also be ignited. Mining equipment can generate considerable noise, putting workers at risk for hearing loss. Cave-ins, rock falls, and exposure to excess heat are also known hazards. The current NIOSH Recommended Exposure Limit (REL) of noise is 85 dBA with a 3 dBA exchange rate and the MSHA Permissible Exposure Limit (PEL) is 90 dBA with a 5 dBA exchange rate as an 8-hour time-weighted average. NIOSH has found that 25% of noise-exposed workers in Mining, Quarrying, and Oil and Gas Extraction have hearing impairment.[105] The prevalence of hearing loss increased by 1% from 1991 to 2001 within these workers.[citation needed]

Noise studies have been conducted in several mining environments. Stageloaders (84-102 dBA), shearers (85-99 dBA), auxiliary fans (84–120 dBA), continuous mining machines (78–109 dBA), and roof bolters (92–103 dBA) represent some of the noisiest equipment in underground coal mines.[106] Dragline oilers, dozer operators, and welders using air arcing were occupations with the highest noise exposures among surface coal miners.[107] Coal mines had the highest hearing loss injury likelihood.[108]

Human rights

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In addition to the environmental impacts of mining processes, a prominent criticism pertaining to this form of extractive practice and of mining companies are the human rights abuses occurring within mining sites and communities close to them.[109] Frequently, despite being protected by International Labor rights, miners are not given appropriate equipment to provide them with protection from possible mine collapse or from harmful pollutants and chemicals expelled during the mining process, work in inhumane conditions spending numerous hours working in extreme heat, darkness and 14 hour workdays with no allocated time for breaks.[110]

Child labor

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Breaker boys: child workers who broke down coal at a mine in South Pittston, Pennsylvania, United States in the early 20th century

Included within the human rights abuses that occur during mining processes are instances of child labor. These instances are a cause for widespread criticism of mining cobalt, a mineral essential for powering modern technologies such as laptops, smartphones and electric vehicles. Many of these cases of child laborers are found in the Democratic Republic of Congo. Reports have risen of children carrying sacks of cobalt weighing 25 kg from small mines to local traders[111] being paid for their work only in food and accommodation. A number of companies such as Apple, Google, Microsoft and Tesla have been implicated in lawsuits brought by families whose children were severely injured or killed during mining activities in Congo.[112] In December 2019, 14 Congolese families filed a lawsuit against Glencore, a mining company which supplies the essential cobalt to these multinational corporations with allegations of negligence that led to the deaths of children or injuries such as broken spines, emotional distress and forced labor.[citation needed]

Indigenous peoples

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There have also been instances of killings and evictions attributed to conflicts with mining companies. Almost a third of 227 murders in 2020 were of Indigenous peoples rights activists on the frontlines of climate change activism linked to logging, mining, large-scale agribusiness, hydroelectric dams, and other infrastructure, according to Global Witness.[113]

The relationship between indigenous peoples and mining is defined by struggles over access to land. In Australia, the Aboriginal Bininj said mining posed a threat to their living culture and could damage sacred heritage sites.[114][115]

In the Philippines, an anti-mining movement has raised concerns regarding "the total disregard for [Indigenous communities'] ancestral land rights".[116] Ifugao peoples' opposition to mining led a governor to proclaim a ban on mining operations in Mountain Province, Philippines.[116]

In Brazil, more than 170 tribes organized a march to oppose controversial attempts to strip back indigenous land rights and open their territories to mining operations.[117] The United Nations Commission on Human Rights has called on Brazil's Supreme Court to uphold Indigenous land rights to prevent exploitation by mining groups and industrial agriculture.[118]

Records

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Chuquicamata, Chile, site of the largest circumference and second deepest open pit copper mine in the world

As of 2019, Mponeng is the world's deepest mine from ground level, reaching a depth of 4 km (2.5 mi) below ground level. The trip from the surface to the bottom of the mine takes over an hour. It is a gold mine in South Africa's Gauteng province. Previously known as Western Deep Levels #1 Shaft, the underground and surface works were commissioned in 1987. The mine is considered to be one of the most substantial gold mines in the world.

The Moab Khutsong gold mine in North West Province (South Africa) has the world's longest winding steel wire rope, which is able to lower workers to 3,054 metres (10,020 ft) in one uninterrupted four-minute journey.[119]

The deepest mine in Europe is the 16th shaft of the uranium mines in Příbram, Czech Republic, at 1,838 metres (6,030 ft).[120] Second is Bergwerk Saar in Saarland, Germany, at 1,750 metres (5,740 ft). [121]

The deepest open-pit mine in the world is Bingham Canyon Mine in Bingham Canyon, Utah, United States, at over 1,200 metres (3,900 ft). The largest and second deepest open-pit copper mine in the world is Chuquicamata in northern Chile at 900 metres (3,000 ft), which annually produces 443,000 tons of copper and 20,000 tons of molybdenum.[122][123][124]

The deepest open-pit mine with respect to sea level is Tagebau Hambach in Germany, where the base of the pit is 299 metres (981 ft) below sea level.[125]

The largest underground mine is Kiirunavaara Mine in Kiruna, Sweden. With 450 kilometres (280 miles) of roads, 40 million tonnes of annually produced ore, and a depth of 1,270 metres (4,170 ft), it is also one of the most modern underground mines. The deepest borehole in the world is Kola Superdeep Borehole at 12,262 metres (40,230 ft), but this is connected to scientific drilling, not mining.[126]

Metal reserves and recycling

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Macro of native copper about 1+12 inches (4 cm) in size

During the 20th century, the variety of metals used in society increased. Today, the development of major nations such as China and India and technological advances fuel an ever-greater demand. The result is that metal mining activities are expanding, and more and more of the world's metal stocks are above ground in use rather than below ground as unused reserves. An example is the in-use stock of copper. Between 1932 and 1999, copper in use in the US rose from 73 kilograms (161 lb) to 238 kilograms (525 lb) per person.[127]

A former metal recycling plant in South Carolina.

95% of the energy used to make aluminium from bauxite ore is saved by using recycled material.[128] However, levels of metal recycling are generally low. In 2010, the International Resource Panel, hosted by the United Nations Environment Programme (UNEP), published reports on metal stocks that exist within society[129] and their recycling rates.[127]

The report's authors observed that the metal stocks in society can serve as substantial anthropogenic mines above ground.[129] However, they warned that the recycling rates of some rare metals used in applications such as mobile phones, battery packs for hybrid cars, and fuel cells are so low that unless future end-of-life recycling rates are dramatically stepped up these critical metals will become unavailable for use in modern technology.[citation needed]

As recycling rates are low and so much metal has already been extracted, some landfill now contain higher concentrations of metal than the mines themselves.[130] This is especially true of aluminum, used in cans, and precious metals, found in discarded electronics.[131] Furthermore, waste after 15 years has still not broken down, so less processing would be required when compared to mining ores. A study undertaken by Cranfield University has found £360 million of metals could be mined from just four landfill sites.[132] There is also up to 20 MJ/kg of energy in waste, potentially making the re-extraction more profitable.[133] However, although the first landfill mine opened in Tel Aviv, Israel in 1953, little work has followed due to the abundance of accessible ores.[134]

See also

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References

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Further reading

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[edit]
Revisions and contributorsEdit on WikipediaRead on Wikipedia
from Grokipedia
Mining is the extraction of valuable minerals and geological materials from the , encompassing solids such as , metals, , and gravel, through primary methods including underground mining, surface , and . Archaeological indicates mining originated in prehistoric times, with the earliest known sites dating to approximately 40,000 years ago in , where and were extracted, evolving into systematic operations for metals like copper by around 7,000 years ago in regions such as and . This industry underpins modern civilization by supplying essential commodities for , , production, and advanced technologies, including batteries and critical for the transition to , while contributing significantly to global through and revenues. Surface methods, suited for shallow deposits, involve removing to access , whereas underground techniques excavate tunnels to reach deeper seams, each tailored to deposit and . Notable achievements include enabling the and through metal and coal extraction, yet mining entails controversies such as from tailings leaks, , and habitat loss, alongside socioeconomic issues like worker safety risks and community displacement, necessitating ongoing advancements in and technology for mitigation.

History

Prehistoric and Ancient Mining

The earliest evidence of mining activity dates to the in , where archaeological excavations at revealed a 100,000-year-old for processing red , an iron-rich mineral extracted from nearby outcrops for use in pigments, adhesives, and possibly symbolic or preservative applications. This rudimentary extraction involved gathering and abrading ochre chunks, demonstrating planned resource acquisition that supported early Homo sapiens' technological behaviors, such as tools with compound adhesives. In , prehistoric flint mining emerged during the period, with sites like in showing organized shaft-and-gallery operations around 2600 BCE to supply high-quality flint nodules for crafting axes, knives, and other tools essential to and . of associated artifacts confirms extraction phases from approximately 4500–4200 cal BCE across , involving deep pits up to 15 meters and labor-intensive removal of to access flint seams. By the late fourth millennium BCE, mining evolved to target metals, with ancient exploiting ores in the and Eastern Desert, where and deposits yielded ores averaging 12% content smelted into tools and ornaments. began around 3000 BCE in the and along the Valley, involving panning alluvial deposits and hard-rock mining from veins, as evidenced by tomb artifacts and processing camps that produced refined sheets for elite goods and . These operations scaled to support state-level , with pharaonic expeditions documenting systematic quarrying and fire-setting techniques to fracture ore bodies, enabling the production of thousands of kilograms of metal annually for weapons, jewelry, and religious items. In , bitumen extraction from natural seeps and shallow pits supplied a key resource for boats, sealing bricks, and constructing ziggurats by the third BCE, with chemical analyses of artifacts tracing sources to Iraqi and Iranian deposits used in urban infrastructure. The Indus Valley Civilization, circa 2600–1900 BCE, relied on imported mined from Badakhshan deposits in since at least the seventh BCE, involving extraction of the metamorphic stone for beads, seals, and inlays that facilitated long-distance networks linking to Mesopotamian demand. This procurement, combined with local mining in the Aravalli Hills, underscored mining's causal role in enabling , , and economic specialization across early civilizations.

Classical and Medieval Developments

In ancient Greece, the silver mines of Laurion near Athens operated extensively from the 6th century BCE, with peak production in the 5th century BCE enabling the funding of the Athenian fleet and democratic institutions through state-controlled extraction and refining. Slag heaps and tailings exceeding several million tons indicate substantial output, with estimates suggesting up to one-third of silver content left in residues after cupellation processes that yielded nearly pure metal. These operations relied on slave labor in underground galleries, linking mineral wealth directly to Athens' naval dominance and economic power during the Persian Wars era. Roman mining advanced hydraulic techniques, exemplified by the ruina montium method at sites like in northwest from the 1st century CE, where high-pressure water eroded mountainsides to expose placers. This engineering innovation, involving aqueducts and reservoirs, facilitated extraction of significant quantities—potentially millions of kilograms over two centuries—bolstering imperial finances and coinage. Lead mining, abundant in regions like Britain and Iberia, supplied piping for aqueducts and urban plumbing systems, with production scaled for infrastructure supporting population centers. During the medieval period in , mining guilds emerged to regulate iron and salt extraction, as seen in German communities where miners established customary laws improving labor conditions over ancient precedents. Iron output supported feudal armament and , while salt mines like those in Hallstatt's legacy areas sustained preservation economies, though medieval expansions focused on deep shafts and ventilation. In , the Mali Empire's 13th-century networks, centered on fields in the Bambuk and Bure regions, drove exchanging for salt and goods, amassing wealth that funded imperial expansion under rulers like . Caravan routes linked to North African markets, with gold dust exports underpinning monetary systems across the Islamic world. In during the (10th–13th centuries), replaced in iron furnaces, enabling annual production of around 125,000 tons by 1078 CE and averting from fuel demands. This shift to mineral fuels in blast furnaces facilitated state monopolies on iron for tools, weapons, and infrastructure, correlating with economic growth and technological refinement in pre-industrial .

Early Modern and Colonial Expansion

In during the , mining techniques advanced with the publication of 's in 1556, which detailed systematic extraction, , and ventilation methods that supported deeper operations in regions like and the Mountains. By the early , the introduction of blasting in 1627 at a Hungarian gold mine marked a pivotal shift, enabling miners to fracture hard rock more efficiently than manual tools alone. In , these innovations facilitated the development of deep shafts exceeding 300 meters by around 1700 in the Upper , where silver and relied on adits, pumps, and drainage systems to combat flooding. Colonial expansion from the onward integrated mining into mercantilist strategies, where European powers sought precious metals to bolster bullion reserves, fund trade deficits with , and sustain imperial ambitions. Spain's discovery of vast silver deposits at in 1545 transformed the Andean mine into a cornerstone of the Habsburg economy, with production surging after the adoption of mercury amalgamation in the 1570s. Peak output reached approximately 200,000 kilograms of silver annually in the 1590s, much of which was refined using the and shipped to via the Spanish treasure fleets. This influx of American silver, totaling tens of thousands of tons over centuries, drove the European , with prices rising 300-400% between 1500 and 1600 due to monetary expansion and increased velocity of circulation, as evidenced by Spanish fiscal records and indices. Potosí's output alone accounted for a significant portion of Spain's exports, financing wars, court expenditures, and the trade that exchanged silver for Chinese silks and porcelain, thereby linking Atlantic and Pacific economies. In parallel, Portuguese operations in initiated in the late , with discoveries in around 1695 yielding substantial yields that by the early 18th century contributed up to 50% of global gold supply, amassing capital for Lisbon's merchants and exacerbating Portugal's later dependency on foreign loans. These colonial mining ventures accumulated reserves that underpinned mercantilist policies, enabling European states to maintain favorable balances of and invest in naval power, though and eroded long-term gains by the . The economic drivers—ore abundance, forced labor systems, and metallurgical refinements—prioritized output volumes that fueled proto-industrial in , distinct from later mechanized phases.

Industrial Revolution and Mechanization

The surge in British production during the underpinned the energy demands of the , with output rising from approximately 3 million tons annually in the early 1700s to around 10 million tons by 1800, fueling steam engines, factories, and nascent mechanized industries. This expansion was driven by accessible coal seams and rising demand for , which powered the transition from and animal power to scalable, reliable sources, directly correlating with per capita output growth through abundant, low-cost energy that lowered production costs across sectors. Mechanization began with the adoption of steam-powered pumps, exemplified by Thomas Newcomen's atmospheric engine installed in a mine near 1712, which effectively drained from flooded workings and permitted shafts deeper than 100 meters, previously infeasible due to ingress that limited extraction to shallow levels. Subsequent innovations, including winding engines by the mid-18th century, mechanized hoisting of and miners, further boosting efficiency by replacing manual and animal labor with continuous operations, thereby scaling output and reducing downtime in collieries. These advancements, rooted in responses to geological constraints like and depth, multiplied productivity; for instance, Newcomen engines could lift over 20,000 liters of per hour from depths exceeding 50 meters, enabling sustained deep mining essential for meeting industrial coal needs. Parallel developments in metal mining supported infrastructure growth, with extraction expanding to supply railroads and machinery; pig iron production leaped from 25,000 tons in 1788 to over 250,000 tons by 1806, driven by coke-fueled that integrated abundance with ore processing for durable components like rails and engine parts. In the United States, the copper boom from the 1840s onward exemplified transatlantic , as mass production—reaching millions of pounds annually by the 1850s—provided conductive material for emerging electrical and industrial applications, spurred by steam-powered extraction in native copper deposits. Overall, these mining innovations fostered causal chains of by unlocking , where empirical increases in extractive capacity directly amplified GDP through energy-intensive and transport revolutions.

20th Century Scale-Up and Specialization

The marked a period of unprecedented expansion in mining operations, driven primarily by the exigencies of global conflicts and the growth of industrial economies. During , U.S. steel production surged to meet military demands, reaching approximately 89 million tons annually by 1944, supported by intensified mining in the . Similarly, scaled rapidly under the , initiated in 1942, with domestic efforts in states like and yielding thousands of tons of by 1945 to fuel nuclear weapons development. These wartime mobilizations exemplified mining's pivot toward resource-intensive technologies, prioritizing output over prior constraints. Mechanization accelerated efficiency gains, with diesel-powered haul trucks introduced in the for off-road mining transport, enabling capacities from 1.5 to 7 tons per vehicle and reducing reliance on rail or power. In , the continuous miner, pioneered by Harold Silver in 1943 and commercialized in the late 1940s, automated cutting and loading, boosting underground productivity by allowing continuous operation without repeated cycles. Overall, these innovations contributed to substantial labor productivity increases, with U.S. output per worker rising markedly during and after due to mechanized equipment adoption amid labor shortages. Postwar economic recovery and consumer demand further specialized mining toward strategic materials. extraction expanded globally to supply aluminum for , with U.S. production in peaking to support manufacturing that transitioned from to applications in the . In , the saw initial large-scale development with the Great Canadian Oil Sands plant commencing operations in 1967, producing synthetic crude from deposits using surface mining techniques. The oil crises of 1973 and 1979 prompted diversification away from imported , stimulating investments in non-OPEC mining sectors such as and to bolster . Heightened oil prices encouraged expanded production in the U.S. and , while nuclear programs drove growth, with global output increasing to meet reactor fuel needs amid efforts to reduce oil dependency. This era underscored mining's adaptability to geopolitical shocks, fostering specialized extraction for alternative energy sources.

Post-2000 Boom in Critical Minerals

The demand for critical minerals escalated markedly after 2000, propelled by the in , electric vehicles, and technologies, which rely on materials such as rare earth elements for permanent magnets in motors and turbines, and for high-density batteries, and other metals for conductive components. This surge reflected causal dependencies in supply chains: without expanded mining output, production bottlenecks emerged, as substitutes like sodium-ion batteries remain less efficient for widespread EV adoption and rates hover below 5% for most critical minerals due to technical and economic barriers. Global REE mining production, for instance, increased from under 100,000 metric tons in 2000 to over 240,000 metric tons by 2018, directly tied to demand from consumer gadgets and generators. China's control over REE supply chains intensified the boom's geopolitical dimensions, with the country over 90% of global REE output by while holding 97.7% of mining share that year, achieved through state-subsidized expansion and lax environmental regulations that undercut competitors. In September , halted REE exports to for approximately two months amid a over the Senkaku/Diaoyu Islands, followed by a 40% reduction in annual export quotas, actions ruled WTO-inconsistent in 2014 and spurring U.S. and allied responses including the 2017 establishment of the Federal Consortium for Advanced Batteries and the reopening of Pass mine in by 2018 to foster non-Chinese capacity. These events highlighted mining's strategic indispensability, as REEs enable technologies like displays and EV drivetrains without scalable alternatives, evidenced by price spikes exceeding 500% for some elements post-restrictions. Battery minerals exemplified the era's production ramp-up, with demand tripling from 2020 to 2024 per IEA analysis, driven by EVs accounting for nearly 90% of use by 2025, necessitating mine expansions in and to triple supply capacity over the decade. followed suit, with battery applications consuming 71% of global output by 2023—up from negligible shares pre-2000—and production projected to rise at a 5.1% CAGR to 410,000 tons by 2030, sourced mainly from of Congo deposits integrated into global lithium-ion supply chains. Empirical data from these sectors affirm mining's enabling role: semiconductor fabrication, for example, depends on REE-derived compounds and dopants, while renewable installations require mined - chemistries for grid-scale storage, with no evidence of decoupling feasible under current physics-based material science constraints. Parallel to critical mineral specialization, bulk commodity mining boomed to support infrastructure, as seen in Australia's iron ore exports peaking at over A$116 billion annually around 2021, with volumes hitting 902 million tons in 2024, predominantly shipped to for in projects that indirectly bolstered demand for embedded critical minerals in equipment and . This post-2000 phase thus validated mining as the causal for technological scaling, with data from USGS and IEA tracking output growth mirroring end-use adoption rates absent in non-extractive scenarios.

Mine Development and Lifecycle

Exploration and Resource Assessment

Exploration in mining begins with regional to identify geological settings favorable for mineralization, guided by principles of deposit formation such as igneous intrusions or sedimentary basins that concentrate metals through hydrothermal or processes. Methods prioritize empirical over speculation, with overall success rates remaining low—often requiring evaluation of thousands of prospects to advance one to viable production due to geological variability and economic thresholds. Geophysical surveys form the initial screening layer: magnetic methods measure variations in Earth's field to detect ferrous minerals or structural boundaries, as in copper-gold systems; surveys identify contrasts from massive sulfides; and seismic outlines subsurface layering for deeper targets like porphyry deposits. Geochemical sampling complements by analyzing trace elements in , sediments, or rocks, where elevated , , or pathfinder elements like signal underlying deposits via dispersion halos. sediment surveys, for instance, cover large areas efficiently, with anomalies verified through follow-up grids to pinpoint targets. Post-2000 advancements in , particularly hyperspectral sensors like those on Landsat or ASTER, enhance targeting by mapping alteration minerals such as clays or sericite indicative of epithermal or porphyry systems, reducing ground-based costs in remote terrains. These integrated datasets inform probabilistic targeting, mitigating risks from false positives inherent in single-method approaches. Target validation proceeds via phased drilling programs, starting with widely spaced holes to test geophysical-geochemical anomalies, followed by infill drilling for grade continuity. Core samples undergo assaying for metal content, with data integrated into 3D geological models using software like Leapfrog Geo to interpolate ore volumes and geometries. Resource assessment classifies inferred, indicated, or measured categories per standards like JORC or NI 43-101, estimating and average grades—e.g., for porphyry copper, models delineate stockwork veins within intrusive hosts. Economic viability hinges on (NPV) calculations, discounting projected cash flows from ore recovery against capital, operating, and closure costs at rates of 5-10% to account for commodity price volatility and project risks. Positive NPV, as in the JO porphyry copper-gold discovery in British Columbia's district validated by 2024 drilling, confirms potential profitability under baseline assumptions like $4 per pound prices. This transforms probabilistic leads into quantified reserves, essential for de-risking investments amid exploration's inherent uncertainties.

Planning, Permitting, and Feasibility

Feasibility studies form the core of pre-construction planning in mining projects, evaluating the technical, economic, and operational viability of a deposit. These studies typically progress from scoping and preliminary economic assessments to pre-feasibility and full feasibility stages, incorporating detailed reserve estimations classified under standards such as Canada's National Instrument 43-101 (NI 43-101), which requires qualified persons to report mineral resources and reserves based on geotechnical, hydrological, and production parameters. Under NI 43-101, a feasibility study provides the highest level of confidence, modeling capital expenditures (capex) for infrastructure like processing plants and operating expenditures (opex) for labor and energy, often using discounted cash flow analysis to determine net present value and internal rate of return. Such assessments integrate first-principles engineering data on ore recovery rates and mine life, ensuring projects only advance if they demonstrate profitability under conservative commodity price assumptions. Permitting processes, which follow feasibility confirmation, vary significantly by jurisdiction and impose substantial timelines due to regulatory requirements for , environmental reviews, and safety compliance. In the United States, the (NEPA) contributes to average permitting durations of 7-10 years for mining projects, encompassing environmental impact statements and interagency coordination that often extend beyond initial estimates due to litigation risks. By contrast, jurisdictions like achieve permitting in 1-2 years for many projects, facilitated by streamlined state-level approvals and fewer federal overlays, enabling faster capital deployment. These delays in slower regimes causally hinder project economics by inflating holding costs and eroding resource value through time-value-of-money effects, though empirical data links stringent permitting—incorporating safety standards—to reduced accident rates, as evidenced by post-regulation declines in mining fatalities under frameworks like the U.S. Mine Safety and Health Administration. Environmental impact assessments (EIAs), mandatory in most permitting regimes, quantify potential ecological effects such as usage and disruption against measures, but their expansive scope often amplifies costs without proportional risk reduction. Comprehensive EIAs can exceed millions in expenses, including baseline studies and modeling, yet economic analyses reveal mining's high multipliers: each mining job generates approximately three indirect jobs in supply chains and services, contributing to GDP expansions like the $52.1 billion from U.S. metal mining in 2021. Balancing these, cost-benefit frameworks in EIAs demonstrate that while regulations yield safety benefits—correlating with a 50%+ drop in U.S. mining fatalities since reforms—their procedural burdens deter , with surveys indicating around environmental rules as a top barrier, chilling up to one-third of potential projects in regions like . Overregulation thus imposes a net drag, as evidenced by U.S. mine development timelines averaging 29 years globally second-longest, prioritizing process over outcome despite verifiable economic multipliers.

Construction, Operation, and Expansion

Mine construction involves establishing primary to enable safe and efficient access to ore bodies, including sinking vertical shafts or developing inclined declines for underground operations and stripping for surface pits. In underground settings, shafts typically range from 5 to 10 meters in and can extend thousands of meters deep, with sinking rates of 3-5 meters per day using raise-boring or drill-and-blast methods. Declines, offering continuous access, are ramped at gradients of 10-15% and widths accommodating haul trucks. Ventilation infrastructure is critical, featuring main fans delivering airflow calculated via network models that account for losses, shock losses at bends, and demand from diesel equipment (typically 3-6 m³/s per kW) and workers to maintain air velocities of 0.5-8 m/s and dilute contaminants below thresholds like 0.5% for diesel particulates. Operational phases prioritize scalable extraction to maximize output while adapting to geological variability, with daily ore tonnage serving as a key metric—large open-pit copper mines like Bingham Canyon process 150,000-160,000 short tons per day via phased bench mining and haulage fleets. Grade decline, where ore quality diminishes over time due to selective high-grade depletion, is managed through cutoff grade optimization strategies that dynamically adjust thresholds to balance short-term profitability against long-term reserves, often increasing tonnage throughput or blending low-grade material to sustain economic viability. Real-time grade control using blasthole sampling and geophysical logging minimizes dilution, targeting recovery rates above 90% in selective underground stoping. Expansion adapts operations to extend mine life amid , employing phased development with satellite pits in open-pit contexts or deeper levels in underground mines to access peripheral or lower-grade extensions while responding to market demand. For instance, Bingham Canyon, initiated as underground workings in the late and converted to open-pit in 1906, has scaled through iterative pushbacks, reaching 0.75 miles deep and 2.75 miles wide by 2025, sustaining production via broader benches and enhanced . Such flexibility prioritizes modular infrastructure upgrades, like auxiliary ventilation raises or ramp extensions, over fixed long-term plans to mitigate risks from price volatility.

Closure, Reclamation, and Legacy Management

Mine closure involves systematic decommissioning of operations, including removal of , stabilization of landforms, and restoration to approximate pre-mining contours where feasible, as required under regulations like the U.S. Bureau of Land Management's financial guarantee policies that mandate bonds sufficient to cover full reclamation costs upon operator default. These bonds, often calculated based on detailed cost estimates for earthworks, revegetation, and water management, ensure funding availability, with U.S. federal and state frameworks adjusting amounts upward if future costs rise due to or changed conditions. In practice, successful reclamations demonstrate that such assurances cover a substantial portion of expenses, countering perceptions of perpetual liabilities by highlighting completed projects where bonds facilitated effective restoration without burden. Reclamation techniques prioritize physical stabilization through backfilling of open pits and shafts with or waste rock to prevent , followed by grading to promote natural drainage and , as outlined in mine remediation guidelines applicable to broader extractive sites. Revegetation employs seeding and planting to rebuild and , with peer-reviewed assessments indicating high success in establishing self-sustaining covers that achieve 80-100% ground coverage within 5-10 years under optimal conditions. For instance, Nevada's operations, recognized through annual Excellence in Awards, have restored habitats supporting wildlife like via targeted seed mixtures and soil amendments, demonstrating measurable recovery in vegetative density and faunal return post-closure. These efforts underscore empirical viability, with success rates bolstered by adaptive monitoring rather than rigid benchmarks often critiqued for underemphasizing ecological functionality. Legacy management addresses residual risks such as () through passive and active treatments, including limestone dosing or constructed wetlands that neutralize acidity and precipitate metals, effectively raising effluent pH from below 3 to neutral levels while reducing soluble iron and aluminum concentrations. Such systems, deployed at closed sites, maintain compliance with discharge standards over decades, with innovations like enabling from treated waters. Economically, reclamation extends value by repurposing land for alternative uses; for example, a 111-MW solar farm was developed on a reclaimed site in 2025, leveraging stable substrates from backfilled to generate revenue and offset closure costs. This approach reframes post-mining landscapes as assets, with over 169,000 acres of U.S. lands identified as suitable for solar deployment, mitigating long-term holding costs through productive reuse. Public discourse on intractable legacies often overlooks these verifiable outcomes, where data from award-winning sites affirm restoration efficacy exceeding 70% equivalence in key metrics like and productivity.

Extraction Techniques

Surface Mining Methods

Surface mining methods extract minerals from near-surface deposits by removing overlying rock and , enabling access to large-volume, low-grade bodies where the economic thickness justifies bulk removal over selective underground extraction. These techniques exploit the physics of open excavation, where on benches—governed by and friction angles—allows progressive deepening without , and the cubic scaling of volumes facilitates mechanized cycles that minimize unit costs for shallow targets typically less than 100-200 meters deep. Primary variants include open-pit, strip, and operations, with efficiencies driven by optimizing the , the tonnage of waste per unit of , which determines demands and profitability; viable ratios often range from 1:1 to 5:1 depending on value and costs. Open-pit mining progresses via terraced benches, each 10-20 meters high, where drill-and-blast cycles fragment rock: holes are patterned and charged with explosives to create controlled breakage, yielding muck piles loaded by excavators into haul trucks for selective transport of to and to dumps. This shovel-truck cycle repeats across benches, with pit geometry designed to maintain safe wall angles (typically 45-55 degrees) based on geotechnical , ensuring gravitational containment of loosened material while exposing broader faces for higher . Large operations achieve over 100,000 tons of material moved daily, as seen in mean outputs around 97,000 tons per day in modeled pits, scaling with deposit size and fleets. Strip mining suits flat-lying, extensive seams like under thin cover, sequentially stripping in long cuts parallel to the deposit strike, backfilling prior strips to restore contour where feasible. Mountaintop removal, a strip variant for Appalachian , blasts entire ridge crests to access multiple thin seams, generating valley fills from excess spoil but enabling recovery rates up to 90% in suitable . Quarrying targets industrial minerals or aggregates, employing similar open cuts but with precision blasting to minimize fracturing for marketable block sizes or . These methods yield cost advantages over underground extraction for amenable deposits, with per-ton operating expenses 20-50% lower due to unrestricted ventilation, lighting, and mobility, alongside benefits from eliminating confined-space hazards like roof falls—evidenced by surface fatality rates of 17.5 per 100,000 full-time equivalents versus 33.2 underground in and metal sectors. The copper mine in exemplifies scale, producing over 1 million metric tons of copper and annually from its open pit, the world's largest by output, through optimized stripping that sustains economic grades amid rising depths.

Underground Mining Methods

Underground mining employs tunneling and shaft access to extract bodies situated beyond economical surface reach, typically at depths exceeding 200 meters, where higher grades often justify the increased operational complexity. These methods balance rock stability, ventilation demands, and extraction efficiency against risks like falls and gas accumulation, necessitating engineered supports, monitoring systems, and management. Unlike surface operations, underground techniques incur 2-10 times higher capital and operating costs per ton due to excavation, hoisting, and safety infrastructure, though they access richer deposits in competent host rock. Room-and-pillar mining creates a grid of excavations ("rooms") separated by unmined or pillars that provide immediate roof support, suitable for flat-lying, competent deposits like seams up to 300 meters deep. Pillars, typically 40-80 feet square, retain 40-50% of the resource for stability, yielding extraction rates of 40-60% initially, with potential retreat mining boosting recovery to 70% in selective cases. This method minimizes initial development but limits full recovery compared to approaches, with pillars occasionally extracted in final phases under controlled conditions to avoid . Cut-and-fill mining sequentially undercuts horizontal slices from steeply dipping veins, backfilling voids with waste rock or to maintain working levels and support overlying strata, ideal for irregular, narrow orebodies in weaker rock. Each 3-5 meter slice is blasted, mucked, and filled before advancing upward, enabling near-100% extraction in supported stopes but requiring labor-intensive filling operations that elevate costs. Ventilation challenges intensify with depth, as and fumes from blasting demand axial fans and , while ground pressure monitoring prevents dilution from wall sloughing. For tabular coal seams, deploys a mechanized shearer along a advancing face up to 400 meters wide, supported by hydraulic roof shields that allow controlled caving behind the panel, achieving extraction efficiencies of 60-80% and production rates exceeding 10,000 tons daily in optimal conditions. This high-productivity method contrasts with room-and-pillar by enabling fuller through systematic panel retreat, though it risks surface over mined areas. In metal mining, shrinkage stoping exploits competent, steeply dipping orebodies by vertical slices, drawing broken downward as working platform while leaving a temporary "shrinkage" for stability, suitable for widths over 10 meters. Sublevel caving, for massive low-grade deposits, undercuts blocks to induce gravity-assisted of and overburden, with sublevels spaced 15-30 meters for ring blasting and drawpoint extraction, recovering 80-95% but generating seismic events monitored via microseismic arrays to mitigate rock bursts. These caving variants trade selective mining for volume but demand dilution control through orepass sorting. Extreme depths, as at South Africa's TauTona gold mine reaching 3.9 kilometers before closure in , amplify geothermal heat—rising 25-30°C per kilometer—necessitating bulk plants cooling air to 28°C and chilled water sprays, alongside pressurized ventilation to sustain worker exposure limits below 30°C wet-bulb. Rock bursts from high stress fields, exceeding 100 MPa at such horizons, require destressing blasts and real-time seismic forecasting, underscoring underground mining's engineering limits around 4 kilometers without automation advances.

Specialized and Artisanal Extraction

extracts minerals from alluvial deposits using gravity-based separation techniques such as panning and sluicing, targeting heavy particles like and eroded from primary sources. Panning employs a shallow pan to wash gravel with water, allowing denser minerals to settle while lighter materials are discarded, a method persisting due to its minimal equipment needs despite low efficiency for large volumes. Sluicing channels water over riffled troughs to trap valuables, enabling higher throughput than panning but still suited to small-scale operations in riverbeds or beaches. During the of the 1890s, these methods yielded significant alluvial from gravels, with prospectors recovering nuggets and flakes through manual labor before mechanization scaled up production. Solution mining dissolves soluble minerals underground via fluid injection, avoiding excavation for deep or unstable deposits like salts and . For , heated is injected through wells into formations, selectively dissolving while leaving insoluble layers intact; the saturated solution is then pumped to the surface for evaporation and crystallization. This technique accounts for a substantial portion of global output, with operations like those in employing multiple wells to create caverns up to hundreds of meters wide. In-situ leaching extends similar principles to , injecting oxidizing lixiviants such as oxygenated water or into permeable zones to solubilize the metal without removing host rock. Recovery wells extract the uranium-laden fluid for surface processing, comprising over 50% of U.S. production by the due to lower costs compared to milling. Artisanal and small-scale mining (ASM) relies on rudimentary tools like picks, shovels, and manual processing, persisting globally for its low capital barriers despite yields far below industrial standards. In and , ASM produces approximately 20% of the world's using basic panning, sluicing, or mercury amalgamation on placer or deposits, involving an estimated 45 million workers across 80 countries. This sector also contributes 25-26% of global tin and , often from informal operations targeting high-value, near-surface ores inaccessible or uneconomic for large firms. Such methods enable rapid entry for impoverished communities but yield inconsistent outputs, with global ASM mineral contributions exceeding 20% for diamonds and amid ongoing inefficiencies in recovery rates.

Equipment and Machinery

Drilling, Blasting, and Excavation Tools

Rotary rigs predominate in for creating blastholes, utilizing down-the-hole hammers or top-hammer systems to advance bits through rotation and applied weight, achieving penetration rates of 10-30 meters per hour in competent rock. Tricone roller cone bits, featuring three rotating cones with inserts, suit variable formations by crushing and gouging rock, while polycrystalline compact (PDC) bits employ fixed cutters to shear abrasively, extending bit life in environments like . Percussion , relying on repeated impacts from pneumatic or hydraulic hammers, is favored in underground operations for smaller-diameter holes (38-64 mm), using bits with hemispherical inserts to fracture rock via shock waves. Blasting initiates fragmentation through controlled , with explosives evolving from black powder—employed in European mining since the early for its at low velocities—to -fuel oil (), commercialized in the as a cost-effective bulk agent comprising 94% prilled and 6% . 's ranges from 3,200 to 4,500 m/s, generating high-pressure shock waves that propagate fractures based on rock strength and . Blast design optimizes energy distribution via parameters such as burden—the perpendicular distance from the nearest free face to the blasthole, typically 20-35 times the hole diameter—and spacing, the center-to-center distance between adjacent holes in a row, often 1.8-2 times the burden to minimize oversize fragments exceeding 0.3-0.5 m, which impair loader efficiency. Electronic detonators, deployed widely since the early , replace pyrotechnic fuses with programmable microchips for millisecond-precise delay timing, reducing and flyrock while cutting misfire rates by nearly 90% through pre-blast circuit verification and immunity to stray currents. Post-blast excavation employs hydraulic with buckets of 5-20 cubic meters capacity to scoop fragmented , leveraging boom articulation for selective loading in benches up to 15 meters high, complemented by front-end loaders for mucking in confined underground drifts. These tools prioritize bucket fill factors above 80% by targeting uniform fragmentation, with dictating excavator breakout forces of 200-500 kN to overcome cohesive muck piles.

Transportation and Haulage Systems

In , dominate material transport due to their flexibility in rugged terrain, with ultra-class models achieving payloads of 400 to 496 tonnes per load, as exemplified by the 797F and BelAZ-75710. These vehicles prioritize throughput by minimizing load-haul-dump cycle times, often operating in fleets optimized for 24/7 production. Autonomous systems, first commercially deployed by Komatsu in in 2007, have since expanded, enabling unmanned operations that boost productivity by reducing and idle times while enhancing safety through collision avoidance. Conveyor belt systems complement trucks in high-volume open-pit operations, providing continuous that lowers energy use per compared to batch trucking, particularly when integrated with in-pit crushing to handle large-scale removal. For export-oriented commodities like , integration with heavy-haul rail networks is critical; in Western Australia's region, such systems transport over 866 million s annually to ports for global shipment, optimizing logistics from mine to vessel. Underground haulage relies on rail-mounted locomotives, trams, and skips for vertical and horizontal movement, where cycle time optimizations—such as synchronized loading and hoisting—can achieve transport cycles under 350 seconds, maximizing shaft throughput while accommodating confined spaces. Skips, often paired with multi-compartment shafts, enable batch hoisting of with minimal delays, outperforming trackless vehicles in deep mines by reducing ventilation demands from . Efforts to improve energy efficiency include electrification pilots for fleets, where battery-electric and trolley-assist technologies have demonstrated reductions of up to 40-70% in operational costs through grid power substitution, alongside lower emissions in Scope 1 categories. These advancements prioritize causal reductions in dependency, with regenerative systems further recapturing energy during downhill loads to enhance overall system efficiency.

Processing and Support Equipment

Jaw crushers and gyratory crushers serve as primary reduction equipment in mining operations, breaking down large ore fragments to manageable sizes for further handling. Jaw crushers are noted for their robustness and reliability in primary crushing, particularly suited for underground applications with throughputs below 1,000 tons per hour. Gyratory crushers, by contrast, enable high-capacity, continuous operation for primary crushing due to their rotating spindle design within a concave shell. Vibrating screens complement crushing by ore particles, separating materials by size to enhance throughput efficiency and reduce accumulation that could lead to blockages and downtime. These screens feature robust deck frames and modular vibrators for wear resistance and simplified , supporting consistent operational reliability in demanding environments. Ventilation systems rely on axial and centrifugal fans to deliver , dilute dust and gases, and maintain safe air quality underground; large surface or underground fans can achieve rates of 150 cubic meters per second. Booster fans installed underground further overcome resistance to sustain , contributing to overall uptime by preventing hazardous accumulations. Dewatering pumps, including and centrifugal types, remove to prevent flooding and ensure dry working conditions; models offer high reliability with minimal wear and service lives exceeding standard expectations through advanced motor technology. These pumps support continuous operations by maintaining site stability, with parallel or serial configurations enhancing and reliability in high-volume applications. Dozers, or bulldozers, manage waste rock and by pushing and leveling materials, facilitating pit development and access to deposits without direct extraction involvement. Overhead cranes enable precise of mining machinery, handling lifts for repairs and inspections; properly maintained cranes sustain functionality for over 10 years, minimizing operational interruptions. Battery-electric loaders represent a recent shift in support equipment, achieving fuel consumption reductions of approximately 34% relative to diesel counterparts through efficient electric-drive systems, which correlates to substantial onsite emissions cuts in underground settings where diesel accounts for 30-80% of direct emissions. Across these systems, reliability metrics indicate low , averaging 1.8% of total production time in mining and quarrying equipment, bolstered by that can reduce unplanned outages by up to 75% in optimized operations.

Mineral Processing and Refining

Ore Preparation and

Ore preparation begins with , the mechanical reduction of run-of-mine particle size through crushing and grinding to facilitate liberation for subsequent . This stage accounts for the majority of energy use in , as size reduction follows empirical laws like Bond's equation, where energy input scales with the square of the reciprocal of the product size. The Bond work index, a standardized measure of grindability, quantifies the kilowatt-hours per required for grinding from an infinite size to 80% passing 100 (149 microns), enabling prediction of mill power needs based on and circuit design. Crushing circuits typically involve primary crushers, such as or gyratory types, which reduce from run-of-mine sizes (often >1 m) to under 20-30 cm, followed by secondary crushers like or impact models that further refine particles to below 10 cm. These stages employ compression or impact mechanisms to break along natural planes, with closed-circuit operations using screens to recycle oversize material and optimize throughput. Grinding follows crushing, utilizing mills such as semi-autogenous grinding (SAG) mills, which combine and balls for primary size reduction to 1-2 mm, or ball mills for finer grinding to micron-level particles (e.g., 75-150 μm) suitable for downstream separation. SAG mills leverage the itself as grinding media alongside 8-15% balls, achieving higher capacities for competent ores, while ball mills rely on cascading balls for attrition and impact breakage in secondary circuits. Comminution energy intensity varies by ore type and fineness; for gold ores, total requirements often range from 50-100 kWh per metric ton, driven primarily by grinding which consumes over 50% of processing energy in many operations. Globally, comminution contributes to mining's 3-4% share of final energy consumption, with electricity use in this phase linked to 1-2% of worldwide totals due to inefficient breakage mechanisms like tensile failure under compression. Wet grinding predominates for efficiency, as slurries reduce energy needs by 20-30% compared to dry methods through improved and lower , but dry grinding is favored in water-scarce regions to avoid management issues despite higher power draw and broader distributions. In arid operations, dry circuits minimize environmental footprints from but require dust control and may increase wear on equipment.

Separation and Concentration

, a physicochemical process, is commonly employed to separate hydrophobic mineral particles from hydrophilic in ores such as and lead-zinc concentrates. In this method, s including collectors (e.g., xanthates) render target minerals hydrophobic, while frothers like stabilize air bubbles to form a mineral-rich froth that is skimmed off. For ores, recovery rates often exceed 90%, as demonstrated in conventional flotation circuits processing low-grade feeds around 0.5% to produce concentrates grading 27%. This high efficiency stems from selective attachment of mineral particles to bubbles, though it depends on liberation, (typically 10-150 micrometers), and pH control to optimize performance. Gravity separation exploits density differences between valuable minerals and waste rock, utilizing equipment such as jigs, shaking tables, and spirals for preconcentration of heavy minerals like cassiterite or native . Jigs employ pulsating water flows to stratify particles by density, achieving recovery rates of 75-85% for coarse fractions in alluvial or crushed ores. Spirals, which rely on hindered and centrifugal forces in a helical trough, are effective for fine particles down to 75 micrometers, with applications in tin and tungsten recovery where specific gravity contrasts exceed 1.5. These methods are energy-efficient and water-based, minimizing chemical use, but are less suitable for finely disseminated ores requiring prior . Magnetic separation targets ferromagnetic or paramagnetic minerals, particularly iron oxides like and , using low- or high-intensity magnetic fields to deflect susceptible particles. Wet low-intensity drum separators recover at rates up to 70% from low-grade ores grading below 30% Fe, producing concentrates suitable for . For , high-intensity separators or magnetizing roasts enhance recovery to 72.5% at grades around 65% Fe by altering magnetic properties. This technique is selective for iron-bearing minerals but requires dry or wet processing to handle slimes and achieve optimal field strengths of 0.1-2 Tesla. Hydrometallurgical leaching dissolves target metals from or using chemical solutions, often as a complementary or alternative to physical methods for low-grade or deposits. involves stacking crushed on pads and percolating dilute solutions for , with commercial application beginning at the Cortez mine in 1969 and recoveries typically ranging 50-80% depending on ore permeability and cyanide strength (0.01-0.05%). The underlying cyanide process, patented in 1887 by John Stewart MacArthur and Robert and William Forrest, enables selective dissolution of as a soluble complex, followed by adsorption onto in carbon-in-pulp (CIP) circuits to boost overall recovery beyond 90% for amenable ores. from these operations retain residual metal contents of 0.01-0.1%, reflecting incomplete extraction and representing potential losses or reprocessing opportunities. Leaching emphasizes scalability for marginal deposits but incurs risks from reagent and lower kinetics compared to flotation.

Smelting, Refining, and Byproduct Recovery

Smelting represents the thermal reduction of metal concentrates to produce crude metal, predominantly through processes involving high temperatures and reducing agents like coke. In iron production, blast furnaces achieve temperatures of approximately 1500°C, where preheated air blasts facilitate the reduction of to molten , separating it from . suits high-grade sulfide or oxide ores, yielding intermediates like matte or speiss, but generates substantial heat and off-gases requiring capture. Refining purifies these intermediates to commercial grades, often via electrolytic methods for non-ferrous metals. For copper, electrorefining dissolves impure copper (typically 98-99% pure from ) in , depositing 99.99% pure copper while impurities collect as anode slime for recovery; this follows pyrometallurgical or integrates with hydrometallurgical from leached solutions. Aluminum employs the Hall-Héroult process, developed independently in 1886 by Charles M. Hall and Paul Héroult, which electrolyzes alumina dissolved in molten at 950-980°C, directly yielding 99.99% pure molten aluminum. This process demands 13-15 MWh of per metric ton, prompting smelter placements near low-cost hydroelectric sources to minimize operational costs. Byproduct recovery enhances economic viability by capturing value from smelter emissions and residues, promoting material circularity. Copper smelters convert off-gases into via the , yielding a that can offset 20-50% of treatment charges depending on market prices, with global production exceeding 20 million tons annually from non-ferrous operations. Additional recoveries include noble metals from anode slimes and slag reprocessing for residual metals, though efficiencies vary by type and , typically reclaiming 5-15% of total output value. These practices reduce waste while generating revenue streams critical to profitability in volatile markets.

Economic Significance

Global Production and Trade

dominates global production, accounting for approximately 4.8 billion short tons in 2023, which represented over 50% of worldwide output. The country also leads in production of numerous metals, including rare earth elements, (77% of global supply), and significant shares of and aluminum. ranks as the top producer of , followed by , with global output estimated at 2.49 billion metric tons in 2023. The Democratic Republic of Congo controls about 74% of mine production, totaling around 170,000 metric tons in 2023, underscoring concentrated supply risks for battery materials. International trade in mining commodities sustains global industrial supply chains, with exports reaching 1.59 billion tons in 2023, a 5% increase from the prior year driven by demand recovery. Mining products form the bulk of seaborne dry bulk cargoes, which expanded to over 5.6 billion metric tons in 2024; and alone account for roughly half, reflecting mining's central role in maritime where dry bulks comprise 36% of total seaborne trade. These flows link resource-rich exporters like and to importers such as , which relies heavily on seaborne imports for despite domestic production. Supply chain disruptions from 2020 to 2022, exacerbated by the , logistics bottlenecks, and geopolitical tensions, revealed fragilities in mining trade networks, leading to shortages and price volatility in commodities like and . Global models estimate these events amplified economic impacts through delayed shipments and production halts, with recovery uneven across regions due to varying dependencies. Such vulnerabilities have prompted efforts to diversify sourcing, though concentration in top producers persists.

Contributions to GDP, Employment, and Development

The mining sector contributes approximately 2-3% to global GDP on average, though this figure rises to 8-15% in resource-dependent economies where extraction drives fiscal revenues and exports. In 2023, the industry's top companies generated revenues exceeding $925 billion, underscoring its role in supplying raw materials essential for and worldwide. The global mining market is projected to reach $2,163.46 billion in revenue in 2026, up from $2,060.57 billion in 2025, at a compound annual growth rate (CAGR) of 5.0%. Direct employment in mining surpasses 45 million people globally, primarily through artisanal and small-scale operations (ASM) across 80 countries, with large-scale mining adding millions more in formal roles. Economic multipliers amplify this impact, generating 3 to 4.5 indirect jobs per direct mining position in studied cases like Tanzania and Romania, through supply chains, local services, and infrastructure development. In , copper mining alone accounted for over 10% of GDP as of recent analyses, funding public investments while representing more than 50% of exports and attracting substantial . Similarly, Botswana's diamond sector has propelled GDP from around $70 in (adjusted for inflation) to over $18,300 by channeling revenues—one-third of fiscal income—into education, health, and , transforming the nation from low-income status to upper-middle-income. These cases illustrate mining's causal link to macroeconomic stability and human development in mineral-rich states, where extractive rents directly social programs absent viable alternatives. Primary mining remains indispensable, supplying over 55-85% of global metal demand for commodities like and aluminum, as rates hover at 15-45% due to insufficient end-of-life volumes and collection inefficiencies. Even optimistic projections for battery metals forecast meeting only 20-30% of , , and needs by 2050, reinforcing reliance on new extraction to sustain growth and avert supply shortages.

Industry Structure and Major Corporations

The mining industry exhibits an oligopolistic structure dominated by a small number of multinational majors that control the majority of global production capacity and reserves, alongside mid-tier producers and exploration-focused juniors. Majors, typically defined as companies with annual revenues exceeding $50 billion and diversified portfolios across commodities like , , and , include , BHP Group, and Rio Tinto; these firms leverage for operational efficiency and risk diversification. Mid-tier companies operate fewer assets, often concentrating on specific metals or regions with outputs between 300,000 and 1 million ounces equivalent for precious metals producers, bridging the gap between exploration and large-scale development. Business models vary between vertically integrated operations, which encompass extraction, processing, and marketing to capture value across the , and more focused entities specializing in upstream mining. exemplifies integration by combining industrial mining with commodity trading, generating revenue from both production and global marketing of over 60 commodities, which enhances margins through control and market hedging. Vertically integrated examples also include firms like in aluminum, extending from mining to . Ownership structures range from privately held or publicly listed Western firms to state-owned enterprises, particularly in , where companies like CMOC Group (China Molybdenum) operate major assets in and under partial state influence, prioritizing national resource security. have accelerated consolidation, with deal values surging 60% in early 2025 despite volume declines, driven by pursuits of critical minerals like and to achieve cost synergies and portfolio optimization. This trend, including megadeals in transition metals, underscores efficiency gains from scale, such as reduced unit costs and integrated supply chains. Juniors, often pre-production explorers with market caps under $500 million, play a pivotal role in replenishing reserves by funding high-risk greenfield discoveries that majors later acquire or develop; they account for the majority of new finds, sustaining the industry's pipeline despite high failure rates.

Commodity Markets and Price Dynamics

Commodity markets for mining products, particularly metals and minerals, operate through specialized exchanges that establish benchmark prices via futures contracts, enabling hedging against volatility arising from irregular supply and fluctuating . The Metal Exchange (LME) serves as the primary venue for industrial metals like , aluminum, , and tin, where physical delivery contracts underpin global pricing. Similarly, the COMEX division of the handles futures for precious and base metals including , silver, and , primarily in the U.S. market, allowing miners and fabricators to lock in prices and mitigate risks from production disruptions or economic shifts. These mechanisms reflect the inelastic nature of mining supply, where output adjustments lag due to extended project timelines. Price dynamics in these markets follow pronounced cycles, alternating between supercycles of multi-year booms and subsequent busts, driven by structural demand shifts rather than short-term fluctuations. The early supercycle, propelled by China's industrialization and expansion, elevated base metal prices substantially; for instance, copper prices rose from approximately $1,500 per metric in to peaks exceeding $9,000 per metric by , representing a multiplication of over fivefold. Such periods contrast with bust phases, like the post-2008 downturn, where oversupply and weakened demand led to price collapses, underscoring the sector's sensitivity to global growth trajectories. Demand from technological and energy transitions has intensified premiums for critical minerals, amplifying volatility as supply fails to scale rapidly. Lithium carbonate prices, essential for batteries, surged over 400% from 2021 to 2022, climbing from around $10,000 per metric ton to highs above $50,000 per metric ton, amid adoption outpacing mine expansions. Nickel experienced acute spikes, with LME three-month prices jumping more than 250% to over $100,000 per metric ton on , 2022, triggered by supply disruption fears following Russia's invasion of , given the country's 10-15% share of global output. This volatility stems partly from chronic lags in mining relative to demand surges, as greenfield projects demand 10-15 years for permitting, , and ramp-up, fostering shortages and sustained high prices. Consequently, futures markets increasingly incorporate risk premiums for such delays, with investors betting on prolonged mismatches in critical minerals amid and buildouts.

Environmental Considerations

Direct Impacts on Ecosystems and Resources

Mining operations directly disturb terrestrial habitats through the creation of open pits, waste rock dumps, and haul roads, affecting an estimated 0.3 to 0.6 percent of the global ice-free land surface. This disturbance fragments local ecosystems, leading to temporary losses in , with studies indicating reductions in and abundance ranging from modest to significant in proximity to active sites, though global-scale impacts remain limited given the small footprint relative to other land uses like . For instance, in forested regions can clear contiguous habitats, isolating populations and elevating that favor over native flora and . Water resources face direct strain from high-volume withdrawals for processing and dust suppression, accounting for approximately 1 percent of total freshwater withdrawals in regions like the , predominantly from sources. In sulfide-rich deposits, exposure of minerals to air and generates (AMD), which lowers stream to levels below 4 and mobilizes toxic metals such as iron, aluminum, and , causing widespread mortality in aquatic invertebrates, fish, and amphibians through and habitat degradation. AMD persists for decades in untreated cases, altering benthic communities and reducing primary productivity in affected waterways by orders of magnitude. Airborne particulate matter, primarily dust from blasting, hauling, and wind erosion of stockpiles, contributes to local elevations in PM2.5 and PM10 concentrations, though mining's share of global anthropogenic fine particulate emissions remains below 1 percent, overshadowed by combustion sources. These particulates deposit on vegetation, impairing photosynthesis and foliar health within a few kilometers of operations. Empirical assessments of reclaimed sites reveal that, in many cases, post-mining landscapes achieve vegetation productivity comparable to or exceeding pre-disturbance baselines, particularly in grasslands where soil amendments and contouring enhance erosion resistance and nutrient cycling. For example, restored surface mines in arid regions have supported higher biomass yields than adjacent unrestored lands after 10-20 years due to improved water retention in engineered landforms.

Waste, Tailings, and Pollution Management

Tailings represent over 90% of mining by volume, comprising finely ground residues and process water separated during concentration. Global annual production ranges from 8.85 to 14.4 billion tonnes, reflecting the scale of and separation activities across hard-rock operations. These slurries are typically impounded in engineered storage facilities, with estimates indicating over 30,000 dams worldwide, many employing upstream or centerline raising methods for cost efficiency despite elevated stability risks. Tailings dam failures occur at historical rates of approximately 1.2% over the past century, exceeding conventional dam failure probabilities by an order of magnitude due to factors like seismic liquefaction, foundation instability, and erosional weakening from poor maintenance. Incidents have declined since the 1990s, dropping from 40-50 events per decade in the 1960s-1980s to about 20 per decade post-2000, driven by adoption of stricter design codes, geotechnical monitoring, and international standards like the Global Industry Standard on Tailings Management. The 2019 Brumadinho failure in Brazil exemplifies causal engineering lapses: the upstream-raised dam, lacking rigorous stability audits, collapsed on January 25, releasing 12 million cubic meters of tailings and causing 270 deaths through mudflow inundation of downstream areas. Pollution from arises primarily via heavy metal leaching and , where sulfide minerals oxidize to generate and mobilize toxins like , , and lead into or . Remediation employs lime neutralization, raising to 9-12 to precipitate metals as hydroxides, achieving removal efficiencies over 99% for many in controlled treatment systems. To mitigate waste volumes, incorporates residues into construction materials, such as partial substitution in aggregates or bricks, with viable blends up to 15-30% by weight depending on tailings chemistry and processing. This revalorization reduces demands and leverages inherent pozzolanic properties for binding, though site-specific testing is required to ensure structural integrity.

Regulatory Evolution and Compliance Costs

The evolution of mining regulations in developed nations has shifted from rudimentary safety measures to comprehensive environmental and permitting frameworks, often prioritizing risk mitigation over expedition. In the United States, the Surface Mining Control and Reclamation Act (SMCRA) of 1977 marked a pivotal milestone by mandating reclamation of mined lands, control of erosion and sedimentation, and restoration of land to approximate pre-mining contours, primarily targeting coal surface mining to address visible environmental degradation from unchecked operations. This built on earlier safety-focused laws, such as the 1910 establishment of the Bureau of Mines and the 1969 Federal Coal Mine Health and Safety Act, but SMCRA integrated environmental oversight, requiring bonds for reclamation and state-level primacy with federal enforcement. In the , the REACH regulation, effective from 2007, imposed registration, evaluation, and authorization requirements for chemicals used in mining processes, such as flotation agents and explosives, aiming to assess and restrict substances posing risks to health and ecosystems, though its indirect application to extractive activities has increased administrative burdens without proportionally enhancing site-specific safeguards. Compliance costs associated with these regulations have escalated, comprising a substantial portion of capital expenditures (capex) in developed jurisdictions and contributing to protracted timelines that empirically hinder and supply responsiveness. Estimates indicate that regulatory permitting and environmental compliance can account for 5-10% or more of total capex in complex projects, with broader administrative and legal expenditures amplifying this through iterative reviews and litigation risks. In the U.S., securing necessary permits averages 7-10 years, often extending overall mine development from discovery to production to nearly 29 years—second only to Zambia globally and roughly 10 times longer than the 2-5 years typical in peer nations like and , where streamlined processes under provincial or federal systems facilitate faster approvals without commensurate safety trade-offs. These delays erode up to one-third of a 's through capital tie-up and opportunity costs, stifling investment in critical minerals essential for technological advancement while competitors advance unencumbered. While regulations have demonstrably enhanced —U.S. mining fatal injuries plummeted from over 1,000 annually in the early 1900s to far lower rates by mid-century, reflecting a roughly 90% decline attributable to combined technological improvements, , and —their expansive scope now imposes diminishing marginal returns, with overregulation correlating to supply constraints amid rising global demand. Fatality rates per worker have continued to fall post-1977, underscoring efficacy in core protections, yet the layered requirements under acts like the (NEPA) of 1969, which necessitate exhaustive environmental impact statements, have not proportionally advanced outcomes beyond what voluntary industry standards achieve. Internationally, the International Council on Mining and Metals (ICMM) promotes voluntary principles for , , and governance among members, fostering self-regulated innovations that have yielded measurable reductions in incidents and emissions without the rigidity of mandates, often outperforming strictly enforced regimes in flexibility and adoption rates for emerging practices like tailings management. This suggests that while early regulations curbed acute hazards, contemporary frameworks risk impeding causal drivers of progress, such as rapid deployment of safer extraction technologies, by entrenching bureaucratic inertia over empirical .

Mitigation Strategies and Technological Fixes

Mining operations have adopted technologies to minimize freshwater consumption, particularly in arid regions where for resources is intense. For instance, mines in Chile's achieve rates exceeding 80% through closed-loop systems that treat and process , reducing reliance on scarce . Zero-discharge systems, involving advanced and , further eliminate release; examples include facilities processing mine to recover salts and treated entirely within operations. These approaches align with causal reductions in hydrological impacts by prioritizing over extraction. Biomining employs acidophilic bacteria, such as Acidithiobacillus ferrooxidans, for heap or tank leaching of low-grade ores, offering lower energy demands than pyrometallurgical due to ambient-temperature operations. This method achieves metal extraction efficiencies comparable to conventional techniques while consuming up to 50% less energy in sulfide ore processing, as microbial oxidation replaces high-heat requirements. In-situ recovery (ISR), primarily for and , injects lixiviants directly into ore bodies to dissolve minerals underground, avoiding excavation and reducing energy use by 30-50% relative to open-pit methods through minimized . These techniques demonstrate empirical progress in decoupling extraction from intensive resource inputs. Greenhouse gas emissions intensity in mining has declined through and process optimization; for example, select operations report 30% reductions from 2007 baselines by 2022 via improved equipment efficiency. Renewable integration, such as solar photovoltaic arrays powering remote sites, now supplies 20-30% of energy in leading projects like those in Australian mines, displacing diesel generators and cutting operational emissions. Tailings reprocessing recovers residual metals from historical , with studies indicating 5-15% of original values remain extractable via flotation or leaching, enabling 10-20% additional yield in re-treated volumes. Dry stacking of , combined with reprocessing, further mitigates seepage risks by slurries to 15-20% moisture before deposition, enhancing stability and resource circularity. These fixes substantiate industry's capacity for footprint reduction without halting production.

Safety and Health

Historical Incidents and Lessons Learned

The Courrières mine disaster on March 10, 1906, in northern , resulted in 1,099 fatalities, marking Europe's deadliest . A () explosion ignited due to inadequate ventilation and gas accumulation in the workings, propagating fires and toxic gases that suffocated or burned most victims. Rescue efforts were hampered by collapsed tunnels and afterdamp, highlighting deficiencies in emergency protocols and shaft design under early 20th-century practices prioritizing output over systematic hazard controls. In the disaster on April 26, 1942, near , , 1,549 miners perished, the highest toll in recorded history. A explosion, exacerbated by ignition and poor ventilation in the Japanese-occupied facility, led primarily to and asphyxiation rather than blast trauma. Operational neglect, including inadequate gas monitoring and escape provisions, amplified the catastrophe, as flames and gases trapped workers deep underground. Early 20th-century coal mining saw annual fatalities exceeding 2,000 in the decade before , driven by explosions, falls, and inundations in under-regulated operations. The of May 16, , established the U.S. Bureau of Mines to investigate accidents and develop safety practices, responding to disasters like Monongah (1907, 362 deaths) by promoting ventilation standards and dust suppression research. Subsequent incidents, including Farmington (1968, 78 deaths) amid 311 total fatalities that year, prompted the Federal Coal Mine Health and Safety Act of 1969, mandating regular inspections and detection to address ignition risks. These reforms contributed to a sharp decline in fatalities, from thousands annually pre- to 16 in 2014. Tailings storage failures underscore geotechnical vulnerabilities, as in the Mount Polley breach on August 4, 2014, in , , where 25 million cubic meters of escaped due to foundation instability from undetected glacial clay layers beneath the upstream-raised . Investigations revealed overlooked and inadequate foundation mapping, releasing sediments into waterways without immediate human casualties but exposing flaws in integrity assessments. Root causes across these events—gas accumulation from poor ventilation, dust propagation, and structural oversights—drove empirical lessons in causal prevention: mandatory gas sampling pre-blast, reinforced bulkheads for isolation, and pre-construction geotechnical borings for impoundments. Post-disaster analyses emphasized scalable interventions like machine-mounted scrubbers, reducing explosion propagation, and independent audits, yielding verifiable declines in similar incident rates where implemented.

Current Risk Factors and Prevention Measures

In the United States, the mining industry's fatal injury rate stood at 0.0078 per 200,000 hours worked across all operations in 2024, reflecting substantial gains from regulatory enforcement and technological adoption. Globally, fatalities remain low relative to workforce size, with the International Council on Mining and Metals (ICMM)—representing roughly one-third of production—reporting 42 deaths among member company workers in 2024, up slightly from 36 in 2023 but still indicative of a rate below 0.1 per 1,000 employees in monitored large-scale operations. These figures compare favorably to agriculture's higher fatality rates, such as approximately 20 per 100,000 workers in the U.S., and align with or undercut construction's roughly 10 per 100,000, underscoring mining's relative when measured against other high-risk sectors amid a global mining workforce exceeding 30 million. metrics have risen concurrently with stricter regulations, as evidenced by increased output per worker in compliant U.S. operations without corresponding trade-offs. Falls of ground and rockfalls constitute a primary ongoing , historically linked to over 30% of underground fatalities but now mitigated through systematic ground control. Techniques including rock bolting for structural reinforcement, wire mesh for surface stabilization, and real-time monitoring via seismic sensors have driven incidence rates down to about 0.07 fatalities per 1,000 employees in Australian underground metalliferous mines as of recent analyses, with similar trends in U.S. operations where ground falls account for fewer than 50% of incidents compared to prior decades. The U.S. Centers for Disease Control and Prevention emphasizes pre-shift inspections and scaled-and-unsupported top protocols to further reduce risks, achieving near-elimination in well-managed sites. Explosives handling mishaps, including flyrock and misfires, represent less than 1% of total U.S. mining fatalities in recent years, with only seven deaths recorded since 2010 attributable to such causes. Prevention relies on certified blaster training, precise charge calculations, and post-blast inspections mandated by MSHA, which have curbed incidents through simulations and hazard recognition programs; for instance, seminars stress misfire protocols to avoid premature re-entry. Globally, adherence to similar standards in ICMM members correlates with minimal blasting-related events. Atmospheric hazards like accumulation are countered by MSHA-mandated continuous gas monitoring systems, requiring atmospheric monitoring systems (AMS) operators to track levels in return airways and working faces per 30 CFR §75.323, with alarms triggering evacuations below 1% thresholds. Handheld detectors supplement fixed sensors during proximity operations, preventing ignition risks in gassy environments; compliance has sustained zero gas-explosion fatalities in U.S. mines for extended periods in low-incidence years. Ventilation engineering further dilutes contaminants, maintaining permissible exposure limits. Mining operations frequently encounter harsh environmental conditions, including extreme temperatures and fluctuations, high dust and vibrations from machinery and blasting, and aggressive chemical environments in ore processing. Remote locations add complexity through challenging logistics for supplies and emergency response, necessitating equipment engineered for explosion protection and exceptional reliability to prevent failures in isolated settings. Mitigation involves insulated shelters and cooling systems for temperature extremes, vibration isolation mounts and ergonomic designs to limit whole-body exposure, chemical-resistant materials and monitoring, along with redundant communication networks and prepositioned emergency caches to address logistical hurdles.

Occupational Health Challenges and Responses

Mining workers face significant chronic respiratory risks from inhaling respirable crystalline silica dust generated during drilling, blasting, and material handling, leading to and related pneumoconioses. Historically prevalent in hard-rock mining, caused widespread disability and mortality, with exposure-response analyses showing dose-dependent progression even at low levels in gold miners. such as improved ventilation systems and wet drilling methods have substantially mitigated these risks in regulated operations; wet drilling suppresses dust generation by up to 50-90% compared to dry methods, though inconsistent application historically limited effectiveness. In modern U.S. and similar contexts, these interventions, combined with permissible exposure limits enforced since the 1970s, have reduced confirmed cases by over 80% in compliant underground metal mines relative to pre-regulatory baselines. Noise-induced hearing loss (NIHL) remains a leading in mining, with equipment like drills and crushers routinely exceeding 90-110 dB, contributing to irreversible sensorineural damage. Prevalence among miners historically reached 20-30% for significant hearing impairment, driven by prolonged exposure without adequate protection. (PPE) such as earplugs and , mandated under standards like MSHA's since the 1980s, has halved NIHL incidence rates in U.S. and metal mining by attenuating noise by 15-30 dB when properly fitted and used. Overcompliance monitoring shows operator noise exposures above 90 dB dropped by 18-20% post-2000 due to PPE enforcement and quieter machinery, though artisanal and small-scale operations lag with rates up to 7%. Chemical exposures, including in processing and mercury in artisanal amalgamation, pose carcinogenic and neurotoxic risks to miners. inhalation correlates with elevated and skin lesion risks, with urinary detecting chronic accumulation in exposed workers exceeding WHO thresholds. Mercury vapor from processing causes effects at air levels above 20 μg/m³, prompting protocols that track urinary levels to guide interventions. Responses include technologies like remote-operated drills and autonomous haul trucks, which reduce direct exposure to dust, , and chemicals by 16-20% in diesel particulate matter and eliminate operator presence in hazardous zones. and further enable early detection, contributing to overall health gains; U.S. miners' partial life expectancy from age 50 has improved by 2-3 years since the due to these controls, narrowing occupational mortality gaps despite persistent risks in legacy cohorts.

Social and Human Rights Dimensions

Labor Conditions, Wages, and Unionization

In formal mining operations across major producing countries, wages significantly exceed national averages, reflecting compensation for skilled labor and inherent risks. In , the mining sector's average annual wage stood at approximately AUD 158,800 as of 2023 data, about 50% higher than the all-sectors average of AUD 102,800. In the United States, miners averaged $98,971 annually in 2024, surpassing the national worker average of $75,878 by 30%. Skilled positions, such as engineers and operators, often command equivalents above $80,000 USD, driven by demand in remote or underground sites. These premiums enable worker mobility, with high earnings drawing applicants despite rotational schedules, as evidenced by sustained employment in stable operations. Fly-in-fly-out (FIFO) models, common in Australia's remote mines, structure work around 12-hour shifts in cycles like two weeks on-site followed by one week off, with operators covering flights, lodging, and meals to minimize relocation costs. Such arrangements maintain low through bonuses tied to attendance and , fostering reliability in crews. In contrast to informal , formal sector turnover in developed operations remains relatively low, with U.S. mining exhibiting workforce stability compared to boom-bust cycles elsewhere, supported by competitive pay and career progression. Unionization bolsters conditions in union-strong regions, notably , where the —formed independently from the CFMEU in 2023—represents and hard-rock workers, negotiating enterprise agreements for overtime rates, safety protocols, and fatigue management. These bodies have historically secured protections against excessive hours and hazardous exposures, contributing to formalized that aligns incentives with . Empirical retention underscores voluntary quits below broader industry norms in secure sites, indicating that economic rewards and union mitigate dissatisfaction claims.

Community Engagement and Economic Spillovers

Mining operations generate economic spillovers through fiscal contributions that fund local and services. Royalties and taxes from projects often support schools, roads, and health facilities, enhancing community development. For example, the PNG LNG project allocated K1.2 billion in Infrastructure Development Grants, distributed equally over two five-year periods commencing in 2010, to improve in project-affected areas. These funds directly address local needs, such as building educational and transportation assets that benefit residents beyond the mining lifecycle. Local procurement practices amplify these effects by channeling spending into regional economies. Mining companies increasingly prioritize sourcing from nearby suppliers, with policies in various jurisdictions mandating minimum percentages for local content to foster domestic industries. In established operations, this can stimulate supplier chains, creating indirect jobs and business opportunities; mechanisms like the Mining Local Procurement Reporting Mechanism promote transparency and growth in such to maximize benefits. The International Council on Mining and Metals highlights how these linkages contribute to broader economic multipliers, where mining expenditures ripple into increased local GDP via procurement and related activities. Skill development programs in mining transfer technical competencies, such as equipment operation, safety protocols, and , to non-mining sectors. UNCTAD emphasizes that strategic skills initiatives in mining can nurture workforce capabilities applicable to , , and energy industries, supporting long-term employability. The World Bank observes that stronger inter-industry linkages from such transfers enhance overall socioeconomic development in mining-dependent regions. Community engagement frameworks, including (FPIC), facilitate project approvals by involving locals in decision-making. FPIC ensures communities receive full information and can freely consent or withhold it, reducing disputes and aligning operations with local priorities. When implemented effectively, these processes support high community acceptance rates, enabling sustained economic contributions without prolonged interruptions.

Indigenous Rights, Conflicts, and Resolutions

Mining operations frequently intersect with indigenous lands, which hold disproportionate shares of global resources, prompting debates over , consultation processes, and benefit distribution. While some indigenous groups assert veto-like authority through (FPIC) principles, critics argue this can impede economically vital projects without guaranteeing better outcomes, favoring instead negotiated partnerships that deliver tangible benefits like revenue shares and jobs. Empirical data indicate are involved in approximately 34% of documented environmental conflicts worldwide, with mining accounting for about 25% of those involving indigenous groups, though high-profile disputes represent a minority of overall projects and often overlook successful co-management models. In the United States, the 2016 Dakota Access Pipeline controversy exemplified tensions, as the Standing Rock Sioux Tribe opposed the project citing risks to the Missouri River water source and sacred sites under the 1868 Fort Laramie Treaty, leading to widespread protests that temporarily delayed construction. Proponents highlighted economic benefits including job creation and reduced reliance on foreign oil, with the pipeline ultimately rerouted and operational by 2017 despite legal challenges, underscoring limits to indigenous veto claims absent explicit treaty violations. Ongoing litigation by the tribe as of 2024 focuses on sovereignty and environmental risks, but federal approvals proceeded after environmental impact assessments deemed alternatives costlier. In , the Oyu Tolgoi copper-gold mine, operated by Rio Tinto, faced herder complaints over dust, , and losses disrupting nomadic livelihoods since the ; a agreement with local herders and government mandated compensation, veterinary aid, and livelihood restoration, resolving initial claims though implementation gaps persisted into 2024. Broader under Mongolia's investment law allocates project taxes to national and local budgets, indirectly benefiting affected communities via , though herders report uneven delivery. This case illustrates partnership resolutions over outright halts, with the mine contributing over $10 billion in taxes and royalties by 2023. Australian Aboriginal communities have secured substantial royalties through native title agreements, with the Northern Territory's Aboriginals Benefits Account collecting $3.2 billion since 1976 from mining on indigenous lands, funding , , and despite critiques of persistent socioeconomic gaps. Royalties typically range 2-7% of project value but can yield billions collectively, as in Western Australia's sector, where indigenous trusts hold over $1 billion in reserves for community investments. Resolution mechanisms often include joint ventures (JVs) and impact benefit agreements (IBAs), as in where indigenous groups negotiate equity stakes, shares of 10-20%, and quotas targeting 20-30% indigenous hires, fostering skills transfer and local economic spillovers. Examples include Yukon's First Nations JVs with mining firms for equity and , reducing conflict risks through co-ownership rather than reliance. Globally, such models demonstrate that while persists, evidence favors pragmatic partnerships yielding verifiable gains over stalled developments.

Child Labor, Exploitation, and Reform Efforts

Child labor in mining is concentrated in artisanal and small-scale mining (ASM) sectors, where extreme poverty drives families to rely on children's earnings for survival, rather than formal industry practices that prohibit underage workers. An estimated 1 million children globally engage in mining and quarrying activities, exposing them to severe hazards including tunnel collapses, chemical poisoning, and long hours of manual labor. These conditions persist in informal operations, which account for up to 80% of some mineral outputs in developing regions, but formal large-scale mines maintain near-zero child involvement through legal compliance and internal audits. In the Democratic Republic of Congo, ASM for —supplying 15-20% of global production—involves tens of thousands of children, who often perform digging, hauling, and sorting under hazardous circumstances, constituting a significant portion of the artisanal amid widespread family economic distress. , not corporate demands, underlies this participation, as households in mining areas face limited alternatives for basic sustenance. International reforms emphasize ILO Conventions No. 138 (minimum age for work) and No. 182 (worst forms of labor, including mining), ratified by all 187 ILO member states as of 2020, which mandate prohibition of hazardous employment and promote enforcement mechanisms. Corporate supply chain audits, such as those conducted by RCS Global in collaboration with , enable tracing from mine sites to buyers, identifying labor risks and facilitating remediation in flows. Pilot programs offering and alternatives, often funded by mining royalties or , have reduced labor rates by 20-50% in targeted ASM communities by addressing family vulnerabilities through school enrollment incentives and vocational training for adults. debates contrast absolute bans, which risk driving activities underground without resolving , against formalization strategies that integrate ASM with regulated standards for safer conditions, fairer wages, and reduced reliance—empirical outcomes from formalized sites show markedly lower participation compared to unregulated bans.

Resource Sustainability

Global mineral reserves represent economically recoverable quantities under current technology and prices, rather than fixed geological endowments. For copper, a bellwether commodity, the U.S. Geological Survey (USGS) estimates world reserves at 890 million metric tons as of 2023, equating to roughly 40 years of supply at annual mine production rates of approximately 22 million metric tons. This static reserves-to-production ratio understates long-term availability, as reserves are dynamic and have historically expanded through exploration, technological improvements, and higher commodity prices that render marginal deposits viable. USGS historical data reveal that identified copper resources total about 2.1 billion metric tons, with additional undiscovered resources estimated at over 1 billion metric tons, more than doubling the apparent static horizon. Depletion trends manifest primarily through declining ore grades, which necessitate processing larger volumes of material to maintain output. For copper, average global ore grades have fallen from over 2% in the mid-20th century to around 0.5-0.6% today, with recent analyses indicating a decline rate of approximately 1-2% per year in operating mines due to the exhaustion of high-grade deposits. This trend increases energy and water intensity per unit of metal produced but has been offset by , , and advanced processing techniques that enable extraction from lower-grade ores at lower costs relative to historical highs. Despite grade declines, global copper production has risen steadily, from 5 million tons in to over 22 million tons in 2023, demonstrating that depletion pressures are manageable with rather than signaling imminent peaks. Anticipated demand surges, particularly from technologies, amplify depletion concerns but also incentivize reserve expansion. The (IEA) projects that in a net-zero emissions scenario, demand for critical minerals like , , and could multiply by factors of 20-40 times by 2050 relative to 2020 levels, while demand may double or triple to support and renewables. Achieving these volumes would require mining output for some minerals in the next three decades to exceed all historical production combined, underscoring the need for accelerated exploration and permitting to convert resources into reserves. Empirical evidence counters "peak minerals" narratives, as USGS records show reserves for commodities like , , and lead growing in tandem with or ahead of consumption over decades, driven by geological reassessments and market signals rather than finite exhaustion.

Recycling, Reuse, and Supply Chain Alternatives

Recycling contributes significantly to secondary supply for certain metals, with end-of-life recycling rates reaching 42% for aluminum and 46% for as of recent assessments. For aluminum, secondary production from constitutes approximately 30-40% of global supply, benefiting from established processes that recover the metal from beverage cans, , and materials. recycling similarly supplies 30-50% of demand, primarily from wiring and , reducing reliance on primary extraction for these base metals. However, rates remain lower for critical minerals; recycling currently meets less than 5% of demand, constrained by immature collection and processing infrastructures. Urban mining, the recovery of metals from anthropogenic waste streams such as end-of-life batteries and , employs technologies like pyrometallurgical to extract valuable components including , , and . Pyrometallurgical processes involve high-temperature furnaces to separate metals from battery cathodes, achieving recovery efficiencies up to 95% for certain elements under optimized conditions, though they generate slags requiring further treatment. These methods, applied to batteries, exemplify efforts to tap "urban ores," but face hurdles including the dispersion of materials in consumer products, which elevates collection costs and limits scalability. Global e-waste rates hover around 20-22% as of 2022, with only a fraction yielding recoverable metals due to informal processing and losses in landfills. Despite these advances, recycling cannot supplant primary mining amid escalating demand driven by , , and technological expansion; for instance, the surge in electric vehicle adoption has amplified requirements, outpacing recycled inflows which lag by years due to battery lifespans exceeding a decade. Secondary supply recirculates existing metal stocks but fails to accommodate net increases in global in-use inventories, necessitating continued primary extraction to fulfill growth trajectories—projections indicate could mitigate new mining needs by 25% for by 2050 in optimistic scenarios, yet primary sources remain indispensable. Primary production often incurs higher energy costs than for metals like aluminum, where remelting saves up to 95% of energy compared to , but volume constraints and supply chain bottlenecks underscore mining's enduring role. thus postpones resource depletion through material efficiency but does not obviate the imperative for and new deposits to sustain supply chains.

Geopolitical Risks and Resource Nationalism

Resource nationalism refers to government policies that assert greater state control over mineral resources, often through , export restrictions, or increased royalties, with the aim of retaining economic value domestically. Such measures can enhance over strategic assets but frequently result in reduced and investor deterrence due to heightened uncertainty and expropriation risks. indicates that these interventions prioritize short-term fiscal gains over long-term market-driven development, leading to supply disruptions and elevated global costs. In , the of operations under and in the 2010s exemplified resource nationalism's pitfalls, as state seizures of foreign assets correlated with sharp declines in output and , undermining sector viability amid and mismanagement. Similarly, Indonesia's 2020 ban on raw exports sought to bolster domestic processing and capture value in battery supply chains, holding 22% of global reserves. The policy spurred investments in smelters, shifting exports toward processed forms and altering global flows, though it initially strained supply and raised environmental concerns in downstream production. China's commanding position in critical —accounting for around 60% of global output for mined magnet materials and over 80% for natural as of 2023—amplifies geopolitical vulnerabilities, enabling leverage through export controls that have disrupted markets for rare earths and other inputs. In response, the enacted the in 2022, offering production credits up to 10% of costs for extracting critical minerals domestically, alongside incentives to reduce reliance on foreign and foster onshoring. These subsidies aim to diversify supply but hinge on market viability, as artificial supports may inflate costs without addressing underlying extraction challenges. Geopolitical sanctions, such as those targeting Russian energy exports post-2022 Ukraine , have demonstrated limited efficacy in curbing state behaviors while inflating commodity prices through supply shocks; for instance, war-related events drove price spikes of 2%, with analogous pressures on metals via rerouting and premiums. Alliances like the Minerals Security Partnership, launched in 2022 by the U.S. with partners including , , the , , and , seek to counter such risks by coordinating investments in diverse, responsible supply chains for critical minerals. While may secure immediate resource control, it often erodes , with analyses showing constraints on inflows in affected developing nations due to perceived expropriation threats and policy instability. In high-risk jurisdictions, this has manifested as stalled projects and a pivot toward jurisdictions with stable , underscoring that market realism—relying on competitive incentives—outperforms coercive interventions for sustainable supply growth.

Innovations and Future Outlook

Automation, AI, and Digital Transformation

Automation and artificial intelligence technologies have accelerated productivity in mining operations during the 2020s, achieving operational efficiency improvements of up to 20% through continuous equipment utilization and minimized human error. These advancements prioritize risk reduction by removing workers from hazardous underground and surface environments, with autonomous systems enabling 24/7 operations that outperform manned fleets by an average of 12% in uptime and output. Industry reports indicate overall cost reductions of 10-15% from such integrations, countering labor shortages while elevating safety standards amid declining mining fatalities. Autonomous haul truck fleets represent a of this transformation, exemplified by Rio Tinto's deployment, which reached full autonomy in select operations by 2018 and expanded to over 300 vehicles across sites. These systems logged an average of 700 additional operating hours per truck annually compared to manned equivalents, yielding 15% lower operating costs through optimized routing and . Newer facilities, such as Rio Tinto's Western Range mine opened in 2022, launched with 100% autonomous fleets of 42 trucks, demonstrating scalable adoption that enhances payload throughput without proportional labor increases. AI-driven predictive maintenance has further curtailed unplanned downtime by 15% on average, using sensor data and to forecast failures in drills, conveyors, and crushers before they disrupt production. In mining contexts, this approach extends equipment life and optimizes schedules, with case studies showing avoidance of full-day shutdowns that could otherwise cost millions. Complementary drone-based surveys enable rapid, high-resolution mapping of stockpiles, haul roads, and underground voids, reducing survey times from days to hours and improving volumetric accuracy for resource planning. Digital twins—virtual replicas of mining assets and processes—facilitate real-time and , as highlighted in 's 2025 analysis of mining trends, where integration with AI yields predictive optimizations for ventilation, blasting, and flow. These models allow operators to preempt bottlenecks, achieving further efficiency gains without physical trials. Despite reduced demand for manual roles, correlates with rising overall output per site, shifting employment toward and system oversight roles that require upskilling but sustain industry viability amid demographic challenges.

Sustainable and Low-Impact Technologies

Mining companies have integrated sources to diminish reliance on fossil fuels for on-site power generation. In , remote mining operations increasingly employ hybrid solar and systems for off-grid , reflecting the national trend where renewables accounted for 36% of total in 2024, including 18% from solar and 12% from . These deployments reduce diesel consumption in energy-intensive sectors like mining, which uses approximately 500 petajoules annually, or 10% of the country's total . In , solar and projects support mining amid a dominated by hydro at around 45%, with renewables surging 47% year-over-year in power generation as of early 2025. Bioleaching employs acidophilic microorganisms to oxidize sulfide minerals and extract metals from low-grade at ambient temperatures, circumventing energy-intensive and flotation circuits. This method produces 20-25% of global and 5% of , with lower —around 6.94 kg CO2-equivalent per kg —than pyrometallurgical alternatives. Compared to , variants require less mechanical preprocessing and can operate with reduced reagent inputs, though use remains significant for heap irrigation. Electrokinetic leaching applies low-voltage electric fields to mobilize ions within bodies, minimizing surface disturbance, consumption, and chemical reagents versus conventional open-pit or heap methods. By 2025, battery-electric equipment has advanced, with delivering full ranges of emission-free underground loaders, trucks, and drill rigs, including large-scale deployments like autonomous electric systems valued at SEK 2.2 billion for surface operations. These replace diesel-powered fleets, cutting Scope 1 emissions from fuel combustion and ventilation needs. valorization reprocesses legacy waste for residual metals or aggregates; for example, Vale reprocesses from Brazil's Gelado dam into pellets, while gold in yield recoverable gold and construction materials. These technologies yield measurable but incremental environmental gains, such as up to 24% GHG reductions in via ventilation and cooling efficiencies. International Council on Mining and Metals members, representing major producers, disclose annual Scope 1 and 2 emissions and pursue net-zero targets by 2050, driven by and renewables, though aggregate reductions since 2015 vary by operation and remain below transformative levels amid rising production demands.

Emerging Frontiers: Deep-Sea and Space Mining

Deep-sea mining targets polymetallic nodules scattered across abyssal plains, particularly in the Clarion-Clipperton Zone (CCZ) of the Pacific Ocean, where conservative estimates indicate 21.1 billion dry metric tons of nodules enriched with nickel, cobalt, copper, and manganese. These nodules, formed over millions of years through precipitation around sediment particles, contain concentrations of critical metals exceeding many terrestrial ores, potentially supplying decades of demand for battery and alloy production without expanding land-based extraction. Extraction technologies, such as seafloor collector vehicles and riser systems, have advanced to pilot stages, with companies like The Metals Company demonstrating nodule harvesting in 2022 tests, though commercial operations remain stalled. The (ISA), tasked with regulating mining in under the UN Convention on the , has issued 31 exploration contracts for the CCZ as of 2025 but has not approved any exploitation activities, as draft regulations remain under negotiation following the July 2025 council session. Delays stem from disputes over environmental baselines and revenue sharing, with 32 member states advocating a precautionary pause amid unresolved data on impacts. Space mining prospects center on near-Earth and main-belt asteroids, exemplified by NASA's Psyche mission, which launched on October 13, 2023, to rendezvous with the in 2029. This body, roughly 226 kilometers in diameter, is inferred from spectroscopic data to comprise 30-60% metal—primarily iron and —with traces of platinum-group elements, yielding theoretical values of $10 quintillion if extracted at terrestrial prices, though such estimates assume current scarcity-driven markets. Private ventures, including AstroForge's 2023 Brokkr-1 test mission, aim to prospect for similar resources, targeting platinum-group metals whose terrestrial scarcity commands premiums. Initial investments for both frontiers exceed billions, with retrieval costs projected at $2.6 billion for sample returns and deep-sea pilots requiring $500 million-plus for compliant vessels, offset potentially by returns from metals facing depletion-driven price surges. Proponents highlight reduced terrestrial disruption—deep-sea operations avoid and associated with land mines—while critics, including environmental NGOs, cite risks of plume-induced smothering of deep-sea and potential fishery collapses, though empirical recovery data from analogous remains limited. These debates underscore causal trade-offs: localized oceanic impacts versus global supply security, with regulatory hurdles reflecting precautionary biases in multilateral bodies rather than conclusive harm evidence.

Records and Benchmarks

Largest Operations and Production Milestones

The Bingham Canyon Mine in Utah, United States, represents the largest man-made excavation on Earth, with dimensions spanning approximately 4 kilometers in width and reaching a depth of 1.2 kilometers. Operations have removed billions of tons of overburden and ore since large-scale open-pit mining commenced in 1906, underscoring engineering feats in scaling vast porphyry copper deposits. Annual material extraction exceeds 55 million tons, enabling substantial copper production alongside byproducts like gold and molybdenum. Escondida Mine in holds the record for the highest annual output among individual operations, producing 1.28 million metric tons in 2024. Since initial production in 1990, it has cumulatively yielded over 33 million tons of , processed from low-grade ores through massive concentrators handling hundreds of millions of tons annually. This scale reflects advancements in and flotation technologies applied to reserves exceeding 26 billion tons of ore. The in exemplifies peak polymetallic production, with historical annual outputs including over 1 million ounces of equivalent when factoring values, alongside direct recovery nearing 2 million ounces in high years. From 1990 to 2019, the open pit alone yielded 27 billion pounds of and 46 million ounces of , transitioning to underground block caving for continued high-volume extraction. Such milestones highlight the challenges of depleting deposits while maintaining output through geotechnical innovations. Key production milestones include 's early surpassing of 1 million tons of annual copper in the 2000s, setting benchmarks for processing efficiency. Globally, 2024 saw record mine production totals across commodities, with operations like Escondida contributing to deficits amid rising demand. These feats demonstrate causal links between deposit , equipment capacity, and sustained to achieve unprecedented scales without proportional increases in .

Technological and Efficiency Achievements

In the mining sector, labor has seen substantial gains driven by and , particularly in extraction. In the United States, increased at an annual rate of 7.2% from 1980 onward, resulting in output per worker rising from under 2 tons per employee shift in 1980 to significantly higher levels by the early , effectively multiplying by several fold through larger equipment and optimized operations. Similar trends appear in broader metallic mining, where technological adoption has boosted tons per worker-hour, though recent decades show slowdowns due to declining grades offset by innovations like autonomous systems. Automation technologies have markedly enhanced , reducing human exposure to hazards in underground and surface operations. Deployment of autonomous vehicles and remote-controlled equipment has been linked to injury rate reductions of up to 29% in specific operations, with projections for 50% fewer workplace accidents in major sites by integrating AI-driven monitoring and . Major companies have achieved extended zero-fatality periods as a result; for instance, recorded four consecutive years without fatalities across its South African operations as of 2023, attributing this to rigorous protocols and real-time hazard detection. In the U.S., the industry approached zero-harm benchmarks with fewer than 30 annual fatalities for six straight years through 2020, bolstered by automated ventilation and proximity detection systems. Engineering feats underscore efficiency records, including extreme-depth operations enabled by advanced cooling, rock reinforcement, and ventilation. The in holds the record as the world's deepest at 4 kilometers below surface, operational since the with innovations like high-pressure injection sustaining stability at temperatures exceeding 60°C. Rapid project ramp-ups in critical minerals, such as brine facilities in , demonstrate accelerated timelines via modular processing and direct extraction tech, achieving commercial production in under 24 months during the 2020s amid demand surges. Operational efficiencies have advanced through specialized equipment like bucket-wheel excavators, which enable continuous high-volume material handling in large-scale surface mines, reducing cycle times and fuel consumption per ton compared to traditional methods. Highwall mining systems further exemplify precision, allowing remote extraction of coal pillars with minimal surface disturbance and up to 20% productivity gains over manual alternatives. These technologies collectively mitigate energy intensity, with automation yielding global warming potential reductions of 11-18% per ton of ore processed in adopting operations.

References

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